CN1297993C - Method and apparatus for producing line pencil - Google Patents
Method and apparatus for producing line pencil Download PDFInfo
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- CN1297993C CN1297993C CNB2004100459682A CN200410045968A CN1297993C CN 1297993 C CN1297993 C CN 1297993C CN B2004100459682 A CNB2004100459682 A CN B2004100459682A CN 200410045968 A CN200410045968 A CN 200410045968A CN 1297993 C CN1297993 C CN 1297993C
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Abstract
Provided is a method and device for manufacturing a wire harness, improving workability. In the method for manufacturing a wire harness, a connector body is made by connecting connectors to terminals of a plurality of wires W, and the connector body is wired on a gross assembly drawing board. According to the work procedure performed on the gross assembly drawing board, the method comprises an arranging step for arranging each connector, a connecting step for connecting a corresponding wire to each arranged connector, a conveying step for conveying the connecting body including the connector and the wire connected to the connector to the gross assembly drawing board with maintaining the connector array, and a wiring step for wiring the connector body to the gross assembly drawing.
Description
Technical field
Thereby the present invention relates to a kind ofly make connector, and this connector be routed at manufacture method and the manufacturing installation of making the wire harness (bunch) of wire harness on the chart board that general assembly uses by the end that connector is connected in many electric wires.
Background technology
Wire harness is the electrical wiring system that is become the circuit network of regulation by a plurality of connectors and many wire-shaped that are connected these connectors.This wire harness is accompanied by the electronization of vehicle mounting in recent years and becomes the large-scale wire harness that has from the branch line of main line part intricately branch.Therefore, when making wire harness, generally also adopt such method, the inscape that is about to wire harness is cut apart and is set at by many electric wires and is connected in several connectors that the connector of these electric wires constitutes, when making these connectors in advance, each connector of manufacturing is routed on the chart board of general assembly (grossassembly) usefulness, carries out general assembly respectively.At this, so-called wiring utilizes the electric wire keeper that is arranged on the above-mentioned chart board, connector keeper etc. exactly, and on chart board, the connector that will be connected in the end of each electric wire simultaneously is installed on the connector keeper with the electric wire assembly line (joining rope) of above-mentioned connector.
As the manufacture method of this manufacturing wire harness, the package manufacture method of the wire harness shown in for example known following patent documentation 1 and the patent documentation 2.These package manufacture methods in the past are common aspect following, promptly all be that connector is installed on the connector keeper, the terminal that is connected in the end of electric wire is inserted the connector of being installed, the electric wire distribution that inserts behind the terminal is become final form, temporarily keep this form and make package.In addition, when the package with manufacturing is transported on the chart board that general assembly uses, at first, under the state of the distribution form of the electric wire part of keeping this package, connector is extracted from above-mentioned connector keeper, package is transported on the chart board that general assembly uses.
Patent documentation 1 is opened the 2001-283657 communique for the spy;
Patent documentation 2 is opened the 2002-367450 communique for the spy.
The package manufacture method of above-mentioned patent documentation 1 or patent documentation 2 has the following advantages: under the state of the temporary transient distribution form that keeps the electric wire part package is being routed on the chart board that general assembly uses because be, so can be under the state of the problem that suppresses that each electric wire snarls respectively etc., the enterprising row wiring of chart board that package is used to general assembly, consequently, can improve the operating efficiency of the manufacturing operation of wire harness.
But, in the package manufacture method of above-mentioned patent documentation 1 or patent documentation 2, when package is connected up on the chart board that above-mentioned general assembly is used, connector need be extracted from the connector keeper in order to transport package, so operating personnel need once more each connector to be installed on the connector keeper that is set on the chart board that general assembly is used when the chart board that general assembly is used carries out the distribution operation of each electric wire.Such operation is to repeat the operation of the distribution of each electric wire, and the possibility of the inefficient operation of causing is arranged.
In addition, in the package manufacture method of above-mentioned patent documentation 1 or patent documentation 2, in the time of on package being routed at the chart board that above-mentioned general assembly uses, from the connector that constitutes package, be difficult to the connector on the specific connector keeper that is used to be installed on the chart board that general assembly uses, the needed time of this specific operation is elongated, the possibility that the inefficient operation that causes the wire harness manufacturing operation consequently, is arranged.
Summary of the invention
The present invention puts in view of the above problems and forms, and its purpose is to provide a kind of manufacture method and manufacturing installation that improves the wire harness of operating efficiency.
In order to address the above problem, the manufacture method of wire harness of the present invention is made connector by the end that connector is connected in many electric wires, the connector of manufacturing is routed on the chart board that general assembly uses, thereby makes wire harness, wherein, comprising:
Arrangement step, based on above-mentioned general assembly use chart board had is used to install the configuration sequence of the connector keeper of connector, the connector clamper of being located on the movable table that maintains connector is configured to row, make this connector clamper corresponding one by one with above-mentioned connector keeper on configuration sequence, wherein the operating sequence on the chart board of using according to above-mentioned general assembly in above-mentioned connector clamper is arranged above-mentioned connector;
Connect operation, the link position that above-mentioned movable table is positioned at be used to carry out the attended operation between above-mentioned each electric wire and connector, thus each connector in the above-mentioned connector clamper of the electric wire of correspondence and as above configuration is connected the formation connector;
Transport operation, above-mentioned movable table is moved to above-mentioned general assembly chart board place at the state of keeping above-mentioned connector clamper configuration, thereby above-mentioned connector is transported to the chart board that above-mentioned general assembly is used; And
The cloth line procedures is installed to the connector in the above-mentioned connector holder that is transported in the corresponding above-mentioned connector keeper successively, and the enterprising row wiring of using in general assembly of chart board.
According to the present invention, transport in the operation above-mentioned, under the state of keeping the connector configuration, each connector is transported to the chart board that general assembly is used, these connectors are installed on the chart board that general assembly uses simultaneously, therefore, can avoid the repetition of the distribution operation of each electric wire at the cloth line procedures.In other words, constitute each electric wire of above-mentioned connector,, therefore, can avoid the repetition of the distribution operation of each electric wire just on this chart board, carrying out distribution when operation is transported to the chart board that general assembly uses by above-mentioned transporting.Therefore, can improve the operating efficiency of wire harness manufacturing operation.
In addition, in above-mentioned arrangement step, operating sequence on the chart board that each connector is used based on general assembly and being configured, transport in the operation above-mentioned simultaneously, under the state of keeping above-mentioned connector configuration, connector is transported to the chart board that general assembly is used, therefore, for example if each connector is configured to row in order from the end near the length direction of wire harness (being the length direction of the chart board used of general assembly), then in above-mentioned cloth line procedures, the connector that is configured to row can be installed on the chart board in order from this end side, consequently, can reduce the specific needed time of connector that is installed on the chart board as much as possible.
And, transport in the operation above-mentioned, under the state of the connector configuration of keeping configuration as mentioned above, each connector is transported to the chart board that general assembly is used, therefore, in the cloth line procedures, when operating personnel can move at the column direction along the connector configuration, connector is taken out in order from the connector clamper, consequently, can reduce operating personnel's shiftable haulage line (amount of movement when being the wire harness manufacturing) as much as possible.
Other form of the present invention is the manufacturing installation of wire harness, is used for making connector by the end that connector is connected in many electric wires, this connector is routed on the chart board that general assembly uses, thereby makes wire harness, wherein, comprising:
Movable table; Set to can freely connecting separation with respect to the chart board that above-mentioned general assembly is used; For the attended operation of carrying out between above-mentioned each electric wire and connector; Which is provided with the connector clamper; This connector clamper; The configuration sequence of the connector keeper that is used for the installation connector that the chart board of using based on above-mentioned general assembly has is configured to row; So that it is one by one corresponding with above-mentioned connector keeper on configuration sequence; And it maintains the operating sequence on the chart board of using according to above-mentioned general assembly and the connector that disposes
Above-mentioned movable table is configured to, and can be used for carrying out the link position of the attended operation between above-mentioned each electric wire and connector and keep under the state of the connector configuration that remains in above-mentioned each connector clamper near free displacement between the general assembly position of above-mentioned chart board.
According to the present invention, above-mentioned movable table is constituted as, under the state of keeping the connector configuration, approach the chart board that general assembly is used, therefore, when the connector that operating personnel will remain in above-mentioned movable table in order is installed on the chart board that general assembly uses, in the process of this installation, can will be connected in electric wire distribution on chart board of this connector, consequently, can avoid the repetition of the distribution operation of each electric wire.In other words, operating personnel be not on movable table with each electric wire distribution, but form connector, with this connector when the chart board wiring that general assembly is used just with each electric wire distribution, therefore, can avoid the repetition of the distribution operation of each electric wire.Thereby can improve the operating efficiency of wire harness manufacturing operation.
In addition, above-mentioned connector keeper be configured based on the operating sequence on the chart board of using in general assembly, the connector that maintenance is disposed, the movable table that has this connector clamper simultaneously is constituted as under the state of keeping above-mentioned connector configuration, the chart board of using near general assembly, therefore, above-mentioned connector is being taken off and during at the enterprising row wiring of chart board that general assembly is used, can keep the connector configuration on the above-mentioned movable table from movable table.So for example if each connector is configured to row in order from the end near the length direction of wire harness (being the length direction of the chart board used of general assembly), then when the wiring operations of the connector that carries out thereafter, the connector that is configured to row can be installed on the chart board in order from this end side, can reduce the specific needed time of connector that is installed on chart board as much as possible.
And, above-mentioned movable table is constituted as, as mentioned above, keeping under the state of connector configuration the chart board of using near general assembly, therefore, during chart board wiring that above-mentioned connector is used to general assembly, operating personnel take out connector from the connector clamper when can move at the column direction along the connector configuration in order, consequently, can reduce operating personnel's shiftable haulage line as much as possible.In addition, at this so-called column direction, be meant the length direction in the connector configuration.
In addition, as mentioned above, when the connector that will remain in movable table is installed on the chart board that general assembly uses in order, in this installation process, can electric wire distribution on chart board of this connector will be connected in, therefore, do not need the manufacturing installation as in the past, the chart board that temporary transient retaining part is used general assembly carries out the operation of distribution, consequently, when the weight of this temporary transient retaining part is big, operating personnel are not being caused under the state of burden, connector can be routed on the chart board that general assembly uses.
In the manufacture method of above-mentioned wire harness, preferred above-mentioned movable table is by to the general assembly position displacement, the length direction of the chart board that the column direction that makes the connector configuration that remains in above-mentioned each connector clamper is used along general assembly.
According to above-mentioned formation, above-mentioned movable table is passed through to the general assembly position displacement, length direction (being the length direction of wire harness) the configuration connector of the chart board of using along general assembly, therefore, operating personnel are accompanied by along the column direction of connector configuration and move, can move along the length direction of chart board, the operation that can take out from above-mentioned connector clamper at the enterprising connector of being about to become mounting object of the mobile route of straight line roughly and this connector is installed on operation on the chart board, consequently, can further reduce operating personnel's shiftable haulage line.In addition, so-called column direction is identical with above-mentioned column direction.
In the manufacturing installation of above-mentioned wire harness, the preferred electric wire maintaining part that also has by above-mentioned each electric wire of kind maintenance, this electric wire maintaining part previous column multistage be equipped with taking-up portion, this taking-up portion can expose each electric wire that is kept respectively with taking out, above-mentioned movable table, by to the link position displacement, can make the column direction of the column direction of the connector configuration that remains in above-mentioned each connector clamper along the configuration of above-mentioned each taking-up portion.
According to above-mentioned formation, movable table is passed through to the link position displacement, column direction along the configuration of each taking-up portion of electric wire maintaining part disposes each connector, therefore when the attended operation of each connector of wire pair, operating personnel move along above-mentioned column direction, take out electric wire from taking-up portion, end with this electric wire connects to connector simultaneously, further move, the other end of this electric wire is transported to the connector that becomes connecting object, connect to this connector simultaneously along above-mentioned column direction.By carrying out the attended operation of this electric wire repeatedly, electric wire can be connected in each connector, consequently, the shiftable haulage line of operating personnel in the electric wire attended operation can be set on the straight line of above-mentioned each column direction, the shiftable haulage line of the operating personnel in the manufacturing operation of connector is reduced more.In addition, so-called column direction is identical with above-mentioned column direction.
Description of drawings
Fig. 1 is the integrally-built perspective view that the wire harness manufacturing installation of the invention process form is shown;
Fig. 2 is the perspective view that movable table shown in Figure 1 is shown;
Fig. 3 is the floor map of correlation that the cloth line states on the chart board main body shown in Figure 1 is shown and remains in the connector of movable table;
Fig. 4 is the sectional perspective schematic diagram of manufacturing step that the wire harness of the wire harness manufacturing installation that uses Fig. 1 is shown, and wherein, Fig. 4 (a) illustrates the state when being inserted into electric wire in the pipe, and Fig. 4 (b) illustrates the state that a cover electric wire is inserted into Guan Zhonghou;
Fig. 5 is the sectional perspective schematic diagram of manufacturing step that the wire harness of the wire harness manufacturing installation that uses Fig. 1 is shown, and wherein, Fig. 5 (a) illustrates the state that pipe is taken off from the pipe retainer, and Fig. 5 (b) illustrates the state after being inserted into a cover electric wire in the connector.
Embodiment
Below, with reference to the description of drawings the preferred embodiment of the present invention.
Fig. 1 is the integrally-built perspective view that the wire harness manufacturing installation of the invention process form is shown.
With reference to Fig. 1, wire harness manufacturing installation 1 comprises: cable holding portion 10, hold many electric wire W that constitute wire harness by kind; Chart board 20, be used for to be connected with connector by the electric wire W that will be contained in this cable holding portion 10 the connector wiring that constitutes, simultaneously with the connector general assembly of being connected up, and movable table 30, be used to keep a plurality of connectors, simultaneously each connector be connected with above-mentioned each electric wire W and make connector.In addition, wire harness manufacturing installation 1 is configured to: the column direction of the configuration of the T1 of taking-up portion, the T2 of cable holding described later portion 10 and the length direction of chart board 20 be quadrature roughly, and above-mentioned movable table 30 is configured to: can be in the medial movement of the operating surface of the T1 of these taking-up portions, T2 and chart board 20.Also having, in the following description, is that length direction with the column direction of the above-mentioned taking-up T1 of portion, T2 and chart board 20 is set at respectively with respect to the left and right directions of cable holding portion 10 and chart board 20 and describes.
Said wires accommodation section 10 comprises: lateral type accommodation section 11, and when each electric wire W is contained in fore-and-aft direction, 2 row about being configured to; Longitudinal type accommodation section 15 keeps each electric wire W with the state of hanging down; Electric wire indicator light (not shown), be arranged at these lateral type accommodation sections 11 and longitudinal type accommodation section 15 respectively, be used for the electric wire W that is contained in each accommodation section 11,15 in, light on the position that the electric wire W that becomes next connecting object is corresponding, thereby indicate the electric wire W of connecting object to operating personnel.
Above-mentioned each lateral type accommodation section 11 comprises: the pair of right and left framework 12 that constitutes housing; Be equipped on the groove shape accommodation section 13 of the groove shape between these frameworks; And be positioned at the front side (that is, above-mentioned movable table 30 set side) of this groove shape accommodation section 13 and be provided in the tubular accommodation section 14 of the tubular of lower position.
In this form of implementation, above-mentioned groove shape accommodation section 13 is arranged with 3 layers totally 15 of 5 row between above-mentioned each framework 12.Each groove shape accommodation section 13 is configured to, and is installed on each framework 12 with heeling condition respectively, makes the front side upwards lift, and simultaneously, more to lower floor, then its leading section is offside in rear side.In addition, each groove shape accommodation section 13 towards the top opening, forms the groove shape that extends along fore-and-aft direction simultaneously, and its inside holds different types of electric wire W respectively, and each the electric wire W that is held is hung down from leading section.
Above-mentioned tubular accommodation section 14 is when extending along the vertical direction, and 5 row, front and back 3 row are totally 15 about being configured to, and can hold the end of each the electric wire W that hangs down from the leading section of above-mentioned each groove shape accommodation section 13 respectively.So hold the end of the electric wire W that hangs down from above-mentioned groove shape accommodation section 13 by tubular accommodation section 14, thus the problem that the end that suppresses these electric wires W snarls respectively etc.Also have, in the lateral type accommodation section 11 of this form of implementation, between above-mentioned groove shape accommodation section 13 and tubular accommodation section 14, corresponding to the position of each electric wire W exposed portions serve, the example of the T1 of taking-up portion that formation taking-up electric wire W uses.
Above-mentioned longitudinal type accommodation section 15 comprises: the pair of right and left framework 16 that constitutes housing; Be set up in 2 layers the frame portion 17 up and down between these frameworks; The bend 18 of lateral bending song forward from the upper end of above-mentioned each framework 16; Be set up in the hanging portion 19 between each leading section of this bend 18.Above-mentioned longitudinal type accommodation section 15 for example makes and transfers long electric wire W to hang down and keeping from above-mentioned hanging portion 19, is reeled to rear side in the end of the electric wire W that hangs down from hanging portion 19, mounting in above-mentioned portion 17, thereby keep electric wire W.In addition, in the longitudinal type accommodation section 15 of this form of implementation, be configured for taking out the example of the T2 of taking-up portion of electric wire W in corresponding position, the end of electric wire W above-mentioned hanging portion 19, that hang down to the front side with hanging.
On the other hand, above-mentioned chart board 20 comprises: the framework 21 that constitutes housing; Be installed on the chart board main body 22 on this framework 21; Be equipped on the coverlay 23 of the bottom of this chart board main body 22.The front view of this chart board main body 22 is rectangular plate-shaped member roughly, is installed on said frame 21 with the downward-sloping state in its front side (being the side that sets of movable table 30).In addition, for according to the rules wiring form will be connected with the connector wiring of many electric wire W and connector, on above-mentioned chart board main body 22, erect and be provided with many electric wire keepers 24, electric wire supporting pin 25, connector keeper 26.
Above-mentioned each electric wire keeper 24 is the parts towards the U font of the top opening of chart board main body 22, by electric wire W is inserted in this U font, thereby keeps this electric wire W with the state with respect to chart board main body 22 location.Above-mentioned each electric wire supporting pin 25 is to erect the columniform parts be arranged on the above-mentioned chart board main body 22, makes the additional electric wire W that tension force is arranged along this electric wire supporting pin 25, thereby is that the center makes electric wire W bending with this electric wire supporting pin 25.Above-mentioned each connector keeper 26 is blocks of square roughly, holds the connector of the end that is connected in electric wire W.In addition, the connector keeper 26 of this form of implementation, above-mentioned chart board main body 22 is provided with 9, then gives label 26a, 26b, 26c, 26d, 26e, 26f, 26g, 26h, 26i (with reference to Fig. 3) to these connector keepers 26 in order from the left side of above-mentioned chart board main body 22.
Above-mentioned coverlay 23, be rectangular film roughly, be installed in the bottom of chart board main body 22, can free displacement between position P1 that covers specific electric wire keeper 24, electric wire supporting pin 25 and connector keeper 26 on the above-mentioned chart board main body 22 and the position P2 that hangs down from the bottom of above-mentioned chart board main body 22.By so covering specific electric wire keeper 24, electric wire supporting pin 25 and connector keeper 26 by coverlay 23, when above-mentioned connector was connected up on chart board main body 22, the electric wire W that can suppress this connector inadvertently was suspended to the problem of electric wire keeper 24, electric wire supporting pin 25 and connector keeper 26 etc.In addition, in this form of implementation, be to suppress above-mentioned such problem, but be not limited to coverlay 23, also can use for example special cover plate shown in the 2001-250436 communique of opening by above-mentioned coverlay 23.
Below, with reference to Fig. 2 and Fig. 3, above-mentioned movable table is described.
Fig. 2 is the perspective view that movable table shown in Figure 1 30 is shown, and Fig. 3 is the floor map that the wiring form on the chart board main body 22 shown in Figure 1 is shown and remains in the correlation between the connector of movable table 30.
With reference to Fig. 1, Fig. 2, Fig. 3, movable table 30 comprises: constitute the framework 31 of housing, the retainer substrate 40 that is set up in the upper end of these frameworks 31, the electric wire that is installed on this framework 31 and connect stopper 50, be installed on the pipe retainer 60 of the bottom of above-mentioned retainer substrate 40 removably.In addition, in the following description, above-mentioned retainer substrate 40 ground length directions are set at left and right directions, Width are set at fore-and-aft direction describe.
Said frame 31 comprises: 4 pillar 32 (shown in the figure 3); Link these pillars 32 and the auxiliary frame 33 of a booster action, form the roughly framework of square as a whole.Bottom at above-mentioned each pillar 32 is provided with castor 34 respectively, by means of these castors 34, framework 31 can be to be to move freely (with reference to Fig. 1) between the general assembly position GP of the length direction of the chart board main body 22 of above-mentioned chart board 20 along the link position SP of the orientation of conveying end T1, the T2 of said wires accommodation section 10 and its length direction at its length direction.In addition, above-mentioned link position SP is mobile movable table 30, make said wires accommodation section 10 be arranged in the state of rear side of the movable table 30 of Fig. 2, on the other hand, above-mentioned general assembly position GP is mobile movable table 30, makes above-mentioned chart board 20 be arranged in the state of front side of the movable table 30 of Fig. 2.
On the other hand, above-mentioned retainer substrate 40 is the blocks that are erected at the roughly square of the upper end of above-mentioned each pillar 32.In this form of implementation, on retainer substrate 40, alongst 9 connector clampers 41 are configured to row.This connector clamper 41 comprises: the connector accommodation section 42 that the end is arranged of opening corresponding to becoming the connector profile of holding object and upward; The connector indicator light 43 that sets corresponding to the hole of the connector that is contained in this connector accommodation section 42 (that is, be arranged on the connector hole) for the terminal that will be connected in electric wire W inserts.In addition, on the connector clamper 41 of this form of implementation, give label 41a, 41b, 41c, 41d, 41e, 41f, 41g, 41h, 41i in order from the right side of retainer substrate 40.
In the bottom of above-mentioned each connector clamper 41, be fixed with not shown probe holding plate, be formed for accepting being accommodated in the mounting surface of the bottom of the connector in the above-mentioned connector accommodation section 41 by this probe holding plate, keep not shown probe simultaneously.This probe is arranged in each hole that is held in the connector on each connector clamper 41, in the time of in connector is accommodated in connector accommodation section 41, each probe enters in the hole of this connector, be connected with this terminal by terminal being connected in this hole, whether exportable so relevant terminal is inserted into the information in the connector.
On the other hand, above-mentioned each connector indicator light 43 is connected indicating device and connects with not shown electric wire.This electric wire connects indicating device, utilization is about the connector that sends from the above-mentioned probe information that is connected with terminal (electric wire W), by above-mentioned connector indicator light 43 is lighted, become the hole of the connector of next connecting object to operating personnel's indication, by the electric wire indicator light (not shown) that is provided in said wires accommodation section 10 is lighted, indicate to this connector wire connecting W (terminal) simultaneously to operating personnel.In addition, the structure as said wires connection bracing or strutting arrangement can adopt the spy to open the device shown in the flat 13-283657 communique.
In addition, in this form of implementation, above-mentioned each connector clamper 41, corresponding to the configuration of the connector keeper 26 on the above-mentioned chart board main body 22 (operating sequence of the chart board of using corresponding to general assembly 20), above-mentioned retainer substrate 40 is configured to row (arrangement step) according to configuration sequence shown in Figure 3.That is, in this form of implementation, operating personnel S is installed to the connector of connector clamper 41 on the connector keeper 26 of above-mentioned chart board main body 22 when the direction towards arrow Y1 moves.In this case, above-mentioned each connector clamper 41 is configured to row in the retainer substrate, make the connector that is installed on connector keeper 26a remain in connector clamper 41a, the connector that is installed on connector keeper 26b remains in connector clamper 41b, below identical, connector keeper 26c is with respect to connector clamper 41c, connector keeper 26d is with respect to connector clamper 41d, connector keeper 26e is with respect to connector clamper 41e, connector keeper 26f is with respect to connector clamper 41f, connector keeper 26g is with respect to connector clamper 41g, connector keeper 26h is with respect to connector clamper 41h, connector keeper 26i keeps corresponding connector respectively with respect to connector clamper 41i.
On the other hand, said wires connects a pair of swing arm 51 that stopper 50 has the pair of right and left pillar 32 of the movable table of being connected to 30 front sides.One end of this swing arm 51 is the center with the axle J that is provided on the left and right directions respectively, can joltily be connected in above-mentioned each pillar 32, and the other end of each swing arm 51 is connected by support cable 52.In addition, above-mentioned swing arm 51 can be with respect to the side-prominent forward outstanding attitude of said frame 31 with shake upward and along the avoiding between the attitude of said frame 31, with respect to above-mentioned each pillar 32 and free displacement.Be fixed with an end of membrane element 53 on above-mentioned support cable 52, the other end of this membrane element 53 is fixed in the above-mentioned retainer substrate 40.Membrane element 53 is rectangular film roughly, its length dimension and above-mentioned support cable 52 are roughly the same, and width dimensions is to become under the state of outstanding attitude in above-mentioned swing arm 51 displacements, becomes lax a little state between above-mentioned support cable and the above-mentioned retainer substrate.The electric wire of Gou Chenging connects stopper 50 as mentioned above, described in the back connection operation and when transporting a series of operation such as operation, become the membrane element 53 of giving prominence to attitude and between this swing arm 51 and retainer substrate 40, launching by swing arm 51, can prevent to be connected in connector and touch ground to the electric wire W that hangs down in the front side of retainer substrate 40, on the other hand, after a series of end of job, swing arm 51 becomes avoids attitude, becomes compact form and can not become the obstacle of other operations.Particularly in this form of implementation, electric wire connects stopper 50 and is bringing into play such function, promptly transports in the operation described later, during to the GP displacement of general assembly position, prevents to clip ground from the electric wire W that retainer substrate 40 is hung down from link position SP in movable table 30.
Aforementioned tube retainer 60 is formed tabularly by rubber-like synthetic resin etc., have: roughly rectangular retainer portion 61; From the forwards outstanding connecting portion 62 that is provided with of this retainer portion 61.Above-mentioned retainer portion 61 is formed with retaining hole 61a, and many electric wire W that this retaining hole 61a is keeping being used for being connected in connector form the pipe C (with reference to Fig. 4 (a)) of bundle.The vertical view of this retaining hole 61a is circular, connects described connecting portion 62 simultaneously on above-below direction, and its diameter dimension is configured to a little littler than the diameter dimension of aforementioned tube C.On the other hand, above-mentioned connecting portion 62 is flush-mounted in the not shown connecting hole that is formed in the above-mentioned retainer substrate 40, thereby be fixed in retainer substrate 40, when managing retainer 60 by means of this connecting portion 62, when being fixed in retainer substrate 40, above-mentioned each retaining hole 61a be configured in remain in above-mentioned connector clamper 41 on the corresponding rear position of connector.
Below, the operating sequence when using above-mentioned wire harness manufacturing installation 1 to make wire harness describes.
Fig. 4 is the sectional perspective schematic diagram of manufacturing step that the wire harness of the wire harness manufacturing installation 1 that uses Fig. 1 is shown, and wherein, the state when Fig. 4 (a) illustrates electric wire W insertion tube C, Fig. 4 (b) illustrate a cover electric wire W is inserted into state behind the pipe C.
Fig. 5 is the sectional perspective schematic diagram of manufacturing step that the wire harness of the wire harness manufacturing installation 1 that uses Fig. 1 is shown, and wherein, Fig. 5 (a) illustrates the state that will pipe C takes out from pipe retainer 60, and Fig. 5 (b) illustrates a cover electric wire W is inserted into state behind the connector.
With reference to Fig. 4 (a), when making wire harness, at first make above-mentioned movable table 30 to link position SP displacement (with reference to Fig. 1) displacement, simultaneously will manage C in advance is installed among the retaining hole 61a of aforementioned tube retainer 60, the retaining hole 61a of this aforementioned tube retainer 60 be connected with that to wait to form the connector of electric wire W of bundle by pipe C corresponding, then, operating personnel insert electric wire W in the hole of connector according to the indication of said wires indicating device.At this,, this electric wire W temporarily is inserted among the pipe C managing C when being arranged among the retaining hole 61a corresponding with the connector of the connection destination of the electric wire W indicated by the said wires indicating device.
And when the electric wire W with remain to be formed bundle is inserted among the aforementioned tube C, shown in Fig. 4 (b), this pipe C is taken off from pipe retainer 60 together with the electric wire W that is inserted, shown in Fig. 5 (a), the terminal of these each electric wire W is connected in pairing connector.In addition, as mentioned above, be connected in the middle part of the electric wire W of each connector, the side (front side of Fig. 2) to the Width of retainer substrate 40 hangs down respectively.
Carry out above-mentioned such operation repeatedly, many electric wire W are connected in the connector (connection operation) that remains on each connector clamper 41a～41i, when forming connector by these each electric wire W and connector, shown in Fig. 5 (b), aforementioned tube retainer 60 is taken off from retainer substrate 40, the direction of movable table 30 to arrow Y2 moved, and to the GP displacement of general assembly position (transporting operation, with reference to Fig. 1).At this moment, each connector is when keeping the configuration that is maintained at above-mentioned connector clamper 41a～41i, to the GP displacement of general assembly position.After so movable table 30 being displaced to general assembly position GP, shown in the arrow Y1 of Fig. 3, operating personnel are installed on chart board 20 in order from the connector that remains in connector clamper 41a, simultaneously, in the process of this installation, each electric wire W distribution (cloth line procedures) on chart board 20 that will be connected with each connector.
As described above described, according to above-mentioned wire harness manufacturing installation, above-mentioned movable table 30 is constituted as, under the state of keeping the aforesaid connector configuration that is configured to row, and the chart board of using near general assembly 20, therefore, the connector that operating personnel will remain in above-mentioned movable table is installed on the chart board 20 that general assembly is used in order, and in the process of this installation, but the electric wire W distribution that is connected in this connector is on chart board 20, consequently, can avoid the repetition of the distribution operation of each electric wire W.In other words, operating personnel be not on movable table 30 with each electric wire W distribution, but form connector, when being routed at this connector on the chart board 20 that general assembly uses,, therefore, can avoid the repetition of the distribution operation of each electric wire just with each electric wire W distribution.Therefore, can improve the operating efficiency of wire harness manufacturing operation.
In addition, above-mentioned connector clamper 41 is constituted as, and based on the operating sequence on the chart board of using in general assembly 20, is keeping being configured to the connector of row, simultaneously, movable table 30 with this connector clamper 41 is constituted as,, under the state of keeping above-mentioned connector configuration, on the chart board of using near general assembly 20, therefore, when being routed on the chart board 20 that general assembly uses in that above-mentioned connector is taken off from movable table, can keep the connector configuration on the above-mentioned movable table 30.So, for example if each connector is configured to row in order from the end near the length direction (being the length direction of chart board 20) of wire harness, then after during the wiring operations of the connector that carries out, the connector that is configured to row can be installed on the chart board in order from this end side, can reduce specific being installed on the needed time of connector on the chart board 20 as much as possible.
And, above-mentioned movable table 30 is constituted as, under the state of keeping the connector configuration that is configured to row as mentioned above, the chart board of using near general assembly 20, therefore, with above-mentioned connector during to chart board 20 wirings that general assembly is used, operating personnel can move along the column direction of connector configuration, simultaneously connector is taken off in order from connector clamper 41, consequently, can reduce operating personnel's shiftable haulage line as much as possible.
In addition, as mentioned above, when the connector that will remain in movable table is installed on the chart board 20 that general assembly uses in order, in this installation process, can electric wire W distribution on chart board 20 of this connector will be connected in, therefore, do not need the manufacturing installation as in the past, the chart board 20 that temporary transient retaining part is used general assembly carries out the operation of distribution, consequently, when the weight of this temporary transient retaining part is big, connector can be routed under the state that operating personnel is not caused burden on the chart board 20 that general assembly uses.
In addition, in above-mentioned wire harness manufacturing installation, above-mentioned movable table 30 is constituted as, by to the GP displacement of general assembly position, the length direction of the chart board 20 that the column direction that can make the connector configuration that remains in above-mentioned each connector clamper 41 is used along general assembly, therefore, operating personnel are accompanied by along the column direction of connector configuration and move, can move along the length direction of chart board 20, consequently, the operation that can take out from above-mentioned connector clamper 41 at the enterprising connector of being about to become mounting object of the mobile route of straight line roughly, with the operation that this connector is installed on the chart board 20.
And, in above-mentioned wire harness manufacturing installation 1, have the electric wire maintaining part 10 that keeps above-mentioned each electric wire W by kind, these electric wire maintaining part 10 previous column multistages be equipped with the T1 of taking-up portion, T2, the T1 of this taking-up portion, T2 makes each the electric wire W that is kept expose and can take out respectively, above-mentioned movable table 30 is constituted as, by to link position SP displacement, the column direction that can make the connector configuration that remains in above-mentioned each connector clamper 41 is along above-mentioned each T1 of taking-up portion, the column direction of the configuration of T2, therefore, during to the attended operation of each connector, operating personnel move along above-mentioned column direction, from the T1 of taking-up portion at electric wire W, T2 takes out electric wire W, end with this electric wire W is connected to connector simultaneously, further move, the other end of this electric wire W is transported to the connector that becomes connecting object, be connected to this connector simultaneously along above-mentioned column direction.By carrying out the attended operation of this electric wire W repeatedly, electric wire W can be connected in each connector, consequently, the shiftable haulage line of operating personnel in the electric wire attended operation can be set at along the straight line of above-mentioned each column direction, the shiftable haulage line of the operating personnel in the manufacturing operation of connector is shortened more.
In addition, in this form of implementation, be according to the corresponding order of the connector keeper that sets with a end 26 from the length direction of chart board 20, set the arrangement of connector clamper 41, but be not limited to this, the arrangement of connector clamper 41 can be changed at any time according to the erection sequence of connector to connector keeper 26.
In addition, in this form of implementation, be that connector clamper 41 is configured to row.But be not limited to this, also can be according to the configuration of the operating sequence on the above-mentioned chart board 20 multiple row, in this case, above-mentioned column direction is meant the length direction of the configuration of connector clamper 41.
As described above, the present invention is that above-mentioned movable table is under the state of keeping the connector configuration, approach the chart board that general assembly is used, therefore, when the connector that operating personnel will remain in above-mentioned movable table in order is installed on the chart board that general assembly uses, in the process of this installation, can electric wire distribution on chart board of this connector will be connected in, consequently, can avoid the repetition of the distribution operation of each electric wire.In other words, operating personnel be not on movable table with each electric wire distribution, but form connector, with this connector when the chart board wiring that general assembly is used just with each electric wire distribution, therefore, can avoid the repetition of the distribution operation of each electric wire.Thereby can improve the operating efficiency of wire harness manufacturing operation.
In addition, operating sequence on the chart board that above-mentioned connector keeper is used based on general assembly, the connector that maintenance is disposed, the movable table that has this connector clamper simultaneously is under the state of keeping above-mentioned connector configuration, the chart board of using near general assembly, therefore, above-mentioned connector is being taken off and when being routed at the chart board that general assembly uses, can keep the connector configuration on the above-mentioned movable table from movable table.So, for example if each connector is configured to row in order from the end near the length direction of wire harness (being the length direction of the chart board used of general assembly), then after during the wiring operations of the connector that carries out, the connector that is configured to row can be installed on the chart board in order from this end side, can reduce designated mounting as much as possible in the needed time of the connector of chart board.
And, above-mentioned movable table is as mentioned above under the state of keeping the connector configuration, the chart board of using near general assembly, therefore, during chart board wiring that above-mentioned connector is used to general assembly, when operating personnel move along the column direction of connector configuration, connector can be taken out in order from the connector clamper, consequently, can reduce operating personnel's shiftable haulage line as much as possible.
Claims (4)
1, a kind of manufacture method of wire harness is made connector by the end that connector is connected in many electric wires, the connector of manufacturing is routed on the chart board that general assembly uses, thereby makes wire harness, it is characterized in that, comprising:
Arrangement step, based on above-mentioned general assembly use chart board had is used to install the configuration sequence of the connector keeper of connector, the connector clamper of being located on the movable table that maintains connector is configured to row, make this connector clamper corresponding one by one with above-mentioned connector keeper on configuration sequence, wherein the operating sequence on the chart board of using according to above-mentioned general assembly in above-mentioned connector clamper is arranged above-mentioned connector;
Connect operation, the link position that above-mentioned movable table is positioned at be used to carry out the attended operation between above-mentioned each electric wire and connector, thus each connector in the above-mentioned connector clamper of pairing electric wire and as above configuration is connected the formation connector;
Transport operation, above-mentioned movable table is moved to above-mentioned general assembly chart board place at the state of keeping above-mentioned connector clamper configuration, thereby above-mentioned connector is transported to the chart board that above-mentioned general assembly is used; And
The cloth line procedures is installed to the connector in the above-mentioned connector holder that is transported in the corresponding above-mentioned connector keeper successively, and the enterprising row wiring of using in general assembly of chart board.
2, a kind of manufacturing installation of wire harness is used for making connector by the end that connector is connected in many electric wires, this connector is routed on the chart board that general assembly uses, thereby makes wire harness, it is characterized in that, comprising:
Movable table; Set to can freely connecting separation with respect to the chart board that above-mentioned general assembly is used; For the attended operation of carrying out between above-mentioned each electric wire and connector; Which is provided with the connector clamper; This connector clamper; The configuration sequence of the connector keeper that is used for the installation connector that the chart board of using based on above-mentioned general assembly has is configured to row; So that it is one by one corresponding with above-mentioned connector keeper on configuration sequence; And it maintains the operating sequence on the chart board of using according to above-mentioned general assembly and the connector that disposes
Above-mentioned movable table is configured to, and can be used for carrying out the link position of the attended operation between above-mentioned each electric wire and connector and keep under the state of the connector configuration that remains in above-mentioned each connector clamper near free displacement between the general assembly position of above-mentioned chart board.
3, the manufacturing installation of wire harness as claimed in claim 2 is characterized in that, above-mentioned movable table is by to the general assembly position displacement, the length direction of the chart board that the column direction that makes the connector configuration that remains in above-mentioned each connector clamper is used along general assembly.
4, as the manufacturing installation of claim 2 or 3 described wire harness, it is characterized in that, also has the electric wire maintaining part that keeps above-mentioned each electric wire by kind, this electric wire maintaining part previous column multistage be equipped with taking-up portion, this taking-up portion exposes each electric wire that is kept, and can take out respectively, above-mentioned movable table can make the column direction of the column direction of the connector configuration that remains in above-mentioned each connector clamper along the configuration of above-mentioned each taking-up portion by to the link position displacement.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003180878A JP4182823B2 (en) | 2003-06-25 | 2003-06-25 | Wire harness manufacturing method and manufacturing apparatus |
| JP180878/2003 | 2003-06-25 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1577640A CN1577640A (en) | 2005-02-09 |
| CN1297993C true CN1297993C (en) | 2007-01-31 |
Family
ID=34181737
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100459682A Expired - Fee Related CN1297993C (en) | 2003-06-25 | 2004-05-26 | Method and apparatus for producing line pencil |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP4182823B2 (en) |
| CN (1) | CN1297993C (en) |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007234528A (en) * | 2006-03-03 | 2007-09-13 | Mitsubishi Cable Ind Ltd | Wire harness assembly device |
| JP5287108B2 (en) * | 2008-10-01 | 2013-09-11 | 住友電装株式会社 | Electric wire connection assembly manufacturing support device and electric wire connection assembly manufacturing method |
| JP5304161B2 (en) * | 2008-10-10 | 2013-10-02 | 住友電装株式会社 | Electric wire holding bar |
| JP5233599B2 (en) * | 2008-11-06 | 2013-07-10 | 住友電装株式会社 | Wire wiring head device and wire wiring device |
| JP2012104258A (en) * | 2010-11-08 | 2012-05-31 | Sumitomo Wiring Syst Ltd | Assembly drawing board apparatus |
| US8819916B2 (en) * | 2011-11-16 | 2014-09-02 | GM Global Technology Operations LLC | Method for making a tube bundle |
| JP2014192113A (en) * | 2013-03-28 | 2014-10-06 | Sumitomo Wiring Syst Ltd | Method for producing wire harness |
| JP2014192105A (en) * | 2013-03-28 | 2014-10-06 | Sumitomo Wiring Syst Ltd | Wire harness production support device and wire harness production method |
| CN103474178B (en) * | 2013-09-27 | 2016-03-02 | 天津长城精益汽车零部件有限公司 | A kind of manufacture method of wire harness |
| JP6250606B2 (en) * | 2015-01-22 | 2017-12-20 | 矢崎総業株式会社 | Routing device |
| JP2016192354A (en) * | 2015-03-31 | 2016-11-10 | 株式会社オートネットワーク技術研究所 | Wire harness production method and support device for connector holding parts |
| JP6491956B2 (en) * | 2015-05-20 | 2019-03-27 | 矢崎総業株式会社 | Bar holding plate |
| CN105119127A (en) * | 2015-08-28 | 2015-12-02 | 芜湖天海电装有限公司 | Dislocation prevention method of wiring harness assembling |
| JP6356732B2 (en) * | 2016-06-06 | 2018-07-11 | 矢崎総業株式会社 | Twist wire manufacturing apparatus and twist wire manufacturing method |
| JP2018026204A (en) * | 2016-08-08 | 2018-02-15 | 住友電装株式会社 | Wiring bar support device, wire harness assembly device, and method of manufacturing wire harness |
| CN109501488B (en) * | 2018-10-17 | 2020-05-12 | 温州西通文具有限公司 | Combined discharging system of pencil lead combined machine of propelling pencil |
| CN109501489B (en) * | 2018-10-17 | 2020-05-19 | 温州西通文具有限公司 | Chuck combination device of pencil lead combination machine of propelling pencil |
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| JPH06243742A (en) * | 1993-02-12 | 1994-09-02 | Sumitomo Wiring Syst Ltd | Wire harness assembling jig |
| JPH11185547A (en) * | 1997-12-25 | 1999-07-09 | Sumitomo Wiring Syst Ltd | Manufacture of wire harness and assembling device use therefor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH06243742A (en) * | 1993-02-12 | 1994-09-02 | Sumitomo Wiring Syst Ltd | Wire harness assembling jig |
| JPH11185547A (en) * | 1997-12-25 | 1999-07-09 | Sumitomo Wiring Syst Ltd | Manufacture of wire harness and assembling device use therefor |
| JP2001283657A (en) * | 2000-03-29 | 2001-10-12 | Sumitomo Wiring Syst Ltd | Sub-assembly manufacturing method and device for wire harness |
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| JP2003059355A (en) * | 2001-08-13 | 2003-02-28 | Sumitomo Wiring Syst Ltd | Assembly device and assembly method for wire harness |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1577640A (en) | 2005-02-09 |
| JP4182823B2 (en) | 2008-11-19 |
| JP2005019129A (en) | 2005-01-20 |
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