CN1295364C - Method for the production of blister copper - Google Patents

Method for the production of blister copper Download PDF

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CN1295364C
CN1295364C CNB028183479A CN02818347A CN1295364C CN 1295364 C CN1295364 C CN 1295364C CN B028183479 A CNB028183479 A CN B028183479A CN 02818347 A CN02818347 A CN 02818347A CN 1295364 C CN1295364 C CN 1295364C
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slag
copper
cao
matte
content
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CN1556867A (en
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I·克尤
P·翰尼雅拉
C·卡巴雷罗德拉蒙迪
C·阿库纳罗亚斯
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Outokumpu Engineering Oy
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0026Pyrometallurgy
    • C22B15/0028Smelting or converting
    • C22B15/0047Smelting or converting flash smelting or converting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0026Pyrometallurgy
    • C22B15/0054Slag, slime, speiss, or dross treating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a method to produce blister copper or high grade matte in a smelting reactor directly from a sulfidic copper concentrate containing material and/or finely ground copper matte, whereby oxygen-containing gas, copper concentrate and/or finely ground copper matte are fed into the reactor. According to the invention CaO and SiO2 containing flux is fed into the smelting reactor along with oxygen-containing gas, copper concentrate and/or copper matte, and part of the copper in the concentrate and/or in the matte is oxidized in order to form a slag in which the CaO/SiO2 ratio is higher than 1.5, and in which the copper content is in oxidized form, and in which the lime content calculated in a CaO+SiO2+FeOx=100 system is higher than 20%.

Description

The production method of blister copper
The present invention relates to a kind of at melting reactor, for example in the suspension smelting furnace, the direct pyrometallurgy method of producing blister copper by the matte of the sulfide concentrate of blister copper and/or fine grinding.
Known method of prior art is to adopt several steps by sulfide concentrate raw materials for production copper or blister copper, wherein, concentrate is at the suspension reactor of the air that has air or oxygen enrichment, and for example melting in the suspension smelting furnace obtains to contain the copper of 50-75wt.% and the rich copper matte of slag.This method is at United States Patent (USP) 2,506, done introduction in 557.The matte that forms in the suspension smelting furnace is transformed into blister copper and further refining in anode furnace in for example Pierce-Smith type converter or flash converter.
In the suspension reaction stove, directly produce blister copper at certain final condition economically feasible by sulfide concentrate by a treatment step.The greatest problem that exists during the direct production blister copper comprises that copper is very big with the amount of separating (deportment) and formation slag of slag.A large amount of slags requires further treatment step, so that copper is reclaimed, this can influence the economic feasibility of this method.
If the copper content in the sulfide concentrate is enough high, 37wt.% at least typically, such as in Australian Olympic Dam smelting furnace, copper content then can directly be produced blister copper by a step economically usually above 40wt.% in concentrate there.When using aforementioned concentrate, the slag amount of generation is less, still, for the production sulphur content is lower than the blister copper of 1wt.%, must the selective oxidation condition, the result contains the copper of 15-25wt% in the slag of generation.
If the concentrate that copper content is lower has favourable composition, then also be suitable for the direct production blister copper.For example, in the Glogow of Poland smelting furnace, adopt a step to produce blister copper by concentrate, reason is that iron level is low, and the slag amount of generation is not very big.Adopt common concentrate can cause all slagging of all iron and other gangue by a step production of copper.This method is at United States Patent (USP) 4,030, introduces in 915.
FI (Finland) patent 104838 has been introduced a kind of method of directly being produced blister copper in suspension reactor by copper sulfide concentrate, in this method, adds this concentrate, flux and oxygen-rich air in reactor.The cooling and the matte of fine grinding are sent in the suspension reactor with concentrate,, wherein, sent into that degree of enrichment reaches 50% oxygen at least in the air in the reactor so that absorb heat that concentrate discharges and the relative quantity that reduces slag.
But the method in this FI patent 104838 only limits to following occasion: the enrichment degree of oxygen is higher than 50% oxygen, and the quality of concentrate is limited in containing and is higher than 31% copper.According to the quality of concentrate, this patent only limits to use the silicate slag (basic oxygen-free calcium) of iron and the wustite slag (not containing silicate substantially) of calcium.
PCT patent application WO 00/09772 has introduced the method for melting copper sulfide concentrate, in this method, copper sulfide concentrate is carried out the oxygen melting, and, most of iron in the copper sulfide concentrate removed enter in the slag, and part that will be wherein or most of sulphur are with sulfurous gas SO 2Form remove, thereby obtain white metal, be the copper of white metal matte or blister copper form by sulfide concentrate.According to this method, by in copper sulfide concentrate, adding SiO as flux 2Material and CaO material are implemented the oxygen melting, produce slag and white metal, be white metal matte or blister copper, wherein CaO/ (the SiO in the slag 2+ CaO) weight ratio is 0.3-0.6 (CaO/SiO 2=0.43-1.5), Fe/ (FeO x+ SiO 2+ CaO) weight ratio is 0.2-0.5.The purpose of PCT patent application WO 00/09772 provides a kind of copper sulfide concentrate melting technology that is used to produce white metal or blister copper, this technology oxidation of sulfureted copper ore concentrates or matte continuously under 1300 ℃ or lower temperature, but the melting complexity that does not have magnetite, this technology are suitable for processing and contain SiO 2, low copper sulfide concentrate or the matte of copper loss in the slag, it can be by the copper that contains in the floatation recovery slag, with arsenic, antimony with plumbously remove the degree height that enters slag, and low to the erosion degree of refractory materials.
But PCT patent application WO 00/09772 is only applicable to following slag compositing range, wherein, and CaO/SiO in the slag 2Ratio be lower than 1.5, and silica content is higher in the slag, at pure CaO-SiO 2-FeO xIn the system (CaO=18.6%), SiO 2Minimum content is about 12.4%.When lime content in the slag increased, the content of silicon oxide also must increase in the slag, thereby the slag total amount also correspondingly increases.For example, as CaO/ (CaO+SiO 2) ratio be 0.6, and Fe/ (CaO+SiO 2+ FeO x) ratio be reduced to 0.2 o'clock by 0.5, the amount of slag increases more than the twice.CaO/SiO 2The maximum value of ratio be 1.5.
The objective of the invention is to eliminate the shortcoming of prior art, and, obtain the direct by the matte production blister copper of sulfide concentrate and/or fine grinding or the method for high quality matte, wherein in suspension reactor of a kind of improvement, in order to form slag, also added silicon oxide-containing (SiO simultaneously 2) and the material of lime (CaO), described slag is liquid under 1250-1350 ℃ temperature.Can obviously find out the essential characteristic that the present invention is new by following technical scheme of the present invention.
(1) a kind of method of in the suspended smelting reactor, directly producing blister copper or high quality matte by the matte of the material of Containing Sulfur copper ore concentrates and/or fine grinding, in this method, the matte of oxygen-containing gas, copper ore concentrates and/or fine grinding is sent in the reactor, be it is characterized in that: will contain CaO and SiO 2Flux send in the melting reactor with oxygen-containing gas, copper ore concentrates and/or matte, and, the part copper generation oxidation in concentrate and/or the matte, forming a kind of slag, in this slag, CaO/SiO 2Ratio is greater than 1.5, and described copper content exists with oxide form, and, CaO+SiO 2+ FeO xThe calculated value of lime content is greater than 20% in=100 systems.
(2) according to the method for above-mentioned (1), it is characterized in that: the copper content that exists with oxide form in slag is 6wt.% at least.
(3) according to the method for above-mentioned (1), it is characterized in that: the active height of lime in the slag that forms, to improve the slaggability of arsenic and antimony.
(4) according to the method for above-mentioned (2), it is characterized in that: the active height of lime in the slag that forms, to improve the slaggability of arsenic and antimony.
(5) according to the method for above-mentioned (1), it is characterized in that: the active height of silicon oxide in the slag that forms, so that by removing delead in the blister copper.
(6) according to the method for above-mentioned (2), it is characterized in that: the active height of silicon oxide in the slag that forms, so that by removing delead in the blister copper.
(7) according to any one method of above-mentioned (1)-(6), it is characterized in that: described method is implemented in the melting unit that uses oxygen-containing gas.
(8) according to any one method of above-mentioned (1)-(7), it is characterized in that: described method is implemented in suspension smelting furnace.
According to present method, copper sulfide concentrate and/or matte are sent into melting reactor with oxygen rich gas, in suspension smelting furnace, wherein, also packed into the material of silicon oxide-containing (SiO2) and lime (CaO) to form slag, makes the ratio of CaO/SiO2 in the slag greater than 1.5, and described slag is liquid under 1250-1350 ℃ temperature.For the flowability of slag, requisite is also to contain the copper of the oxidised form of 6wt.% at least in the slag.
The present invention is based on the following fact: in slag, the copper of oxidation can melt magnetite and Dicalcium Phosphate (Feed Grade) effectively, and this has just limited and adopt the CaO-SiO2-FeOx slag when melting copper.Under oxidizing condition, wherein, sulphur content in the copper is lower than 0.8wt.%, part copper generation oxidation in the matte of concentrate and/or fine grinding, produce flux effect, the scope of this work of just having widened that is: has been removed CaO/ (the CaO+SiO2)=0.3-0.6 that sets up and the restriction of Fe/ (CaO+SiO2+FeOx)=0.2-0.5 in the method for PCT patent application WO 00/09772.
Method of the present invention is in melting reactor, by copper ore concentrates and/or matte and contain silicate material and the limy mixtures of material is produced blister copper or high-quality matte.Cooling and the matte of fine grinding are packed in the melting reactor, so that produce the blister copper that sulphur content is lower than 1.0wt.%, and slag amount is also lower, in the described slag, the active height of lime, so that improve the slagging ability of arsenic and antimony, and, silicon oxide in the slag is active high, so that remove lead from blister copper.
The matte of the fine grinding in the blister furnace of packing into can be that to adopt any known smelting furnace production, copper content be the matte of 60-78wt.%.According to the copper content and the composition of used concentrate, and the amount of the matte of fine grinding, a single suspended smelting unit can directly be designed as the blister copper smelting furnace.
Adopt the slag purging method of single step or preferred two steps, further handle slag.The slag purging method of described two steps comprises two electric furnaces or an electric furnace and a slag collection equipment.If in slag collection equipment, handle slag, then the slag enrichment thing can be sent back in the melting reactor.Blister copper changes over to and carries out conventional refining in the anode furnace.
If in flash smelting furnace, produce the high quality matte, then can preferably the slag that produces in the blister copper smelt stage be broken into particle, and send in the former smelting furnace, so that copper is reclaimed.Do so whether economy depends on the amount of concentrate in the raw mix and the slag amount of generation.Then, according to the copper content in the slag, the slag that former smelting furnace is produced carries out common single step slag cleaning or directly handles (electric furnace, slag cleaning oven or slag suspend)
With reference to the following examples and accompanying drawing, further the present invention is done more detailed introduction, in the described accompanying drawing:
Copper content when Fig. 1 shows different slag type and according to the relation between the normalization method oxygen partial pressure in the blister copper of the embodiment of the invention 1 (T=1300 ℃),
When Fig. 2 shows different slag type arsenic between slag and blister copper partition ratio and according to the relation between the normalization method oxygen partial pressure in the blister copper of the embodiment of the invention 1,
When Fig. 3 shows different slag type lead between slag and blister copper partition ratio and according to the relation between the normalization method oxygen partial pressure in the blister copper of the embodiment of the invention 1,
Fig. 4 shows the copper content in the slag given in the FeOx+CaO+SiO2=100 phasor according to embodiment 1,
Fig. 5 is according to the partition ratio of arsenic between slag and blister copper shown in the FeOx+CaO+SiO2=100 phasor (being normalized to the copper content (%Cu)=20% in the slag) of embodiment 1,
Fig. 6 is according to the partition ratio of lead between slag and blister copper shown in the FeOx+CaO+SiO2=100 phasor (being normalized to the copper content (%Cu)=20% in the slag) of embodiment 1, and
Fig. 7 shows slag 200cP viscosity temperature given in the FeOx+CaO+SiO2=100 phasor according to embodiment 1, wherein, and the copper content (%Cu)=15% after the normalization method in the slag.
Embodiment 1
In a series of tests, adopt the small-scale test suspension smelting furnace to produce blister copper, wherein, the cupric starting material be fine grinding matte (72.3wt.%Cu, 3.4wt.%Fe, 20.3wt.%S) and copper ore concentrates (29.2wt.%Cu, 33.7wt.%S, 21.0wt.%Fe).In the mixture of matte and copper ore concentrates, matte (kilogram)/(matte+concentrate) (kilogram) * 100 equals 50-100%.Feeding rate is 100-200kg/h.By oxygen quotient (Nm 3O 2/ raw material per ton) degree of oxidation in the blister copper produced of control, and, form by in starting material, adding quartz sand and lime control slag (CaO/SiO2 in the slag, Fe/SiO2).After each cycle that keeps worker's parameter constant worker, slag and blister copper are poured out from the subsider of small-scale test stove, and blister copper and the slag produced are analyzed.The average content of sulphur is 0.2wt.% sulphur (a 0.01-0.89% sulphur) in the blister copper.
Provide the example results of one of each test period below:
Matte delivery rate 89.7kg/h
Matte quality (3.4%Fe, 18.2%S, 0.26%As, 0.2%Pb) 72.3%Cu
Concentrate delivery rate 59.9kg/h
Concentrate quality (20.9%Fe, 30.7%S, 5.1%SiO2,
1.3%As,0.11%Pb) 30.2%Cu
Quartz sand delivery rate 0.5kg/h
Lime delivery rate 10.3kg/h
Supply with the technology oxygen speed 29.0Nm of concentrate burner 3/ h
Supply with the air speed 31.0Nm of concentrate burner 3/ h
Oxygen coalescence degree 59.2%
Oxygen quotient 245.4Nm 3O 2/ t
Butane speed 3.03kg/h for balance thermal losses supply response shaft and subsider
Experimental period (feed) 3h 10min
Topple over 1300 ℃ of temperature
The blister copper quality of producing:
Sulphur content 0.08%S
Arsenic content 0.077%As
Lead content 0.035%Pb
The slag quality that produces:
Copper content 18.3%Cu
Lime content 19.3%CaO
Silica content 7.6%SiO2
Iron level 28.2%Fe
Arsenic content 0.68%As
Lead content 0.28%Pb
CaO/SiO2(wt.%/wt.%) 2.54
Fe/SiO2(wt.%/wt.%) 3.71
CaO/(CaO+SiO2)(wt.%/wt.%) 0.72
The partition ratio 8.8 of arsenic between slag and blister copper
Plumbous partition ratio 8.0 between slag and blister copper
Further introduce the suitability of present method based on each time experimental result and Fig. 1-7.
Relation in copper content when Fig. 1 shows different slag type and the blister copper between the normalization method oxygen partial pressure (T=1300 ℃).As can be seen: when CaO/SiO2 ratio in the slag (Fe/SiO2 ratio is given regularly) increase, the copper content in the slag reduces.For relatively, give the copper content in fayalite (ferrosilicate) slag among Fig. 1.Compare with the fayalite slag, the copper content under the same oxygen potential condition is much lower.
The partition ratio L of arsenic between slag and blister copper when Fig. 2 shows different slag type As (slag/Cu)Relation in=(%As in the slag)/(%As in the blister copper) and the blister copper between the normalization method oxygen partial pressure.As can be seen: when CaO/SiO2 ratio in the slag (Fe/SiO2 ratio is given) increases, the partition ratio L of arsenic As (slag/Cu)Increase.For relatively, also show the partition ratio of arsenic between ferrosilicate slag and blister copper among Fig. 2.The partition ratio L of arsenic during with the fayalite slag As (slag/Cu)Compare, CaO/SiO2 slag partition ratio is higher under the same oxygen potential condition, shows that its ability of removing arsenic by blister copper is much higher.
The partition ratio L of lead between slag and blister copper when Fig. 3 shows different slag type Pb (slag/Cu)Relation in=(%Pb in the slag)/(%Pb in the blister copper) and the blister copper between the normalization method oxygen partial pressure.As can be seen: when CaO/SiO2 ratio in the slag (Fe/SiO2 ratio is given) increases, plumbous partition ratio L Pb (slag/Cu)Slightly reduce.For relatively, also show plumbous partition ratio between calcium ferrite slag and blister copper among Fig. 3.The partition ratio L of lead during with the calcium ferrite slag Pb (slag/Cu)Compare, CaO/SiO2 slag partition ratio is higher under the same oxygen potential condition, shows that its ability of removing arsenic by blister copper is much higher.
Fig. 4 shows the copper content of the slag that provides in the FeOx+CaO+SiO2=100 phasor.This result is normalized to temperature and equals 1300 ℃, oxygen partial pressure logP O2=-4.5.As can be seen: when under the constant situation of oxygen partial pressure, during with the work of FeOx+CaO+SiO2+ cupric oxide slag, the copper content in the slag is 10-20%, and at this moment, CaO/SiO2 ratio is greater than 1.5, and CaO content is higher than 20% in the CaO+SiO2+FeOx system.
Fig. 5 is at the partition ratio of arsenic between slag and blister copper shown in the FeOx+CaO+SiO2=100 phasor (being normalized to the copper content (%Cu)=20% in the slag).Also indicated line of equal distribution according to experimental result.The ratio of CaO/SiO2 greater than 1.5 situation under, when the amount of CaO in the system increased, partition ratio increased.
Fig. 6 is at the partition ratio of lead between slag and blister copper shown in the FeOx+CaO+SiO2=100 phasor (being normalized to the copper content (%Cu)=20% in the slag).The ratio of CaO/SiO2 greater than 1.5 situation under, when the amount of CaO in the system reduced, plumbous partition ratio increased.
Slag viscosity is enough low in the small-scale test, therefore, and can be from common slag notch by pouring out the stove.In order to study the slag viscosity characteristic in more detail, some slag viscosity that produce in the small-scale test are measured.Fig. 7 shows the slag 200cP viscosity temperature that provides in the FeOx+CaO+SiO2=100 phasor, this figure is normalized to the copper content (%Cu)=15% in the slag.When CaO content in the slag reduced, the 200cP viscosity temperature raise.According to Theoretical Calculation, the formation of solid-state magnetite has limited the operability of this slag, shown in the dotted line among Fig. 7.
Now, result among Fig. 1-7 all shows: the ratio of CaO/SiO2 is greater than 1.5 in slag, and the slag CaO content that calculates in FeOx+CaO+SiO2=100 is higher than 20%, and the copper content in the slag is higher than at 8% o'clock, slag has enough flowabilities, can be by pouring out in the stove.

Claims (9)

1. method of in the suspended smelting reactor, directly producing blister copper or high quality matte by the matte of the material of Containing Sulfur copper ore concentrates and/or fine grinding, in this method, the matte of oxygen-containing gas, copper ore concentrates and/or fine grinding is sent in the reactor, be it is characterized in that: will contain CaO and SiO 2Flux send in the melting reactor with oxygen-containing gas, copper ore concentrates and/or matte, and, the part copper generation oxidation in concentrate and/or the matte, forming a kind of slag, in this slag, CaO/SiO 2Ratio is greater than 1.5, and described copper content exists with oxide form, and, CaO+SiO 2+ FeO xThe calculated value of lime content is greater than 20% in=100 systems.
2. according to the method for claim 1, it is characterized in that: the copper content that exists with oxide form in slag is 6wt.% at least.
3. according to the method for claim 1, it is characterized in that: the active height of lime in the slag that forms, to improve the slaggability of arsenic and antimony.
4. according to the method for claim 2, it is characterized in that: the active height of lime in the slag that forms, to improve the slaggability of arsenic and antimony.
5. according to the method for claim 1, it is characterized in that: the active height of silicon oxide in the slag that forms, so that by removing delead in the blister copper.
6. according to the method for claim 2, it is characterized in that: the active height of silicon oxide in the slag that forms, so that by removing delead in the blister copper.
7. according to any one the method for claim 1-6, it is characterized in that: described method is implemented in the melting unit that uses oxygen-containing gas.
8. according to any one the method for claim 1-6, it is characterized in that: described method is implemented in suspension smelting furnace.
9. according to the method for claim 7, it is characterized in that: described method is implemented in suspension smelting furnace.
CNB028183479A 2001-09-21 2002-09-20 Method for the production of blister copper Expired - Lifetime CN1295364C (en)

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FI20011859 2001-09-21
FI20011859A FI115536B (en) 2001-09-21 2001-09-21 A process for producing crude copper

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CN1295364C true CN1295364C (en) 2007-01-17

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