CN2855719Y - Equipment for producing composite pipe by combining butt welding metal pipe with polymers - Google Patents
Equipment for producing composite pipe by combining butt welding metal pipe with polymers Download PDFInfo
- Publication number
- CN2855719Y CN2855719Y CNU2005200360516U CN200520036051U CN2855719Y CN 2855719 Y CN2855719 Y CN 2855719Y CN U2005200360516 U CNU2005200360516 U CN U2005200360516U CN 200520036051 U CN200520036051 U CN 200520036051U CN 2855719 Y CN2855719 Y CN 2855719Y
- Authority
- CN
- China
- Prior art keywords
- metal tube
- tube
- butt welding
- polymer
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/32—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
- B29C48/335—Multiple annular extrusion nozzles in coaxial arrangement, e.g. for making multi-layered tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model relates to a production device for a compounded tube compounded by a butt welding metal tube and polymers, comprising a belt material feeding mechanism, a metal tube longitudinal curling molding mechanism or metal tube spiral molding mechanism, a belt material connecting welding mechanism and a belt storing mechanism, an adhesive extruding or spraying mechanism, an extruding and coating mechanism of a polymer outer tube, and a cooling and molding mechanism of the compounded tube, etc. It is characterized in that at least two extruders and a co-extrusion module head, which is provided with at least two polymer channels, form an extrusion mechanism of a core tube of the compounded tube. The co-extrusion module head of this mechanism is extended into an intra-cavity of a cylinder-shaped metal tube that is molded by curling or spiral rolling of a continual metal belt material longitudinal curling molding mechanism or a spiral rolling molding mechanism. The molding mechanism and the welding mechanism of the metal tube are surrounded the butt welding mechanism of a high frequency welding machine, an argon arc welding machine or a laser welding machine, all of which are arranged in the butt wilding form. The extrusion mechanism of the core tube extends into the co-extrusion module head inside the intra-cavity of the cylinder-shaped metal tube; and the co-extrusion module head is provided with an adhesive channel and a compressed air channel.
Description
Technical field:
The utility model relates to the multiple tube process units, what be particularly related to is that the weldering of a kind of metal tube such as steel pipe, aluminum pipe is formed type and formed sandwich layer pipe and outer tube with inside and outside wall at its pipe with polymer-extruded molding mode, utilizes the process units of the compound multiple tube of binding agent and metal tube formation metal tube and polymer.
Background technology:
Sheet metal strip, forming cylindrical tube as steel band and aluminium strip forms compound pipeline complex pipeline with polymer a large amount of technology report and production is arranged, the cylindrical tube of metal tape and formation has very high intensity, but metallic conduit is not corrosion-resistant, thereby for a long time people for corrosion-resistant, reduce polymer that fluid carries coefficient of friction and carry out the compound multiple tube that obtains metal tube and polymer at the inside and outside wall of metal tube and carried out continuous technological development, number of patent application is the technical scheme (scheme 1) of 02117105 " steel-plastics composite pipe production method and equipment "; Number of patent application is the butt welding plastic-aluminum pipe (scheme 2) of Qingtao Chemical Engineering College of 00100702; Number of patent application be 99801833 German overlap welding plastic-aluminum pipe (scheme 3) arranged; Number of patent application is that 200510020523 butt welded seam when the hole pattern steel band welds is protected and placed the metal tube inner chamber to become mandrel layers pipe (scheme 4) sandwich layer pipe extrusion die; The number of patent application of Shi Zhen is that 99112221 porose steel band is shaped to cylindrical tube and is communicated with outer extrusion die and extrusion mechanism, by clamp-oning the device (scheme 5) that the cylindrical tube inwall forms multiple tube by the steel band hole outward.These schemes all provide good implementing method to the production of multiple tube, but also all come with some shortcomings:
Welding that has disclosed metal tube and moulding that scheme 1 is more extensive, but do not disclose metal tube is overlap welding or butt welding, if the metal tube of overlap welding moulding, the pipe that particularly thicker forming strap joint welding connects, tube wall are not round, and ring stress bearing capacity is not high, with the compound back of the polymer mouth of pipe be connected because of metal tube round, connect poor sealing, be unfavorable for that pressure is higher, the multiple tube production that the caliber size required precision is higher.If the metal tube of butt welding moulding just makes smooth welded seam to adopting which kind of solder technology to arrange in pairs or groups, the non-oxidation layer produces, and makes things convenient for polymer or binding agent bonding and good with it moulding and firmly is combined with each other, and does not all have concrete technical scheme report.Scheme 1 for how in the good metal tube of welding, outer wall extrusion molding and composite core pipe and outer tube, particularly the core pipe is to extrude pipe earlier after cooling forming, it is compound with it just to send into inner wall of metal tube, still the die head of coextrusion mechanism also when not closing up as yet, the cylindrical tube soldered is inserted inner wall of metal tube being shaped at metal tube, still adopt other method that die head is inserted in the metal tube, wall is extruded the pipe of melting shape within it, and make it to fit with inner wall of metal tube, melting shape pipe is the bigger pipe of wall thickness diameter particularly, more easily drop and step on sunken, be difficult for inner wall of metal tube compound, in multiple tube cooling forming process, the sandwich layer pipe produces trend and the situation that breaks away from inner wall of metal tube owing to cooling contraction nature can dwindle its external diameter, this will have a strong impact on the quality of multiple tube, and how reply is handled does not all disclose and report but scheme 1 is done these critical technical problems.If the sandwich layer pipe adopts is to extrude earlier that just to send into inner wall of metal tube behind the pipe cooling forming compound with it, scorch the pipe of in type polymer for the high temperature of avoiding soldered, welding this moment its internal diameter of tubular metal tube well is greater than polymer pipe external diameter, if it is compound firm that the two is close to, necessarily needing a cover after the metal tube coated polymer is close to the two to the mechanism of the compression undergauge of metal tube external diameter and sizing to be combined with each other, but scheme 1 does not disclose yet and reports this, extrude earlier with regard to it that just to send into inner wall of metal tube after pipe cooling compound with it, still die head being stretched into the metal tube inner chamber, to extrude melting shape pipe compound with it, for the caliber size, metal tube wall thickness size, also on technical scheme, cut both ways, also will have more technical scheme to remedy and perfect.Such as the multiple tube that adopts aluminium strip and manufacturing than minor diameter, just can adopt and extrude the method for just sending into aluminum pipe inwall compound with it and undergauge and sizing after the pipe cooling earlier, as adopt steel band and make diameter bigger, the multiple tube that bearing capacity is higher needs consideration and improves and adopt another kind of method with regard to obviously not adopting this method.But generally speaking, a kind of method before adopting, relatively largeization of process units produced line length and complicated, and production cost is higher relatively.
The production method of the plastic-aluminum pipe of scheme 2. Qingtao Chemical Engineering College promptly is to extrude pipe earlier just to send into the metal tube inner chamber after cooling forming compound with it, and its deficiency is addressed in detail preceding.
Scheme 4. application numbers are that 200510020523 " steel-plastics composite pipe production method and device " scheme obviously is the compound production at hole pattern steel band and inside and outside polymeric material, be characterized in by having processed the hole of reservation on the sheet metal strip, the polymer of the ectonexine on its wall is connected as a single entity by binding agent and hole, this pipe preferably resolves with the thermoplastic pipe pipe connecting and utilizes each other hot melt or electric heating molten with tube and tube, tube and tube spare connects as one, and be hot melting connection by the multiple tube outer polymeric layer, hole by metal tube connects as one the internal layer polymer layer of multiple tube again, increase bonding strength and sealing property, but owing to have hole on the metal tube, under the situation of higher serviceability temperature, permissible working pressure will be done 40% ~ 70% reduction, though technical scheme that adopts and the application's technical scheme are basic identical, but the application's technical scheme is specially in the metal tube of the butt welding moulding of imperforate sheet metal strip and its, what the polymeric layer on the outer wall was composited can bear more high pressure, can bear the multiple tube of higher serviceability temperature, also the pipeline of promptly in fact being produced with scheme 4 and scheme 5 is different.
The utility model content:
The purpose of this utility model is in order to overcome above deficiency, and a kind of process units that can produce the compound multiple tube of the metal tube that do not have hole and polymer is provided.
The purpose of this utility model is achieved like this:
The multiple tube process units that the utility model butt welding metal tube and polymer are compound, comprise that band broadcasts mechanism, metal tube longitudinal curl shaping mechanism or metal tube spiral forming mechanism, belt material butt welding mechanism and store mechanism, binding agent extruding or spraying mechanism at the metal tube outer wall, the polymeric outer layer pipe is extruded and is applied mechanism, multiple tube cooling and shaping mechanism, the multiple tube haulage gear, multiple tube cutting holding structure, formed multiple tube sandwich layer pipe extrusion mechanism by two extruders at least and coextrusion die head with at least two polymer runners, the assembling of the coextrusion die head of this mechanism extend into the tubular metal tube inner chamber that the continuous metal band extend into screw winding moulding under the effect of screw winding shaping mechanism in the tubular metal tube inner chamber or the assembling of cans under the effect of longitudinal curl shaping mechanism, the Type of Welding that the shaping mechanism of metal tube and welding mechanism all center on metal tube is butt welding and design the high-frequency induction welder that aims at butt welding and dispose or the butt welding welding mechanism of argon arc welding machine or laser welder, and the coextrusion die head that sandwich layer pipe extrusion mechanism extend into tubular metal tube inner chamber has binding agent runner and compressed air channel.
In the compound multiple tube process units of above-mentioned butt welding metal tube and polymer, briquetting roller that metal longitudinal is made up of at least two concave type wheels to cans mechanism or the one-tenth jacket that is broadening formation and/or the concave-convex shaping wheel that at least one pair of matches with metal tube moulding curvature are formed.
In the compound multiple tube process units of above-mentioned butt welding metal tube and polymer; before pad, installed that at least two groups are made up of two semicircular ring, the moulding calibration sleeve mechanism that can not shut down replacing for convenience detach is closed up in the accurately stable butt joint in metal tape two edges, moulding calibration sleeve material is nylon or carbide alloy.When passing the moulding calibration sleeve, metal tube can produce wearing and tearing to moulding calibration sleeve surface; wearing and tearing add conference to metal tube sizing and shaping, the neat butt welding of the weld seam living harmful effect of practicing midwifery; need to change not shutting down under the condition of production, and mutual alternation, the wherein effect of one group of moulding calibration sleeve that is worn of dismounting and change at any time just can be played by two groups of moulding calibration sleeve mechanisms that are made up of two semicircular ring.
In the compound multiple tube process units of above-mentioned butt welding metal tube and polymer, the screw winding shaping mechanism by flat board pinch, delivery device and band pushed into the moulding sizing mechanism of being made up of the outer sizing wheel of at least three groups forms.
In the compound multiple tube process units of above-mentioned butt welding metal tube and polymer, the epoxy resin mechanism that increases the resistance to corrosion of sheet metal strip with spraying or electrostatic spraying or fluidized-bed spraying method application one deck is arranged on the inwall of metal tube and/or outer wall.
In the compound multiple tube process units of above-mentioned butt welding metal tube and polymer, have docking the metal tube outer wall that welds and extrude spraying adhesive powder mechanism by binding agent and comprise the collection box that dusts, podwer gun.
In the compound multiple tube process units of above-mentioned butt welding metal tube and polymer, binding agent and polymer-extruded runner are arranged in the die head of sandwich layer pipe and outer tube, and two runners export with a co-extrusion after the port of export of die head is provided with extrusion respectively or is combined into a runner in die head.When the metal tube surfaces externally and internally is extruded compound sandwich layer pipe and outer tube, polymer and binding agent earlier compound extruding simultaneously from die ends for one in die head can be compounded in the metal tube surface, also can earlier binding agent be extruded to be compounded in again polymer to be extruded from another runner exit of die head behind the metal tube surface from die head and be compounded in the metal tube surface that has adhesive layer.
In the compound multiple tube process units of above-mentioned butt welding metal tube and polymer, after the butt welding of continuous metal band is the tubular metal tube, before extruding the coating outer tube, by calibration sleeve and/or at least two sizing mechanisms that matrix sizings wheel is formed to metal tube sizing and shaping.
In the compound multiple tube process units of above-mentioned butt welding metal tube and polymer, before the core pipe is extruded coating and before outer tube is extruded coating, heating arrangements to its heating is arranged around the tubular metal tube, and heating arrangements has electrical heating baking oven or infrared ray heating or high-frequency heating mechanism.
In the compound multiple tube process units of above-mentioned butt welding metal tube and polymer, when the butt welding metal tube, inert protective gas gas-filled protective mechanism is arranged inside and outside metal pipe-wall from welding initial lighting.Protection mechanism comprises inert protective gas gas ducting and inflatable mouth.
In the compound multiple tube process units of above-mentioned butt welding metal tube and polymer, at least one group of magnetic outer shroud or steel loop being positioned at outside the plastic pipe wall arranged, be positioned at plastic pipe wall magnetic envelope gas column plug or the steel column plug gas block apparatus opposite with the magnetic outer shroud with respect at least one group of magnetic of the position of magnetic outer shroud or steel loop.Magnetic all is installed (if S utmost point magnetic is installed in the tubing wall inside and outside the plastic pipe wall, then the tubing wall is installed N utmost point magnetic outward, so that by the mutual absorption affinity in the two poles of the earth the envelope gas column plug of installing in the tubing wall is fixed the position), can increase magnetic force, if on tubing wall internal and external circumference, evenly distribute several groups of magnetics, can make the envelope gas column plug suspension of installing in the tubing wall and fix the position, envelope gas better effects if. the gas in the tubing is kept certain pressure, make still unshaped tubing under air pressure, be close to the metal pipe-wall inner surface, to satisfy pipe internal diameter dimensional accuracy height, ganoid requirement.
The multiple tube process units that above-mentioned butt welding metal tube and polymer are compound, after metal tube spiral forming mechanism, have at the metal tube outer wall and extrude binding agent and two layers of co-extrusion flat-die of polymeric outer layer head, utilize metal tube rotation and travel forward, at the outside flat-die head of installing of metal tube, binding agent of extruding from the flat-die head and polymer melt directly cover the metal tube surface, along with the metal tube screw, at metal tube outer surface coated polymer skin.
The utility model process units has solved the technical scheme of extruding compound binding agent and polymeric layer at butt welding metal tube surfaces externally and internally respectively; adopted many groups sizing combined mechanism; the butt weld steady quality is reliable; adopt the inert gas shielding device that weld seam and outside air are kept apart at weld, making the polymer non-individual body compound by binding agent and metal tube is the metal tube plastic composite pipe.Utilize in the utility model device and blow and magnetic envelope gas column plug gas block apparatus, make inner tube be close to metal tube, the performance reliably and with long-term of multiple tube is improved, and can be connected with the plastic pipe hot melt with the fusion connected mode easily or the molten connection of electric heating, strengthened the pipeline switching performance.These multiple tube ectonexine plastics and metal tube are firmly compound, and be particularly bonding firm between conduit section metal interface and the polymer non-individual body, the bearing capacity height, and anti-corrosion capability is strong, and the scope of application is wide.
Description of drawings:
The 5 layer tubular construction schematic diagram of Fig. 1 for producing with the utility model process units.
Fig. 25 layers of another structural representation of pipe for producing with the utility model process units.
Fig. 35 layers of another structural representation of pipe for producing with the utility model process units.
The 7 layer tubular construction schematic diagram of Fig. 4 for producing with the utility model process units.
Fig. 5 is the utility model process units structural representation.
Fig. 6 is the schematic top plan view of Fig. 5.
Fig. 7 is inside and outside layer extrusion device enlarged drawing.
Fig. 8 is the outer spraying adhesive powder unit figure of the utility model metal tube.
Fig. 9 has the sandwich layer pipe extrusion die structural representation of two runners for the utility model.
Figure 10 is the utility model vacuum extractor schematic diagram.
Figure 11 is semicircular ring and a governor motion schematic diagram in the utility model.
Figure 12 is an A-A schematic diagram among Figure 11.
Figure 13 is the utility model device schematic diagram that the ribbon spiral winding mechanism is arranged.
The specific embodiment:
Embodiment 1:
Fig. 1-Fig. 7 has provided the utility model embodiment 1 figure.The 5 layer steel-plastics composite pipe structural representation of Fig. 1 for producing with the utility model process units, it is respectively inner layer polyethylene 1, internal layer adhesive layer 2, tubular metal tube from inside to outside---and steel pipe 3, outer layer binder layer 4, outer layer polyethylene 5, steel pipe 3 has butt weld 6.Also internal layer adopts crosslinked polyethylene internal layer 7 as shown in Figure 2.Also internal layer adopts COPP internal layer 8 as shown in Figure 3.Also can be as shown in Figure 4, internal layer adopts crosslinked polyethylene internal layer 7, has all increased the anticorrosion epoxy resin layer 9 of oxygen barrier at the steel pipe surfaces externally and internally simultaneously.
Referring to Fig. 5; Fig. 6 is provided with the unreeling machine 11 of steel band 10 by compound pipe molding technology precedence; steel band continued access butt welding mechanism 12; sandwich layer pipe extruder 13; binding agent extruder 14; tubular hole pattern steel skeleton shaping mechanism 15; sandwich layer pipe and sandwich layer tube-surface binding agent coextrusion die head 16; tubular steel skeleton welding mechanism 17; tip 18; charge into inert gas 20 (see figure 7)s in the weld seam protection device 19; the tubular steel skeleton 3 of welding fabrication; tubular steel skeleton heater 21; inner surface has the coextrusion die head 22 of the outer tube of adhesive layer; outer tube extruder 23; outer layer binder extruder 24; composite pipe cooling sizing case 25; composite pipe spraying cooling water case 26; composite pipe hauling machine 27; cutting machine 28; heap pipe support 29.
Referring to Fig. 5; Fig. 6; Fig. 7; steel band 10 is tubular steel skeleton 3 through tip 18 at pad 30 places butt joint welding fabrication; the last cage 31 and the following cage 32 of holder below weld seam that cover on above the weld seam are arranged in the weld seam protection device 19 near pad 30; inert gas 20 from last cage 31 permit into; after filtering, filter screen 42 (see figure 8)s cover the weld seam upper surface that firm butt joint welding finishes and is in the condition of high temperature; and enter the inner surface of weld seam by the aperture on the steel skeleton 3; under the isolation of following cage 32; inert gas 20 covers the weld seam inner surface simultaneously; the surfaces externally and internally of the weld seam that still is in the condition of high temperature after the welding is opened with the inert gas air insulated with extraneous; produce oxide layer with the surfaces externally and internally that prevents weld seam; make and extrude compound in the back or spraying or the adhesive layer that covers in metallic framework surfaces externally and internally and the hole can particularly directly combine in the commissure with the metallic framework surface; ectonexine polymer non-individual body and metallic framework surface are combined with each other each other securely by adhesive layer and metallic framework, have prevented between adhesive layer and the metallic framework because of layer of oxide layer delamination is easily mutually arranged.In Fig. 7.Have with the tubular metallic framework that stretches into welding fabrication 3 that the sandwich layer pipe links to each other with sandwich layer tube-surface binding agent coextrusion die head 16 in coextrusion die head portion 33, sandwich layer pipe 34 and sandwich layer tube-surface adhesive layer 35 are by the coextrusion runner 36 in the coextrusion die head portion 33, extrude simultaneously and cover the metallic framework inner surface, interior magnetic gas shutoff plunger 37 in magnetic block apparatus 39, outer magnetic ring 37 and gas tube 42 effects are down, be close to the metallic framework inner surface, the coextrusion die head 22 that has the outer tube 41 of adhesive layer 40 through inner surface, outer tube extruder 23, outer layer binder extruder 24 is extruded outer tube and is compounded in the metallic framework outer surface, through the cooling sizing, traction, produce ectonexine polymer non-individual body and metallic framework surface after the cutting and strengthen composite plastic pipe by steel plate or the hole pattern steel plate that adhesive layer and metallic framework are combined with each other each other securely.
Embodiment 2:
Fig. 5, Fig. 6, Fig. 8 have provided the utility model embodiment 2 figure.Present embodiment 2 is basic same with embodiment 1.Do not exist together is that the adhesive layer 35 of tubular metallic framework surfaces externally and internally is by the electrostatic dusting device 43 in the setting of metal cylindrical skeleton periphery adhesive powder 44 to be covered tubular metallic framework surfaces externally and internally by the aperture on the cylindrical skeleton 3 45 to form as shown in Figure 8, electrostatic generator 46 makes the adhesive powder 44 of static electrification more even more firmly attached to the metallic framework surfaces externally and internally, be provided with cylindrical skeleton heater 21 behind the electrostatic dusting device 43, the thickness that can increase binding agent makes the better fusion of binding agent coat skeleton, can increase simultaneously the warm-up ability of skeleton, better the skeleton ectonexine form the polymer non-individual body and with binding agent and skeleton bonding or compound more firm.The die head head 33 that has only sandwich layer pipe runner that stretches in the tubular metallic framework of welding fabrication is extruded the sandwich layer pipe, is compounded in the metallic framework surfaces externally and internally of spraying adhesive powder 44.
Embodiment 3:
Fig. 5, Fig. 6, Fig. 9 have provided the utility model embodiment 3 figure.Present embodiment 3 is basic same with embodiment 1.Do not exist together is in the extrusion die head 48 that stretches into as shown in Figure 6 in the tubular metallic framework 3 of welding fabrication sandwich layer pipe 34 extrusion channels 50 and adhesive layer 35 extrusion channels 49 to be arranged respectively, under smoothing ring 51 (or scraper plate) effect, the adhesive layer of extruding earlier 35 is close to the metallic framework inner surface, extrude sandwich layer pipe 34 again thereafter, under interior sizing rod 47 (or obstruction) effect, sandwich layer pipe 34 is compounded in the metallic framework inner surface by adhesive layer 35.Adopt stepped approach to extrude adhesive layer separately at the metallic framework inner surface earlier, on adhesive layer, extrude the sandwich layer pipe again, help adjusting separately respectively adhesive layer and sandwich layer thickness of pipe wall and consumption, help utilizing when adhesive layer is extruded separately the scraper plate (smoothing ring) on the die head to make binding agent clamp-on and be packed in the hole of skeleton, compound with the adhesive layer of outer tube or outer tube better.
Embodiment 4:
Fig. 5, Fig. 6, Figure 10 have provided the utility model embodiment 4 figure.Present embodiment 4 is basic same with embodiment 1.Not existing together is to be provided with vacuum extractor 52 at the outer surface of inner surface coextrusion sandwich layer pipe 34 and the tubular steel skeleton of sandwich layer tube-surface adhesive layer 35 as shown in figure 10, will be close to the metallic framework inner surface with the sandwich layer pipe 34 of adhesive layer 35 by the aperture on the steel skeleton 3 45.
Embodiment 5:
Fig. 5, Fig. 6, Figure 11, Figure 12 have provided the utility model embodiment 5 figure.Present embodiment 5 is basic same with embodiment 1.Do not exist together be as Figure 11,12 be shown in installed before the butt welding contact 30 two groups 54 that forms by two semicircular ring, accurately stable butt joint the in metal tape two edges closed up the moulding calibration sleeve mechanism 53 that can not shut down replacing for convenience detach, moulding calibration sleeve material is nylon or carbide alloy.When passing the moulding calibration sleeve, metal tube can produce wearing and tearing to moulding calibration sleeve surface; wearing and tearing add conference to metal tube sizing and shaping; the neat butt welding of the weld seam living harmful effect of practicing midwifery; need to change not shutting down under the condition of production; and mutual alternation just can be played by two groups of moulding calibration sleeve mechanisms that are made up of two semicircular ring; at any time the wherein effect of one group of moulding calibration sleeve that is worn of dismounting and change; after wherein a composing type calibration sleeve weares and teares; another composing type calibration sleeve is pressed in plays the effect of moulding sizing on the metal tube by being installed in one group of governor motion 56 on the frame 55, withdraw from replacing for future use by the composing type calibration sleeve after being installed in another group governor motion 56 on the frame 55 and will wearing and tearing.
Embodiment 6:
Figure 13 has provided the utility model embodiment 6 installation drawings.Present embodiment 6 installs basic and embodiment 1 installs together.Do not exist together is to have adopted ribbon spiral up-coiler 57.
The various embodiments described above are that foregoing of the present utility model is further described, but this should be interpreted as that the scope of the above-mentioned theme of the utility model only limits to the foregoing description.All technology that realizes based on foregoing all belong to scope of the present utility model.
Claims (12)
1, the multiple tube process units that butt welding metal tube and polymer are compound, comprise that band broadcasts mechanism, metal tube longitudinal curl shaping mechanism or metal tube spiral forming mechanism, belt material butt welding mechanism and store mechanism, binding agent extruding or spraying mechanism at the metal tube outer wall, the polymeric outer layer pipe is extruded and is applied mechanism, multiple tube cooling and shaping mechanism, the multiple tube haulage gear, multiple tube cutting holding structure, it is characterized in that by having formed multiple tube sandwich layer pipe extrusion mechanism by two extruders at least and coextrusion die head with at least two polymer runners, the assembling of the coextrusion die head of this mechanism extend into the tubular metal tube inner chamber that the continuous metal band extend into screw winding moulding under the effect of screw winding shaping mechanism in the tubular metal tube inner chamber or the assembling of cans under the effect of longitudinal curl shaping mechanism, the Type of Welding that the shaping mechanism of metal tube and welding mechanism all center on metal tube is butt welding and design the high-frequency induction welder that aims at butt welding and dispose or the butt welding welding mechanism of argon arc welding machine or laser welder, and the coextrusion die head that sandwich layer pipe extrusion mechanism extend into tubular metal tube inner chamber has binding agent runner and compressed air channel.
2, the compound multiple tube process units of butt welding metal tube as claimed in claim 1 and polymer is characterized in that briquetting roller that metal longitudinal is made up of at least two concave type wheels to cans mechanism or the one-tenth jacket that is broadening formation and/or the concave-convex shaping wheel that at least one pair of matches with metal tube moulding curvature form.
3, the compound multiple tube process units of butt welding metal tube as claimed in claim 1 and polymer, it is characterized in that before pad, installing at least one group that form by two semicircular ring, the moulding calibration sleeve mechanism that can not shut down replacing for convenience detach is closed up in the accurately stable butt joint in metal tape two edges.
4, the compound multiple tube process units of butt welding metal tube as claimed in claim 1 and polymer, it is characterized in that the screw winding shaping mechanism by flat board pinch, delivery device and band pushed into the moulding sizing mechanism of being made up of the outer sizing wheel of at least three groups forms.
5, the compound multiple tube process units of butt welding metal tube as claimed in claim 1 and polymer is characterized in that having on the inwall of metal tube and/or outer wall the epoxy resin mechanism that increases the resistance to corrosion of sheet metal strip with spraying or electrostatic spraying or fluidized-bed spraying method application one deck.
6, the compound multiple tube process units of butt welding metal tube as claimed in claim 1 and polymer is characterized in that having docking the metal tube outer wall that welds and extrudes coated with adhesive or spraying adhesive powder mechanism by the binding agent extruding or spraying mechanism.
7, the compound multiple tube process units of butt welding metal tube as claimed in claim 1 and polymer, it is characterized in that binding agent and polymer-extruded runner are arranged in the die head of sandwich layer pipe and outer tube, two runners export with a co-extrusion after the port of export of die head is provided with extrusion respectively or is combined into a runner in die head.
8, the compound multiple tube process units of butt welding metal tube as claimed in claim 1 and polymer, it is characterized in that after the butt welding of continuous metal band is the tubular metal tube, before extruding the coating outer tube, by calibration sleeve and/or at least two sizing mechanisms that matrix sizings wheel is formed to metal tube sizing and shaping.
9, the compound multiple tube process units of butt welding metal tube as claimed in claim 1 and polymer is characterized in that before the core pipe is extruded coating and before outer tube is extruded coating, and the heating arrangements to its heating is arranged around the tubular metal tube.
10, the compound multiple tube process units of butt welding metal tube as claimed in claim 1 and polymer is characterized in that when the butt welding metal tube, from welding initial lighting inert protective gas gas-filled protective mechanism is arranged inside and outside metal pipe-wall.
11, the compound multiple tube process units of butt welding metal tube as claimed in claim 1 and polymer is characterized in that at least one group of magnetic outer shroud or steel loop being positioned at outside the plastic pipe wall being arranged, being positioned at plastic pipe wall magnetic envelope gas column plug or the steel column plug gas block apparatus opposite with the magnetic outer shroud with respect at least one group of magnetic of the position of magnetic outer shroud or steel loop.
12, the compound multiple tube process units of butt welding metal tube as claimed in claim 1 and polymer is characterized in that having after metal tube spiral forming mechanism at the metal tube outer wall and extrudes binding agent and two layers of co-extrusion flat-die of polymeric outer layer head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2005200360516U CN2855719Y (en) | 2005-11-10 | 2005-11-10 | Equipment for producing composite pipe by combining butt welding metal pipe with polymers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2005200360516U CN2855719Y (en) | 2005-11-10 | 2005-11-10 | Equipment for producing composite pipe by combining butt welding metal pipe with polymers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2855719Y true CN2855719Y (en) | 2007-01-10 |
Family
ID=37599025
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2005200360516U Expired - Fee Related CN2855719Y (en) | 2005-11-10 | 2005-11-10 | Equipment for producing composite pipe by combining butt welding metal pipe with polymers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2855719Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100450760C (en) * | 2005-11-10 | 2009-01-14 | 甘国工 | Production method and device for composite tube of butt welding metal tube and polymer |
| WO2015048865A1 (en) * | 2013-10-03 | 2015-04-09 | Abc Equipamentos E Tecnologias Ambientais Ltda - Epp | Improvements to polymer sheet butt welding equipment |
| CN109130130A (en) * | 2018-11-05 | 2019-01-04 | 福建亚通新材料科技股份有限公司 | A kind of multiple tube protective layer covers painting mold |
| CN109789624A (en) * | 2016-09-13 | 2019-05-21 | 艾萨帕克控股公司 | Method and apparatus for squeezing out and labelling cylindrical product |
| CN113427805A (en) * | 2020-03-23 | 2021-09-24 | 四川金石东方新材料科技有限公司 | Production process and production equipment of mesh steel belt composite plastic pipe |
-
2005
- 2005-11-10 CN CNU2005200360516U patent/CN2855719Y/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100450760C (en) * | 2005-11-10 | 2009-01-14 | 甘国工 | Production method and device for composite tube of butt welding metal tube and polymer |
| WO2015048865A1 (en) * | 2013-10-03 | 2015-04-09 | Abc Equipamentos E Tecnologias Ambientais Ltda - Epp | Improvements to polymer sheet butt welding equipment |
| CN109789624A (en) * | 2016-09-13 | 2019-05-21 | 艾萨帕克控股公司 | Method and apparatus for squeezing out and labelling cylindrical product |
| CN109789624B (en) * | 2016-09-13 | 2021-07-09 | 艾萨帕克控股公司 | Method and apparatus for extruding and labeling cylindrical products |
| CN109130130A (en) * | 2018-11-05 | 2019-01-04 | 福建亚通新材料科技股份有限公司 | A kind of multiple tube protective layer covers painting mold |
| CN109130130B (en) * | 2018-11-05 | 2023-12-15 | 福建亚通新材料科技股份有限公司 | Composite pipe protective layer coating die |
| CN113427805A (en) * | 2020-03-23 | 2021-09-24 | 四川金石东方新材料科技有限公司 | Production process and production equipment of mesh steel belt composite plastic pipe |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN1304778C (en) | Method and apparatus for producing steel-plastic composite pipe | |
| CN2855719Y (en) | Equipment for producing composite pipe by combining butt welding metal pipe with polymers | |
| CN101878110A (en) | The PVC/CPVC multiple tube and the manufacture method thereof that have metal sandwich | |
| CN100450760C (en) | Production method and device for composite tube of butt welding metal tube and polymer | |
| CN1007496B (en) | Complex pipe, its mfr. method and heat pipe using the pipe | |
| CN102767651B (en) | Manufacturing equipment of three-wall corrugated pipe | |
| CN102644807B (en) | Middle-and-low pressure delivery seamless helical corrugated composite pipe and forming method thereof | |
| CN1147396C (en) | Technology and equipment for making composite plastic pipe having metallic skeleton | |
| CN1181974C (en) | Continuous production equipment of steel-plastics composite pipe whose internal and external surfaces of holed steel skeleton are coated with adhesive | |
| CN2778536Y (en) | Steel-plastic compound pipe producing device | |
| CN108544732A (en) | Double-wall corrugated pipe with enhancing coating and its manufacture mold | |
| CN2772800Y (en) | Producer of steel wire reinforced composite plastic pipe | |
| CN1669771A (en) | Steel wire reinforced composite plastic pipe production method and apparatus | |
| CN113063042B (en) | Continuous fiber prepreg sheet core winding reinforced composite pipeline system | |
| CN2892311Y (en) | Aluminium pipe forming welding platoform | |
| CN1238651C (en) | Continuous production device of steel plastic composite pipe having holed steel skeleton surface coated with binder | |
| CN104165250A (en) | Composite pipe formed by winding plastic with netty steel belt and production method thereof | |
| CN101378857A (en) | Making an elongated product | |
| CN101062591A (en) | Method and device for producing novel PP-R plastic-aluminum stationary pipe | |
| CN203892738U (en) | Meshed steel strip wound plastic composite pipe | |
| CN1208143A (en) | Composite aluminum-plastic pipe with aluminum layer to be butt welded and its production | |
| CN1140399C (en) | Manufacture of composite aluminium-plastic pipe and aluminium pipe orienting and fitting unit | |
| CN210034664U (en) | Large-diameter steel reinforced plastic pipe and flange | |
| CN2616362Y (en) | Continuous production apparatus for steel-plastic composite pipe coated with adhesive on surface of holed steel skeleton | |
| CN2583472Y (en) | Steel plastic composite pipe continuous production equipment having internal and external surface coating adhesive on holed steel skeleton |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070110 Termination date: 20091210 |