CN1279221C - Method of depositing big grain polycrystalline silicon thin film on ceramic substrate - Google Patents

Method of depositing big grain polycrystalline silicon thin film on ceramic substrate Download PDF

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Publication number
CN1279221C
CN1279221C CN 200310117094 CN200310117094A CN1279221C CN 1279221 C CN1279221 C CN 1279221C CN 200310117094 CN200310117094 CN 200310117094 CN 200310117094 A CN200310117094 A CN 200310117094A CN 1279221 C CN1279221 C CN 1279221C
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China
Prior art keywords
ceramic substrate
suspension
substrate
polysilicon film
grain size
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CN 200310117094
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CN1546740A (en
Inventor
黄勇
李海峰
张厚兴
万之坚
张立明
马天
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Liaoning Nanguang Energy Technology Co Ltd
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Tsinghua University
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  • Chemical Vapour Deposition (AREA)

Abstract

The present invention discloses a method for depositing large crystal grains of polycrystalline silicon thin films on a ceramic substrate, which belongs to the preparation technique for solar battery parts and has simple process and high efficiency. Single-crystal silicon is pulverized into grains; seed crystal of certain definitely is firstly grown on the surface of a ceramic substrate; then RTCVD deposition technique is adopt to prepare the polycrystalline silicon films with large crystal grains.

Description

A kind of method that on ceramic substrate, deposits large grain size polysilicon film
Technical field
The invention belongs to solar cell component technology of preparing, particularly simple, the effective a kind of method that on ceramic substrate, deposits large grain size polysilicon film of technology.
Background technology
The deposition large grain size polysilicon film is to prepare the critical process of ceramic substrate multi-crystal silicon film solar battery efficiently.But adopt present depositing operation to be difficult in the polysilicon membrane that directly deposits big crystal grain on the ceramic substrate.In order on ceramic substrate, to prepare large grain size polysilicon film, usually the method for taking is to deposit the less silicon film of crystal grain with the CVD technology on substrate earlier, adopt zone melting recrystallization (ZMR) technology to increase grain-size then, but this method has increased several processing steps, and production cost is increased substantially.Therefore find a kind of method of deposition large grain size polysilicon film of simple possible that the development and application of ceramic substrate multi-crystal silicon film solar battery is cheaply had great importance.
Summary of the invention
The object of the present invention is to provide a kind of method that on ceramic substrate, deposits large grain size polysilicon film; This method is earlier behind ceramic substrate surface plantation seed crystal, adopts the RTCVD deposition technique to prepare large grain size polysilicon film, and it is characterized in that: this method may further comprise the steps:
1) the polycrystalline silica flour of granularity 0.5-2 micron is become suspension with balanced mix solution mixing system with dehydrated alcohol and two dodecyl dimethyl ammonium chloride dispersion agents, the shared mass percent of polycrystalline silica flour is 0.001~1% in the suspension;
2) adopt the method for spraying or dipping that suspension is coated on the ceramic substrate;
3) ceramic substrate that will scribble suspension is at 400-600 ℃, and flow velocity is under the argon shield of 12L/min behind the thermal treatment 25-45min, and thermal treatment 15-30min under 900-1100 ℃ temperature is so that form more firm combining between polycrysalline silcon and substrate;
4) substrate after will handling through (3) is packed in the RTCVD reaction chamber, with SiH 2Cl 2/ H 2Be source of the gas, SiH 2Cl 2Flow velocity is 60-160sccm, H 2Flow velocity is 0.05-0.50sccm, and pressure is 40Torr, promptly obtains the polysilicon membrane of grain-size about 15 microns at 1050 ℃ condition deposit 20min.
Described ceramic substrate is meant Al 2O 3Ceramic substrate, SiO 2Ceramic substrate, mullite ceramic substrate, SiC ceramic substrate or Si 3N 4Ceramic substrate.
The invention has the beneficial effects as follows that processing step is simple, production cost is reduced significantly, the development and application of ceramic substrate multi-crystal silicon film solar battery is cheaply had great importance.
Embodiment
The present invention is a kind of method that deposits large grain size polysilicon film on ceramic substrate.This method is to pass through earlier to adopt the RTCVD deposition technique to prepare large grain size polysilicon film behind the certain density seed crystal of ceramic substrate surface plantation.This method may further comprise the steps successively:
1) with the polycrystalline silica flour of granularity 0.5-2 micron with become suspension with dehydrated alcohol with the balanced mix solution mixing system of two dodecyl dimethyl ammonium chloride dispersion agents, the shared mass percent of polycrystalline silica flour is 0.001~1% in the suspension.
2) adopt the method for spraying or dipping that suspension is coated on the ceramic substrate.
3) ceramic substrate that will scribble suspension is at 400-600 ℃, and under the argon shield of 12L/min behind the thermal treatment 25-45min, thermal treatment 15-30min under 900-1100 ℃ temperature is so that form more firm combining between polycrysalline silcon and substrate.
4) substrate after will handling through step 3) is packed in the RTCVD reaction chamber, with SiH 2Cl 2/ H 2Be source of the gas, SiH 2Cl 2Flow velocity is 60-160sccm, H 2Flow velocity is 0.05-0.50sccm, and pressure is 40Torr, can obtain the polysilicon membrane of grain-size about 15 microns at 1000-1150 ℃ condition deposit 20min.
Only lifting following two examples according to the aforesaid method step is further specified the present invention.
Embodiment 1
Being 0.5 micron polycrystalline silica flour with median size becomes suspension with balanced mix solution mixing system with dehydrated alcohol and two dodecyl dimethyl ammonium chloride dispersion agents, and the shared mass percent of the polycrystalline silica flour of silica flour is 5 ‰ in the suspension.Ceramic substrate is flooded in suspension about 5min, from suspension, take out ceramic substrate and place atmosphere furnace under argon shield, 450 ℃ heat-treat 30min, 1000 ℃ of left and right sides thermal treatment 30min then.Substrate after handling is packed in the RTCVD reaction chamber, with SiH 2Cl 2/ H 2Be source of the gas, SiH 2Cl 2Flow velocity is 100sccm, H 2Flow velocity is 0.1sccm, and pressure is 40Torr, can obtain the polysilicon membrane of grain-size about 15 microns at 1050 ℃ condition deposit 20min.
Embodiment 2
Being 1 micron polycrystalline silica flour with median size becomes suspension with balanced mix solution mixing system with dehydrated alcohol and two dodecyl dimethyl ammonium chloride dispersion agents, and the shared mass percent of the polycrystalline silica flour of silica flour is 8 ‰ in the suspension.Ceramic substrate is flooded in suspension about 5min, from suspension, take out ceramic substrate and place atmosphere furnace under argon shield, 450 ℃ heat-treat 30min, 1000 ℃ of left and right sides thermal treatment 30min then.Substrate after handling is packed in the RTCVD reaction chamber, with SiH 2Cl 2/ H 2Be source of the gas, SiH 2Cl 2Flow velocity is 160sccm, H 2Flow velocity is 0.50sccm, and pressure is 40Torr, can obtain the polysilicon membrane of grain-size about 20 microns at 1050 ℃ condition deposit 20min.

Claims (2)

1. the method for a deposition large grain size polysilicon film on ceramic substrate, this method are earlier behind ceramic substrate surface plantation seed crystal, adopt the RTCVD deposition technique to prepare large grain size polysilicon film, and it is characterized in that: this method may further comprise the steps:
1) the polycrystalline silica flour with granularity 0.5-2 micron becomes suspension with dehydrated alcohol with the balanced mix solution mixing system of two dodecyl dimethyl ammonium chloride dispersion agents, and the shared mass percent of polycrystalline silica flour is 0.001~1% in the suspension:
2) adopt the method for spraying or dipping that suspension is coated on the ceramic substrate;
3) ceramic substrate that will scribble suspension is at 400-600 ℃, and under the argon shield of 12L/min behind the thermal treatment 25-45min, thermal treatment 15-30min under 900-1100 ℃ temperature is so that form more firm combining between polycrysalline silcon and substrate;
4) substrate after will handling through step 3) is packed in the RTCVD reaction chamber, with SiH 2Cl 2/ H 2Be source of the gas, SiH 2Cl 2Flow velocity is 60-160sccm, H 2Flow velocity is 0.05-0.50sccm, and pressure is 40Torr, can obtain the polysilicon membrane of grain-size about 15 microns at 1050 ℃ condition deposit 20min.
2. according to the described method that on ceramic substrate, deposits large grain size polysilicon film of claim 1, it is characterized in that: described. ceramic substrate is meant Al 2O 3Ceramic substrate, SiO 2Ceramic substrate, mullite ceramic substrate, SiC ceramic substrate or Si 3N 4Ceramic substrate.
CN 200310117094 2003-12-09 2003-12-09 Method of depositing big grain polycrystalline silicon thin film on ceramic substrate Expired - Fee Related CN1279221C (en)

Priority Applications (1)

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CN 200310117094 CN1279221C (en) 2003-12-09 2003-12-09 Method of depositing big grain polycrystalline silicon thin film on ceramic substrate

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Application Number Priority Date Filing Date Title
CN 200310117094 CN1279221C (en) 2003-12-09 2003-12-09 Method of depositing big grain polycrystalline silicon thin film on ceramic substrate

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CN1279221C true CN1279221C (en) 2006-10-11

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5137670B2 (en) * 2008-04-23 2013-02-06 信越化学工業株式会社 Method for producing polycrystalline silicon rod
CN101764177B (en) * 2009-04-17 2011-04-06 南安市三晶阳光电力有限公司 Preparation method for silicon-based solar energy thin film

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