CN1272561A - Alkali-resistant basalt continuous fibre and its production method - Google Patents

Alkali-resistant basalt continuous fibre and its production method Download PDF

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Publication number
CN1272561A
CN1272561A CN 00110460 CN00110460A CN1272561A CN 1272561 A CN1272561 A CN 1272561A CN 00110460 CN00110460 CN 00110460 CN 00110460 A CN00110460 A CN 00110460A CN 1272561 A CN1272561 A CN 1272561A
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alkali
raw material
basalt
temperature
wire drawing
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CN 00110460
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CN1100166C (en
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刘荣宝
李洪安
杨成莉
于忠生
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Qiu Yingdong
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YINGKOU INST OF BUILDING MATERIAL SCIENCES
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Abstract

The present invention relates to an alkali-resistant basalt continuous fibre and its production method, belonging to the field of inorganic non-metallic material alkali-resistant fibre development technology. Its production method includes four steps of raw material preparation, melting, drawing and spinning. Its raw material is formed from basalt powder, fluorite powder and zircon powder which are mixed according to a certain weight ratio, and its melting process includes the steps of melting, clarifying, operating and bushing-forming. Said invention is simple in production process, low in cost, its product has excellent physical and chemical properties, can be substituted for alkali-resisting glass fibre and other fibre, and can be used as fire-resisting, heat-insulating and electric insulating material, etc..

Description

Alkali-resistant basalt continuous fibre and manufacture method thereof
What the present invention announced is a kind of Inorganic Non-metallic Materials, alkali-resistant basalt continuous fibre and manufacture method thereof.
At present, the research and the application of alkali resistant glass fiber all paid much attention in countries in the world, and the country that particularly forbids asbestos especially payes attention to, in order that substitute asbestos with it.Again because alkali resistant glass fiber refinforced cement composite in building industry, widely apply, a large amount of alkali resistant glass fibers just must be arranged as raw material, but alkali resistant glass fiber must with the compound use of low basicity high-early (strength) cement, this manufacture of cement cost is very high.And alkali resistant glass fiber can not with the compound use of Portland cement.Yet the production technology of alkali resistant glass fiber is very complicated again, and cost is very high.Therefore can find out a kind of emphasis problem that can substitute alkali resistant glass fiber, reduce the production cost of complex cement member, can become various countries to research and develop again with the Inorganic Non-metallic Materials of the compound use of ordinary cement.Up to the present, also in related publication, do not deliver, or use aborning with like products of the present invention and manufacture method thereof.
The purpose of this invention is to provide that a kind of manufacture method is simple, the alternative alkali resistant glass fiber of product, have the alkali-resistant basalt continuous fibre of good physics, chemistry, mechanical mechanics property and its manufacture method again.
The present invention is that as described below technical scheme is achieved.Its manufacture method by feedstock production, found, wire drawing, move back and spin four operations and form.
One, feedstock production
The basalt ore is a base volcano effusive rock widely distributed on the earth, because widely distributed, its formation condition, geological structure difference are so its physical and chemical composition is also inequality.Therefore must select for use the physical and chemical composition index to meet the ore of drawing process needs, through test, its main component should be:
Composition ????SiO 2 ??AL 2O 3 ??Fe 2O 3 ??TiO 2 CaO ??MgO ?K 2O ?Na 2O
?We% ??45~50 ??12~18 ??6~10 ??1~3 6~12 ??5~6 ?1~4 ?1~5
Then, the basalt ore is carried out fragmentation, magnetic separation, be mixed with the raw material of making alkali proof fiber.Fragmentation can be selected palate crusher, the violent pulverizer of thunder for use.Breeze after the fragmentation requires to reach 40~60 orders.
Breeze after fragmentation, deironing.Sneak into fluorite powder, zircon powder again and can be made into the raw material of alkaline-resisting continuous fibers.Its prescription is:
Raw material title percentage by weight
Basalt powder 85.0~90.0%
Fluorite powder 1.0~5.0%
Zircon powder 5.0~10.0%
Before mixing, also to carry out deironing for three kinds of raw material and handle, still adopt magnetic separator to carry out magnetic separation and handle.Mixing for standby use again after pending.
Two, found
The process of founding is to finish in the high temperature melting furnaces.The raw material of the some of under kiln normal temperature, packing into earlier, the heating-up furnace that heats up then, along with the continuous rising of temperature, additional fillers constantly is till the design capacity that reaches stove.Raw material is fused into glassy fused mass in stove.At this moment stove temperature is controlled in 1450~1550 ℃ of scopes.Along with the continuous fusion of raw material, continuous filler, the raw material after the fusion passes through fining end, passage, homework department respectively to rear flow.It is that 1425~1485 ℃, passage are that 1295~1305 ℃, homework department are 1280~1250 ℃ that temperature during this is controlled at fining end respectively, and the last bushing temperature of homework department is controlled at 1200~1220 ℃.More than each temperature requirement in 24 hours, must not fluctuate and surpass ± 10 ℃, the bushing temperature fluctuation must not be above ± 3 ℃.
Three, wire drawing
After raw material passes through the bushing moulding at last through each one of stove, handle through sizing agent.Soak into to handle and be provided with the sizing agent groove in the wire drawing machine front portion exactly, interior dress sizing agent.Soaking into processing is will pull out silk through a sizing agent groove, makes fiber surface coated one deck sizing agent.Directly deliver to wire drawing machine then and carry out the high temperature wire drawing.Wire drawing machine is selected automatic creeling wire drawing machine for use.The head rotating speed is controlled at 3500~7000 rev/mins.Pull out filametntary diameter requirement at 6~20 μ.The prescription of its sizing agent is: (percentage by weight)
Water soluble phenol resin 2.0~2.5
Color-fixing agent 2.0~3.0
Polyvinyl acetate emulsion 3.0~3.5
EL--40 (castor oil) 0.3~0.5
KH--550 (silane coupler) 0.3~0.5
Water 90.0~92.4
Four, move back also spinning process
The alkali-resistant basalt continuous fibre that wire drawing machine is pulled out at first is to be wrapped on the bobbins, by operations such as unwinding, plying and spinning, can weave various needed products.Adopt MB-III type roving machine, can move back and separate into the multistrand yarn roving, adopt 150B-I type or II type spinning machine, can move back and separate into sub-thread, plying has twist yarn, its twist can be controlled in 80~200 sth. made by twisting scopes.
The composition of alkali-resistant basalt continuous fibre of the present invention is as follows:
Ingredient w e (%)
SiO 2???????????????????45.0~55.0
Al 2O 3?????????????????12.0~15.0
Fe 2O 3?????????????????9.0~12.0
TiO 2???????????????????2.0~3.0
CaO?????????????????????5.0~8.0
MgO?????????????????????5.0~8.0
K 2O????????????????????1.5~3.0
Na 2O???????????????????2.0~3.5
ZrO 2???????????????????3.0~10.0
Production technology of the present invention is simple, and raw material sources are abundant, low cost of manufacture, and the product of producing is a kind of broad-spectrum Inorganic Non-metallic Materials.Have good physical and chemical performance, compare with alkali-resistant glass fibre with the simple glass fiber, its tensile strength height, elastic modelling quantity is big, and chemical stability is good, and production cost is low.Alternative alkali-free, middle alkali, high-alkali and alkali resistant glass fiber.Can be as the refinforced cement composite.Also can be as fire prevention, insulation, insulation, material such as ageing-resistant, corrosion-resistant.Purposes is very extensive.
The present invention does not have accompanying drawing
Enforcement of the present invention relates to professional equipment, can adopt state-of-the-art in the world all-electric melting tank furnace fused basalt ore, whole kiln is divided into melting end, fining end, four parts of passage and homework department, and such furnace construction helps temperature and controls degree and precision automatically.
Kiln is to adopt 33 #With 41 #Electro-corundum brick and natural white afrodite are built by laying bricks or stones as refractory material and are formed.Electrode is to adopt the thick molybdenum plate of 8mm to process.Kiln temperature adopts the silicon-controlled conversion Regulation Control.Adopt thermocouple to carry out the kiln temperature monitoring.Kiln forming wire drawing bushing is made with platinum rhodium (Pt-Rh) alloy.Hole count in 200 holes~400 holes.The aperture requires to decide according to drawing fiber at 1.6~2.2mm.Requirement operation according to this specification the 5th part can realize.
The main performance of alkali-resistant basalt continuous fibre is an alkali resistance, the assay method of its alkaline resistance properties has two: the one, this fiber was soaked 4 hours in 100 ℃ saturated Ca (OH) 2 solution, the tensile strength of fiber is answered>800Mpa, filament strength retention rate>75%, the percentage reduction of diameter<10%.
The 2nd, this fiber soaked one hour in 100 ℃, 10% NaOH solution after, its rate of mass reduction<5.0%.Meet one of above-mentioned two conditions person, promptly be considered to qualified alkali-resistant basalt continuous fibre.

Claims (3)

1. alkali-resistant basalt continuous fibre is characterized in that its contained composition is: (percentage by weight)
Ingredient w e (%)
SiO 2???????????????????45.0~55.0
Al 2O 3?????????????????12.0~15.0
Fe 2O 3?????????????????9.0~12.0
TiO 2???????????????????2.0~3.0
CaO?????????????????????5.0~8.0
MgO?????????????????????5.0~8.0
K 2O????????????????????1.5~3.0
Na 2O???????????????????2.0~3.5
ZrO 2???????????????????3.0~10.0
2. the manufacture method of alkali-resistant basalt continuous fibre, by feedstock production, found, wire drawing and move back and spinning process is formed, it is characterized in that:
One, feedstock production
Feedstock production comprises ore dressing and preparation, and the main component of the basalt ore of selection should be: Composition ??SiO 2 ?Al 2O 3 ??Fe 2O 3 ?TiO 2 ?CaO ?MgO ?K 2O ?Na 2O ?We% ??45~50 ?12~18 ??6~10 ?1~3 ?6~12 ?5~6 ?1~4 ?1~5
Then the basalt ore is carried out fragmentation, the breeze after the fragmentation requires to reach 40~60 orders.Carrying out magnetic separation again handles.
Preparation of raw material:
Raw material title percentage by weight
Basalt powder 85.0~90.0%
Fluorite powder 1.0~5.0%
Zircon powder 5.0~10.0%
Before mixing, also to carry out magnetic separation for three kinds of raw material and handle,
Two, found
The process of founding is to finish in the high temperature melting furnaces, the stove temperature is controlled in 1450~1550 ℃ of scopes, it is that 1295~1305 ℃, homework department are 1280~1250 ℃ that the fining end temperature is controlled at 1425~1485 ℃, passage, the last bushing temperature of homework department is controlled at 1200~1220 ℃, more than each temperature requirement in 24 hours, must not fluctuate and surpass ± 10 ℃, the bushing temperature fluctuation is not
Must surpass ± 3 ℃,
Three, wire drawing
Wire drawing machine is selected automatic creeling wire drawing machine for use, and the head revolution is controlled at 3500~7000 rev/mins, pulls out the requirement of filament diameter at 6~20 μ, behind the wire-drawing shape, also will soak into processing.
3. method according to claim 2 is characterized in that the prescription of said sizing agent is: (percentage by weight)
Water soluble phenol resin 2.0~2.5
Color-fixing agent 2.0~3.0
Polyvinyl acetate emulsion 3.0~3.5
EL--40 (castor oil) 0.3~0.5
KH--550 (silane coupler) 0.3~0.5
Water 90.0~92.4
CN00110460A 2000-05-26 2000-05-26 Alkali-resistant basalt continuous fibre and its production method Expired - Fee Related CN1100166C (en)

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Cited By (16)

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CN101838885A (en) * 2010-05-10 2010-09-22 泰安鲁普耐特塑料有限公司 Method for producing basalt fiber rope net
CN101982442A (en) * 2010-10-27 2011-03-02 朱奎 Heat reserving brick for curing room
US8037719B2 (en) 2005-06-20 2011-10-18 Toyota Jidosha Kabushiki Kaisha Method for manufacturing basalt fiber
CN102583995A (en) * 2012-02-20 2012-07-18 河北通辉科技有限责任公司 High-strength high-purity basalt continuous fiber production technique
CN103382584A (en) * 2013-08-06 2013-11-06 上海婉静纺织科技有限公司 Negative ion polyester fiber and preparing method thereof
CN103964697A (en) * 2014-04-23 2014-08-06 东南大学 Basalt fiber composition with high alkali resistance and application method of basalt fiber composition
CN104059374A (en) * 2014-06-25 2014-09-24 四川航天五源复合材料有限公司 Basalt fiber complex stirrup
RU2540676C2 (en) * 2013-02-13 2015-02-10 Закрытое акционерное общество "Институт новых углеродных материалов и технологий" (ЗАО "ИНУМиТ") Method of obtaining continuous basalt-based fibre
CN106242305A (en) * 2016-09-05 2016-12-21 东南大学 Continuous basalt fiber production technology
CN109023166A (en) * 2017-06-12 2018-12-18 南京天淦新材料科技有限公司 A kind of aluminium the enhancing high sial magnesium material of amorphous and Preparation method and use
CN109052974A (en) * 2018-06-27 2018-12-21 四川省玻纤集团有限公司 A kind of distribution of basalt fibre, mineral mixture and production technology
CN109052975A (en) * 2018-06-27 2018-12-21 四川省玻纤集团有限公司 A kind of basalt fibre and its production technology
CN109879598A (en) * 2019-04-24 2019-06-14 衡水瑞纤新材料科技有限公司 A kind of high alkaline-resisting basalt fibre composition
CN109896748A (en) * 2019-04-24 2019-06-18 衡水瑞纤新材料科技有限公司 A kind of high-modulus basalt fibre composition
CN112209622A (en) * 2019-07-10 2021-01-12 贵州玄武岩新材料工程技术开发有限公司 Basalt fiber monomer furnace wire drawing process
CN116354608A (en) * 2023-02-14 2023-06-30 华润水泥技术研发有限公司 Multi-mineral combined alkali-resistant basalt fiber raw material formula and preparation method thereof

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ATE547386T1 (en) * 2006-05-19 2012-03-15 Kibol Viktor F METHOD FOR PRODUCING CONTINUOUS BASALT FIBER

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RU2118300C1 (en) * 1996-11-19 1998-08-27 Людмила Григорьевна Асланова Method and device for production of basalt fiber
CN1057070C (en) * 1998-04-01 2000-10-04 鸡西市梨树区人民政府 Continuous basalt fiber and its production technology
CN1210094A (en) * 1998-09-17 1999-03-10 李洪安 Method, apparatus and products of alkaliproof basalt fibers

Cited By (21)

* Cited by examiner, † Cited by third party
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US8037719B2 (en) 2005-06-20 2011-10-18 Toyota Jidosha Kabushiki Kaisha Method for manufacturing basalt fiber
US8501643B2 (en) 2005-06-20 2013-08-06 Toyota Jidosha Kabushiki Kaisha Method for manufacturing basalt fiber
CN101838885A (en) * 2010-05-10 2010-09-22 泰安鲁普耐特塑料有限公司 Method for producing basalt fiber rope net
CN101982442A (en) * 2010-10-27 2011-03-02 朱奎 Heat reserving brick for curing room
CN101982442B (en) * 2010-10-27 2012-09-12 朱奎 Heat reserving brick for curing room
CN102583995A (en) * 2012-02-20 2012-07-18 河北通辉科技有限责任公司 High-strength high-purity basalt continuous fiber production technique
RU2540676C2 (en) * 2013-02-13 2015-02-10 Закрытое акционерное общество "Институт новых углеродных материалов и технологий" (ЗАО "ИНУМиТ") Method of obtaining continuous basalt-based fibre
CN103382584B (en) * 2013-08-06 2015-10-28 上海婉静纺织科技有限公司 Anion terylene fiber and preparation method thereof
CN103382584A (en) * 2013-08-06 2013-11-06 上海婉静纺织科技有限公司 Negative ion polyester fiber and preparing method thereof
CN103964697A (en) * 2014-04-23 2014-08-06 东南大学 Basalt fiber composition with high alkali resistance and application method of basalt fiber composition
CN103964697B (en) * 2014-04-23 2016-01-06 东南大学 A kind of high alkali-resistant basalt fiber composition and application method thereof
CN104059374A (en) * 2014-06-25 2014-09-24 四川航天五源复合材料有限公司 Basalt fiber complex stirrup
CN106242305B (en) * 2016-09-05 2019-05-21 东南大学 Continuous basalt fiber production technology
CN106242305A (en) * 2016-09-05 2016-12-21 东南大学 Continuous basalt fiber production technology
CN109023166A (en) * 2017-06-12 2018-12-18 南京天淦新材料科技有限公司 A kind of aluminium the enhancing high sial magnesium material of amorphous and Preparation method and use
CN109052974A (en) * 2018-06-27 2018-12-21 四川省玻纤集团有限公司 A kind of distribution of basalt fibre, mineral mixture and production technology
CN109052975A (en) * 2018-06-27 2018-12-21 四川省玻纤集团有限公司 A kind of basalt fibre and its production technology
CN109879598A (en) * 2019-04-24 2019-06-14 衡水瑞纤新材料科技有限公司 A kind of high alkaline-resisting basalt fibre composition
CN109896748A (en) * 2019-04-24 2019-06-18 衡水瑞纤新材料科技有限公司 A kind of high-modulus basalt fibre composition
CN112209622A (en) * 2019-07-10 2021-01-12 贵州玄武岩新材料工程技术开发有限公司 Basalt fiber monomer furnace wire drawing process
CN116354608A (en) * 2023-02-14 2023-06-30 华润水泥技术研发有限公司 Multi-mineral combined alkali-resistant basalt fiber raw material formula and preparation method thereof

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