CN1280183C - Method for preparing aluminium nitride powder by carbothermic reduction method - Google Patents

Method for preparing aluminium nitride powder by carbothermic reduction method Download PDF

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CN1280183C
CN1280183C CN 200410102803 CN200410102803A CN1280183C CN 1280183 C CN1280183 C CN 1280183C CN 200410102803 CN200410102803 CN 200410102803 CN 200410102803 A CN200410102803 A CN 200410102803A CN 1280183 C CN1280183 C CN 1280183C
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suspension
particle
powder
nitride powder
aluminium nitride
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CN1631772A (en
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陈玮
马艳红
王庆伟
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Aluminum Corp of China Ltd
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Aluminum Corp of China Ltd
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Abstract

The present invention relates to a method for preparing aluminium nitride powder by a carbon thermal reduction method, particularly to a technological method for preparing aluminium nitride powder by a carbon thermal reduction method. The present invention is characterized in that in the preparing procedure, aluminium hydroxide, fluoride and/or a boride additive are mixed; the mixture is calcined for two to four hours under the temperature of 500 DEG C to 900 DEG C, so porous activated aluminium oxide is obtained. The activated aluminium oxide which is crushed is prepared into suspension in water; aluminum salt and carbon powder are added to carry out gelation; after the mixture of the suspension, the aluminum salt and the carbon powder is dried and crushed, nitrogen gas is led in and used for reducing the mixture of the suspension, the aluminum salt and the carbon powder to obtain nitride powder. The prepared aluminium nitride powder has small particle and no hard conglobation; simultaneously, the reaction temperature is lowered.

Description

A kind of method of preparing aluminium nitride powder by carbothermic reduction method
Technical field
A kind of method of preparing aluminium nitride powder by carbothermic reduction method relates to the method for preparing aluminium nitride powder by carbothermic reduction method technology.
Background technology
AlN (aluminium nitride) is an III-V family semiconductor compound, and its crystal is to be structure unit with [AlN4] tetrahedron, has the covalent linkage compound of Warzjte structure.Lattice parameter α in the time of 25 ℃ 0=3.1127, c 0=4.9816, belong to hexagonal system, the powder true density is 3.255g/cm 3
It (is Al that the AlN material has the thermal conductivity height 2O 38~10 times), the high temperature electrical insulating property is good, dielectric properties are good, thermal expansivity is low by (4.4 * 10 -6℃), close with silicon single crystal, compare Al 2O 3, excellent characteristic such as BeO is low, and the strength of materials is big under heat shock resistance resistance height, the high temperature, hardness is high, nontoxic, thereby in numerous areas, be used widely.Be used for fields such as hybrid integrated circuit (HIC), microwave integrated circuit (MIC), electric power electronic module (GTRM, IGBTM), laser diode (LD), crucible, cutter material in the world.Especially its thermal expansion and semiconductor silicon material are complementary and nontoxicity, are the used support heat sink materials of comparatively ideal electronic semi-conductor encapsulation, to replace the big material of toxicity.
Present aluminium nitride synthetic method mainly contains following several: aluminium powder direct nitridation method, carbothermic method, gas-phase reaction method, cracking process, plasma method, arc melting method, self propagating high temperature synthesis method, microwave process for synthesizing etc.Every kind of aluminium nitride preparation method has the strengths and weaknesses of self, comparatively speaking, aluminium nitride powder purity height, stable performance, the powder size of carbothermic method preparation is tiny evenly, shaping and sintering character are good, is a kind of aluminum nitride powder preparation with applications well prospect.But in the process of preparing aluminium nitride powder by carbothermic reduction method, also have a lot of weak points, as temperature of reaction height, long reaction time etc.
Summary of the invention
The objective of the invention is weak point, a kind of method that effectively reduces temperature of reaction, shortening reaction times, improves the preparing aluminium nitride powder by carbothermic reduction method of aluminium nitride quality is provided at preparing aluminium nitride powder by carbothermic reduction method.
Method of the present invention is achieved through the following technical solutions.
A kind of method of preparing aluminium nitride powder by carbothermic reduction method is characterized in that its preparation process is:
A: aluminium hydroxide is mixed with additive fluorid and/or boride, between 500~900 ℃, calcined 2~4 hours, obtain a kind of porous activated alumina; Aluminum oxide powder is broken into the powder of 0.5~2 μ m with ball mill or airflow milling;
B: the activated alumina powder that obtains prepared in water becomes suspension, adds aluminium salt under 60~90 ℃ water bath condition, and adds tensio-active agent, and the pH value of adjusting suspension with mineral acid is 0~6, stirs 20~30 minutes, obtains steady suspension;
C: in suspension, add the superfine carbon black, the mole number that carbon black adds is 1.5~3 times of total aluminium mole number in the fine suspension, should slowly add when adding carbon black, stirs simultaneously, make the carbon black that adds form suspension with aluminum oxide, this process is carried out under 60~90 ℃ water bath condition;
D: slow dropping ammonia in suspension, adjusting the pH value is 9~14, stirs simultaneously, after 20~30 minutes, forms a kind of black jelly that mixes;
E: jelly at 70~90 ℃ temperature range inner drying, is obtained a kind of block of black after the drying;
F: block is broken into the small-particle of 2~8mm, adds entry again less than the particle of 2mm, and repeat d, e, f step, finally all obtain the small-particle of 2~8mm, broken again greater than the particle of 8mm, up to the particle that is broken into all between 2~8mm;
H: the black small-particle that fragmentation is good is put into vacuum carbon tube furnace, calcines under nitrogen atmosphere 2~6 hours, and calcining temperature is 1500~1750 ℃, and the atrament that obtains is the aluminum nitride particle that is mixed with the carbon dust that does not react completely;
I: reacted small-particle is pulverized, and the atrament that obtains is the aluminium nitride powder that is mixed with the carbon dust that does not react completely;
J: the powder that will be obtained by i obtains gray aluminium nitride powder groom's stove internal heating decarburization of 600~800 ℃.
The method of a kind of preparing aluminium nitride powder by carbothermic reduction method of the present invention is characterized in that the amount of the additive that adds is 0.5%~3.5%.
The method of a kind of preparing aluminium nitride powder by carbothermic reduction method of the present invention is characterized in that aluminium salt that suspension preparation adds is one or two or more kinds the mixture in aluminum nitrate, aluminum chloride, the Tai-Ace S 150.
The used aluminium hydroxide of method of the present invention can be the industrial aluminium hydroxide of industry, also superfine aluminium hydroxide, a crystalline size according to used aluminium hydroxide, a crystal of the prepared aluminium nitride powder that comes out is different, is about 4~5 μ m as a crystal of the prepared aluminium nitride powder that comes out of: the industrial aluminium hydroxide that (1) adopts crystal is about 3~4 μ m; A crystal of the prepared aluminium nitride powder that comes out of the industrial ultrafine aluminium hydroxide that (2) to adopt crystal be about 0.3~0.5 μ m is about 1~2 μ m.
Adopt the prepared aluminium nitride powder of method of the present invention, good dispersity, hard aggregation-free has only a spot of soft-agglomerated existence, can smash as long as grind a little.The present invention relates to a kind of aluminum nitride powder preparation, be intended to improve the quality of aluminium nitride, reduce nitriding temperature, save energy and reduce the cost, develop the method for the high-quality aluminium nitride of a kind of low cost production.
Adopting aluminium hydroxide and ultra-fine carbon dust is starting raw material, and adopt colloidal sol-gel process, all raw materials of preparing aluminium nitride powder by carbothermic reduction method are carried out anchored in place, the accelerated reaction process, introduce tensio-active agent simultaneously, stop the aluminium nitride that generates to be reunited.Aluminium hydroxide is mixed with additive, in low temperature (between 500~900 ℃) calcining down, prepare highly active alumina powder jointed, formulated suspension then, add tensio-active agent, the ultra-fine carbon black that under condition of stirring, adds some amount, after the carbon black adding finishes, through homogenizing after a while, adjust with ammoniacal liquor more than the pH value to 9 of system, obtain the jelly of black, dry and dried jelly is ground into the small-particle of 2~8mm, with small-particle sintering under the nitrogen atmosphere in vacuum carbon tube furnace, the carbon black blended granular substance that obtains aluminium nitride and do not react completely, particle is pulverized and decarburization in 600~800 ℃ the temperature range under the oxidizing atmosphere in groom's stove, obtained aluminium nitride powder.
Description of drawings
Fig. 1 is the process flow diagram of method of the present invention.
Specific embodiments
A kind of aluminum nitride powder preparation, preparation process is a: aluminium hydroxide is mixed with additive fluorid and/or boride, additive can be a solid, also can be liquid, the purpose that adds additive is to remove impurity, as sodium, calcines between 500~900 ℃ 2~4 hours, obtain a kind of porous activated alumina, the specific surface area of this aluminum oxide is at 120~300m 2Between/the g, aluminum oxide powder is broken into the powder of 0.5~2 μ m with ball mill or airflow milling; B: the activated alumina powder that obtains prepared in water becomes suspension, under 60~90 ℃ water bath condition, add aluminium salt, as aluminum nitrate, aluminum chloride, Tai-Ace S 150 etc., the aluminium salt that adds is one or more mixture wherein, and add some tensio-active agents, as polyoxyethylene glycol, the pH value of adjusting suspension with mineral acid is between 0~6, stirred 20~30 minutes, and obtained steady suspension; This process is carried out under 60~90 ℃ water bath condition; C: in suspension, add the superfine carbon black, the mole number that carbon black adds is 1.5~3 times of total aluminium mole number in the fine suspension, should slowly add when adding carbon black, stirs simultaneously, make the carbon black that adds form suspension with aluminum oxide, this process is carried out under 60~90 ℃ water bath condition; D: slow dropping ammonia in suspension, adjusting the pH value is between 9~14, stirs simultaneously, after 20~30 minutes, forms a kind of black jelly that mixes; E: at 70~90 ℃ temperature range inner drying, drying mode can be free dry, can be vacuum-drying also, obtains a kind of block of black after the drying with jelly; F: block is broken into the small-particle of 2~8mm, adds entry again less than the particle of 2mm, and repeat d, e, f step, finally all obtain the small-particle of 2~8mm, broken again greater than the particle of 8mm, up to the particle that is broken into all between 2~8mm; H: the black small-particle that fragmentation is good is put into vacuum carbon tube furnace, calcines under nitrogen atmosphere 2~6 hours, and calcining temperature is between 1500~1750 ℃, and the atrament that obtains is the aluminum nitride particle that is mixed with the carbon dust that does not react completely; I: reacted small-particle is pulverized, and the atrament that obtains is the aluminium nitride powder that is mixed with the carbon dust that does not react completely; J: the powder that will be obtained by i obtains gray aluminium nitride powder groom's stove internal heating decarburization of 600~800 ℃.
The present invention will be further described below in conjunction with example.
Embodiment 1
With the industrial aluminium hydroxide is raw material, at first 1000g aluminium hydroxide is mixed with 15 gram boric acid additives, calcined 6 hours down at 500 ℃, get the aluminum oxide after 200g calcines, put into the beaker of 1000ml, add the deionized water of 200ml, add aluminum nitrate 25g then, add surfactant soln then, adjust the pH value between 2~3 with nitric acid, add the ultra-fine carbon dust of 70g while stirring, add carbon dust after, stirred 20 minutes, slowly add ammoniacal liquor, adjust between the pH value to 12, at this moment slurry has become the spawn of an integral body, gel is dry in 90 ℃ loft drier, dried gel is broken into the small-particle of 2~8mm, and small-particle is put into vacuum carbon tube furnace, and the control nitrogen flow is at 20~25ml/s, sintering temperature is 1600 ℃, and the time is 3 hours.Material after the calcining is pulverized, and oxidizing roasting decarburization in groom's stove of 750 ℃ obtains gray aluminium nitride powder at last.
Embodiment 2
Change the aluminum oxide in the example 1 into ultrafine aluminium hydroxide, calcining temperature is 1550 ℃, also obtains same result.
Embodiment 3
With the industrial aluminium hydroxide is raw material, at first 1000g aluminium hydroxide is mixed with 15 gram boric acid additives, calcined 2 hours down at 900 ℃, get the aluminum oxide after 200g calcines, put into the beaker of 1000ml, add the deionized water of 200ml, add aluminum nitrate 25g then, add surfactant soln then, adjust the pH value between 2 with nitric acid, add the ultra-fine carbon dust of 70g while stirring, add carbon dust after, stirred 30 minutes, slowly add ammoniacal liquor, adjust between the pH value to 13, at this moment slurry has become the spawn of an integral body, gel is dry in 90 ℃ loft drier, dried gel is broken into the small-particle of 2~8mm, and small-particle is put into vacuum carbon tube furnace, and the control nitrogen flow is at 20~25ml/s, sintering temperature is 1800 ℃, and the time is 2 hours.Material after the calcining is pulverized, and oxidizing roasting decarburization in 2 hours obtains gray aluminium nitride powder at last in groom's stove of 800 ℃.
Embodiment 4
With the industrial aluminium hydroxide is raw material, at first 1000g aluminium hydroxide is mixed with 15 gram boric acid additives, calcined 4 hours down at 800 ℃, get the aluminum oxide after 200g calcines, put into the beaker of 1000ml, add the deionized water of 200ml, add aluminum nitrate 25g then, add surfactant soln then, adjust the pH value between 2 with nitric acid, add the ultra-fine carbon dust of 70g while stirring, add carbon dust after, stirred 30 minutes, slowly add ammoniacal liquor, adjust between the pH value to 13, at this moment slurry has become the spawn of an integral body, gel is dry in 80 ℃ loft drier, dried gel is broken into the small-particle of 2~8mm, and small-particle is put into vacuum carbon tube furnace, and the control nitrogen flow is at 20~25ml/s, sintering temperature is 1500 ℃, and the time is 6 hours.Material after the calcining is pulverized, and oxidizing roasting decarburization in 4 hours obtains gray aluminium nitride powder at last in groom's stove of 600 ℃, and the prepared aluminium nitride powder particle that comes out is tiny, hard aggregation-free, and temperature of reaction is lower simultaneously.

Claims (3)

1. the method for a preparing aluminium nitride powder by carbothermic reduction method is characterized in that its preparation process is:
A: aluminium hydroxide is mixed with additive fluorid and/or boride, between 500~900 ℃, calcined 2~4 hours, obtain a kind of porous activated alumina; Aluminum oxide powder is broken into the powder of 0.5~2 μ m with ball mill or airflow milling;
B: the activated alumina powder that obtains prepared in water becomes suspension, adds aluminium salt under 60~90 ℃ water bath condition, and adds tensio-active agent, and the pH value of adjusting suspension with mineral acid is 0~6, stirs 20~30 minutes, obtains steady suspension;
C: in suspension, add the superfine carbon black, the mole number that carbon black adds is 1.5~3 times of total aluminium mole number in the fine suspension, should slowly add when adding carbon black, stirs simultaneously, make the carbon black that adds form suspension with aluminum oxide, this process is carried out under 60~90 ℃ water bath condition;
D: slow dropping ammonia in suspension, adjusting the pH value is 9~14, stirs simultaneously, after 20~30 minutes, forms a kind of black jelly that mixes;
E: jelly at 70~90 ℃ temperature range inner drying, is obtained a kind of block of black after the drying;
F: block is broken into the small-particle of 2~8mm, adds entry again less than the particle of 2mm, and repeat d, e, f step, finally all obtain the small-particle of 2~8mm, broken again greater than the particle of 8mm, up to the particle that is broken into all between 2~8mm;
H: the black small-particle that fragmentation is good is put into vacuum carbon tube furnace, calcines under nitrogen atmosphere 2~6 hours, and calcining temperature is 1500~1750 ℃, and the atrament that obtains is the aluminum nitride particle that is mixed with the carbon dust that does not react completely;
I: reacted small-particle is pulverized, and the atrament that obtains is the aluminium nitride powder that is mixed with the carbon dust that does not react completely;
J: the powder that will be obtained by i obtains gray aluminium nitride powder groom's stove internal heating decarburization of 600~800 ℃.
2, the method for a kind of preparing aluminium nitride powder by carbothermic reduction method according to claim 1 is characterized in that the amount of the additive that adds is 0.5%~3.5%.
3, the method for a kind of preparing aluminium nitride powder by carbothermic reduction method according to claim 1 is characterized in that aluminium salt that suspension preparation adds is one or two or more kinds the mixture in aluminum nitrate, aluminum chloride, the Tai-Ace S 150.
CN 200410102803 2004-12-28 2004-12-28 Method for preparing aluminium nitride powder by carbothermic reduction method Active CN1280183C (en)

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Publication number Priority date Publication date Assignee Title
CN1326318C (en) * 2005-06-23 2007-07-11 南京航空航天大学 Control method of double-salient-pole electric machine without position sensor
CN102502534B (en) * 2011-11-18 2013-09-04 西安理工大学 Preparation method of mesoporous AlN or GaN microparticle
US9403680B2 (en) * 2013-02-04 2016-08-02 Tokuyama Corporation Method for producing sintered aluminum nitride granules
CN104988335B (en) * 2015-06-17 2018-02-09 昆明理工大学 A kind of method for preparing metallic aluminium with alumina carbon tropical resources vacuum thermal decomposition
CN105884372B (en) * 2016-04-12 2018-11-13 武汉理工大学 Organic network method synthesizes AlN ceramic powder method
CN107162600A (en) * 2017-07-14 2017-09-15 河北利福光电技术有限公司 It is a kind of for high-purity aluminium nitride powder material of ceramic substrate and preparation method thereof
CN110627509B (en) * 2019-10-11 2022-03-15 航天特种材料及工艺技术研究所 Preparation method of aluminum nitride powder
TWI769913B (en) 2021-08-24 2022-07-01 財團法人工業技術研究院 Ceramic composite and method of preparing the same
CN113830807B (en) * 2021-10-14 2023-04-07 暨南大学 Preparation method of intrinsic black alumina powder
CN114380279A (en) * 2021-10-29 2022-04-22 江苏悟晴电子新材料有限公司 Preparation method of high-performance aluminum nitride material

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