CN1279192C - Technology of producing oxygenless copper using waste red copper - Google Patents

Technology of producing oxygenless copper using waste red copper Download PDF

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Publication number
CN1279192C
CN1279192C CNB2003101098507A CN200310109850A CN1279192C CN 1279192 C CN1279192 C CN 1279192C CN B2003101098507 A CNB2003101098507 A CN B2003101098507A CN 200310109850 A CN200310109850 A CN 200310109850A CN 1279192 C CN1279192 C CN 1279192C
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China
Prior art keywords
red copper
furnace
copper
melt
old
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CN1556231A (en
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高海燕
倪红军
孙宝德
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Shanghai Jiaotong University
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Shanghai Jiaotong University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The present invention relates to a device using waste red copper to produce oxygen-free copper, which belongs to the field of smelting metal. Firstly, the present invention sorts the waste red copper; the sorted waste red copper is baked and directly fed into a furnace after washed and dried; then, compressed air or oxygen-enriched air is blown into a smelting furnace through a graphite pipe to oxidize impurities in fusant; fluxing agents are used for covering the smelting furnace, and graphite powder is used for covering a maintaining furnace; foam ceramic filtration plates are arranged at both ends of a flow channel, and a spodium filtration and deoxidation device is arranged in the maintaining furnace; finally, the fusant entering the maintaining furnace totally enters the spodium filtration and deoxidation device for thorough deoxidation. The process is used, the waste red copper has uniform fusant components, simple working procedure and low energy consumption, and the occupied proportion of furnace charge by the dosage of the waste red copper is not limited; the oxygen content of the product is lower than 10 ppm, or even less than 5 ppm, and the electric resistivity is not more than 0.017241 omega. Mm<2>. m<-1>.

Description

Utilize old and useless red copper to produce the technology of oxygen free copper
Technical field
What the present invention relates to is a kind of technology of producing oxygen free copper, and particularly a kind of technology of utilizing old and useless red copper to produce oxygen free copper belongs to the Metal smelting field.
Background technology
At present, the production of oxygen free copper is very high to the requirement of raw material, and the high-quality cathode plate of the no copper beans in surface and the particle of blooming can use behind the excision hangers.Its production technique is: main frequency furnace reducing atmosphere melting (charcoal covering)-insulation (Graphite Powder 99 covering)-up casting-semifinished or finished goods.The method that old and useless red copper is produced oxygen free copper mainly contains two classes: the one, and traditional indirect utilization is about to old and useless red copper and is smelted into anode copper, re-uses after being electrolyzed to produce cathode copper.This indirect utilization complex procedures, the cycle is long, energy consumption is high and cause environmental pollution; The 2nd, direct utilization.By retrieval, people such as Tong Gulin are in " casting ", and 1999, the 48 rolled up for the 5th phases: delivered " utilizing old and useless red copper to produce the approach of up casting oxygen free copper " literary composition on 23~24, in this article stove is directly thrown in old and useless red copper letter sorting packing back, add the copper rare earth alloy simultaneously and purify melt.Though this directly utilizes technology simple to operate, can only remove small amount of impurities owing to add the copper rare earth, so old and useless red copper can only account for 10~20% of furnace charge total amount, and also since the bath composition fluctuation, unstable product quality.
Summary of the invention
The objective of the invention is to overcome deficiency of the prior art, a kind of technology of utilizing old and useless red copper to produce oxygen free copper is provided, directly utilize old and useless red copper to produce oxygen free copper.Adopt the oxidizing atmosphere melting, the impurity element in the old and useless red copper is converted into oxide compound, remove dissolved hydrogen in the melt simultaneously; Use flux refining technology and foamed ceramic filter plate two-stage filtration, remove oxide impurity; Adopt the block charcoal filtering melt of incinerating, make in the melt oxygen level reduce to 10ppm, even below the 5ppm, the resistivity of goods is not more than 0.017241 Ω .mm 2.m -1
The present invention is achieved by the following technical solutions, the inventive method is as follows: at first old and useless red copper is sorted, old and useless red copper after the letter sorting is 400~500 ℃ of bakings, after washing and oven dry, directly throw stove again, in smelting furnace, blast pressurized air or oxygen-rich air by carbon tube, with the oxidation of impurities in the melt, adopt flux to cover smelting furnace, adopt Graphite Powder 99 covering and heat insulating stove, foamed ceramic filter plate is installed at the chute two ends, the charcoal filtering device for deoxidizing is installed in holding furnace, and the melt that enters holding furnace all enters the thorough deoxidation of charcoal filtering device for deoxidizing.
Below the present invention is done further qualification, processing step is as follows:
(1) the letter sorting old and useless red copper is removed wherein miscellaneous aluminium wire, the first-class metallic impurity of soldering;
(2) useless red copper is removed surface and oil contaminant and other dirt settling 400~500 ℃ of bakings, drops into melting in the smelting furnace after washing and oven dry;
(3) blast pressurized air or oxygen-rich air by carbon tube in smelting furnace, making impurity conversion is oxide compound, drives away dissolved hydrogen in the melt simultaneously;
(4) the smelting furnace molten bath adopts neutral flux to cover, the molten intravital oxide inclusion of absorption;
(5) at the chute two ends that connect between smelting furnace and the holding furnace one foamed ceramic filter plate is installed respectively, the aperture of first screen plate is greater than the aperture of second screen plate, and they form the two-stage filtration to melt, have guaranteed that oxide impurity can't enter holding furnace;
(6) the holding furnace molten bath adopts Graphite Powder 99 tightly to cover;
(7) the filtration device for deoxidizing is installed in holding furnace, the melt that enters holding furnace must pass through this filtration device for deoxidizing, this filtration device for deoxidizing frame material selects for use silicon carbide in conjunction with silicon nitride ceramics or graphite, the main component of filtration medium is the calcining charcoal, its deoxidation speed is fast, and can not cause secondary pollution to melt.Melt is under the diffusive deoxidation effect of filtering deoxidation and weld pool surface Graphite Powder 99, and oxygen level reduces rapidly.
The copper melts impurity removal process that the present invention has adopted oxidizing semlting to combine with flux slagging-off, the slagging-off of secondary foam ceramic filter, old and useless red copper can directly use as furnace charge after simple pre-treatment, adopt the oxidizing atmosphere melting, use flux slag making and foamed ceramics two-stage filtration, substantially remove the impurity element of bringing melt by old and useless red copper into, after filtering device for deoxidizing, oxygen level reduces rapidly in the melt.After adopting this technology, the bath composition of old and useless red copper is even, and operation is simple, energy consumption is low, and the old and useless red copper consumption to account for the ratio of furnace charge unrestricted, the oxygen level of goods is lower than 10ppm, even below 5ppm, resistivity is not more than 0.017241 Ω .mm 2.m -1
Description of drawings
Fig. 1 process flow diagram of the present invention
Embodiment
As shown in Figure 1, provide following specific embodiment in conjunction with content of the present invention:
With old and useless red copper by requirement pre-treatment of the present invention after, allocate in the furnace charge by different ratios and to use.Guarantee that oxygen concn reaches 0.2~0.4% weight percent in the oxidation later stage melt, the pore diameter range of ceramic filter plate is 10-50ppi (number in the hole of arranging in the per inch length), the flux layer thickness range is 5-8mm, filters deaeration time 10~60s, can produce qualified oxygen free copper goods.Concrete effect such as following table:
Embodiment Old and useless red copper amount/weight percent Flux layer thickness/mm Screen plate configuration/ppi Filter deaeration time/s Oxygen concn/ppm Resistivity/Ω .mm 2.m -1
First filter plate Second filter plate
1 10 5 10 50 15 5 0.017130
2 20 5 15 50 18 9 0.017075
3 30 6 15 40 25 4 0.017195
4 50 7 10 40 30 4 0.017172
5 100 8 10 50 60 8 0.017119

Claims (2)

1, a kind of technology of utilizing old and useless red copper to produce oxygen free copper, it is characterized in that, at first old and useless red copper is sorted, old and useless red copper after the letter sorting toasts, after washing and oven dry, directly throw stove again, in smelting furnace, blast pressurized air or oxygen-rich air by carbon tube then, with the oxidation of impurities in the melt, adopt flux to cover smelting furnace, adopt Graphite Powder 99 covering and heat insulating stove, at the chute two ends foamed ceramic filter plate is installed, the charcoal filtering device for deoxidizing is installed in holding furnace, the melt that finally enters holding furnace all enters the thorough deoxidation of charcoal filtering device for deoxidizing.
2, the technology of utilizing old and useless red copper to produce oxygen free copper according to claim 1 is characterized in that, may further comprise the steps:
(1) the letter sorting old and useless red copper is removed wherein miscellaneous aluminium wire, a soldering metallic impurity;
(2) useless red copper is removed surface and oil contaminant and dirt settling 400~500 ℃ of bakings, drops into melting in the smelting furnace after washing and oven dry;
(3) blast pressurized air or oxygen-rich air by carbon tube in smelting furnace, making impurity conversion is oxide compound, drives away dissolved hydrogen in the melt simultaneously;
(4) the smelting furnace molten bath adopts neutral flux to cover, the molten intravital oxide inclusion of absorption;
(5) at the chute two ends that connect between smelting furnace and the holding furnace one foamed ceramic filter plate is installed respectively, the aperture of first screen plate is greater than the aperture of second screen plate, and they form the two-stage filtration to melt, avoid oxide compound to enter holding furnace;
(6) the holding furnace molten bath adopts Graphite Powder 99 to cover;
(7) the filtration device for deoxidizing is installed in holding furnace, the melt that enters holding furnace is through this filtration device for deoxidizing, this filtration device for deoxidizing frame material selects for use silicon carbide in conjunction with silicon nitride ceramics or graphite, the composition of filtration medium is the calcining charcoal, melt is under the diffusive deoxidation effect of filtering deoxidation and weld pool surface Graphite Powder 99, and oxygen level reduces.
CNB2003101098507A 2003-12-30 2003-12-30 Technology of producing oxygenless copper using waste red copper Expired - Fee Related CN1279192C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2003101098507A CN1279192C (en) 2003-12-30 2003-12-30 Technology of producing oxygenless copper using waste red copper

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Application Number Priority Date Filing Date Title
CNB2003101098507A CN1279192C (en) 2003-12-30 2003-12-30 Technology of producing oxygenless copper using waste red copper

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CN1279192C true CN1279192C (en) 2006-10-11

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102234725A (en) * 2010-04-24 2011-11-09 大冶有色金属集团控股有限公司 Continuous production technology for miscellaneous copper recycling and positive plate casting
CN102220511B (en) * 2011-05-10 2012-11-21 济南宝世达实业发展有限公司 Oxygen-free copper tube and machining method thereof
CN102864310A (en) * 2012-10-10 2013-01-09 芜湖恒泰有色线材股份有限公司 Method for producing anaerobic polished copper bars by waste red copper wires
CN103589876A (en) * 2013-11-27 2014-02-19 江苏环胜铜业有限公司 Method for producing oxygen-free copper by utilizing waste red copper
CN104313334B (en) * 2014-11-14 2016-06-01 宁波杭桥铜业有限公司 A kind of copper scrap pre-treatment and refinery practice
CN104911374A (en) * 2015-04-27 2015-09-16 安徽永杰铜业有限公司 Copper smelting processing method
CN108034837B (en) * 2017-11-28 2020-10-16 上海龙阳精密复合铜管有限公司 Production method for quickly removing red copper furnace liquid impurities
CN108998680A (en) * 2018-08-03 2018-12-14 湖南金龙国际铜业有限公司 The technique for directly preparing oxygen-free copper using useless recycled copper

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Assignee: Changshu Jinggong Mould Manufacturing Co., Ltd.

Assignor: Shanghai Jiao Tong University

Contract fulfillment period: 2009.7.9 to 2014.7.8

Contract record no.: 2009320001317

Denomination of invention: Technology of producing oxygenless copper using waste red copper

Granted publication date: 20061011

License type: Exclusive license

Record date: 2009.7.30

LIC Patent licence contract for exploitation submitted for record

Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.7.9 TO 2014.7.8; CHANGE OF CONTRACT

Name of requester: CHANGSHU CITY FINE-WORK MOULD MANUFACTURING CO., L

Effective date: 20090730

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20061011

Termination date: 20171230