CN1273906A - Technology and equipment for making composite plastic pipe having metallic skeleton - Google Patents
Technology and equipment for making composite plastic pipe having metallic skeleton Download PDFInfo
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- CN1273906A CN1273906A CN 99112221 CN99112221A CN1273906A CN 1273906 A CN1273906 A CN 1273906A CN 99112221 CN99112221 CN 99112221 CN 99112221 A CN99112221 A CN 99112221A CN 1273906 A CN1273906 A CN 1273906A
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Abstract
A composite plastic pipe with metallic skeleton is made up of metallic netted band and plastics through rolling the metallic netted band to form a tubular shape, welding the linking seam to form the netted tubular metal skeleton, fusing plastics and conventionally shaping plastic pipe by integrating metal skeleton with molten plastics. Its advantages include high productivity, simple making process and less investment.
Description
The present invention relates to a kind of manufacture method that contains the plastic composite pipe of metal reinforcements.
In the transmission of fluid, metal tube has the good mechanical performance but is not corrosion-resistant, and plastic tube has excellent corrosion resisting performance but mechanical property is relatively poor.For overcoming above-mentioned shortcoming, people have adopted many methods, and topmost have: (1) steel-plastics composite pipe.This is a kind of composite pipe that all is surrounded by plastics on the steel pipe inside and outside wall, and application number is that 97209525 steel-plastics composite pipe promptly is this kind structure, and purpose is that the good corrosion resistance energy of plastics and the good mechanical properties of steel pipe are combined.But in actual applications because the coefficient of expansion gap of two kinds of materials is too big, easily the generation delamination causes the cracking of internal lining pipe and lost efficacy in long-term the use, and in addition, this multiple tube is except connecting with flange, still do not have better method and can when steel pipe welds, not damage plastic layer, thereby be restricted; (2) metallic framework reinforced pipe.This is a kind of composite pipe of high comprehensive performance, since the surfaces externally and internally of tubing all have the thermoplastic (as polyethylene) that is connected formation, so its decay resistance and chemical resistance are fabulous and can layering, and owing in plastic substrate, be embedded with metallic framework (for example iron wire network), its satisfactory mechanical property.This in addition tubing can as required or be taked flange to connect or take plastic hot melting welding to connect, and workability is good.Application number is 94209612, and name is called a kind of pipeline that comes to this that " metallic framework-plastic composition pipeline " introduced.(application number is 94104509) introduced a kind of manufacture method and the device of this pipeline " to make the method and the device of metallic framework-plastic composition pipeline ".The scheme that this manufacture method adopts is: pressing winding screw wire rod on the even longitudinal reinforcement of arranging of circumference, and longitudinal and transverse reinforcing bar is fixedly made netted tubular framework of steel reinforcement with the roll welding mode, it is sent into the pipeline forming cavity with the plastics materials melt that obtains continuously from plastic extruder, extrusion modling is to carry out cooling and shaping behind the pipe shape in forming cavity, pipeline behind the cooling and shaping is drawn by haulage gear, then cutting, rolling.As can be seen, the characteristics of this technology are to utilize one by one wire rod to twine to be welded as metallic framework, simultaneously the processing method of extrusion plastic.The device that needs many processing metal wires, around welding, production efficiency is not high around tubing for welding machine, and device technique constitutes complicated.Be subjected to the restriction of weld head size in addition or because of the production cost of costliness, the production and the market of small-bore multiple tube is lacked feasibility and competitiveness.
Purpose of the present invention provides a kind of new method and device of making the metallic framework plastic composite pipe, and higher production efficiency can be provided, and device technique constitutes simple, can produce the multiple tube of all size bore.
The method of manufacturing metallic framework plastic composite pipe of the present invention, be that tubular metal skeleton and the plastic melt that will make is shaped to the plastic tube with metallic framework, its major technique characteristics are to be base material with metal mesh belt, it is twisted into earlier tubulose, then seam is welded together, form netted tubular metal skeleton, then by operations such as the mode of prior art and plastic melt moulding, the plastic tube that formation has the metalolic network skeleton structure.
Metal mesh belt of the present invention can be various forms of continuous network structures or cavernous structure, as being to have obvious longitude and latitude structure, also can be not have the longitude and latitude structure; Lap-joint between netting twine can weld, and also can be not welding; Can also be on sheet metal, to have the structure in some holes or the contiguous network structure that other method constitutes.Various types of above-mentioned metal mesh belt products are arranged in prior art and the existing product, can be as the base material of metallic framework of the present invention.
For guaranteeing that metallic framework and thermoplastic have needed interface performance, described metal mesh belt can be have the naked surface of virgin metal, also can be that the metal surface has composite bed, as other coat of metal or organic matter layer.For organic matter layer, preferably in technology, form behind the netted tubular metal skeleton with plastics and add composite bed before compound.
Method of the present invention can adopt continuous technology to realize, preferably metal mesh belt continuously through smooth by rolling, be rolled into case of bending with certain curvature, gradually bend to closed tubulose, solder joint, enter forming cavity and plastic melt moulding, cooling and shaping, obtain having the plastic composite pipe of metallic framework.
Realize this continuous processing, need certain device, can be described below by process sequence: formation system, plastic extruder, typing platform, hauling machine, pipe cutting machine or the winder of guipure frame, guipure trailer system, guipure preformed system, multiple tube, wherein:
The guipure frame comprises the rotating shaft of belt tension control system, the steady rest of fixed rotating shaft, the baffle plate of rotating shaft both sides, anti-loose winding mechanism.Anti-loose winding mechanism is used for suppressing curling the tension force that the metal mesh belt of rolling itself produced, and the metal net volume can not be got loose arbitrarily.Its simplest a kind of structure be one by spring and can regulate the assembly that depression bar constituted that freely rotates.Tension control system is to guarantee that the hauling speed of the rotating speed of guipure frame and downstream traction equipment is synchronous.The steady rest of fixed rotating shaft preferably has jacking system, can make it unsettled and can freely rotate according to the height of the size adjustment rotating shaft of metal mesh belt.Interval between two baffle plates should adapt with the width of guipure, so that between guipure volume is stuck in.
The guipure trailer system comprises two pairs of rolls that have drive unit at least, and the gap of every breaker roll and the thickness of metal mesh belt adapt.The length of roll should be greater than the width of metal mesh belt.Metal mesh belt with certain elasticity and intensity is passing through
Rolled smooth during the gap of every breaker roll.These rolls are assembled on the rigid support.
Guipure preformed system comprises directive wheel and some groups of press-shape wheels, shapings wheel.Directive wheel is two wheels that lay respectively at the metal mesh belt both sides, and wheel can arbitrarily rotate, and the distance between them can be according to the width regulated at will of metal mesh belt, and its effect is a control metal mesh belt move left and right in the horizontal direction.Press-shape wheel is made of a sun drum and a cloudy drum, the gap of yin, yang drum can be regulated with metal mesh belt and adapt, to last one group of press-shape wheel, the curvature of yin, yang drum increases gradually, makes metal mesh belt be bent to round barrel shape gradually and carries out preformed from first group of press-shape wheel.The shaping wheel also is made up of a pair of wheel that is distributed in the metal mesh belt both sides, the side of wheel has the concave curvature that adapts with the guipure that is curled, to last one group of shaping wheel, the distance between wheel is dwindled gradually from directive wheel, and the guipure that compressing is curled forms bigger curvature.The quantity of press-shape wheel, shaping wheel can be provided with according to actual needs.
The compound pipe molding system comprises the guiding pinch roller and comprises the guiding mandrel, guiding rib, die body, die sleeve, the mould that the core rod axle constitutes, the guiding pinch roller is positioned at the die entrance front end, die entrance is consistent with metal mesh belt curvature, the guiding mandrel of die entrance end is big more to incurvature more, the gap and the metal mesh belt thickness of guiding mandrel and die body inwall adapt, guiding rib is fixed guiding mandrel and die body, become the seaming position of closed tubulose to an opening should be arranged in metal mesh belt on the die body, adorn a plumb joint herein, this plumb joint can guarantee that the seam of constantly mobile metallic network of pipelines is welded together.The core rod axle has same axis with the guiding mandrel, between core rod axle and die sleeve wall circular cavity is arranged, and has charging aperture on the mould of corresponding this cavity.Metallic network of pipelines is strict location this circular cavity planted agent: (1) metallic network of pipelines and circular cavity have same axis; (2) from cross section, the annulus of metallic network of pipelines should be positioned at the middle part of circular cavity.The charging aperture place is connected with the head of plastic extruder.Its axis of runner that flows for plastic melt in this charging aperture place is can be with the axis of metallic network of pipelines perpendicular or at an angle, flows to the mould outlet direction to guarantee that plastic melt is easier.Die sleeve at the outlet position of this mould should be to heat and to control temperature.The internal diameter of outlet position die sleeve, the external diameter of die mandrel should adapt with the diameter of metallic network of pipelines, and this three has certain influence to the diameter and the wall thickness of the metallic framework plastic composite pipe that will produce.
The present invention twists into earlier metal mesh belt tubular, and its form of twisting can be a different ways, and said apparatus is a kind of more time saving and energy saving device that twists form and adopted, and it relatively is suitable for the production of small-bore multiple tube.When the intensity of metal mesh belt and the crooked warp tension ratio that produces hour, metal mesh belt directly can be entered the compound pipe molding system in the said apparatus.When producing the heavy caliber multiple tube,, under thinking, carry out for above-mentioned guipure preformed system, compound pipe molding system according to continuous production processes of the present invention because the intensity of metal mesh belt and the tension force that produces when crooked are bigger
Some improvement realize that by multiple tube preformed system, welder, composite pipe forming device all the other install with above-mentioned other device.
Multiple tube preformed system has finished guipure preformed and has formed the function of webmaster shape, comprises thick moulding horizontal roller, edger roll, precisive shaped horizontal roller.Thick moulding horizontal roller is made up of some groups of rolls, and every group of roll constitutes by sun drum and cloudy drum, and the gap and the metal mesh belt of yin, yang drum adapt, and to last one group of roll, the curvature of yin, yang drum increases gradually from first group of roll, makes metal mesh belt crooked gradually.Edger roll is distributed in the metal mesh belt both sides, and the side has the concave curvature that adapts with the guipure that is curled, and the guipure that compressing is curled forms bigger curvature.The precisive shaped horizontal roller is made up of the many groups roll that is a group up and down, and every group of roll all has concave curvatures, and in the past backward, roll gap dwindles gradually, makes curling guipure form the webmaster shape.The welder of this device and webmaster can be with the existing equipment of steel pipe.
The same prior art of composite pipe forming device, as application number is 94104509, make the method and the device of metallic framework-plastic composition pipeline, the version of latter half (after the welding) perhaps as in the above-mentioned compound pipe molding system, webmaster and plastic melt carry out moulding in this device.
Required extruder in the inventive method all has the commercially available prod, selects kind and model according to selected thermoplastic.
Leave the multiple tube that also is in molten condition behind the mould and introduced tube calibration device rapidly, cool off sizing, tube calibration device all is existing products, selects the sizing mode as required: vacuum sizing and in the compression set footpath.Hauling machine and cutting, winder also are the product of prior art.
According to different application requirements, the material of metallic framework can be different metal, particularly iron and aluminium such as iron, aluminium, copper.Thermoplastic can be polyethylene, polypropylene, polyvinyl chloride etc.
Use different metallic frameworks and different thermoplastics, fabrication process conditions such as processing temperature, chilling temperature, hauling speed, extruded velocity are inequality, and this is the known and realization of prior art.
Advantage of the present invention:
1, production efficiency height.Prior art is that welding machine centers on tubing and carries out around welding, and welding machine of the present invention only needs along the axial straight line welding of tubing.Suppose that welding machine per minute kind moves one meter distance, so if diameter of welding is 300 millimeters a pipe network, if every 1 centimetre around a circle metal wire rod, art methods produces 1 meter long pipe network needs 942 minutes, method of the present invention then only needs 1 minute.
2, technical process is simple, and equipment investment is little.Prior art is that metal wire rod one by one is welded into pipe network, thus need the device of many processing metal wire rods, and method of the present invention only needs a cover to handle the device of metal mesh belt.Therefore technical process is simplified greatly, and equipment investment is little.
3, the present invention can make the multiple tube of all size bore, for example 10～300 millimeters or bigger.And prior art can't be produced too greatly or because of its expensive production cost, makes it lack feasibility and competitiveness in small-bore multiple tube market when being produced multiple tube below 80 millimeters or because of weld head size.
4, the present invention can obtain containing the plastic composite pipe of various forms of metallic frameworks, has overcome the more single metallic framework form of prior art.
Below in conjunction with embodiment and embodiment description of drawings:
Fig. 1 is one of process flow diagram of the present invention;
Fig. 2 is one of metal mesh belt shape;
Fig. 3 is a guipure shelf structure schematic diagram;
Fig. 4 is a guipure trailer system structural representation;
Fig. 5 is a guipure preformed system schematic;
Fig. 6 is the vertical view of Fig. 5;
Fig. 7 is respectively the syndeton schematic diagram between press-shape wheel, shaping wheel and roll-setting gear;
Fig. 8 is a compound pipe molding system architecture schematic diagram;
Fig. 9 is a guiding pressure roller structure schematic diagram among Fig. 8;
Figure 10 is one of metal mesh belt shape;
Figure 11 is two of process flow diagram of the present invention;
Figure 12 is a multiple tube preformed system architecture schematic diagram;
Figure 13 is the welder structural representation;
Figure 14 is the composite pipe forming device structural representation.
Among the figure: rotating shaft 12 jacking systems 13 steady rests 14 rolls 15 roll-setting gears 16 directive wheels 17 bases 18 directive wheels of 4 compound pipe molding systems of 1 guipure frame, 2 guipure trailer systems, 3 guipure preformed systems, 5 extruders, 6 tube calibration devices, 7 hauling machines, 8 winders, 9 baffle plates, 10 anti-loosing mechanisms, 11 belt tension control systems
19 press-shape wheels, 20 roll-setting gears, 21 shapings wheel, 22 guiding pinch rollers, 23 guiding mandrel 24 core rod axle 25 plumb joints, 26 die body 27 guiding ribs, 28 charging aperture 29 die sleeves, 30 pressing plate 31 heating jackets, 32 multiple tube preformed systems and welder 33 composite pipe forming devices 34 thick moulding horizontal roller 35 edger rolls 36 precisive shaped horizontal roller 37 high-frequency inductors 38 guide rollers 39 compression rollers 40 ferromagnets 41 supporting baffle
Embodiment one:
The preparation external diameter is 30mm, the iron wire skeleton composite polypropylene of wall thickness 3mm.Select the commercially available iron wire guipure made from 1mm galvanized wire shown in Figure 2, guipure width 88mm.
Press Fig. 1 technological process, utilize guipure frame shown in Figure 3, guipure trailer system shown in Figure 4, guipure preformed system shown in Figure 5 and known plastic extruder, tube calibration device, hauling machine, rolling system.
The guipure frame mainly is made up of the rotating shaft 11 of belt tension control system, the steady rest 13 that has jacking system 12, the circular baffle plate 9 of rotating shaft both sides, anti-loosing mechanism 10, and length is about 2000 meters, and width is that the wire netting tep reel of 88mm twists in the rotating shaft.Anti-loosing mechanism is made up of spring and depression bar, and the pulling force that spring produced is pushed down the iron wire volume in order to avoid get loose by depression bar.Tension control system is mounted in a kind of electronic installation of guipure frame rotating shaft place, can guarantee that the hauling speed of the rotating speed of guipure frame and downstream traction equipment is synchronous.Support that can lifting is installed on the guipure frame heavy iron wire net volume more easily, can make again and coil flexible rotation, and jacking system can be the version of known technology.
The guipure of iron wire net volume is admitted to the guipure trailer system.The guipure trailer system is made up of two groups of directive wheels 16, four groups of rolls that can drive 14, the roll support baffle plate 41 of stationary roll axle, bases 17.Every group of directive wheel constitutes by a pair of wheel that can rotate flexibly, and the distance between them is adjustable, and it is clipped in the middle guipure, prevents that guipure from swinging.Guipure is rolled smooth through behind the roll.
Rolled smooth guipure through the guipure trailer system, be admitted to guipure preformed system.Guipure preformed system is made up of directive wheel 18, press-shape wheel 19, shaping wheel 21.The effect of directive wheel is identical with the effect of above-mentioned guipure trailer system directive wheel.Press-shape wheel 19 is made of a sun drum and a cloudy drum, and one of the mating surface of cloudy drum, sun drum is a convex surface, a concave surface, and the gap between them can be realized by roll-setting gear 20.To last one group of press-shape wheel, the curvature of their yin, yang drum increases gradually from first group of press-shape wheel.Shaping wheel is made up of the wheel that is distributed in the guipure both sides, and the side of wheel has concave curvature, and this curvature and the metal mesh belt that is curled adapt, and the distance between two wheels can realize by roll-setting gear.Play last group shaping wheel from the guipure directive wheel, the wheel spacing is dwindled gradually, and the compressing wire netting forms more
Big curvature.Press-shape wheel, shaping wheel have drive unit to drive respectively.Through this system, guipure has produced certain bending, for next step moulding is laid a good foundation.
The compound pipe molding system is by guiding pinch roller 22 and by guiding mandrel 23, guiding rib 27, die body 26, die sleeve 29, the mould that core rod axle 24 constitutes, guiding pinch roller 22 is positioned at the die entrance front end, die entrance is consistent with metal mesh belt curvature, the guiding mandrel of die entrance end is big more to incurvature more, the gap and the metal mesh belt thickness of guiding mandrel and die body inwall adapt, guiding rib is fixed guiding mandrel and die body, become the seaming position of closed tubulose to an opening should be arranged in metal mesh belt on the die body, adorn a plumb joint herein, this plumb joint can guarantee that the seam of constantly mobile metallic network of pipelines is welded together.The core rod axle has same axis with the guiding mandrel, between core rod axle and die sleeve wall circular cavity is arranged, and has charging aperture 28 on the mould of corresponding this cavity.
In above-mentioned compound pipe molding system, the version of guiding pinch roller 22 is that some small-sized directive wheels are installed on a circular support basically, these directive wheels are installed in the porch of mould, when wire netting through herein the time, can carefully regulate its curvature by these directive wheels, when making wire netting enter die entrance, consistent with die entrance curvature, be in the die entrance central part, under the traction of hauling machine 7, enter the wire netting of mould, by further bending, big more to inner spindle curvature more under the effect of guiding mandrel, when guipure is towed to the contacted position of core rod axle, the front portion of guipure has been bent to tubulose, the both sides of guipure have become mated condition, are the position of mated condition, the opening on the die body at guipure, the seam of guipure butt joint is exposed, plumb joint 25 is installed above this, is made seam soldered, form closed fully webmaster.Charging aperture and plastic extruder join, and it is mutually compound with webmaster that the melt polypropylene of being extruded by extruder enters mould.Its technical process and after this operation comprise that cooling sizing, winder coil same prior art processes.Fig. 8 center platen 30 is to be used for fixing die sleeve 29, and heating jacket 31 is used for controlling the temperature of mould outlet.
Embodiment two:
The preparation external diameter is 300mm, the iron skeleton polyethylene compound pipe of wall thickness 20mm.Select commercially available with the thick black sheet that has diamond hole of 1mm as skeleton base material, shown in Figure 10.
Press Fig. 1 technological process, utilize guipure frame shown in Figure 3, guipure trailer system shown in Figure 4, multiple tube preformed system shown in Figure 12, welder shown in Figure 13, composite pipe forming device shown in Figure 14 and known plastic extruder, tube calibration device, hauling machine, rolling system.
Multiple tube preformed system has finished guipure preformed among the embodiment one and has formed the function of webmaster shape, mainly comprises thick moulding horizontal roller 34, edger roll 35, precisive shaped horizontal roller 36.Thick moulding horizontal roller is made up of some groups of rolls, and every group of roll constitutes by sun drum and cloudy drum, and the gap and the metal mesh belt of yin, yang drum adapt, and to last one group of roll, the curvature of yin, yang drum increases gradually from first group of roll, makes metal mesh belt crooked gradually.Edger roll is distributed in the metal mesh belt both sides, and the side has the concave curvature that adapts with the guipure that is curled, and the guipure that compressing is curled forms bigger curvature.The precisive shaped horizontal roller is made up of the many groups roll that is a group up and down, and every group of roll all has concave curvatures, and in the past backward, roll gap dwindles gradually, makes curling guipure form the webmaster shape.The welder of this device and webmaster is with the existing equipment of steel pipe.Welder mainly is made up of high-frequency inductor 37, guide roller 38, compression roller 39, ferromagnet 40, and this is the off-the-shelf equipment of steel pipe welding, is applicable to the present invention.Also can select the welding equipment of other type for use.Metal mesh belt be welded into tubular and plastics compound before, can spray the organic matter composite bed.
The also same prior art of composite pipe forming device, as application number is 94104509, make the method and the device of metallic framework-plastic composition pipeline, also as the structure of the latter half (after the welding) of the compound pipe molding system shown in the embodiment one, Figure 14 provides structural representation again.Webmaster and plastic melt carry out moulding in this device.Thereafter the same prior art of operation.
Claims (9)
1, a kind of method of making the metallic framework plastic composite pipe, tubular metal skeleton and the plastic melt made are shaped to the plastic tube with metallic framework, it is characterized in that with metal mesh belt be base material, it is twisted into earlier tubulose, then seam is welded together to form netted tubular metal skeleton.
2, method according to claim 1 is characterised in that described metal mesh belt is various forms of continuous network structures or cavernous structure.
3, according to claim 1,2 described methods, be characterised in that described metal mesh belt can be have the naked surface of virgin metal, also can be that the metal surface has composite bed.
4, according to claim 1,2 described methods, be characterised in that metal mesh belt form add behind the netted tubular metal skeleton composite bed again with the plastic melt moulding.
5, method according to claim 1, be characterised in that metal mesh belt continuously through smooth by rolling, be rolled into case of bending with certain curvature, gradually bend to closed tubulose, solder joint, enter forming cavity and plastic melt is compound, cooling and shaping, the plastic composite pipe that obtains having network metallic framework structure.
6, method according to claim 5 is characterised in that metal mesh belt continuously through a guipure frame, guipure trailer system, guipure preformed system, the formation system of multiple tube, tube calibration device, obtains having the plastic composite pipe of metallic framework, wherein:
Guipure frame (1) comprises the steady rest (13) of rotating shaft (11), fixed rotating shaft, the baffle plate (9) of rotating shaft both sides;
Guipure trailer system (2) comprises two pairs of rolls (14) that have drive unit at least, and the gap of every breaker roll and the thickness of metal mesh belt adapt;
Guipure preformed system (3) includes some groups of press-shape wheels (19), shaping wheel (21), press-shape wheel is made of a sun drum and a cloudy drum, the gap and the metal mesh belt of yin, yang drum adapt, from first group of press-shape wheel to last one group of press-shape wheel, the curvature of yin, yang drum increases gradually, the shaping wheel is made up of a pair of wheel that is distributed in the metal mesh belt both sides, the side of wheel has the concave curvature that adapts with the guipure that is curled, to last one group of shaping wheel, the distance between wheel is dwindled gradually from directive wheel;
Compound pipe molding system (4) comprise guiding pinch roller (22) and comprise guiding mandrel (23), guiding rib (27),
Die body (26), die sleeve (29), the mould that core rod axle (24) constitutes, the guiding pinch roller is positioned at the die entrance front end, die entrance is consistent with metal mesh belt curvature, the guiding mandrel of die entrance end is big more to incurvature more, the gap and the metal mesh belt thickness of guiding mandrel and die body inwall adapt, guiding rib is fixed guiding mandrel and die body, become the seaming position of closed tubulose to an opening should be arranged in metal mesh belt on the die body, adorn a plumb joint (25) herein, the core rod axle has same axis with the guiding mandrel, between core rod axle and die sleeve wall circular cavity is arranged, have charging aperture (28) on the mould of corresponding this cavity.
7, method according to claim 5, be characterised in that metal mesh belt is continuously through a guipure frame, guipure trailer system, the preformed system of multiple tube, welder, composite pipe forming device, tube calibration device, hauling machine, obtain having the plastic composite pipe of metallic framework, wherein:
The guipure frame comprises the steady rest of rotating shaft, fixed rotating shaft, the baffle plate of rotating shaft both sides;
The guipure trailer system comprises two pairs of rolls that have drive unit at least, and the gap of every breaker roll and the thickness of metal mesh belt adapt;
Multiple tube preformed system comprises thick moulding horizontal roller (34), edger roll (35), precisive shaped horizontal roller (36), thick moulding horizontal roller is made up of some groups of rolls, every group of roll constitutes by sun drum and cloudy drum, cloudy, the gap and the metal mesh belt of sun drum adapt, from first group of roll to last one group of roll, cloudy, the curvature of sun drum increases gradually, edger roll is distributed in the metal mesh belt both sides, the side has the concave curvature that adapts with the guipure that is curled, the precisive shaped horizontal roller is made up of the many groups roll that is a group up and down, every group of roll all has concave curvatures, and in the past backward, roll gap dwindles gradually.
8, a kind of device that uses the described method of claim 1 comprises plastic extruder, tube calibration device, hauling machine, winder, it is characterized in that also comprising the formation system of guipure frame, guipure trailer system, guipure preformed system, multiple tube, wherein:
Guipure frame (1) comprises the steady rest (13) of rotating shaft (11), fixed rotating shaft, the baffle plate (9) of rotating shaft both sides;
Guipure trailer system (2) comprises two pairs of rolls (14) that have drive unit at least, and the gap of every breaker roll and the thickness of metal mesh belt adapt;
Guipure preformed system (3) includes some groups of press-shape wheels (19), shaping wheel (21), press-shape wheel is made of a sun drum and a cloudy drum, the gap and the metal mesh belt of yin, yang drum adapt, from first group of press-shape wheel to last one group of press-shape wheel, the curvature of yin, yang drum increases gradually, the shaping wheel is made up of a pair of wheel that is distributed in the metal mesh belt both sides, the side of wheel has the concave curvature that adapts with the guipure that is curled, to last one group of shaping wheel, the distance between wheel is dwindled gradually from directive wheel;
Compound pipe molding system (4) comprises guiding pinch roller (22) and comprises guiding mandrel (23), guiding rib (27), die body (26), die sleeve (29), the mould that core rod axle (24) constitutes, the guiding pinch roller is positioned at the die entrance front end, die entrance is consistent with metal mesh belt curvature, the guiding mandrel of die entrance end is big more to incurvature more, the gap and the metal mesh belt thickness of guiding mandrel and die body inwall adapt, guiding rib is fixed guiding mandrel and die body, become the seaming position of closed tubulose to an opening should be arranged in metal mesh belt on the die body, adorn a plumb joint (25) herein, the core rod axle has same axis with the guiding mandrel, between core rod axle and die sleeve wall circular cavity is arranged, have charging aperture (28) on the mould of corresponding this cavity.
9, a kind of device that uses the described method of claim 1, comprise plastic extruder, typing platform, hauling machine, winder, it is characterized in that also comprising guipure frame, guipure trailer system, the preformed system of multiple tube, welder, composite pipe forming device, wherein:
The guipure frame comprises the steady rest of rotating shaft, fixed rotating shaft, the baffle plate of rotating shaft both sides;
The guipure trailer system comprises two pairs of rolls that have drive unit at least, and the gap of every breaker roll and the thickness of metal mesh belt adapt;
Multiple tube preformed system comprises thick moulding horizontal roller (34), edger roll (35), precisive shaped horizontal roller (36), thick moulding horizontal roller is made up of some groups of rolls, every group of roll constitutes by sun drum and cloudy drum, cloudy, the gap and the metal mesh belt of sun drum adapt, from first group of roll to last one group of roll, cloudy, the curvature of sun drum increases gradually, edger roll is distributed in the metal mesh belt both sides, the side has the concave curvature that adapts with the guipure that is curled, the precisive shaped horizontal roller is made up of the many groups roll that is a group up and down, every group of roll all has concave curvatures, and in the past backward, roll gap dwindles gradually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB991122216A CN1147396C (en) | 1999-05-14 | 1999-05-14 | Technology and equipment for making composite plastic pipe having metallic skeleton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB991122216A CN1147396C (en) | 1999-05-14 | 1999-05-14 | Technology and equipment for making composite plastic pipe having metallic skeleton |
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|---|---|
| CN1273906A true CN1273906A (en) | 2000-11-22 |
| CN1147396C CN1147396C (en) | 2004-04-28 |
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|---|---|---|---|
| CNB991122216A Expired - Fee Related CN1147396C (en) | 1999-05-14 | 1999-05-14 | Technology and equipment for making composite plastic pipe having metallic skeleton |
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| CN (1) | CN1147396C (en) |
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| WO2001077564A1 (en) * | 2000-04-07 | 2001-10-18 | Tungtay (Chengdu) Industrial Co., Ltd. | Device for making a reinforcement composite plastic pipe with metal skeleton |
| CN1124926C (en) * | 2000-12-01 | 2003-10-22 | 甘国工 | Mehod and equipment for manufacturing metal skeleton reinforced composite plastic pipe |
| CN1304778C (en) * | 2005-03-17 | 2007-03-14 | 甘国工 | Method and apparatus for producing steel-plastic composite pipe |
| CN102305344A (en) * | 2011-08-23 | 2012-01-04 | 深圳金鸿机械制造有限公司 | Reinforced thermoplastic composite structure wall-pipe pipe workpiece and strip material and complete set of production devices thereof |
| CN102825807A (en) * | 2012-05-04 | 2012-12-19 | 何军 | Steel-plastic composite molding structure wall tube molding device and its molding technology |
| CN106735994A (en) * | 2017-03-09 | 2017-05-31 | 南宁市安和机械设备有限公司 | Pipe fitting squeezing welding device |
| CN108284328A (en) * | 2018-03-08 | 2018-07-17 | 常州腾龙轻合金材料有限公司 | A kind of Full-automatic aluminium strip former |
| CN109225756A (en) * | 2018-11-05 | 2019-01-18 | 福建亚通新材料科技股份有限公司 | A kind of multiple tube protective layer coating line |
| CN110691681A (en) * | 2017-03-03 | 2020-01-14 | 金斯潘控股有限公司 | Method and device for producing profiled sections |
| CN110744844A (en) * | 2019-10-30 | 2020-02-04 | 惠州优比贝柠科技股份有限公司 | Manufacturing method of super-strong hardness heat-preservation pipe formula process |
| CN111791450A (en) * | 2020-08-17 | 2020-10-20 | 广州市秀全电线电缆有限责任公司 | Intelligent extrusion molding machine for cable pipe |
| CN114193802A (en) * | 2021-12-10 | 2022-03-18 | 永高股份有限公司 | Composite pipe production equipment |
| CN117463901A (en) * | 2023-12-25 | 2024-01-30 | 丰果(中国)有限公司 | Alloy pipe layer forming device of explosion-proof pipe |
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1999
- 1999-05-14 CN CNB991122216A patent/CN1147396C/en not_active Expired - Fee Related
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| WO2001077564A1 (en) * | 2000-04-07 | 2001-10-18 | Tungtay (Chengdu) Industrial Co., Ltd. | Device for making a reinforcement composite plastic pipe with metal skeleton |
| CN1124926C (en) * | 2000-12-01 | 2003-10-22 | 甘国工 | Mehod and equipment for manufacturing metal skeleton reinforced composite plastic pipe |
| CN1304778C (en) * | 2005-03-17 | 2007-03-14 | 甘国工 | Method and apparatus for producing steel-plastic composite pipe |
| CN102305344A (en) * | 2011-08-23 | 2012-01-04 | 深圳金鸿机械制造有限公司 | Reinforced thermoplastic composite structure wall-pipe pipe workpiece and strip material and complete set of production devices thereof |
| WO2013026335A1 (en) * | 2011-08-23 | 2013-02-28 | 深圳金鸿机械制造有限公司 | Tube with tube wall being of enhanced thermoplastic composite structure, strip, and complete-set production apparatus thereof |
| CN102825807A (en) * | 2012-05-04 | 2012-12-19 | 何军 | Steel-plastic composite molding structure wall tube molding device and its molding technology |
| CN102825807B (en) * | 2012-05-04 | 2015-02-25 | 何军 | Steel-plastic composite molding structure wall tube molding device and its molding technology |
| CN110691681A (en) * | 2017-03-03 | 2020-01-14 | 金斯潘控股有限公司 | Method and device for producing profiled sections |
| CN106735994A (en) * | 2017-03-09 | 2017-05-31 | 南宁市安和机械设备有限公司 | Pipe fitting squeezing welding device |
| CN108284328A (en) * | 2018-03-08 | 2018-07-17 | 常州腾龙轻合金材料有限公司 | A kind of Full-automatic aluminium strip former |
| CN109225756A (en) * | 2018-11-05 | 2019-01-18 | 福建亚通新材料科技股份有限公司 | A kind of multiple tube protective layer coating line |
| CN110744844A (en) * | 2019-10-30 | 2020-02-04 | 惠州优比贝柠科技股份有限公司 | Manufacturing method of super-strong hardness heat-preservation pipe formula process |
| CN111791450A (en) * | 2020-08-17 | 2020-10-20 | 广州市秀全电线电缆有限责任公司 | Intelligent extrusion molding machine for cable pipe |
| CN114193802A (en) * | 2021-12-10 | 2022-03-18 | 永高股份有限公司 | Composite pipe production equipment |
| CN117463901A (en) * | 2023-12-25 | 2024-01-30 | 丰果(中国)有限公司 | Alloy pipe layer forming device of explosion-proof pipe |
| CN117463901B (en) * | 2023-12-25 | 2024-03-15 | 丰果(中国)有限公司 | Alloy pipe layer forming device of explosion-proof pipe |
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