CN1294097C - A-60 rock wool for ship - Google Patents

A-60 rock wool for ship Download PDF

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Publication number
CN1294097C
CN1294097C CNB2005100489220A CN200510048922A CN1294097C CN 1294097 C CN1294097 C CN 1294097C CN B2005100489220 A CNB2005100489220 A CN B2005100489220A CN 200510048922 A CN200510048922 A CN 200510048922A CN 1294097 C CN1294097 C CN 1294097C
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CN
China
Prior art keywords
present
rock wool
raw material
high temperature
ships
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB2005100489220A
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Chinese (zh)
Other versions
CN1663931A (en
Inventor
胡国冲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NINGBO HUANYU FIRE-RESISTANT MATERIALS Co Ltd
Original Assignee
NINGBO HUANYU FIRE-RESISTANT MATERIALS Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by NINGBO HUANYU FIRE-RESISTANT MATERIALS Co Ltd filed Critical NINGBO HUANYU FIRE-RESISTANT MATERIALS Co Ltd
Priority to CNB2005100489220A priority Critical patent/CN1294097C/en
Publication of CN1663931A publication Critical patent/CN1663931A/en
Application granted granted Critical
Publication of CN1294097C publication Critical patent/CN1294097C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00Fibre or filament compositions
    • C03C13/06Mineral fibres, e.g. slag wool, mineral wool, rock wool
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/062Glass compositions containing silica with less than 40% silica by weight
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • C03C3/087Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Glass Compositions (AREA)

Abstract

The present invention relates to A-60 stage rock wool for ships, which can be used as heat preservation and thermal insulation material on a ship fireproof separated region. The present invention adopts basalt or diabase as main raw material, and alumina powder and other inorganic raw mineral material of definite proportion can be added. The raw material can be melted in an induction furnace or a resistance furnace, and rock wool fibre can be obtained by swinging threads through a four-roll centrifuge. The present invention comprises the following chemical components (according to weight percentage): 38 to 45% of SiO2, 30 to 38% of Al2O3, 6.5 to 8% of Fe2 O3 (comprising FeO), 5 to 8% of CaO + MgO, and 9.5 to 12 % of other components. Compared with the common rock wool, the high temperature resistance of the present invention is obviously enhanced, the change rate of a heater wire under high temperature is small, and the present invention has no superfine fibre. All the properties of the fireproof separation structure formed by the material of the present invention accord with the operating requirements of A-60 grade fireproof separation. The present invention can replace imported goods, and can economize foreign exchange. The present invention has the advantages of simple manufacturing technology and easy raw material obtainment, and the building cost of ships can be reduced.

Description

A-60 level rock wool peculiar to vessel
Technical field
The present invention relates to rock wool technical field in the mineral fibre, especially relate to the rock wool that reaches A-60 level fire resistance rating requirement peculiar to vessel.
Background technology
Human life pact regulation according to the relevant fire prevention at sea of International Maritime Organizaton, for the insulation, the lagging material that use on the fire-resistant separated region of boats and ships A-60 level, its fire resisting construction must reach A-60 level fire resistance rating peculiar to vessel requirement, the i.e. fire-resistant separation test that need continue 1 hour by the intensification equation of regulation among the IMO.A754 of International Maritime Organizaton (18), its top temperature requires to reach 945 ℃, and this common rock wool to domestic production is to be beyond one's reach; The material that present domestic shipbuilding is used for the fire-resistant separation structure of A-60 level generally is to adopt aluminum silicate fiber, because of it can meet the resistance to elevated temperatures requirement and possess excellent heat insulation property requirement at high temperature; But the production of aluminum silicate fiber is to adopt electric arc furnace fusion, compressed air spraying technology, products characteristics is that density height, Fibre diameter are thin, especially have the following fiber of diameter 1 μ m, this fine-fibered of crossing is easily sucked in the lung by the people, influence healthy, so stopped using aluminum silicate fiber in EU member country, and used special rock wool instead as the fire-resistant separation structure material of A-60 level; Not open because of technology, the prescription of producing this rock wool, also have no way of knowing.
Summary of the invention
The objective of the invention is at the problems referred to above, it is little to provide a kind of resistance to elevated temperatures obviously to be better than under common rock wool, the high temperature heater wire velocity of variation, does not have fine-fibered again, and every performance all can satisfy the A-60 level rock wool peculiar to vessel of A-60 level fire resisting construction service requirements.
For achieving the above object, technical scheme of the present invention is such: a kind of A-60 level rock wool peculiar to vessel, its main raw material is basalt or diabase, add a certain proportion of aluminum oxide powder and other inorganic mineral raw materials, through mixed, fusion in induction furnace or resistance furnace, with four roller whizzers get rid of the silk rock wool fibers;
Its proportioning raw materials is that the weight percentage of benchmark is as follows in the total amount:
Basalt or diabase 70--85%
Aluminum oxide powder 15--25%
Rhombspar or Wingdale 0--5%
The chemical ingredients (by weight percentage) that makes its composition of rock wool is as follows:
SiO 2 38--45%
Al 2O 3 30--38%
Fe 2O 3(containing FeO) 6.5--8%
CaO+MgO 5--8%
Other components 9.5--12%
Said other components are meant the TiO of trace 2, K 2O, Na 2O, MnO 2, and sulphur, phosphorous oxides.
Adopt following structure to form fire-resistant separation by the rock wool that such scheme makes:
1) A-60 level bulkhead: two layers of thickness is that the rock cotton board staggered floor of 37.5mm is folded mutually, and stiffener coats the thick rock cotton board of 40mm, and density is 100kg/m 3
2) rock cotton board of A-60 level deck: 50mm, stiffener coats the thick rock cotton board of 40mm, and density is 100kg/m 3
3) A-30 level bulkhead: two layers of thickness is that the rock cotton board staggered floor of 25mm is folded mutually, holds up disrespectful material to coat the thick rock cotton board of 40mm, and density is 100kg/m 3
Above-listed fire-resistant separation structure detects through the test of legal detection unit of country, the result meet the IMO of International Maritime Organizaton A.754 in (18) about the requirement of A-60 level deck and bulkhead and A-30 level bulkhead.
Owing to adopted technique scheme, the rock wool resistance to elevated temperatures that makes obviously improves than common rock wool, the heater wire velocity of variation is little under the high temperature, four roller whizzers got rid of a process reform compressed air spraying produce cross fine-fibered, the fire-resistant separation structure of being made up of material of the present invention of specialized designs makes every performance all meet the service requirements of the fire-resistant separation of A-60 level peculiar to vessel, can substitute import, saves foreign exchange, and technology of the present invention is simple, raw material is easy to get, and can reduce the shipbuilding n. cost.
Embodiment
Below in conjunction with embodiment the present invention is described in detail.
Embodiment 1
A kind of A-60 level rock wool peculiar to vessel of the present invention, its main raw material is a basalt, adds a certain proportion of aluminum oxide powder and other inorganic mineral raw materials, through mixed, fusion in induction furnace, with four roller whizzers get rid of silk rock wool fibers;
Its proportioning raw materials is that the weight percentage of benchmark is as follows in the total amount:
Basalt 77%
Aluminum oxide powder 20%
Rhombspar 3%
The chemical ingredients (by weight percentage) that makes its composition of rock wool is as follows:
SiO 2 41%
Al 2O 3 34%
Fe 2O 3(containing eO) 7%
CaO+MgO 7%
Other are 11% years old
Acidity quotient is 10.5.
Embodiment 2
Change the proportioning raw materials among the embodiment 1, be specially:
Basalt 70%
Aluminum oxide powder 25%
Rhombspar 5%
The chemical ingredients (by weight percentage) that makes its composition of rock wool is as follows:
SiO 2 38%
Al 2O 3 38%
Fe 2O 3(containing FeO) 6.5%
CaO+MgO 8%
Other are 9.5% years old
Acidity quotient is 9.5.
Embodiment 3
Change the proportioning raw materials among the embodiment 1, be specially:
Basalt 85%
Aluminum oxide powder 15%
Rhombspar 0%
The chemical ingredients (by weight percentage) that makes its composition of rock wool is as follows:
SiO 2 45%
Al 2O 3 30%
Fe 2O 3(containing FeO) 8%
CaO+MgO 5%
Other are 12% years old
Acidity quotient is 8.
In embodiment 1-3, use the basalt in the raw material instead diabase, proportioning is constant, comes to the same thing.
In embodiment 1-3, changing raw material fusion in induction furnace is fusion in resistance furnace, and effect is constant.
Also available flint clay instead of part aluminum oxide powder in raw material need use 50% of total amount but the amount of substituting must not surpass aluminum oxide powder, and alternative ratio is 1: 1.6-1.7; Promptly the aluminum oxide powder of 1 part of weight needs to replace with the flint clay of 1.6-1.7 times of weight; While corresponding reduction basalt or doleritic consumption in proportioning.

Claims (1)

1, a kind of A-60 level rock wool peculiar to vessel is characterized in that:
1. the chemical ingredients of its composition is:
SiO 2 38--45%
Al 2O 3 30--38%
Fe 2O 3, contain FeO 6.5--8%
CaO+MgO 5--8%
Other components refer to micro-TiO 2, K 2O, Na 2O, MnO 2Reach sulphur, phosphorous oxides 9.5--12%;
2. its raw materials used and proportioning is:
Basalt or diabase 70--85%
Aluminum oxide powder 15--25%
Rhombspar or Wingdale 0--5%;
More than all be the weight percentage of benchmark in the total amount;
3. its preparation is that raw material is mixed, and fusion in induction furnace or resistance furnace is got rid of silk with four roller whizzers and formed.
CNB2005100489220A 2005-01-15 2005-01-15 A-60 rock wool for ship Expired - Fee Related CN1294097C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2005100489220A CN1294097C (en) 2005-01-15 2005-01-15 A-60 rock wool for ship

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2005100489220A CN1294097C (en) 2005-01-15 2005-01-15 A-60 rock wool for ship

Publications (2)

Publication Number Publication Date
CN1663931A CN1663931A (en) 2005-09-07
CN1294097C true CN1294097C (en) 2007-01-10

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5024847B2 (en) * 2005-06-06 2012-09-12 トヨタ自動車株式会社 Basalt fiber material
CN105669039A (en) * 2014-11-17 2016-06-15 天津禹神节能保温材料有限公司 Process for preparing novel rockwool thermal-insulation boards
CN104496191B (en) * 2014-11-21 2017-10-10 刘志学 Rock wool and its method that rock wool is produced using high-alkali red mud
CN104496278B (en) * 2014-12-15 2016-08-24 广德施可达岩棉股份有限公司 The manufacture method of rock wool material based on iron ore
CN104529175B (en) * 2014-12-15 2017-05-17 广德施可达岩棉股份有限公司 Iron ore-based rock wool material
CN104488680B (en) * 2014-12-15 2016-09-14 广德施可达岩棉股份有限公司 A kind of Novel seedling raising bed base material
CN106348778A (en) * 2016-08-26 2017-01-25 德清县白兔节能材料有限公司 Thermal insulation material for ultralow conductivity ceramic fiber energy conservation tube shell

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1044447A (en) * 1988-12-19 1990-08-08 郭珍儒 Pure asbestos composite and fiber thereof
US5312806A (en) * 1990-02-01 1994-05-17 Rockwool International A/S Mineral fibres
CN1288449A (en) * 1998-09-17 2001-03-21 伊索福圣戈班公司 Mineral wool composition

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1044447A (en) * 1988-12-19 1990-08-08 郭珍儒 Pure asbestos composite and fiber thereof
US5312806A (en) * 1990-02-01 1994-05-17 Rockwool International A/S Mineral fibres
CN1288449A (en) * 1998-09-17 2001-03-21 伊索福圣戈班公司 Mineral wool composition

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