CN1304208C - Making process and products of non-deformable sprayed metal-polyester composite sculptures - Google Patents
Making process and products of non-deformable sprayed metal-polyester composite sculptures Download PDFInfo
- Publication number
- CN1304208C CN1304208C CNB011359137A CN01135913A CN1304208C CN 1304208 C CN1304208 C CN 1304208C CN B011359137 A CNB011359137 A CN B011359137A CN 01135913 A CN01135913 A CN 01135913A CN 1304208 C CN1304208 C CN 1304208C
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- Prior art keywords
- sculpture
- spray
- polyester composite
- cast
- mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920000728 polyester Polymers 0.000 title claims abstract description 29
- 239000002131 composite material Substances 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims description 8
- 239000007921 spray Substances 0.000 claims abstract description 47
- 239000002184 metal Substances 0.000 claims abstract description 30
- 229910052751 metal Inorganic materials 0.000 claims abstract description 30
- 238000005516 engineering process Methods 0.000 claims abstract description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000741 silica gel Substances 0.000 claims abstract description 9
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052802 copper Inorganic materials 0.000 claims abstract description 8
- 239000010949 copper Substances 0.000 claims abstract description 8
- 239000010935 stainless steel Substances 0.000 claims abstract description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 5
- 229910001369 Brass Inorganic materials 0.000 claims abstract description 4
- 229910000906 Bronze Inorganic materials 0.000 claims abstract description 4
- 239000010951 brass Substances 0.000 claims abstract description 4
- 239000010974 bronze Substances 0.000 claims abstract description 4
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000002360 preparation method Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 230000004927 fusion Effects 0.000 claims description 5
- 238000012805 post-processing Methods 0.000 claims description 5
- QFXZANXYUCUTQH-UHFFFAOYSA-N ethynol Chemical group OC#C QFXZANXYUCUTQH-UHFFFAOYSA-N 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005034 decoration Methods 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 abstract description 3
- 229910045601 alloy Inorganic materials 0.000 abstract description 2
- 239000000956 alloy Substances 0.000 abstract description 2
- 239000004033 plastic Substances 0.000 abstract description 2
- 229920003023 plastic Polymers 0.000 abstract description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 abstract 1
- 230000007547 defect Effects 0.000 abstract 1
- 239000003365 glass fiber Substances 0.000 abstract 1
- 239000007769 metal material Substances 0.000 abstract 1
- 239000010959 steel Substances 0.000 abstract 1
- 239000002699 waste material Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 5
- 238000005498 polishing Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229920006337 unsaturated polyester resin Polymers 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000010977 jade Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
Abstract
The present invention relates to a non-deforming sprayed metal-polyester composite sculpture technology. The present invention comprises the following steps: a high-temperature molten metal layer is sprayed on the inner surface of a sculpture mold directly by a spray gun during the production process, and a polyester composite layer is reinforced; a non-deforming sprayed metal-polyester composite sculpture with a clear surface texture and a vivid form is formed after natural curing and demoulding. The sculpture overcomes the defects of blurry lines, rough surface and metal material consumption waste existing in an outer sprayed metal sculpture; a sculpture mold can adopt a silica gel mold, a steel mold, a glass fibre reinforced plastic mold, a plastic mold, etc., wherein condign silica gel is required to have the ability of bearing the spraying of high-temperature molten metal; the sprayed metal layer usually is stainless steel, red copper, brass, bronze, alloy, etc. The present invention can be used to produce relievos, alto-relievos and building decoration ornaments.
Description
Technical field
The present invention relates to the sculpture technology and the goods thereof that in the sculpture mould, are composited with spray to cast metal and polyester, more particularly, relate to indeformable spray to cast metal-polyester composite sculpture technology and goods thereof.Be mainly used in and make embossment, circular engravure and building decoration decoration etc., spray to cast becomes matallic surface layers such as stainless steel, copper alloy respectively.
Background technology
At present, China is with outer spray method in nonmetallic surface spray to cast smithcraft, promptly makes nonmetal earlier or polyester composite sculpture carrier, and then at this carrier surface spray to cast metal level, there is following shortcoming in such sculpture:
(1), because after polyester sculpture outer surface metal spraying belonged to, metal level caused many depression heading line offs in the sculpture with the covering in various degree of sculpture sculpting lines, many convex lines are smudgy, produce distortion, influence the decorative pattern mechanism and the shape figure of sculpture original work; (2), splash everywhere because of adopting outer spray method metal powder grain, the matsurface of outer spray economy-combat grinding and polishing light again simultaneously, the metal consumption energy loss is very big like this, makes the cost raising, influences application value; (3), owing to be the outer spray in surface, it is even that manual operations is difficult to hold size, through repeatedly making the thin inequality of polyester sculpture superficial layer behind the sanding and polishing, influences service life again; (4), during the Spraying-casting copper layer of polyester sculpture surface, must have transition zone to handle, with coking, charing and the distortion that prevents carrier, thereby cost is big, technology is more numerous.
Summary of the invention
Technical problem to be solved by this invention is the shortcoming that overcomes prior art, and a kind of indeformable spray to cast metal-polyester composite sculpture technology is provided, and the goods that use this technology to make.
A kind of indeformable spray to cast metal-polyester composite sculpture technology of the present invention, and the goods that use this technology to make are achieved by following technical proposals:
Indeformable spray to cast metal-polyester composite sculpture technology, this technology has following steps:
1) preparation sculpture mould; 2) spray to cast metal level in the mould; 3) reinforce the polyester composite bed;
4) demoulding post processing;
It is characterized in that:
1) above-mentioned preparation sculpture mould is a mold materials for adopting the silica gel mould that can bear the spray to cast metallic high temperature, preparation sculpture mould;
2) carry out the metal level of high-temperature fusion spray to cast stainless steel, red copper, bronze, brass at silica gel sculpture mould inner surface, described spray to cast metal level is: clean the layer of transparent resin with water at the sculpture inwall earlier, then in this surface spray or sprinkle metal powder in a small amount, after treating to solidify slightly, adopt oxy-acetylene flame line spray to cast method to carry out the high-temperature fusion spray to cast, forming thickness is the metal level of 0.1-0.8mm;
3) then, reinforce the polyester composite bed, formed the constant spray to cast metal-polyester composite sculpture goods of lines clean mark, moulding that are applicable to embossment, circular engravure.
A kind of indeformable spray to cast metal-polyester composite sculpture goods according to above-described technology preparation.
Indeformable spray to cast metal-polyester composite sculpture technology of the present invention, the indeformable spray to cast metal-polyester composite sculpture goods that use this technology to make have following advantage compared with prior art:
1, because the metal level that becomes at the mould inside spray to cast makes the sculpture clean mark, and form is true to nature, the lines that can not cause outer spray back to be produced blur, diminish the consequence of original work;
2, can not cause outer metal spraying to belong to the phenomenon that powder splashes everywhere, save copper material and energy consumption greatly, reduce cost, prevent environmental pollution;
3, make the sculpture metal surface bright and clean not coarse, avoided unnecessary polishing, use manpower and material resources sparingly;
4, can bear the high temperature of spray to cast metal because of the sculpture mold material, handle so can omit the high-temperature plastic transition zone.
The invention will be further described below in conjunction with accompanying drawing:
Among the figure 1: preparation sculpture mould;
Among the figure 2: the spray to cast metal level;
Among the figure 3: reinforce the polyester composite bed;
Among the figure 4: demoulding post processing;
1,2,3,4 are meant the technology production process among the figure.
Indeformable spray to cast metal-polyester composite sculpture technology provided by the invention, main raw material(s) is line stainless steel, line copper (red copper, brass, bronze etc.), line alloy, unsaturated polyester resin and inorganic filler, fiber cloth, high-temperature-resisting silicon rubber etc., main tool is special type spray gun, and its manufacturing process is as follows:
(1), preparation sculpture mould: mould can be divided into silica gel mould, plaster mold, metal pattern, glass punching block etc.The silica gel mould is a mold materials with the silica gel mould that can bear the spray to cast metallic high temperature, preparation sculpture mould, grease, spot and dust before using on the necessary mould of cleaning earlier;
(2), spray to cast metal level: clean the layer of transparent resin with water at the sculpture inwall earlier, then in this surface spray or sprinkle metal powder in a small amount, after treating to solidify slightly, adopt oxy-acetylene flame line spray to cast method to carry out the high-temperature fusion spray to cast, form certain thickness metal level, be generally 0.1-0.8mm, concrete thickness is decided according to the requirement of sculpture;
(3), reinforce the polyester composite bed, adopt " imitative jade carving manufacturing furniture method (ZL93103285.7) " preparation of Cheng Yuquan initiative, promptly mix with prescriptions such as suitable unsaturated polyester resin, inorganic filler (silica flour, alumina powder, pulverized limestone etc.), curing agent, promoter, antiaging agents, be cast in the copper layer inwall that serves as a contrast or do not serve as a contrast glass cloth under the room temperature, through 4-8 hour curing molding;
(4), demoulding post processing: the demoulding a kind ofly have a metal surface effect, keep the constant spray to cast metal-polyester composite sculpture of original work superficial makings.Indivedual defectives such as above-mentioned method are repaired, also pigmentable and green old post processing such as modelled after an antique.
More than explanation is not that the present invention is limited, and under the situation that does not break away from spirit of the present invention and flesh and blood, those of ordinary skills can make amendment or change, and still belong to protection scope of the present invention.
Claims (2)
1, indeformable spray to cast metal-polyester composite sculpture technology, this technology has following steps:
1) preparation sculpture mould; 2) spray to cast metal level in the mould; 3) reinforce the polyester composite bed;
4) demoulding post processing;
It is characterized in that:
1) above-mentioned preparation sculpture mould is a mold materials for adopting the silica gel mould that can bear the spray to cast metallic high temperature, preparation sculpture mould;
2) carry out the metal level of high-temperature fusion spray to cast stainless steel, red copper, bronze, brass at silica gel sculpture mould inner surface, described spray to cast metal level is: clean the layer of transparent resin with water at the sculpture inwall earlier, then in this surface spray or remove metal powder in a small amount, after treating to solidify slightly, adopt oxy-acetylene flame line spray to cast method to carry out the high-temperature fusion spray to cast, forming thickness is the metal level of 0.1-0.8mm;
3) then, reinforce the polyester composite bed, formed the constant spray to cast metal-polyester composite sculpture goods of lines clean mark, moulding that are applicable to embossment, circular engravure.
2, a kind of indeformable spray to cast metal-polyester composite sculpture goods according to the described technology preparation of claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB011359137A CN1304208C (en) | 2001-10-17 | 2001-10-17 | Making process and products of non-deformable sprayed metal-polyester composite sculptures |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB011359137A CN1304208C (en) | 2001-10-17 | 2001-10-17 | Making process and products of non-deformable sprayed metal-polyester composite sculptures |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1374205A CN1374205A (en) | 2002-10-16 |
| CN1304208C true CN1304208C (en) | 2007-03-14 |
Family
ID=4673348
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB011359137A Expired - Fee Related CN1304208C (en) | 2001-10-17 | 2001-10-17 | Making process and products of non-deformable sprayed metal-polyester composite sculptures |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1304208C (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104439061B (en) * | 2014-11-03 | 2017-01-18 | 狄飞 | Metal embossment casting method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1026675C (en) * | 1993-03-29 | 1994-11-23 | 程育全 | Method for mfg. artificial jade sculpture art furniture |
| CN1056630C (en) * | 1996-11-06 | 2000-09-20 | 江苏九鼎集团股份有限公司 | Method for producing antique glass fiber reinforced plastic product |
| CN1283557A (en) * | 1999-08-05 | 2001-02-14 | 宫殿 | Technology for making fine artistical polyester-cast copper articles |
-
2001
- 2001-10-17 CN CNB011359137A patent/CN1304208C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1026675C (en) * | 1993-03-29 | 1994-11-23 | 程育全 | Method for mfg. artificial jade sculpture art furniture |
| CN1056630C (en) * | 1996-11-06 | 2000-09-20 | 江苏九鼎集团股份有限公司 | Method for producing antique glass fiber reinforced plastic product |
| CN1283557A (en) * | 1999-08-05 | 2001-02-14 | 宫殿 | Technology for making fine artistical polyester-cast copper articles |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1374205A (en) | 2002-10-16 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Zhejiang Condor sculpture craft Group Co., Ltd. Assignor: Wu Yueli Contract fulfillment period: 2008.12.21 to 2018.12.20 contract change Contract record no.: 2009330000360 Denomination of invention: Making process and products of non-deformable sprayed metal-polyester composite sculptures Granted publication date: 20070314 License type: Exclusive license Record date: 2009.2.24 |
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| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.12.21 TO 2018.12.20; CHANGE OF CONTRACT Name of requester: ZHEJIANG SHENDIAO SCULPTURE CRAFTS GROUP CO., LTD. Effective date: 20090224 |
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| ASS | Succession or assignment of patent right |
Owner name: ZHEJIANG SHENDIAO SCULPTURE CRAFTS GROUP CO., LTD. Free format text: FORMER OWNER: WU YUELI Effective date: 20100708 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 321300 NO.172, WANGCHUN EAST ROAD, DONGCHENG DISTRICT,, ZHEJIANG PROVINCE TO: 321300 NO.8, QINGYUAN ROAD, ECONOMIC DEVELOPMENT ZONE, YONGKANG CITY, ZHEJIANG PROVINCE |
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| TR01 | Transfer of patent right |
Effective date of registration: 20100708 Address after: 321300 Zhejiang Province, Yongkang City Qingyuan Road Economic Development Zone No. 8 Patentee after: Zhejiang Condor sculpture craft Group Co., Ltd. Address before: 321300 No. 172 East Spring Road, Yongkang, Zhejiang, Dongcheng District Patentee before: Wu Yueli |
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| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070314 Termination date: 20121017 |