CN1276896C - 电弧熔透焊陶质衬垫材料及其制作方法 - Google Patents
电弧熔透焊陶质衬垫材料及其制作方法 Download PDFInfo
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- CN1276896C CN1276896C CN 200410013222 CN200410013222A CN1276896C CN 1276896 C CN1276896 C CN 1276896C CN 200410013222 CN200410013222 CN 200410013222 CN 200410013222 A CN200410013222 A CN 200410013222A CN 1276896 C CN1276896 C CN 1276896C
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- backing material
- welding
- ceramic backing
- electric arc
- arc fusion
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- 239000000463 material Substances 0.000 title claims abstract description 77
- 238000003466 welding Methods 0.000 title claims abstract description 66
- 239000000919 ceramic Substances 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000843 powder Substances 0.000 claims abstract description 24
- 239000002245 particle Substances 0.000 claims abstract description 19
- 239000000853 adhesive Substances 0.000 claims abstract description 16
- 230000001070 adhesive effect Effects 0.000 claims abstract description 16
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 8
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 8
- 239000011707 mineral Substances 0.000 claims abstract description 8
- 150000001875 compounds Chemical class 0.000 claims description 19
- 238000010891 electric arc Methods 0.000 claims description 18
- 235000019353 potassium silicate Nutrition 0.000 claims description 12
- 238000005245 sintering Methods 0.000 claims description 12
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 12
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 10
- 229910052708 sodium Inorganic materials 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 8
- 230000003179 granulation Effects 0.000 claims description 6
- 238000005469 granulation Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 229910052809 inorganic oxide Inorganic materials 0.000 claims description 2
- 239000002893 slag Substances 0.000 abstract description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 3
- 230000000704 physical effect Effects 0.000 abstract description 3
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 abstract description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract 1
- 229910052681 coesite Inorganic materials 0.000 abstract 1
- 229910052593 corundum Inorganic materials 0.000 abstract 1
- 229910052906 cristobalite Inorganic materials 0.000 abstract 1
- 238000007373 indentation Methods 0.000 abstract 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract 1
- 230000002265 prevention Effects 0.000 abstract 1
- 239000000377 silicon dioxide Substances 0.000 abstract 1
- 235000012239 silicon dioxide Nutrition 0.000 abstract 1
- 229910052682 stishovite Inorganic materials 0.000 abstract 1
- 229910052905 tridymite Inorganic materials 0.000 abstract 1
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract 1
- 238000010521 absorption reaction Methods 0.000 description 15
- 229910052751 metal Inorganic materials 0.000 description 15
- 239000002184 metal Substances 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000007789 gas Substances 0.000 description 10
- 239000000395 magnesium oxide Substances 0.000 description 10
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 10
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 10
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 9
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 8
- 239000000292 calcium oxide Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000011734 sodium Substances 0.000 description 7
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 4
- 239000005995 Aluminium silicate Substances 0.000 description 3
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000005030 aluminium foil Substances 0.000 description 3
- 235000012211 aluminium silicate Nutrition 0.000 description 3
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000010445 mica Substances 0.000 description 3
- 229910052618 mica group Inorganic materials 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 206010044565 Tremor Diseases 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- FZFYOUJTOSBFPQ-UHFFFAOYSA-M dipotassium;hydroxide Chemical compound [OH-].[K+].[K+] FZFYOUJTOSBFPQ-UHFFFAOYSA-M 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
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- Nonmetallic Welding Materials (AREA)
Abstract
Description
陶质衬垫材料组成(重量%) | 成形压力N/mm2 | 孔隙率% | 饱吸水率% | |||||||
SiO2 | Al2O3 | MgO | K2O | Na2O | Fe2O3 | CaO | ||||
实施例1 | 45.72 | 37.88 | 11.51 | 1.53 | 0.49 | 0.30 | 1.89 | 98 | 0.8 | 0.34 |
实施例2 | 48.55 | 37.50 | 9.00 | 1.22 | 0.40 | 1.08 | 1.71 | 96 | 1.2 | 0.57 |
实施例3 | 49.57 | 37.70 | 7.50 | 1.32 | 0.36 | 0.76 | 1.43 | 78 | 3.7 | 1.80 |
比较例1 | 54.70 | 29.90 | 10.10 | 1.07 | 0.35 | 2.42 | 0.58 | 16 | 24.3 | 12.50 |
比较例2 | 65.40 | 26.10 | 0.98 | 2.67 | 0.72 | 0.77 | 0.31 | 16 | 31.6 | 16.30 |
电弧稳定性 | 脱渣性 | 飞溅 | 气孔 | 背面焊缝均匀性 | |
实施例1 | 好 | 好 | 小 | 无 | 好 |
实施例2 | 好 | 好 | 小 | 无 | 好 |
实施例3 | 好 | 好 | 小 | 无 | 好 |
比较例1 | 差 | 差 | 大 | 大量 | 差 |
比较例2 | 差 | 差 | 大 | 大量 | 差 |
电弧稳定性 | 脱渣性 | 飞溅 | 气孔 | 背面焊缝气体压坑 | |
实施例1 | 好 | 好 | 小 | 无 | 无 |
实施例2 | 好 | 好 | 小 | 无 | 无 |
实施例3 | 好 | 好 | 小 | 无 | 少量 |
比较例1 | 好 | 好 | 小 | 无 | 大量 |
比较例2 | 好 | 好 | 小 | 无 | 大量 |
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200410013222 CN1276896C (zh) | 2004-05-27 | 2004-05-27 | 电弧熔透焊陶质衬垫材料及其制作方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200410013222 CN1276896C (zh) | 2004-05-27 | 2004-05-27 | 电弧熔透焊陶质衬垫材料及其制作方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1704378A CN1704378A (zh) | 2005-12-07 |
CN1276896C true CN1276896C (zh) | 2006-09-27 |
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CN 200410013222 Expired - Lifetime CN1276896C (zh) | 2004-05-27 | 2004-05-27 | 电弧熔透焊陶质衬垫材料及其制作方法 |
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CN (1) | CN1276896C (zh) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5592810B2 (ja) * | 2011-01-25 | 2014-09-17 | 株式会社神戸製鋼所 | ガスシールドアーク溶接用耐火材 |
CN102581433B (zh) * | 2011-10-22 | 2013-11-20 | 象山焊接衬垫厂 | 铝及铝合金焊接衬垫 |
CN103878504B (zh) * | 2014-03-20 | 2016-06-08 | 象山焊接衬垫厂 | 一种低温钢co2单面焊衬垫块 |
CN104710166A (zh) * | 2015-03-02 | 2015-06-17 | 武汉天高熔接股份有限公司 | 低Al2O3陶质焊接衬垫材料 |
CN105236744B (zh) * | 2015-09-15 | 2018-01-09 | 武汉天高熔接股份有限公司 | 柔性焊接衬垫及其制作方法 |
CN109332897A (zh) * | 2018-12-27 | 2019-02-15 | 长沙理工大学 | 一种中厚板激光焊接方法 |
CN110877141A (zh) * | 2019-12-06 | 2020-03-13 | 哈尔滨焊接研究院有限公司 | Mig焊铝合金焊丝熔敷金属拉伸性能检验用试件制备方法 |
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- 2004-05-27 CN CN 200410013222 patent/CN1276896C/zh not_active Expired - Lifetime
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Address after: 430056 Hubei city of Wuhan province Wuhan economic and Technological Development Zone Technology Road Sky Industrial Park Patentee after: WUHAN TIANGAO WELDING Co.,Ltd. Address before: 430056 Hubei city of Wuhan province Wuhan economic and Technological Development Zone Technology Road Sky Industrial Park Patentee before: WUHAN TIANGAO WELDING Co.,Ltd. |
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CP03 | Change of name, title or address |
Address after: 430056 Hubei city of Wuhan province Wuhan economic and Technological Development Zone Technology Road Sky Industrial Park Patentee after: Wuhan Tiangao Welding Group Co.,Ltd. Country or region after: China Address before: 430056 Hubei city of Wuhan province Wuhan economic and Technological Development Zone Technology Road Sky Industrial Park Patentee before: WUHAN TIANGAO WELDING Co.,Ltd. Country or region before: China |
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Granted publication date: 20060927 |
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