CN1306679A - Venting system for battery - Google Patents

Venting system for battery Download PDF

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Publication number
CN1306679A
CN1306679A CN99807789A CN99807789A CN1306679A CN 1306679 A CN1306679 A CN 1306679A CN 99807789 A CN99807789 A CN 99807789A CN 99807789 A CN99807789 A CN 99807789A CN 1306679 A CN1306679 A CN 1306679A
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CN
China
Prior art keywords
condensation chamber
storage battery
gas
base plate
electrolysis tank
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Pending
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CN99807789A
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Chinese (zh)
Inventor
伊恩·G·莫斯通
龙黄双
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Glory Win International Group Ltd
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Glory Win International Group Ltd
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Publication of CN1306679A publication Critical patent/CN1306679A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/30Arrangements for facilitating escape of gases
    • H01M50/35Gas exhaust passages comprising elongated, tortuous or labyrinth-shaped exhaust passages
    • H01M50/367Internal gas exhaust passages forming part of the battery cover or case; Double cover vent systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Gas Exhaust Devices For Batteries (AREA)

Abstract

A venting system for a battery having a plurality of cells includes a battery cover, a plurality of condensation chambers, and a lid. The condensation chambers are formed on at least a portion of the top surface of the cover. Each of the condensation chambers includes a flour and a housing for receiving gases vented from the cells of the battery. A sump depends downward from the floor of each of the condensation chambers. The sump has an aperture and a flour that is disposed at an angle to the horizontal. The aperture serves a dual purpose as a means to vent the gases from within the cells and as a means to return electrolyte to the cells. The angle of the floor promotes the return of condensate that flows into the sump. The lid is provided to cover each of the condensation chambers. A plurality of baffles extend from the inner surface of the lid into each of the condensation chambers.

Description

The gas extraction system of storage battery
Invention field
The present invention relates to the gas extraction system of storage battery.More particularly, the present invention relates to a kind of gas extraction system that can be used for the lead acid accumulator of motor vehicles.
Background of invention
Lead acid accumulator is a known systems.Lead acid accumulator can be used for various application, comprises the vehicles of the light vehicle of automobile, truck, ship, aircraft and golf cart and so on.
Lead acid accumulator generally comprises the battery cell case of an encapsulation storage battery activeleg.Activeleg remains in the isolation ward that is commonly referred to " electrolysis tank (cell) ".Typical lead acid accumulator has at least six electrolysis tanks, and each electrolysis tank produces 2 volts electromotive force.Electrolysis tank is rectangle normally, and each electrolysis tank comprises a plurality of positive plate and negative plates of alternately arranging of isolating with distance piece.Positive plate generally comprises the active material of lead oxide as them, and negative plate generally comprises the metallic lead of high porosity structure as active material.Separator is made by porous electrically non-conductive material sheet, so that make each positive pole and negative plate be adjacent electrode plate insulation.
Be called electrolytical aqueous solution activation lead acid accumulator by in electrolysis tank, adding.Electrolyte is a kind of the have sulfuric acid of predetermined proportion and concentrated solution of water.Electrolytical proportion is according to the stoichiometry design, to satisfy the electrochemistry needs of storage battery.
The electrolyte that injects electrolysis tank causes the generation of chemical reaction.Positive plate and electrolyte chemical reaction produce water and lead sulfate.Negative plate and electrolyte chemical reaction produce lead sulfate.Reaction in positive pole and the negative plate proceeds to electrolyte becomes rare aqueous solution.In the time can not again chemical reaction taking place, storage battery has been called " discharge ".
Lead acid accumulator is characterised in that it is that chemistry is reversible.By applying electric current for positive plate and negative plate the battery discharging process is reversed with the opposite direction of course of discharge.When electric current passed through pole plate, lead sulfate resolved into lead and SO 4, water resolves into hydrogen and oxygen.SO 4Combine generation sulfuric acid with hydrogen.Oxygen generates lead oxide with plumbous the combination.This process is called " charging " in the art.
The charging of lead acid accumulator produces a large amount of gas, mainly is hydrogen and oxygen.Continue with charging process, the pressure in battery cell case and/or the electrolysis tank increases.The generation of gas and pressure improve in the electrolysis tank, if get rid of inadequately, may cause the badly damaged of battery cell case.The danger that gas also causes external spark to set off an explosion.As a result, the storage battery process industry needs always and continues that needs are a kind of can be discharged into system the atmosphere to gas from battery cell case and/or electrolysis tank.
The electrolyte that gas in the electrolysis tank may be carried evaporation secretly also is known in the art.As a result, the discharge of gas has produced an extra problem.When the electrolytical gas of evaporation is carried in discharge secretly, reduced the electrolytical amount that can be used for carrying out chemical reaction originally with positive plate and negative plate.Electrolytical loss will reduce the maximum probable life of storage battery.Therefore, except needs are discharged gas in the electrolysis tank, also need to keep and impel electrolyte to turn back in the electrolysis tank.
In order to satisfy above-mentioned needs, the manufacturer of this area has utilized various gas extraction system, and wherein gas is discharged by baffling passage in the battery cap and steam vent.The gas extraction system design that has two types known in the state of the art: vertical-type gas extraction system and horizontal type gas extraction system.Typical vertical-type gas extraction system comprises venting plug, adds material trap and deflection plate.Venting plug generally comprises one and has a dark cylindrical chamber that is coupled to the base plate in the filler trap.When gas was vertically discharged from electrolysis tank, heavier electrolyte was fallen on the base plate of chamber.The chamber base plate is formed the gradient to a central drain and exhaust dual-purpose hole inclination, vertically rises by its gas, and the electrolyte that collects on the chamber base plate is back in the electrolysis tank.After by the deflection plate that prevents electrolyte arrival gas outlet, the gas that compiles is discharged in the environment by the gas outlet.United States Patent (USP) 4,186,247,4,338,383,4,562,126 and 4,636,446th, the representative of vertical-type gas extraction system.
As a comparison, the horizontal type gas extraction system generally comprises the dust trapping chamber of a plurality of length, discharge opeing and the dual-purpose opening of exhaust (similar with the opening of vertical-type gas extraction system), a plurality of deflection plates and at least one gas outlet.A plurality of long dust trapping chamber horizontal-extending, at least a portion of crossing over storage battery.The dual-purpose opening of discharge opeing and exhaust laterally passes through the gas outlet.Therefore, enter the length that the electrolyte of dust trapping chamber and gas must cross-current be crossed dust trapping chamber, arrive the gas outlet.The flowing of deflection plate control gaseous, and the base plate of dust trapping chamber normally tilts, and flow back in the electrolysis tank by discharge opeing and the dual-purpose opening of exhaust to impel electrolyte.The horizontal type gas extraction system also can comprise one allow gas between a plurality of long dust trapping chamber and among circulation or the collecting system that mixes.The use of collecting system is the quantity of discharging the required gas outlet of gas in order to reduce, thereby reduces cost.United States Patent (USP) 4,371,591,4,486,516,4,891,270 and 5,424,146th, the representative of horizontal type gas extraction system.
The horizontal type gas extraction system is considered to the improvement of vertical-type gas extraction system.By design, the horizontal type gas extraction system is intended to make the area maximum that can discharge gas.But it exists deficiency.The horizontal type Design of Exhaust System generally includes many complexity and staggered parts.The complexity of parts will force gas laterally to pass through the winding raod footpath before discharging by exhaust outlet.But such horizontal type gas extraction system also is difficult to assembling and manufacturing cost height usually.For example, United States Patent (USP) 4,486,516 show a kind of horizontal type gas extraction system with electrolyte tap, exhaust outlet, cup and hopper.This gas extraction system also comprises an escapement that cup and hopper are kept apart.Cup has an inclined floor that slopes downwardly into hopper.Hopper is further limited by a base plate that tilts to outage that is positioned under the inclined floor.Escapement comprises a plurality of alternation sums that define the zigzag path that gas must process before entering exhaust outlet wall that is mutually related.Because used many so interrelated and staggered parts, the manufacturing cost of horizontal type gas extraction system is high shown in this patent.
In order to raise the efficiency, the gas extraction system of lead acid accumulator should maximally utilise the space above the battery cell case, so that gas is discharged in electrolysis tank.Gas extraction system also should have can impel electrolyte effectively and promptly to turn back to supplementary features in the electrolysis tank.In addition, wish to design always and a kind ofly be easy to make and cheap gas extraction system.Therefore, not only can impel gas to discharge from electrolysis tank, and electrolyte is flow back in the electrolysis tank as much as possible fast, be a kind of challenge and needs in this area always.
Therefore, an object of the present invention is to provide a kind of making to can be used for the maximized gas extraction system in space that gas is discharged from electrolysis tank.Another object of the present invention is the gas extraction system that will provide a kind of evaporation electrolyte that prevents to be entrained in the gas to overflow.A further object of the present invention is will provide a kind of to be easy to assembling and to make, and discharges gas effectively, and makes electrolyte turn back to gas extraction system in the storage battery electrolysis tank.From the following description, can understand other purpose of the present invention.
Simple description of the present invention
The present invention relates to a kind of gas extraction system that is used for lead acid accumulator.Storage battery comprises battery cell case, lid and housing.Shell comprises longitudinal axis, unlimited top and a plurality of electrolysis tank.Each electrolysis tank holds the active component that comprises electrolyte.Lid is designed to be installed in the top of shell.
On the upper surface of lid, be formed with a plurality of condensation chambers.Each condensation chamber comprises a chamber that is used to collect from the gas of storage battery electrolysis tank discharge.Chamber is by the top of opening wide, at a pair of relative sidewall of separately corner combination and relative end wall be incorporated into that the base plate of the lower end of above-mentioned wall limits.In a preferred embodiment, the base plate of each condensation chamber is a level, and is limited with a raceway groove along the condensation chamber longitudinal axis.
Hanging a hopper downwards from each condensation chamber.First opening on the base plate of each hopper and each condensation chamber is aimed at.Hopper comprises bottom, hole and base plate.The base plate of hopper hangs down from the bottom, and little by little downward bottom inclination towards the hole.The angled setting of the base plate of hopper and horizontal plane.
Be equipped with a housing to cover each condensation chamber.Housing comprises an inner surface that is limited by the wall in separately corner combination.Stretch out a plurality of partition walls from the intermediate vertical ground of the inner surface of housing inwall.Each partition wall and longitudinal axis perpendicular alignmnet.Partition wall with the consistent mutual equi-spaced apart of spacing of relative width of the chamber of each condensation chamber.Partition wall is partitioned into a plurality of grooves to inner surface.These grooves have formed and have further defined the top of each condensation chamber.
Stretch out a plurality of exhaust ports from the inner surface of housing.Suitably locate exhaust port, so that the gas that flow in the condensation chamber is discharged in the environment.Each exhaust port links to each other with a condensation chamber at least.Exhaust port comprises cylindrical chamber, transfer passage, and exhaust outlet.Cylindrical chamber has one first opening, and it is as the inlet of the gas that flows into condensation chamber.Cylindrical chamber comprises one second opening, and it is incorporated into the inlet of transfer passage.The outlet of transfer passage is connected to the exhaust outlet in the outer wall that is arranged on housing.
At last, a plurality of deflection plates also extend to condensation chamber from the inner surface of housing.Each deflection plate control is electrolytical mobile, and impels the electrolyte condensation.Deflection plate is aimed at along the line perpendicular to longitudinal axis, and extends in the chamber of each condensation chamber.In a preferred embodiment, each condensation chamber links to each other with a deflection plate at least.
Brief description of drawings
For the present invention being described, a kind of form of currently preferred embodiment shown in the drawings; But, should know accurate arrangement and the means of the present invention shown in being not limited to.
Fig. 1 comprises one according to the perspective view that comprises the storage battery of the lid and the gas extraction system of housing of the present invention;
Fig. 2 is the lid of the storage battery that comprises a plurality of condensation chambers shown in Fig. 1 and the decomposition diagram of housing;
Fig. 3 is the profile along the condensation chamber of the 3-3 line of Fig. 1;
Fig. 4 is the profile along the condensation chamber of the 4-4 line of Fig. 1;
Fig. 5 is the local enlarged perspective of housing shown in Figure 2;
Fig. 6 is the profile along the condensation chamber of the 6-6 line of Fig. 1.
The detailed description of accompanying drawing
Although here be of the present invention in conjunction with a preferred embodiment explanation,, should know that the present invention is not limited to this embodiment.The following description will comprise substituting in all the spirit and scope of the present invention that can be included in the appended claims definition, revise and equivalent.
From Fig. 1, Fig. 1 shows a perspective view by the storage battery that assembles fully of label 10 expressions.Storage battery 10 comprises battery cell case 12, lid 14 and housing 16.Gas extraction system of the present invention is included between the lid 14 and housing 16 in the storage battery 10.
Shell 12 is rectangles, has a unlimited top, with four vertical walls that are connected in each corner 18 to 24, forms a casing.Shell 12 has and is parallel to and the longitudinal axis between wall 18 and 20.Wall 18 to 24 further defines a chamber that is used to hold the active component that comprises electrolyte.A plurality of electrolysis tank (not shown) are provided in chamber.Each electrolysis tank along and be arranged side by side perpendicular to longitudinal axis, and share at least one common wall.Each electrolysis tank produces two volts electromotive force.Can make other element of shell 12 and storage battery 10 described here with thermoplastic injection moulding.Also can use other method well known in the prior art and technology to make the assembly of storage battery 10.But the method for making the assembly of storage battery 10 discussed here is not a major part of the present invention; Therefore, do not need further discussion.
Lid 14 is installed in the top of shell 12, with the electrolysis tank in the closed chamber.As shown in fig. 1, lid 14 is rectangles, has approximately uniform length and width that the wall 18 to 24 with shell 12 limits.Lid 14 comprises a upper surface 26, with four walls 28 to 34 that are connected in each corner.When connecting together, wall 28 to 34 around and the periphery of supporting cover 14, each wall extends downwards from upper surface 26, meshes with one upper end in the wall 18 to 24.For the element of closed secondary battery 10 for good and all, can be heat sealed to lid 14 on the shell 12 with technology commonly known in the art.
Provide a pair of battery terminal at corner near upper surface 26.Positive terminal 36 is positioned at the corner near wall 28 and wall 32.Negative terminals 38 is positioned at the corner near wall 28 and wall 34, and its side along upper surface 26 is directly faced positive terminal 36.Also located a control cabinet 40 on the upper surface 26.As shown in the figure, case 40 comprise a case lid 41 and in each corner in conjunction with four walls 42 to 48 that form rectangular configuration.Case 40 is positioned at positive terminal 36 and negative terminals 38 middle positions near wall 28.Case 40 is as the container of the electric control device of the voltage distribution that produces in the electrolysis tank of regulating storage battery 10.Case 40 is optional parts, and does not form pith of the present invention.
Be provided with supporting base 50 on upper surface 26, a side of supporting base 50 is close to the wall 30 that covers 14.Wall 44 adjacency of the back of pedestal 50 and case 40.Pedestal 50 has the rectangular configuration that is roughly L-shape that is formed by vertical wall 52 to 58.Pedestal 50 comprises the inner space (not shown) of generally being determined by wall 52 to 58.In order further to determine its length, wall 56 and 58 is positioned at the position more inner a little than the wall 32 and 34 of upper surface 26 respectively.Pedestal 50 comprises the bead 70 of a horizontal expansion between wall 56 and 58.The effect of bead 70 is relative positions of guiding housing 16 when assembling accumulator 10.
With reference now to Fig. 2,, Fig. 2 shows the decomposition diagram of housing shown in Fig. 1 16 and lid 14.As shown in the figure, be formed with a plurality of condensation chambers 60 on the part on the upper surface 26 of lid 14, condensation chamber 60 is aimed at above the electrolysis tank of storage battery 10 and with electrolysis tank.Condensation chamber 60 is along upper surface 26 horizontal spreadings, and has the inner a little outer rim of wall 32 and 34 than lid 14.Condensation chamber 60 is arranged in the inner space of pedestal 50, thereby makes around the wall 52 to 58 of pedestal 50 is enclosed in, and is used to the periphery of condensation chamber 60 that additional support is provided.
Each condensation chamber 60 edge is arranged side by side perpendicular to the straight line of the longitudinal axis of storage battery 10, thereby each condensation chamber 60 is shared at least one common wall.Each condensation chamber 60 is to be limited with relative end wall 68 to 70 by a pair of relative sidewall 64 to 66, and they are connected to form the chamber 62 of a continuous long rectangle at end separately.Chamber 62 is as receiving from the zone of the gas of electrolysis tank discharging.Chamber 62 comprises that a unlimited top and one are from the sagging base plate 72 in the bottom of wall 64 to 70.The gas that produces in each electrolysis tank directly upwards flows into one or more condensation chambers 60.Although can select other design, between electrolysis tank and the condensation chamber 60 and among one-one relationship be the representative of this preferred embodiment.
As shown in Figure 2, provide for good and all closed and sealed each condensation chamber 60 of housing 16.Housing 16 comprises an outer surface 74 and an inner surface 76.Form the rectangular configuration of outer surface 74 around the wall 78 to 84 of its four outer rims.In order to make housing 16 be positioned at condensation chamber 60 tops, wall 78 to 84 is aimed at the top of the wall 52 to 58 of pedestal 50, and this in the above.
Housing 16 comprises an inner surface 76 that has with approximately equalised length of the rectangle of condensation chamber 60 and width.Inner surface 76 is limited by inwall 86 to 92, and the position of inwall 86 to 92 is more inner a little than outer wall 78 to 84, thereby has stayed little interval betwixt.When assembling housing 16, wall 86 to 92 can be heat sealed to the top 64a to 70a of the wall of set condensation chamber 60, for good and all each the independent condensation chamber 60 in the closed base 50.
A plurality of partition walls 94 stretch out to condensation chamber 60 from inner surface 76 between wall 86 to 92.Partition wall 94 is arranged perpendicular to the longitudinal axis of storage battery 10.The distance that each partition wall 94 equates corresponding to the interval each interval between the sidewall 64 and 66 of condensation chamber 60.Interval between each partition wall 94 is used for an inner surface 76 and is partitioned into a plurality of grooves 96.Therefore, when assembling housing 16 and housing 14, each groove 96 will become the top of each condensation chamber 60, and further limit each condensation chamber 60.
In housing 16, provide exhaust port or assembly 98, as the device of gaseous emission in the environment that is collected in the condensation chamber 60.As shown in Figure 2, exhaust port 98 is formed on the opposite end of housing 16 at each interval along a common axis line.Exhaust port 98 extends downwards from inner surface 76, and has and the partition wall 94 essentially identical degree of depth.Each exhaust port 98 comprises exhaust outlet 100, transfer passage 102 and cylindrical chamber 104.Cylindrical chamber 104 is positioned in the middle of two adjacent grooves 96, is divided into two halves by partition wall 94.Can be placed on porous material 106 in the cylindrical chamber 104, to extinguish and to prevent that any external flame from lighting the gas in the condensation chamber 60.As shown in the figure, cylindrical chamber 104 has an opening (not shown) that is connected to the inlet of transfer passage 102.The outlet of transfer passage 102 is connected to exhaust outlet 100.Exhaust outlet 100 is arranged on the wall 82 of housing 16 and 84 inside, as the opening of gaseous emission in the atmosphere.In this example embodiment, form a breach 107 in one in the sidewall 64 or 66 of condensation chamber 60, below cylindrical chamber 104 so that an opening to be provided.As a result, being collected in gas in the condensation chamber 60 can rise and enter exhaust port 98.
The present invention can use device and the design of other gaseous emission in the environment.For example, can use additional exhaust port 98, and locate around the inner surface of housing 16.
Can on the position of the abuts with wall 88 of each partition wall 94, provide rectangular aperture or breach 124.Opening 124 extends to inner surface 76 up, and along a part of horizontal expansion of the length of partition wall 94.As shown in Figure 2, opening 124 is arranged along one of the longitudinal axis that is parallel to shell 12 common axis.Opening 124 provides a kind of device, be collected in therein gas in the condensation chamber 60 before entering exhaust port 98 can between each condensation chamber and among flow mutually.In this preferred embodiment, deleted the opening 124 in the central partition wall 97.By this way, condensation chamber 60 is divided into two independent groups, each group only links to each other with an exhaust port 98.As a result, the gas that flow in the condensation chamber 60 will always outwards flow to each exhaust outlet 98 from median wall 97.
A plurality of deflection plates 102 fall to downwards the condensation chamber 60 from inner surface 76.Deflection plate 102 is arranged in each groove of housing 16 96, and arranges perpendicular to partition wall 94.Each deflection plate 102 is rectangles, and comprises a flat surface that is positioned at the plane that is parallel to longitudinal axis.Deflection plate 102 is controlled gas flow in the condensation chambers 60, and impels the electrolyte condensation of evaporation.The length of each deflection plate 102 should be less than the width of condensation chamber 60, thereby when assembling housing 16, each deflection plate 102 can be engaged in the chamber 62 rightly.Each deflection plate 102 also should have proper depth, thereby makes its bottom can not touch the base plate 72 of condensation chamber 60.
Suitably locate deflection plate 102, arrive exhaust port 98 to prevent electrolyte.As shown in Figure 2, in each groove 96 of housing 16, be provided with a deflection plate 102 at least.Deflection plate 102 is arranged in two parallel row, and every row is each interval suitably, with groove 96 is divided into independently cut apart between.Also can select other deflection plate 102 consistent to arrange and design with the present invention.
With reference now to Fig. 3,, Fig. 3 shows the profile of a condensed exterior chamber 60 that has the housing 16 that assembles.As shown in the figure, the wall 86 and 88 of housing 16 is fixed on the wall 68a of condensation chamber 60 and the top of 70a suitably.Partition wall 94 is fixed on the share common sidewalls 64 of condensation chamber 60 or one of 66 top similarly, with complete closed condensation chamber 60.After assembling, outer wall 78 and 80 covers on the wall 52 and 54 of pedestal 50, and gas deflation assembly 98 is sitting in the breach 107.Adjacent exhaust port 98 be deflection plate 102, deflection plate 102 extends to the position of base plate more than 72.Base plate 72 is arranged on and is parallel in the plane of covering 14 upper surface 26.Base plate 72 also has first opening 104 that is positioned near 60 1 end walls of condensation chamber.
As shown in Fig. 3 and 4, from each condensation chamber 60 vertical next hopper 108.Hopper 108 has an opening 109 of aiming at first opening 104.Each hopper 108 has and is roughly columniform structure, and comprises 110, one holes 112, a bottom and a base plate 114.Hole 112 is positioned at the bottom of bottom 110.Hole 112 is set as from the gaseous emission of the electrolysis tank device in the condensation chamber 60, and also as impelling electrolyte flow to get back to device in the electrolysis tank.The base plate 114 of hopper 108 from the bottom 110 bottom to the bottom angled in hole 112 hang down.As shown in the figure, base plate 114 and the angled setting of horizontal plane are got back in the electrolysis tank to impel condensate stream.In a preferred embodiment, base plate 114 angle of inclination with respect to the horizontal plane can be 0.And any angle between 90 °.
As shown in Fig. 3 and 4, battery acid filler line 116 is arranged in second opening 105 of base plate 72 of each condensation chamber 60.Pipe 116 has columniform structure, and is positioned at a side relative with hopper 108 positions on the base plate 72 of condensation chamber 60.Pipe 116 is generally along a linear array that is parallel to longitudinal axis.The internal structure of pipe 116 preferably as shown in Figure 3.As shown in the figure, pipe 116 along reach on the base plate 72 and under, thereby the electrolysis tank to storage battery 10 is opened in its bottom.The top of pipe 116 has one along bottom end opening identical central axle located opening.Circumference around pipe 116 has the edge 117 of a diameter greater than top or bottom opening diameter.When assembling accumulator 10, can manage 116 by each electrolyte added in each electrolysis tank of storage battery 10.
Corresponding to each pipe 116, a plurality of battery acids fill pipe close 120 and extend to the inner surface of housing 16 below 76.In the plug 120 a plurality of holes (not shown) that are arranged in the housing 16.Each Kong Youyi cylindrical wall 125 centers on, and cylindrical wall 125 is also outstanding downwards from the inner surface 76 of housing 16.Cylindrical wall 125 has and the identical diameter in pipe 116 edges 117.
Each plug 120 is pressed in the hole of their correspondences, thus the upper surface 122 that makes them basically with the outer surface 74 concordant (also as shown in fig. 1) of housing 16.Have more outstanding from filling in 120 upper surface 122 downwards than the large diameter slightly tubular structure 123 of the diameter of housing 16 mesopores.For plug 120 lockings, provide a groove that mates with bore dia around tubular structure 123.After being pressed into plug 120 in the hole, the lower end of tubular structure 123 will be in the cylindrical wall 125, and be positioned at the position of the upper shed of a little higher than pipe 116.
The effect of plug 120 is to prevent gas or electrolyte effusion after storage battery 10 assembles fully.Therefore, when gas is overflowed from electrolysis tank, and vertical lifting is by pipe 116 o'clock, and plug 120 will make any electrolyte that may be entrained in the gas reflux.Therefore, pipe 116 and plug 120 attachment devices that provide in the electrolysis tank that makes electrolyte flow get back to storage battery 10.
In Fig. 4, show the profile of one group of condensation chamber 60.Also show the condensation chamber 60 that is arranged side by side.As mentioned above, in a preferred embodiment, condensation chamber 60 directly is positioned at the top of the electrolysis tank of storage battery 10, thereby each condensation chamber 60 links to each other with one of storage battery 10 independent electrolysis tank.
Also as shown in Figure 4, the base plate 72 of each condensation chamber 60 also is provided with a raceway groove 130 that extends along the length of each condensation chamber 60 basically.Base plate 72 and raceway groove 130 have formed a V-shape section, the openend of V up, the summit of V is arranged in the plane that is parallel to horizontal plane.Raceway groove 130 direct cold lime sets flow into hopper 108 by first opening 104.
Fig. 4 further shows gas and flow into exhaust port 98.Be collected in gas in the condensation chamber 60 and rise to the bottom of cylindrical chamber 104.Before being discharged to environment by exhaust outlet 100, gas will enter multihole device 106, flow through transfer passage 102 then.Continue to produce gas with storage battery 10, this process is carried out repeatedly.Simultaneously, when exhaust process is proceeded, the electrolyte of evaporation will be condensate on the wall and surface of chamber 62 of condensation chamber 60.Condensate liquid is collected on the base plate 72, and flows along raceway groove 130 before entering hopper 108.After entering hopper 108, condensate liquid will finally be fallen on the base plate 114 of hopper 108, and be discharged in the electrolysis tank by hole 112.
Figure 5 illustrates the partial enlarged drawing of housing shown in Fig. 2 16.Show gas from central partition wall 97 flowing to exhaust port 98.Fig. 5 is used to illustrate the relative design of the exhaust outlet 100 that the inwall 90 of transfer passage 102 by housing 16 is connected with outer wall 82.
Figure 6 illustrates an interior condensation chamber 78.A pair of deflection plate 102 extend in the condensation chamber 60.As mentioned above, the flowing of each deflection plate 102 control gaseous, and impel the electrolyte condensation of evaporation.Deflection plate 102 is positioned at the wall 86 of condensation chamber 60 and 88 centre.As shown in the figure, this is divided into three compartments to deflection plate 102 with chamber 62.Fig. 6 further shows the relative position of partition wall 94 split sheds 124.
In Fig. 2-5, show a preferred embodiment of the gas extraction system of storage battery 10.In the middle of lid 14 and housing 16, a plurality of pipelines 132 are provided.Pipeline 132 is determined that by a pair of raceway groove pipeline 132 has formed device or the path that makes gas discharge and flow into condensation chamber 60 from electrolysis tank.First raceway groove 134 comprises a wall 135 that is positioned at an end wall that is adjacent to condensation chamber 60.First raceway groove 134 has an opening at each end, and wherein bottom end opening leads to the electrolysis tank of storage battery 10.Second raceway groove 136 is arranged in the housing 16, forms spaced relationship with first raceway groove 134.Second raceway groove 136 has opening in its bottom, and this opening is aimed at the open top of first raceway groove 134.Second raceway groove 136 is also limited by a wall 138, and wall 138 is positioned at the position of inwardly leaving inwall 86, to form the space of a reception from the gas of electrolysis tank discharge.Breach 140 is arranged in the wall 138, can flow into condensation chamber 60 (see figure 4)s thereby make by first raceway groove 134 from the gas that electrolysis tank rises.Above-mentioned pipeline 132 is optionally, and can use other to impel the device of gaseous emission in the condensation chamber 60.
The remarkable advantage that above-mentioned new gas extraction system provides prior art not have.Condensation chamber 60 provides the spatial volume of discharging the gas that produces in the electrolysis tank of storage battery 10 with control mode.According to the present invention, can require to change the quantity and the height of condensation chamber 60 according to the particular design of storage battery, and the interval between each condensation chamber 60.Therefore, the present invention provides flexibility to location and the position that is formed on the condensation chamber 60 on the upper surface 26.As a kind of alternate embodiment, can condensation chamber 60 be arranged on upper surface 26 below, thereby reduced the overall height of storage battery 10.
The present invention is better than the improvement of other gas extraction system, partly is the form of base plate 72 and the position of hopper 108.Wish electrolyte is turned back in the electrolysis tank of storage battery always.Raceway groove 130 provides the path that makes things convenient for of condensate flow, thus can be directly condensate discharge in hopper 108.Equally, the angle of the base plate 114 of hopper 108 has promoted that further electrolyte turns back in the electrolysis tank.
Here Shuo Ming the present invention has satisfied the demand of discharging as much as possible from the gas in the electrolysis tank of storage battery 10.In addition, the present invention has satisfied simply, the at a low price and effectively requirement of gas extraction system of lead acid accumulator.The present invention has used the gas extraction system less components of discussing than former.The present invention can implement in other specific forms and not break away from its spirit and fundamental property, and therefore, scope of the present invention should be with reference to appended claims, rather than above-mentioned specification.

Claims (18)

1. the gas extraction system of a storage battery, this storage battery has: battery cell case; Longitudinal axis; The top of opening wide; With the electrolysis tank in a plurality of battery cell cases, above-mentioned electrolysis tank is used to hold the storage battery active component that comprises electrolyte, and gas extraction system comprises:
Lid with upper surface;
A plurality of condensation chambers that are formed on the upper surface of lid, each condensation chamber have the chamber of a collection from the gas of electrolysis tank discharge, and chamber is by the top of opening wide, and a pair of opposing sidewalls that mutually combines and end wall and base plate limit;
From the vertical sagging hopper of each condensation chamber, each hopper is aimed at first opening in the condensation chamber base plate, and comprises bottom and hole;
Be used to cover the housing of each condensation chamber, have inner surface and the periphery that limits by a pair of relative sidewall and end wall;
A plurality of exhaust ports that stretch out from the housing inner surface, each exhaust port links to each other with at least one condensation chamber, so that the gas that produces in the electrolysis tank that flow in the condensation chamber is discharged to external environment condition; With
A plurality ofly extend to the deflection plate of each condensation chamber from the housing inner surface, the flowing of each deflection plate control gaseous, and impel the electrolyte condensation.
2. the gas extraction system of storage battery according to claim 1, wherein housing comprises that further a plurality of each partition wall limits a plurality of grooves from the vertically extending partition wall of inner surface, each groove links to each other with at least one condensation chamber.
3. the gas extraction system of storage battery according to claim 2 further comprises a battery acid filler line on second opening in the base plate that extends vertically up to each condensation chamber.
4. the gas extraction system of storage battery according to claim 3 comprises that further a plurality of battery acids that are arranged on removably in the housing fill pipe close, and each pipe close extends to below the inner surface, to seal at least one battery acid filler line.
5. the gas extraction system of storage battery according to claim 2, wherein each partition wall has an opening so that gas can between the condensation chamber and among flow.
6. the gas extraction system of storage battery according to claim 1, wherein the base plate of each condensation chamber is limited with a raceway groove along the longitudinal axis of condensation chamber, the raceway groove and first open communication, the direct cold lime set flows into hopper.
7. the gas extraction system of storage battery according to claim 6, wherein the base plate of each condensation chamber has a kind of V-shaped basically section, and the openend of V is up.
8. the gas extraction system of storage battery according to claim 1, wherein the base plate of each condensation chamber is a level.
9. the gas extraction system of storage battery according to claim 1, wherein each hopper also comprises the base plate that hangs down from its underpart, the base plate of hopper be arranged on one with the angled plane of horizontal plane in.
10. the gas extraction system of storage battery according to claim 1, wherein each exhaust port comprises cylindrical chamber, has transfer passage, exhaust outlet and the multihole device at two ends, the opposite end of transfer passage is connected to exhaust outlet and cylindrical chamber, and it is indoor to extinguish any external flame that may enter transfer passage that multihole device is arranged on cylindrical cavity.
11. the gas extraction system of a storage battery, this storage battery has: battery cell case; Longitudinal axis; The top of opening wide; With the electrolysis tank in a plurality of battery cell cases, electrolysis tank is used to hold the storage battery active component that comprises electrolyte, and gas extraction system comprises:
Lid with upper surface;
Condensation chamber on one group of upper surface that is positioned at lid, each condensation chamber have unlimited top and are used to hold the space of the gas of discharging from the electrolysis tank of storage battery, and the space is to determine that by continuous wall and base plate base plate is limited with at least one raceway groove;
From the hopper that each condensation chamber vertically hangs down, first opening in the base plate of each hopper and condensation chamber is aimed at, and the base plate that has bottom, hole and with respect to the horizontal plane be provided with at a certain angle;
Be used to seal the housing of the open-top of each condensation chamber, have inner surface, by periphery and a plurality of partition wall that stretches out from inner surface of at least one wall definition, a plurality of partition walls define a plurality of grooves;
At least one each groove from housing extends to the deflection plate each condensation chamber; With
What link to each other with condensation chamber is used for the device that flow in the gas release external environment condition that produces in the electrolysis tank of condensation chamber.
12. the gas extraction system of storage battery according to claim 11 further comprises being used for the device of the gaseous emission in the storage battery electrolysis tank to each condensation chamber.
13. the gas extraction system of storage battery according to claim 12, wherein exhaust apparatus further comprises a plurality of pipelines, each pipeline has first raceway groove and second raceway groove, first raceway groove and the open communication of leading to the electrolysis tank of storage battery, second raceway groove and first raceway groove and the open communication of leading to each condensation chamber.
14. the gas extraction system of storage battery according to claim 11, wherein each partition wall comprises an opening, so that gas can flow between the condensation chamber group.
15. the gas extraction system of storage battery according to claim 11, wherein the groove of housing further defines the top of each condensation chamber, and each groove links to each other with at least one condensation chamber.
16. storage battery, the lid that it has shell, longitudinal axis, unlimited top and is fixed in shell, lid has upper surface and isolated positive pole and negative pole, fixing shell and lid form a zone, this zone is partitioned into a plurality of electrolysis tanks, electrolysis tank is used to hold the active component of the storage battery that comprises electrolyte, and storage battery comprises:
Condensation chamber on a plurality of upper surfaces that are positioned at lid, each condensation chamber have unlimited top and are used to hold the space of the gas of discharging from the electrolysis tank of storage battery, and the space is limited by at least one wall and horizonal base plate, and base plate is limited with a raceway groove;
From the hopper that each condensation chamber vertically hangs down, first opening in the base plate of each hopper and condensation chamber is aimed at, and has the base plate that bottom, hole and relative horizontal plane are provided with at a certain angle;
Be used to cover the housing of the open-top of each condensation chamber, the periphery that has inner surface and limit by at least one wall;
A plurality of gas deflation assemblies that link to each other with condensation chamber are used for flowing into the gaseous emission that produces in the electrolysis tank of condensation chamber in external environment condition; With
A plurality of inner surfaces from housing extend to the deflection plate each condensation chamber, and deflection plate becomes a plurality of compartments to the space segmentation of each condensation chamber, the flowing and impel the electrolyte condensation of each deflection plate control gaseous.
17. at a kind of assembly that gas is discharged in the electrolysis tank of the storage battery of motor vehicles of being used for, storage battery comprises: have the shell of the chamber of the active component that holds storage battery, described storage battery has a plurality of electrolytical electrolysis tanks that hold; Be fixed in the lid of battery cell case, lid has four sidewalls and a upper surface, and lid supports a plurality of condensation chambers that are used to collect from the gas of electrolysis tank discharging; Be used to seal the housing of each condensation chamber, housing has a plurality of grooves, and each groove links to each other with at least one condensation chamber, and each condensation chamber comprises:
Chamber with at least one wall;
Be incorporated into the base plate of wall, form a space that is used to hold from the gas of electrolysis tank;
Base plate is limited with a raceway groove;
Raceway groove has a longitudinal axis; With
First opening from the base plate of condensation chamber extends vertically up to the hopper of electrolysis tank, and hopper has bottom, hole and is incorporated into the base plate of bottom, the angled setting of base plate and horizontal plane.
18. one kind is emitted on the gas that produces in a plurality of electrolysis tanks of storage battery and electrolyte is back to method in the electrolysis tank, storage battery has: battery cell case; Be fixed in the lid with outer surface of shell; Housing; A plurality of condensation chambers that are arranged between lid and the housing; Hang down into hopper the electrolysis tank from each condensation chamber, each hopper has the hole, and method comprises step:
The gaseous emission that produces in the electrolysis tank in condensation chamber;
The electrolyte condensation that the gas collected in each condensation chamber is carried secretly;
Guiding electrolyte condensate liquid flows into hopper along the raceway groove of each base plate of condensation chamber;
The electrolyte that accumulates in each hopper is discharged in the electrolysis tank of storage battery;
Make the gas that is collected in the condensation chamber between the condensation chamber and among circulation mutually; With
By at least one gas deflation assembly being collected in gas release in the condensation chamber in external environment condition.
CN99807789A 1999-03-22 1999-03-22 Venting system for battery Pending CN1306679A (en)

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PCT/NZ1999/000032 WO2000057502A1 (en) 1999-03-22 1999-03-22 A venting system for a battery

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AU3176499A (en) 2000-10-09
GB0028442D0 (en) 2001-01-10
WO2000057502A1 (en) 2000-09-28
GB2353630A (en) 2001-02-28
JP2002540567A (en) 2002-11-26

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