CN1294227C - Cloth for friction material - Google Patents

Cloth for friction material Download PDF

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Publication number
CN1294227C
CN1294227C CNB2004100356830A CN200410035683A CN1294227C CN 1294227 C CN1294227 C CN 1294227C CN B2004100356830 A CNB2004100356830 A CN B2004100356830A CN 200410035683 A CN200410035683 A CN 200410035683A CN 1294227 C CN1294227 C CN 1294227C
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CN
China
Prior art keywords
fiber
cloth
friction material
fibre
auxiliary agent
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Expired - Lifetime
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CNB2004100356830A
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Chinese (zh)
Other versions
CN1616582A (en
Inventor
鹿成洪
张明全
崔春海
周超
李京友
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Luyang Energy Saving Materials Co Ltd
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Shandong Luyang Co Ltd
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Priority to CNB2004100356830A priority Critical patent/CN1294227C/en
Publication of CN1616582A publication Critical patent/CN1616582A/en
Application granted granted Critical
Publication of CN1294227C publication Critical patent/CN1294227C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Woven Fabrics (AREA)

Abstract

The present invention relates to cloth for a friction material, which belongs to the friction material of the brake. The present invention is characterized in that ceramic fibers are used as base materials. One or a plurality of reinforced fibres are added, and part of an auxiliary agent is added. The present invention is made by the process steps of release, teasing, the slubbing of spun yarn, stranding, spooling, weaving, etc. The compositions of the present invention contain 50 to 63 portions of ceramic fibre, 24 to 36 portions of reinforced fibre, 12 to 17 portions of metal fibre and 0 to 2 portions of auxiliary agent. The ceramic fibre with different component contents and components are adopted by the present invention as a base material to replace an asbestos fibre. After one or a plurality of reinforced fibres and part of auxiliary agent are added, the heat resistant properties of the friction material are effectively increased, and accordingly, the safety properties of the vehicles and equipment are improved.

Description

Cloth for friction material
Technical field
The invention belongs to the stopper friction materials, specifically is a kind of cloth for friction material.
Background technology
Friction materials is vehicle and the clutch assembly of machinery and the key safety part in the stopper.Generally form by binding agent, fiber reinforced material, filler three parts.Traditional fiber reinforced material mainly contains: fibrous magnesium silicate, fiber sepiolite, acicular wollastonite, rock wool, glass fibre, steel fiber, copper fiber, aluminum fiber, aramid fiber, charcoal fiber etc.
No asbestos friction materials is the trend of current friction materials development.
No asbestos friction materials comprises semimetal friction material, NAO friction materials, blend fiber type friction materials, powder metallurgy friction material and carbon fiber friction material etc.During forming, its material formula of semimetal friction material contains the ferrous metal thing (steel fiber, reduced iron powder or foam ferrous powder) about 30%-40% usually, be characterized in that good heat resistance, unit absorption power height, thermal conductivity are big, can be applicable to the working condition requirement of automobile when high speed, heavy service, but it exists brake noise big, corner embrittlement etc. shortcoming.Base material thing in the NAO friction materials is from broadly being meant non-asbestos-non-steel fiber type friction materials.Powder metallurgy friction material is with iron-based, copper original washing powder shape material, through mix, die mould and at high temperature sintering form.Powder metallurgy friction material is longer work-ing life.But this based article price height, brake noise are big, and heavy and crisp, the antithesis friction is bigger.Carbon fiber friction material has characteristics such as high-modulus, thermal conductivity be good, heat-resisting, but its output is little and cost an arm and a leg.
Summary of the invention
The objective of the invention is to adopt ceramic fiber is that base material replaces fibrous magnesium silicate, and after adding one or more reinforcing fibres and adding part of auxiliary, can effectively improve the resistance toheat of friction materials, thereby improve a kind of friction materials enhancing yarn of vehicle and device '.
The present invention is achieved by the following technical solutions:
It is a kind of cloth for friction material, with the ceramic fiber is base material, add one or more reinforcing fibres, and adding part of auxiliary, through shredding, combing, slubbing spun yarn, plying, winder, operation such as weave and make, it is characterized in that its weight contains ceramic fiber 50-63 part, reinforcing fibre 24-36 part in forming, steel fiber 12-17 part, auxiliary agent 0-2 part.
Precentagewise contains Al in the main component component of described product 2O 316-36%, SiO 235-50%, metal 12-17%, loss on ignition 17-35%, moisture regain≤3%, warp-wise density 26-60 root/10cm, latitudinal density 21-30 root/10cm, volume density 300-700Kg/m 3
The reinforcing fibre that is adopted is one or more the compound uses in six kinds of the ramie yarns, glass fibre, fire-retardant fibre, viscose fiber, aramid fiber, charcoal fiber; The steel fiber that is adopted is a kind of or compound use in three kinds on the steel wire, Stainless Steel Wire, copper wire; The auxiliary agent that is adopted be with three kinds of crude oils, static inhibitor, spinning amendment in a kind of or wherein two kinds or compound use.
It is that base material replaces fibrous magnesium silicate that the present invention adopts ceramic fiber, and after adding one or more reinforcing fibres and adding part of auxiliary, can effectively improve the resistance toheat of friction materials, thereby improves vehicle and device '.
Embodiment
The present invention contains ceramic fiber 50-63 part in will weight forming, reinforcing fibre 24-36 part, and steel fiber 12-17 part, auxiliary agent 0-2 part is through shredding, combing, slubbing spun yarn, plying, winder, operation such as weave and make.
The said shredding operation of the present invention is that ceramic fiber, reinforcing fibre and auxiliary agent are carried out uniform mixing by a certain percentage, a kind of or wherein two kinds or compound use in three kinds of its auxiliary agent employing and crude oil, static inhibitor, the spinning amendments, and auxiliary agent will adopt 30-60 ℃ warm water to dilute, Dilution ratio is an oil: water=1: 5-15 is sprayed on the ceramic fiber and reinforcing fibre that shredding finishes then uniformly.
The present invention is fully immersed in the fiber for guaranteeing auxiliary agent in addition, and the mixed raw material of shredding will be in wool bin can use in vexed storehouse 8-24 hour.To carry out combing and form certain regular wool top by carding equipment with the fiber behind the hair by carding process then, the wool top twisting that carding is formed by spinning process forms the silvalin of 350-1500Tex (tex) again, this operation need be added line feeder to improve the brute force of silvalin, and per share yarn generally adds 1-3 root reinforced wire.Line feeder adopts a kind of or compound use in glass fiber yarn, copper wire, the high temperature resistant stainless steel silk.
By the plying operation wool top is formed fiber yarn by twisting, plying then, the fiber yarn system that this operation forms is 700-3000Tex often.And doubled yarn form is produced required bobbin yarn with certain rule, shape by cheese winder by winding procedure.Weave at last the bobbin yarn is weaved by loom, and by transposing steel porter number, the filling density gear makes warp, the filling density difference of variant production, formation has the product of certain weave construction, the organic content 17-35% of product, moisture regain≤3%, warp-wise density 26-60 root/10cm, latitudinal density 21-30 root/10cm, volume density 300-700Kg/m 3
Embodiment one
Take by weighing 48 parts of ceramic fibers by weight, 25 parts of viscose fibers, 2 parts of spinning assistants, and spinning assistant put into 35 ℃ warm water in oil: the ratio of water=1: 5 is diluted.Ceramic fiber and viscose fiber are carried out uniform mixing, mix finish after, evenly spray the auxiliary agent that dilution is finished, and vexed storehouse 12 hours.After finishing, vexed storehouse adds 13 parts of spun yarns of glass fibre, form the silvalin of 500Tex (tex) this moment by twisting, and add 12 parts of copper wires plying, twisting forms the fiber yarn of 1800Tex then, and through doff machine formation cheese, and adopt fabric manufacture equipment to produce friction materials cloth, 56/10cm of this product warp-wise density, 26/10cm of latitudinal density, volume density is 500Kg/m 3, this cloth organic content is 28%, and the product moisture regain is 2.5%, and precentagewise is Al in the main component component in the product 2O 3: 16%, SiO 2: 47%, metal: 17%, loss on ignition: 20%.
Embodiment two
Take by weighing 50 parts of ceramic fibers by weight, 25 parts of fire-retardant fibres, 2 parts of spinning assistants, and spinning assistant put into 40 ℃ warm water in oil: the ratio of water=1: 6 is diluted.Ceramic fiber and fire-retardant fibre are carried out uniform mixing, mix finish after, evenly spray the auxiliary agent that dilution is finished, and vexed storehouse 16 hours.After finishing, vexed storehouse adds 13 parts of charcoal fibers, form the silvalin of 600Tex (tex) this moment by twisting, twist and add the fiber yarn of 12 parts of glass fiber yarn silk plying formation 1850Tex then, and through doff machine formation cheese, and adopt fabric manufacture equipment to produce the friction materials cloth, 60/10cm of this product warp-wise density, 30/10cm of latitudinal density, volume density is 530Kg/m 3, this cloth organic content is 27%, and the product moisture regain is 1.9%, and precentagewise is Al in the main component component in the product 2O 3: 17%, SiO 2: 36%, metal: 12%, loss on ignition: 35%.
Embodiment three
Take by weighing 55 parts of ceramic fibers by weight, 25 parts of fire-retardant fibres, 3 parts of spinning assistants, and spinning assistant put into 37 ℃ warm water in oil: the ratio of water=1: 8 is diluted.Ceramic fiber and fire-retardant fibre are carried out uniform mixing, mix finish after, evenly spray the auxiliary agent that dilution is finished, and vexed storehouse 15 hours.After finishing, vexed storehouse adds 10 parts of spun yarns of aramid fiber, form the silvalin of 550Tex (tex) this moment by twisting, twist and add the fiber yarn of 15 parts of steel wire plying formation 1100Tex then, and through doff machine formation cheese, and adopt fabric manufacture equipment to produce the friction materials cloth, 55/10cm of this product warp-wise density, 22/10cm of latitudinal density, volume density is 430Kg/m 3, this cloth organic content is 32%, and the product moisture regain is 2.5%, and precentagewise is Al in the main component component in the product 2O 3: 18%, SiO 2: 42%, metal: 15%, loss on ignition: 25%.
Embodiment four
Take by weighing 60 parts of ceramic fibers by weight, 22 parts of aramid fibers, 1 part of spinning assistant, and spinning assistant put into 33 ℃ warm water in oil: the ratio of water=1: 7 is diluted.Ceramic fiber and aramid fiber are carried out uniform mixing, mix finish after, evenly spray the auxiliary agent that dilution is finished, and vexed storehouse 17 hours.After finishing, vexed storehouse adds 15 parts of ramie yarns, form the silvalin of 570Tex (tex) this moment by twisting, twist and add the fiber yarn of 10 parts of copper wires and 4 parts of steel wire plying formation 1150Tex then, and through doff machine formation cheese, and adopt fabric manufacture equipment to produce the friction materials cloth, 57/10cm of this product warp-wise density, 21/10cm of latitudinal density, volume density is 440Kg/m 3, this cloth yarn organic content is 31%, and the product moisture regain is 1.9%, and precentagewise is Al in the main component component in the product 2O 3: 19%, SiO 2: 35%, metal: 16%, loss on ignition: 30%.
Embodiment five
Take by weighing 58 parts of ceramic fibers by weight, 28 parts of ramees, 2 parts of spinning assistants, and spinning assistant put into 40 ℃ warm water in oil: the ratio of water=1: 9 is diluted.Ceramic fiber and viscose fiber are carried out uniform mixing, mix finish after, evenly spray the auxiliary agent that dilution is finished, and vexed storehouse 18 hours.After finishing, vexed storehouse adds 16 parts of spun yarns of glass fibre, form the silvalin of 550Tex (tex) this moment by twisting, twist and add the fiber yarn of 10 parts of copper wire plying formation 1500Tex then, and through doff machine formation bobbin, and adopt fabric manufacture equipment to produce the friction materials cloth, 26/10cm of this product warp-wise density, 21/10cm of latitudinal density, volume density is 380Kg/m 3, this cloth organic content is 29%, and the product moisture regain is 2.1%, and precentagewise is Al in the main component component in the product 2O 3: 20%, SiO 2: 50%, metal: 13%, loss on ignition: 17%.
Embodiment six
Take by weighing 60 parts of ceramic fibers by weight, 20 parts of charcoal fibers, 2 parts of spinning assistants, and spinning assistant put into 45 ℃ warm water in oil: the ratio of water=1: 6 is diluted.Ceramic fiber and fire-retardant fibre are carried out uniform mixing, mix finish after, evenly spray the auxiliary agent that dilution is finished, and vexed storehouse 20 hours.After finish in vexed storehouse with 15 parts on fiberglass fiber spun yarn, form the silvalin of 570Tex (tex) this moment by twisting, twist and add the fiber yarn of 15 parts of copper wire plying formation 1150Tex then, and through doff machine formation bobbin, and adopt fabric manufacture equipment to produce the friction materials cloth, 48/10cm of this product warp-wise density, 23/10cm of latitudinal density, volume density is 380Kg/m 3, this cloth yarn organic content is 26%, and the product moisture regain is 2.2%, and precentagewise is Al in the main component component in the product 2O 3: 32%, SiO 2: 39%, metal: 12%, loss on ignition: 17%.
Embodiment seven
Take by weighing 60 parts of ceramic fibers by weight, 20 parts of charcoal fibers.Ceramic fiber and fire-retardant fibre are carried out uniform mixing, mix finish after, evenly spray the auxiliary agent that dilution is finished, and vexed storehouse 24 hours.After finish in vexed storehouse with 13 parts on fiberglass fiber spun yarn, form the silvalin of 590Tex (tex) this moment by twisting, twist and add the fiber yarn of 15 parts of copper wire plying formation 1350Tex then, and through doff machine formation bobbin, and adopt fabric manufacture equipment to produce the friction materials cloth, 49/10cm of this product warp-wise density, 26/10cm of latitudinal density, volume density is 500Kg/m 3, this cloth organic content is 30%, and the product moisture regain is 2.3%, and precentagewise is Al in the main component component in the product 2O 3: 36%, SiO 2: 35%, metal: 12%, loss on ignition: 17%.
It is that base material replaces fibrous magnesium silicate that the present invention adopts the ceramic fiber of above-mentioned heterogeneity content and component, and after adding one or more reinforcing fibres and adding part of auxiliary, all can effectively raise the resistance toheat of friction materials, thereby improve vehicle and device '.

Claims (4)

1, a kind of cloth for friction material, it is characterized in that with the ceramic fiber being base material, add one or more reinforcing fibres, and adding part of auxiliary, make through shredding, combing, slubbing spun yarn, plying, winder, weaving process, its weight contains ceramic fiber 50-63 part, reinforcing fibre 24-36 part in forming, steel fiber 12-17 part, auxiliary agent 0-2 part;
Reinforcing fibre is one or more the compound uses in six kinds of the ramie yarns, glass fibre, fire-retardant fibre, viscose fiber, aramid fiber, charcoal fiber;
Steel fiber is a kind of or compound use in three kinds on the steel wire, Stainless Steel Wire, copper wire;
The auxiliary agent that is adopted be with three kinds of crude oils, static inhibitor, spinning amendment in a kind of or wherein two kinds of compound uses.
2, cloth for friction material according to claim 1 is characterized in that precentagewise contains Al in its main component component 2O 316-36%, SiO 235-50%, metal 12-17%, loss on ignition 17-35%.
3, cloth for friction material according to claim 1 is characterized in that its organic content 17-35%, moisture regain≤3%, warp-wise density 26-60 root/10cm, latitudinal density 21-30 root/10cm, volume density 300-700Kg/m 3
4, cloth for friction material according to claim 1 is characterized in that its weave construction is twill or plain weave structure.
CNB2004100356830A 2004-09-14 2004-09-14 Cloth for friction material Expired - Lifetime CN1294227C (en)

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Application Number Priority Date Filing Date Title
CNB2004100356830A CN1294227C (en) 2004-09-14 2004-09-14 Cloth for friction material

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Application Number Priority Date Filing Date Title
CNB2004100356830A CN1294227C (en) 2004-09-14 2004-09-14 Cloth for friction material

Publications (2)

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CN1616582A CN1616582A (en) 2005-05-18
CN1294227C true CN1294227C (en) 2007-01-10

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5427682B2 (en) * 2010-04-16 2014-02-26 株式会社日立製作所 Emergency stop device and elevator using the same
CN102587002B (en) * 2011-01-14 2016-03-23 湖南明星麻业股份有限公司 A kind of ramie abrasive base cloth
CN105351414A (en) * 2015-12-15 2016-02-24 苏州爱盟机械有限公司 Vehicle brake pad

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6469832A (en) * 1987-09-08 1989-03-15 Oriental Asbest Nonwoven fabric for friction agent and manufacture thereof
JPH02292A (en) * 1987-12-18 1990-01-05 Bayer Ag Manufacture of phosphoric acid derivatives and intermediates thereof
CN1091788A (en) * 1993-10-29 1994-09-07 刘学锋 Ceramic fibre compound textile fabrics and preparation method thereof
CN1176685A (en) * 1995-02-03 1998-03-18 联合讯号公司 Composition for use in friction materials and articles formed threrefrom

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6469832A (en) * 1987-09-08 1989-03-15 Oriental Asbest Nonwoven fabric for friction agent and manufacture thereof
JPH02292A (en) * 1987-12-18 1990-01-05 Bayer Ag Manufacture of phosphoric acid derivatives and intermediates thereof
CN1091788A (en) * 1993-10-29 1994-09-07 刘学锋 Ceramic fibre compound textile fabrics and preparation method thereof
CN1176685A (en) * 1995-02-03 1998-03-18 联合讯号公司 Composition for use in friction materials and articles formed threrefrom

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C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Zibo Xinli Special Fiber Science & Technology Co.,Ltd.

Assignor: Shandong Luyang Share Co.,Ltd.

Contract fulfillment period: 2007.3.20 to 2013.3.19

Contract record no.: 2009370000399

Denomination of invention: Cloth for friction material

Granted publication date: 20070110

License type: Exclusive license

Record date: 20091009

LIC Patent licence contract for exploitation submitted for record

Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2007.3.20 TO 2013.3.19; CHANGE OF CONTRACT

Name of requester: ZIBO XINLI SPECIAL SC+T FIBER CO., LTD.

Effective date: 20091009

EC01 Cancellation of recordation of patent licensing contract

Assignee: Zibo Xinli Special Fiber Science & Technology Co.,Ltd.

Assignor: Shandong Luyang Share Co.,Ltd.

Contract record no.: 2009370000399

Date of cancellation: 20110126

C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 256120 Shandong city of Zibo province Yiyuan County Yi River Road No. 11

Patentee after: LUYANG ENERGY-SAVING MATERIALS Co.,Ltd.

Address before: 256120 Shandong city of Zibo province Yiyuan County Yi River Road No. 11

Patentee before: Shandong Luyang Share Co.,Ltd.

CX01 Expiry of patent term

Granted publication date: 20070110