CN1264269C - Power control device for lifting equipment - Google Patents

Power control device for lifting equipment Download PDF

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CN1264269C
CN1264269C CNB021565953A CN02156595A CN1264269C CN 1264269 C CN1264269 C CN 1264269C CN B021565953 A CNB021565953 A CN B021565953A CN 02156595 A CN02156595 A CN 02156595A CN 1264269 C CN1264269 C CN 1264269C
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power
capacitor
voltage
state
harmonic wave
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CN1508962A (en
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庄文伟
张兴三
王秋竹
颜睿廷
陈建仁
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Yungtay Engineering Co Ltd
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Yungtay Engineering Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E40/40Arrangements for reducing harmonics

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Abstract

The power control device for lifting equipment is used for controlling power between a power supply and a motor, and includes a converter, a capacitor and an inverter.

Description

升降设备的电力控制装置Electric control device for lifting equipment

技术领域technical field

本发明涉及一种升降设备的电力控制装置,特别是涉及一种可有效消除谐波与处理回授电力的升降设备的电力控制装置。The invention relates to a power control device for lifting equipment, in particular to a power control device for lifting equipment that can effectively eliminate harmonics and process feedback power.

背景技术Background technique

近十年来经济快速发展及生活品质的高度提升,工业用电及民生用电大幅成长。为符合供电品质,必须在适当地点大量增设发电厂及输配电设备。但由于环保意识的高涨的结果,发电厂与变电厂用地难觅,使电力公司对提高供电品质的计划无法按期推展。最近几年开始供电量更亮起了红灯,尤其炎夏尖峰用电时刻,几乎已经面临随时限电的危机,在电力调度已百般困难之际,焉能兼顾供电品质。In the past ten years, with the rapid economic development and the high improvement of the quality of life, industrial electricity consumption and electricity consumption for people's livelihood have grown significantly. In order to meet the quality of power supply, a large number of power plants and power transmission and distribution equipment must be added at appropriate locations. However, due to the rising awareness of environmental protection, it is difficult to find land for power plants and substations, so that the power company's plan to improve the quality of power supply cannot be carried out on schedule. In recent years, the power supply has started to turn red, especially during peak power consumption in hot summer, when there is almost a crisis of time-limited power supply. When power dispatching is already difficult, how can we take care of the quality of power supply.

今日为提高产品品质或工作效率,大多数工厂或办公室的机器设备,已采用自动化设备。这些自动化设备,操作运转时会产生大量谐波(Harmonic)或突波注入电力系统,影响邻近地区用户的供电品质。进一步来说,造成供电品质降低的交流电源干扰原因大致可分成瞬时压降与高次谐波两大类。瞬时压降的引起原因包括雷电交流、开关突破、短路或接地事故、工厂内大电力电动机、电焊机及电气体炉等启闭所引起的突波、大楼升降梯、空调机启闭所引起的突波等等。引起高谐波的原因则为大型闸流体应用机器,例如:反相器(Inverter)、电动机调速器、电炉控温器、调光器、电磁炉、微波炉等。上述高谐波的困扰因素,日常生活中随处可见,对供电品质的影响非常大,轻者影响音质或映像,重者将伤及电器设备或缩短电气设备的使用寿命。所以,目前电气设备通常都搭配一电力控制装置,以尽量消除市电中的瞬时压降与高谐波等等的干扰成分,尤其对较不容许故障发生的电气设备来说电力控制装置更为重要,例如像电梯、手扶梯之类的升降设备。Today, in order to improve product quality or work efficiency, most factories or office machinery and equipment have adopted automation equipment. When these automation devices are in operation, a large number of harmonics (Harmonic) or surges will be injected into the power system, affecting the quality of power supply for users in nearby areas. Furthermore, the causes of AC power interference that cause the degradation of power supply quality can be roughly divided into two categories: instantaneous voltage drop and high-order harmonics. The causes of instantaneous voltage drop include lightning AC, switch breakthrough, short circuit or grounding accident, surge caused by the opening and closing of large electric motors, electric welding machines and electric gas furnaces in the factory, building elevators, and air conditioners. surge and so on. The cause of high harmonics is large thyristor application machines, such as inverters, motor speed controllers, electric furnace temperature controllers, dimmers, induction cookers, microwave ovens, etc. The above-mentioned troublesome factors of high harmonics can be seen everywhere in daily life, and have a great impact on the quality of power supply. The mild ones will affect the sound quality or image, and the severe ones will damage electrical equipment or shorten the service life of electrical equipment. Therefore, at present, electrical equipment is usually equipped with a power control device to eliminate the interference components such as instantaneous voltage drop and high harmonics in the mains, especially for electrical equipment that does not allow faults to occur. Important, such as lifting equipment such as elevators and escalators.

如图1,一种以往升降设备的电力控制装置1用以控制一电源11至一电动机12间的电力转换。此升降设备是以电梯为例,电源11所供应的电力是三相电力R、S、T。电动机12用以控制卷上机13的转动,并且把一端有车箱14与一端有平衡重锤15的钢丝索16绕设于卷上机13上。电力控制装置1具有一转换器(converter)17、一电容器18与一反相器19。如此,当电源11的交流电力馈入电力控制装置1后,转换器17会把其转换成直流电力,并经电容器18馈入反相器19,其后反相器19受PWM(Pulse width modulation,脉波宽度调变)控制电路191的控制而转换直流电力成变压变频交流电力输出至电动机12,以使电动机12因电力动作而驱动车箱14上升或下降。As shown in FIG. 1 , a power control device 1 of conventional lifting equipment is used to control the power conversion between a power source 11 and a motor 12 . The lifting device is an elevator as an example, and the power supplied by the power supply 11 is three-phase power R, S, T. The motor 12 is used to control the rotation of the winding machine 13, and the steel wire rope 16 having a carriage 14 at one end and a counterweight 15 at one end is wound on the winding machine 13. The power control device 1 has a converter 17 , a capacitor 18 and an inverter 19 . In this way, when the AC power of the power supply 11 is fed into the power control device 1, the converter 17 will convert it into DC power, and feed it into the inverter 19 through the capacitor 18, and then the inverter 19 is subjected to PWM (Pulse width modulation , pulse width modulation) control circuit 191 to convert the DC power into AC power with variable voltage and frequency and output it to the motor 12, so that the motor 12 drives the carriage 14 up or down due to electric power.

如此,以往电力控制装置1虽将电源11转换适合电动机12动作的电力,然而由于转换器17为二极管整流器,其只能有效把交流转换成直流并无法有效消除谐波。然而,诚如前述,日常生活中引起谐波的因素愈来愈多,而且即便电源11供应几乎无谐波的电力,电力控制装置1中的转换器17与反相器19的动作也可能引起谐波,致使以往电力控制装置1无法提供足够好品质的电力,连带使得升降设备发生故障的机率随之提高,使得因谐波而引起的升降设备故障甚至烧毁的新闻时有所闻。因此,为了安全性的考量,人们对电力控制装置1的要求不再只限于电力转换并且希望其能有效提高消除谐波的能力,使得多种有效消除谐波的方法纷纷出现,例如使用PWM开关电路(如图1中为PWM开关电路的反相器19)作为转换器17或者在电源11与转换器17间搭配一主动滤波器(Activefilter)等等。In this way, although the conventional power control device 1 converts the power source 11 into power suitable for the operation of the motor 12, since the converter 17 is a diode rectifier, it can only effectively convert AC to DC and cannot effectively eliminate harmonics. However, as mentioned above, there are more and more factors that cause harmonics in daily life, and even if the power supply 11 supplies power with almost no harmonics, the actions of the converter 17 and inverter 19 in the power control device 1 may also cause harmonics. Harmonics have caused the power control device 1 to fail to provide sufficient and good-quality power, which has led to an increase in the probability of failure of the lifting equipment, making news of failure or even burning of the lifting equipment caused by harmonics common. Therefore, for safety considerations, people's requirements for the power control device 1 are no longer limited to power conversion and hope that it can effectively improve the ability to eliminate harmonics, so that many effective methods for eliminating harmonics have emerged, such as using PWM switches A circuit (such as the inverter 19 of the PWM switching circuit in FIG. 1 ) is used as the converter 17 or an active filter (Active filter) is configured between the power source 11 and the converter 17 .

图2显示一种以往主动滤波器2的详细电路图。此主动滤波器2连接于电源11供应电力至转换器17的线路20上(若为图1的三相电力,则线路20应为三条线路,为说明方便在此则以一条代表)。首先假定馈入转换器17的负载电流IL波形如图3,其由电源11供给正弦波电流I1与谐波Ih所构成。如此,主动滤波器2的谐波运算器(Harmonicaccumulator)21会感测线路20的负载电流IL以分离出如图4的谐波电流Ih。同时,直流电压控制器23会依PWM开关电路22中的电容器221电压Vd(此电压Vd与电力控制装置1的电容器18的电压相同)、一预定电压Vdf和电源11的电压Vs来产生一比较信号Ia,而后把比较信号Ia与谐波电流Ih比较运算后与自PWM开关电路22感测所得的电流Ic馈入栅极脉波产生器24以产生令PWM开关电路22中的各晶体管222激活或关闭的控制信号输入PWM开关电路22,以使PWM开关电路22输出与谐波电流Ih反相的补偿电流Ic(如图5)以馈入线路20,如此线路20上的谐波电流Ih会与补偿电流Ic相互抵消。因而,可解决以往电力控制装置1的无法有效滤除的缺憾。FIG. 2 shows a detailed circuit diagram of a conventional active filter 2 . The active filter 2 is connected to the power supply 11 to supply power to the line 20 of the converter 17 (if it is the three-phase power of FIG. 1, then the line 20 should be three lines, which are represented by one line for convenience of illustration). First, it is assumed that the load current I L fed into the converter 17 has a waveform as shown in FIG. 3 , which is composed of a sine wave current I 1 supplied by the power supply 11 and a harmonic I h . In this way, the harmonic accumulator 21 of the active filter 2 senses the load current I L of the line 20 to separate the harmonic current I h as shown in FIG. 4 . At the same time, the DC voltage controller 23 will be based on the voltage V d of the capacitor 221 in the PWM switch circuit 22 (this voltage V d is the same as the voltage of the capacitor 18 of the power control device 1), a predetermined voltage V df and the voltage V s of the power supply 11 to generate a comparison signal I a , and then compare the comparison signal I a with the harmonic current I h and then feed the current I c sensed from the PWM switch circuit 22 into the gate pulse generator 24 to generate the PWM switch The control signals for activating or closing each transistor 222 in the circuit 22 are input to the PWM switch circuit 22, so that the PWM switch circuit 22 outputs a compensation current Ic ( as shown in FIG. In this way, the harmonic current I h on the line 20 and the compensation current I c cancel each other out. Therefore, the defect that the conventional power control device 1 cannot be effectively filtered can be solved.

另外,由于升降设备中电动机12可能因卷上机13转动方向与因车箱14侧重量与平衡重锤15的重量间的差异来决定驱动运转或回授运转。详细来说,当机箱14承载相当于定员的载重而上升时,电动机12为驱动运转而接收反相器19所提供的电力。相反地,相同情况下机箱14下降时,则电动机12会回授运转而产生回授电力至电容器18。如此,当回授电力大于电容器18所能负载时,则会导致组件烧毁。所以,目前存在多种解决回授电力的方法,其中一种即是由日商三菱电机股份有限公司于台湾第75200221号专利案提出的“一种控制升降机回授电力的处理装置”,其是将回授电力经一电力回授处理器回收使用。In addition, because the motor 12 in the lifting device may be driven or fed back due to the difference between the direction of rotation of the winding machine 13 and the weight of the side weight of the carriage 14 and the weight of the counterweight 15 . Specifically, when the housing 14 is raised with a load equivalent to its capacity, the electric motor 12 receives power supplied from the inverter 19 for driving operation. On the contrary, when the case 14 is lowered under the same circumstances, the motor 12 will operate in feedback to generate feedback power to the capacitor 18 . In this way, when the feedback power is greater than the capacity of the capacitor 18, the components will be burned. Therefore, there are many ways to solve the feedback power at present, one of which is "a processing device for controlling the feedback power of elevators" proposed by Mitsubishi Electric Co., Ltd. in Taiwan Patent No. 75200221, which is The feedback power is recovered and used through a power feedback processor.

图6是一种PWM方式的电力回授处理器3。此处理器3大致具有直流电压控制器31、一栅极脉波产生器32与一PWM开关电路33。PWM开关电路33中的电容器331与图1中的电力控制装置1的电容器18并联而具有相同的电压Vd。当电容器331的电压高于一预定电压Vdf时,则直流电压控制器31会依PWM开关电路33中的电容器331电压Vd、预定电压Vdf和电源11的电压Vs来产生一同步比较信号Ia,而后把同步比较信号Ia与自PWM开关电路33感测所得的电流Ic比较运算后馈入栅极脉波产生器32,以产生令PWM开关电路33中的各晶体管332激活或关闭的控制信号输入PWM开关电路33,以使PWM开关电路33把储存于电容器331中的电力转换成与电源11的电力同相的回收电力馈入电源11,以供再使用。如此,不但可解决回授电力过高而导致故障的问题且也可将回授电力再生利用。另外,PWM电力回授处理器3可作为PWM转换器,以消除谐波,然而其所需的功率必需与电动机12的功率相当,例如原本若只作为回授电力处理用时则其功率可能只需电动机12的功率的二分之一,而作为转换器时,则须等于电动机12的功率,造成兼具消除谐波与回授电力处理的PWM电力回授处理器3的所需功率相当大,而体积与价格是随功率增加而数倍成长,致使回授电力处理器3的体积也相当大且价格不斐。FIG. 6 is a PWM power feedback processor 3 . The processor 3 basically has a DC voltage controller 31 , a gate pulse generator 32 and a PWM switch circuit 33 . The capacitor 331 in the PWM switch circuit 33 is connected in parallel with the capacitor 18 of the power control device 1 in FIG. 1 to have the same voltage V d . When the voltage of the capacitor 331 is higher than a predetermined voltage V df , the DC voltage controller 31 will generate a synchronous comparison according to the voltage V d of the capacitor 331 in the PWM switch circuit 33, the predetermined voltage V df and the voltage V s of the power supply 11 signal I a , and then compare the synchronous comparison signal I a with the current I c sensed from the PWM switch circuit 33 and then feed it into the grid pulse generator 32 to generate the activation of each transistor 332 in the PWM switch circuit 33 The control signal of turning on or off is input to the PWM switch circuit 33, so that the PWM switch circuit 33 converts the power stored in the capacitor 331 into recovered power in phase with the power of the power supply 11 and feeds it to the power supply 11 for reuse. In this way, not only can the problem of failure caused by excessive feedback power be solved, but also the feedback power can be regenerated. In addition, the PWM power feedback processor 3 can be used as a PWM converter to eliminate harmonics, but its required power must be equivalent to the power of the motor 12. For example, if it is only used for feedback power processing, its power may only need One-half of the power of the motor 12, and when used as a converter, it must be equal to the power of the motor 12, resulting in a considerable power required by the PWM power feedback processor 3 capable of eliminating harmonics and feedback power processing. However, the size and price increase several times with the increase of power, so the feedback power processor 3 is also quite large and expensive.

所以,倘若利用PWM电力回授处理器3来处理谐波与回授电力的问题,则存在功率大、体积大与成本高的缺点。反观主动滤波器2可以较低功率容量(如电动机12的功率二分之一)来提供消除谐波的功能,相较于PWM电力回授处理器3的消除谐波功能,具有功率较低、体积小与成本低的优点,然而却无法解决回授电力再生的问题。因而,倘若消除谐波功能能由主动滤波器2来提供,则回授电力处理器3的所需功率只需符合回授电力要求即可,因而可解决功率大、体积大与成本高的缺点。然而,若直接令升降设备的电力控制装置搭配一主动滤波器2与一电力回授处理器3,以分别供消除谐波与电力再生时使用,以利用较低功率的主动滤波器2与电力回授处理器3来取代原本高功率的电力回授处理器3,因而可达到功率与成本降低的功效,然而由于消除谐波与回授电力回收的功能各别为单一机台,致使成本与体积仍然高居不下。Therefore, if the PWM power feedback processor 3 is used to deal with the problem of harmonics and feedback power, there are disadvantages of large power, large size and high cost. On the other hand, the active filter 2 can provide the function of eliminating harmonics with a lower power capacity (such as one-half of the power of the motor 12). Compared with the harmonic elimination function of the PWM power feedback processor 3, it has lower power, The advantages of small size and low cost, however, cannot solve the problem of feedback power regeneration. Therefore, if the harmonic elimination function can be provided by the active filter 2, the required power of the feedback power processor 3 only needs to meet the requirements of the feedback power, thus solving the shortcomings of large power, large size and high cost . However, if the power control device of the lifting equipment is directly equipped with an active filter 2 and a power feedback processor 3 for use in harmonic elimination and power regeneration, the lower power active filter 2 and power The feedback processor 3 replaces the original high-power power feedback processor 3, thereby achieving the effect of reducing power and cost. However, since the functions of eliminating harmonics and feedback power recovery are each a single machine, the cost and cost Volume remains high.

实际上,主动滤波器2与电力回授处理器3的电路架构相当类似,都具有PWM开关电路22、33、直流电压控制器23、31与栅极脉波产生器24、32,且两者的使用时机是错开,主动滤波器2是于供应电力时,而电力回授处理器3是于电力回授时。所以,本案发明人思及若以单一装置来提供主动滤波器2与电力回授处理器3的两种功能,则相对于原本同时使用两者的情况下,则可有效降低功率、成本与体积。In fact, the circuit structure of the active filter 2 and the power feedback processor 3 is quite similar, both having PWM switch circuits 22, 33, DC voltage controllers 23, 31 and grid pulse generators 24, 32, and both The use timing of the active filter 2 is staggered when the power is supplied, and the power feedback processor 3 is used when the power is fed back. Therefore, the inventor of this case thought that if a single device is used to provide the two functions of the active filter 2 and the power feedback processor 3, compared to the original case of using both at the same time, the power, cost and volume can be effectively reduced .

发明内容Contents of the invention

本发明的一目的在于提供一种升降设备的电力控制装置,以达到兼顾消除谐波与电力回授使用功能的功效。An object of the present invention is to provide a power control device for lifting equipment to achieve both harmonic elimination and power feedback functions.

本发明的再一目的在于提供一种升降设备的电力控制装置,以达到降低功效的功效。Another object of the present invention is to provide a power control device for lifting equipment, so as to reduce the power efficiency.

本发明的另一目的即在提供一种升降设备的电力控制装置,以达到降低成本的功效。Another object of the present invention is to provide a power control device for lifting equipment to reduce costs.

本发明的再一目的,即在提供一种升降设备的电力控制装置,以达到缩小体积的功效。Another object of the present invention is to provide a power control device for lifting equipment to achieve the effect of reducing the volume.

所以,本发明的升降设备的电力控制装置包含一转换器、一电容器、一反相器及控制集合,其中,该转换器用以转换一电源的交流电力成直流电力;该电容器是连接于该转换器的输出侧;该反相器转换该电容器的直流电力成变压变频交流电力予一电动机,该电动机接受该反相器的电力以驱动一负载上升或下降;以及该控制集合连接该电容器与该转换器的输入侧并切换于一第一状态与一第二状态中的一个,当该控制集合感测到该电容器的电压小于一预定值时,则该控制集合位于该第一状态并消除该电源的交流电力中的谐波,以提供主动滤波功能,而当该控制集合感测到该电容器的电压大于该预定值时,则该控制集合位于该第二状态并将该电容器的电力回馈予该电源,以提供回授电力转换功能。Therefore, the power control device of the lifting equipment of the present invention includes a converter, a capacitor, an inverter and a control set, wherein the converter is used to convert the AC power of a power supply into DC power; the capacitor is connected to the converter the output side of the inverter; the inverter converts the DC power of the capacitor into AC power of variable voltage and frequency to a motor, and the motor receives the power of the inverter to drive a load up or down; and the control set connects the capacitor and The input side of the converter is switched in one of a first state and a second state, and when the control set senses that the voltage of the capacitor is less than a predetermined value, the control set is in the first state and clears the harmonics in the AC power of the power supply to provide an active filtering function, and when the control set senses that the voltage of the capacitor is greater than the predetermined value, the control set is in the second state and feeds back the power of the capacitor to the power supply to provide the feedback power conversion function.

附图说明Description of drawings

图1是一种以往升降设备的电力控制装置的示意图,此电力控制装置是搭配一为电梯的升降设备使用;Figure 1 is a schematic diagram of a conventional power control device for lifting equipment, which is used in conjunction with a lifting device that is an elevator;

图2是一种以往电力控制装置的主动滤波器的详细电路图;Fig. 2 is a detailed circuit diagram of an active filter of a conventional power control device;

图3是图2中的负载电流IL的一范例的波形图;FIG. 3 is a waveform diagram of an example of the load current IL in FIG. 2;

图4是图2中的负载电流IL中谐波电流Ih的波形图;Fig. 4 is the waveform diagram of the harmonic current Ih in the load current IL in Fig. 2;

图5是图2中由主动滤波器输出的补偿电流Ic的波形图;Fig. 5 is the oscillogram of the compensation current Ic output by the active filter in Fig. 2;

图6是一种以往电力控制装置的回授电力用的PWM方式的转换器的详细电路图;Fig. 6 is a detailed circuit diagram of a PWM converter for feedback power of a conventional power control device;

图7是本发明的较佳实施例的详细电路图。Fig. 7 is a detailed circuit diagram of a preferred embodiment of the present invention.

具体实施方式Detailed ways

为了说明的目的,以下实施例中的升降设备是以电梯为例,然而熟习此技者当知升降设备也可为其它种类的可提供上升与下降的升降设备,例如手扶梯,并不受限于本文的说明。For the purpose of illustration, the lifting equipment in the following embodiments is taken as an example of an elevator, but those skilled in the art will know that the lifting equipment can also be other types of lifting equipment that can provide ascending and descending, such as escalators, and are not limited Description of this article.

如图7,本发明的升降设备的电力控制装置4的一实施例包含一转换器41、一电容器42、一反相器43、一电动机44及一控制集合5。As shown in FIG. 7 , an embodiment of the power control device 4 of the lifting equipment of the present invention includes a converter 41 , a capacitor 42 , an inverter 43 , a motor 44 and a control set 5 .

转换器41用以转换一电源6的交流电力成直流电力。电容器42连接于转换器41的输出侧411。反相器43转换电容器42的直流电力成变压变频交流电力及一电动机44受供反相器43的电力并驱动一负载71(如车箱)上升或下降。本例中电源6供给三相交流电力,转换器41是三相桥式整流器,反相器43是PWM方式的反相器而具有一PWM开关电路431与一控制PWM开关电路431的PWM控制电路432。另外,电动机44取决于负载71与平衡重锤72间的重量差与负载71的行进方向(上升或下降)的因素而决定于驱动运转或回生运转。在此,由于前述组件41-44并非本案的改良重点而且为熟习该项技艺者所熟知,所以不在此赘述。The converter 41 is used for converting the AC power of a power source 6 into DC power. The capacitor 42 is connected to the output side 411 of the converter 41 . The inverter 43 converts the DC power of the capacitor 42 into AC power with variable voltage and frequency, and a motor 44 receives the power from the inverter 43 and drives a load 71 (such as a car) to rise or fall. In this example, the power supply 6 supplies three-phase AC power, the converter 41 is a three-phase bridge rectifier, and the inverter 43 is a PWM inverter with a PWM switch circuit 431 and a PWM control circuit for controlling the PWM switch circuit 431 432. In addition, the motor 44 is determined to be driven or regenerative depending on the weight difference between the load 71 and the counterweight 72 and the direction of travel (ascending or descending) of the load 71 . Here, since the aforementioned components 41-44 are not the focus of improvement in this case and are well known to those skilled in the art, they will not be repeated here.

本案的改良重点在于令控制集合5具有可于不同状态提供滤除谐波与电力回生的功能。控制集合5是连接电容器42与转换器41的输入侧412并切换于一第一状态(指电力驱动状态)与一第二状态(指电力回生状态)中的一个,当控制集合5感测到电容器42的电压小于一预定值Vdcf时,则控制集合5位于第一状态并消除电源6的交流电力中的谐波,以提供主动滤波功能。而当控制集合5感测到电容器42的电压大于预定值Vdcf时,则控制集合5位于第二状态并把电容器42的电力回馈予电源6,以提供回授电力转换功能。本例的控制集合5具有一谐波运算器(Harmonic accumulator)51、一直流电压控制器(DC voltagecontroller)52、一栅极脉波产生器53、一PWM开关电路54、一开关55、两组电流检知器56、57、一电压检知器58及一比较器59。The key point of improvement in this case is to enable the control set 5 to provide the functions of harmonic filtering and power regeneration in different states. The control set 5 is connected to the capacitor 42 and the input side 412 of the converter 41 and switched to one of a first state (referring to the power driving state) and a second state (referring to the power regenerative state), when the control set 5 senses When the voltage of the capacitor 42 is less than a predetermined value Vdcf, the control set 5 is in the first state and eliminates harmonics in the AC power of the power source 6 to provide an active filtering function. And when the control set 5 senses that the voltage of the capacitor 42 is greater than the predetermined value Vdcf, the control set 5 is in the second state and feeds back the power of the capacitor 42 to the power supply 6 to provide a feedback power conversion function. The control set 5 of this example has a harmonic calculator (Harmonic accumulator) 51, a DC voltage controller (DC voltage controller) 52, a grid pulse generator 53, a PWM switch circuit 54, a switch 55, two groups Current detectors 56 , 57 , a voltage detector 58 and a comparator 59 .

谐波运算器51接收经电流检知器56感测到转换器41输入侧412的三相电源线路61、62、63合成的负载电流IL并分离输出负载电流IL中的谐波电流Ih。本例的谐波运算器51具有一基本波计算器(fundamentalcalculator)511与一比较器512。基本波计算器511连接电流检知器56(指第一电流检知器)以接收负载电流IL并依负载电流IL来计算出电源6输出的基本波电流I1(此基本波电流I1指由电源6输出未经谐波干扰的原始电流)。而后,比较器512接收负载电流IL与基本波电流I1以比较输出谐波电流Ih。The harmonic calculator 51 receives the load current IL synthesized by the three-phase power lines 61 , 62 , and 63 at the input side 412 of the converter 41 sensed by the current detector 56 and separates and outputs the harmonic current Ih in the load current IL. The harmonic calculator 51 in this example has a fundamental calculator (fundamental calculator) 511 and a comparator 512 . The fundamental wave calculator 511 is connected to the current detector 56 (referring to the first current detector) to receive the load current IL and calculate the fundamental wave current I1 output by the power supply 6 according to the load current IL (this fundamental wave current I1 refers to the 6 output the original current without harmonic interference). Then, the comparator 512 receives the load current IL and the fundamental wave current I1 to compare the output harmonic current Ih.

直流电压控制器52具有一比较器521、一自动电压调整器(AutomaticVoltage Regulator,AVR)522及一乘法器523。比较器521接收一电压Edc与预定值Vdcf以比较出两者间的电压差输入自动电压调整器522,以运算作适当补偿输出一比较电流Iar,而后比较电流Iar与经一电压器转换电源6的电压Vs经乘法器523相乘后产生一可变大小并与电源电压同步的正弦波信号IC。另外,电压Edc是由电压检知器58感测PWM开关电路54中的电容器541所得到,电容器541与位于转换器41与反相器43间的电容器42并联而具有相同电压值。The DC voltage controller 52 has a comparator 521 , an automatic voltage regulator (Automatic Voltage Regulator, AVR) 522 and a multiplier 523 . The comparator 521 receives a voltage Edc and a predetermined value Vdcf to compare the voltage difference between the two and input it into the automatic voltage regulator 522, and then outputs a comparison current Iar for proper compensation through calculation, and then compares the current Iar with the power 6 converted by a voltage converter. The voltage Vs of the multiplier 523 is multiplied to generate a sine wave signal IC with a variable magnitude and synchronous with the power supply voltage. In addition, the voltage Edc is obtained by the voltage detector 58 sensing the capacitor 541 in the PWM switch circuit 54 . The capacitor 541 is connected in parallel with the capacitor 42 between the converter 41 and the inverter 43 and has the same voltage value.

开关55连接谐波运算器51的输出侧(即谐波运算器51的比较器512的输出端)与比较器59,且开关55于第一状态时开启(ON)以使谐波电流Ih可馈入比较器59。相反地,当第二状态时,开关55则关闭(OFF)而使谐波运算器51与比较器59不再电性连接。此时,比较器59于第一状态时会比较运算谐波电流Ih与正弦波信号IC后输出一第一电流Iar*。另外,开关55可利用软件或硬件方式来实现,而本例中的开关55是以软体操控来实现,即是以软件控制谐波电流Ih是否馈入比较器59。The switch 55 connects the output side of the harmonic operator 51 (that is, the output end of the comparator 512 of the harmonic operator 51) and the comparator 59, and the switch 55 is turned on (ON) in the first state so that the harmonic current Ih can be Feeds to comparator 59. On the contrary, in the second state, the switch 55 is closed (OFF) so that the harmonic calculator 51 and the comparator 59 are no longer electrically connected. At this moment, when the comparator 59 is in the first state, it compares the calculated harmonic current Ih with the sine wave signal IC and then outputs a first current Iar*. In addition, the switch 55 can be implemented by software or hardware, and the switch 55 in this example is implemented by software control, that is, whether the harmonic current Ih is fed into the comparator 59 is controlled by software.

栅极脉波产生器53具有一比较器531、一自动电流调整器(AutomaticCurrent Regulator,ACR)532与一PWM控制器533。比较器531比较运算第一电流Iar*与第二电流Ia(第二电流Ia是由电流检知器57(即第二电流检知器)检测PWM开关电路54的输出侧540所得到的电流信号)馈入自动电流调整器532运算补偿后输入PWM控制器533,以使PWM控制器533据以输出一可变频宽、可变电压的PWM方波,以控制PWM开关电路54中的各晶体管542的启闭。如此,可于第一状态因栅极脉波产生器53的控制而输出反相谐波信号Ih以消除负载电流IL中的谐波电流Ih,并于第二状态中把储存于电容器541中的电力转换成与电源6的电力同相的再生电力馈入电源6。The gate pulse generator 53 has a comparator 531 , an automatic current regulator (Automatic Current Regulator, ACR) 532 and a PWM controller 533 . The comparator 531 compares the first current Iar* with the second current Ia (the second current Ia is the current signal obtained by detecting the output side 540 of the PWM switch circuit 54 by the current detector 57 (ie, the second current detector) ) into the PWM controller 533 after being fed into the automatic current regulator 532 for calculation and compensation, so that the PWM controller 533 can output a PWM square wave with variable frequency width and variable voltage to control each transistor 542 in the PWM switch circuit 54 opening and closing. In this way, in the first state, the inverse harmonic signal Ih can be output due to the control of the gate pulse generator 53 to eliminate the harmonic current Ih in the load current IL, and the harmonic current Ih stored in the capacitor 541 can be stored in the second state The power is converted into regenerative power in the same phase as the power of the power source 6 and fed to the power source 6 .

另外,电力控制装置4更包含一回授电力消耗电路45,是于电动机44变更成回授电力的状态时,保护消耗回授电力系统万一未动作时的电路。本例的回授电力消耗电路45位于转换器41的输出侧411并与电容器42并联,及串接有一回生电阻451与一为晶体管的开关452,此开关452是于电动机44变成回授电力并超过某一危险值(此危险值高于预定值Vdcf并低于电容器42的耐压值)时被导通,以实时消耗电容器42的电压值Vdc,因而可降低电力控制装置4故障的机率,以达到提高产品稳定性的功效。举例来说,假定电容器42的耐压值为450V、预定值Vdcf为370V、危险值为390V时,若电容器42的电压值Vdc为340V时,则位于第一状态,电动机44自电源6接收电力而处于电力驱动状态。而当电容器42的电压值Vdc为370V时,则控制集合5由第一状态变更成第二状态且电动机44也变成电力回生运转状态以回馈电力予电源6,此时回授电力消耗电路45并未被激活。当电动机44已变成电力回生运转而控制集合5却未进入第二状态来实时处理回授电力时,则电容器42的电压值Vdc会持续攀升,而当电压值Vdc升高至390V,则开关452会被激活以利用回生电阻451来消耗电容器42储存的回生电力。如此,搭配回授电力消耗电路45,可于当控制集合5未适时动作时的实时消耗电力的保护措施,进而达到避免故障与提高安全性的功效。In addition, the power control device 4 further includes a feedback power consumption circuit 45, which is a circuit for protecting the consumption feedback power system in case the feedback power system does not operate when the motor 44 is changed to the feedback power state. The feedback power consumption circuit 45 of this example is located at the output side 411 of the converter 41 and is connected in parallel with the capacitor 42, and is connected in series with a regenerative resistor 451 and a switch 452 which is a transistor. And when it exceeds a certain dangerous value (this dangerous value is higher than the predetermined value Vdcf and lower than the withstand voltage value of the capacitor 42), it is turned on to consume the voltage value Vdc of the capacitor 42 in real time, thereby reducing the probability of failure of the power control device 4 , in order to achieve the effect of improving product stability. For example, assuming that the withstand voltage value of the capacitor 42 is 450V, the predetermined value Vdcf is 370V, and the dangerous value is 390V, if the voltage value Vdc of the capacitor 42 is 340V, then it is in the first state, and the motor 44 receives power from the power supply 6 And in the state of electric drive. And when the voltage value Vdc of the capacitor 42 is 370V, the control set 5 is changed from the first state to the second state and the electric motor 44 also becomes the electric power regenerative operation state to feed back electric power to the power supply 6. At this time, the electric power consumption circuit 45 is fed back. is not activated. When the electric motor 44 has turned into power regenerative operation but the control set 5 does not enter the second state to process the feedback power in real time, the voltage value Vdc of the capacitor 42 will continue to rise, and when the voltage value Vdc rises to 390V, the switch 452 is activated to use the regenerative resistor 451 to consume the regenerative power stored in the capacitor 42 . In this way, with the feedback power consumption circuit 45 , it can be used as a protection measure for real-time power consumption when the control set 5 does not act in time, thereby achieving the effects of avoiding failure and improving safety.

依据前述组件与相互关系,在下文中将分别针对第一状态与第二状态信号处理过程说明,以使本实施例更容易被了解。According to the above-mentioned components and interrelationships, the signal processing processes of the first state and the second state will be described in the following, so as to make this embodiment easier to understand.

(1)第一状态(1) First state

当由电力控制装置4供给电力予电动机44而电容器541的电压Edc(也可指电容器42的电压)小于预定值Vdcf时,则控制集合5动作于可视为主动滤波器功能的第一状态并开启控制集合5中的开关55。如此,控制集合5中的谐波运算器51会经电流检知器56接收负载电流IL并经运算后分析出负载电流IL中的谐波电流Ih。同时,直流电压控制器52比较预定值Vdcf与电容器541的电压Edc后,并经运算补偿后与电源6的电压Vs相乘积,以产生正弦波信号IC。而后,正弦波信号IC与谐波电流Ih相比较运算后(此时比较运算的结果Iar*会与谐波电流Ih大小相同),再次与电流检知器57感测的电流Ia相比较,最后经栅极脉波产生器53产生控制PWM开关电路54的可变频宽、可变电压的PWM方波,以产生反相的谐波电流IL馈入转换器41的输入侧412线路,进而消除负载电流IL中的谐波电流Ih。When the power control device 4 supplies power to the motor 44 and the voltage Edc of the capacitor 541 (also referred to as the voltage of the capacitor 42) is less than the predetermined value Vdcf, the control set 5 operates in the first state which can be regarded as the active filter function and Turn on switch 55 in control set 5. In this way, the harmonic calculator 51 in the control set 5 receives the load current IL through the current detector 56 and analyzes the harmonic current Ih in the load current IL after calculation. At the same time, the DC voltage controller 52 compares the predetermined value Vdcf with the voltage Edc of the capacitor 541 and multiplies it with the voltage Vs of the power source 6 after calculation and compensation to generate a sine wave signal IC. Then, after the sine wave signal IC is compared with the harmonic current Ih (the result of the comparison operation Iar* will be the same size as the harmonic current Ih), it is compared with the current Ia sensed by the current detector 57 again, and finally The gate pulse generator 53 generates a PWM square wave with variable bandwidth and variable voltage to control the PWM switch circuit 54, so as to generate an anti-phase harmonic current IL and feed it to the input side 412 circuit of the converter 41, thereby eliminating the load Harmonic current Ih in current IL.

(2)第二状态(2) Second state

当负载71与平衡重锤72的比例不相等而电动机44进入发电机状态(回生电力状态)时,则控制集合5会进入第二状态(电力回生状态)中且开关55会关闭(即开路,致使谐波电流Ih无法输入比较器59)。如此,直流电压控制器52比较预定值Vdcf与电容器541的电压Edc后,并经运算补偿后与电源6的电压Vs相乘积,以产生正弦波信号Iar*,再与电流检知器57的电流Ia相比较后,以经栅极脉波产生器53产生可变频宽、可变电压的PWM方波,以控制PWM开关电路54把电容器541中过多的回授电力送回电源6中,以达到电力回收使用的功效。在此,电源电压VS相乘积的信号与经电流检知器57的电流Ia作比较,主要是为了产生与电源6的电压相同相位且为正弦波的回馈电流(即由PWM开关电路54输出的电流),以降低回馈电流中的高次谐波(THID)。另外,当控制集合5位于第二状态时,可令谐波运算器51关闭而不动作,以进一步节省电力消耗。When the ratio of the load 71 to the balance weight 72 is not equal and the motor 44 enters the generator state (regenerative power state), the control set 5 will enter the second state (power regenerative state) and the switch 55 will be closed (that is, an open circuit, As a result, the harmonic current Ih cannot be input into the comparator 59). In this way, the DC voltage controller 52 compares the predetermined value Vdcf with the voltage Edc of the capacitor 541, calculates and compensates, and multiplies the product with the voltage Vs of the power supply 6 to generate a sine wave signal Iar*, which is then compared with the current of the current detector 57 After comparison of Ia, the PWM square wave with variable frequency width and variable voltage is generated by the gate pulse generator 53 to control the PWM switch circuit 54 to send back too much feedback power in the capacitor 541 to the power supply 6, so as to Reach the effect of electricity recycling. Here, the signal of the product of the power supply voltage VS is compared with the current Ia passing through the current detector 57, mainly for the purpose of generating a sinusoidal feedback current with the same phase as the voltage of the power supply 6 (that is, output by the PWM switch circuit 54 current) to reduce the higher harmonics (THID) in the feedback current. In addition, when the control set 5 is in the second state, the harmonic calculator 51 can be turned off and does not operate, so as to further save power consumption.

综前所述,本发明的电力控制装置4确实可借由控制集合5,在第一状态(电力供应)时提供主动滤波功能,以消除负载电流IL中的谐波电流Ih,并于第二状态(电力回授)时提供电力回授转换,以把过多回授电力转换成与电源6的电压VS同相的回馈电流回授至电源6,以达到利用单一的控制集合5兼顾主动滤波与电力回授转换功能的发明目的。如此,控制集合5可于第一状态时,消除负载电流IL中谐波电流Ih且搭配转换器41整流可消除负载电流IL中的脉波电流(非正弦波电流),以使于转换器41输出侧411的电流为未含谐波电流Ih并为正弦波的直流电力,及控制集合5于第二状态时可把电容器541中过多回授电力转换成与电源6的电压同相位的回馈电流回授至电源6。因此,由于在消除谐波时,主动滤波器的所需功率甚低于电力回授处理器3(例如二分之一或三分之一),所以本发明的控制集合5要求的功率会甚低于电力回授处理器3,而可达到功率低、体积小与成本低的功效。另外,倘若相较于分别搭配一主动滤波器2与一电力回授处理器3的方式,本发明的电力控制装置4以单一控制集合5来达到兼顾主动滤波与回授电力转换功能,因而也可达到成本与体积大幅降低的功效。To sum up, the power control device 4 of the present invention can indeed provide an active filtering function in the first state (power supply) by means of the control set 5 to eliminate the harmonic current Ih in the load current IL, and in the second state In the state (power feedback), power feedback conversion is provided to convert excessive feedback power into a feedback current that is in phase with the voltage VS of the power supply 6 and feed it back to the power supply 6, so as to achieve both active filtering and active filtering with a single control set 5 The purpose of the invention of the power feedback conversion function. In this way, the control set 5 can eliminate the harmonic current Ih in the load current IL in the first state and cooperate with the rectification of the converter 41 to eliminate the pulse current (non-sinusoidal current) in the load current IL, so that the converter 41 The current of the output side 411 is DC power without harmonic current Ih and is a sine wave, and when the control set 5 is in the second state, the excessive feedback power in the capacitor 541 can be converted into feedback with the same phase as the voltage of the power supply 6 The current is fed back to the power supply 6 . Therefore, since the required power of the active filter is much lower than the power feedback processor 3 (for example, one-half or one-third) when eliminating harmonics, the power required by the control set 5 of the present invention will be much lower. It is lower than the power feedback processor 3 and can achieve the effects of low power, small size and low cost. In addition, if compared with the method of separately matching an active filter 2 and a power feedback processor 3, the power control device 4 of the present invention uses a single control set 5 to achieve both active filtering and feedback power conversion functions, and thus also The effect of greatly reducing cost and volume can be achieved.

Claims (9)

1. the power control unit of a jacking equipment is characterized in that it includes:
One transducer becomes direct current power in order to the alternating electromotive force of changing a power supply;
One capacitor is the outlet side that is connected in this transducer;
One inverter is that the direct current power of this capacitor of conversion becomes the variable voltage variable frequency alternating electromotive force to give a motor, and the electric power that this motor receives this inverter rises or descends to drive a load; And
One control set, this control set comprises the harmonic wave arithmetic unit, switch, the pulse wave width modulation unit, the first electric current detector, the voltage detector, the second electric current detector, this control set connect the input side of this capacitor and this transducer and switch on one first state and one second state in one, the voltage that senses this capacitor when this control set is during less than a predetermined value, the harmonic wave that this control set is arranged in this first state and eliminates the alternating electromotive force of this power supply, so that initiatively filter function to be provided, and the voltage that senses this capacitor when this control set is during greater than this predetermined value, this control set is positioned at this second state and the electric feedback of this capacitor is given this power supply, so that the feedback power translation function to be provided.
2. the power control unit of jacking equipment as claimed in claim 1 is characterized in that this control set comprises:
One harmonic wave arithmetic unit is to connect the input side of this transducer and in order to calculate the harmonic wave that it comprises in the electric power by this power supply;
One switch, have one first end and one second end, and this first end is to connect this harmonic wave arithmetic unit, and this switch opens so that this harmonic wave is sent to this second end through this switch in this first state, closes so that harmonic wave no longer is sent to second end through this switch when being positioned at this second state;
One pulse wave width modulation unit, it is second end that connects this switch, and receive the anti-phase signal of harmonic wave in the harmonic wave of this harmonic wave integrating instrument and output and the alternating electromotive force of this power supply in this first state, eliminating the harmonic wave in this alternating electromotive force, and in this second state, will give this power supply from the power conversions feedback of this capacitor.
3. the power control unit of jacking equipment as claimed in claim 2 is characterized in that this pulse wave width modulation unit has:
One direct current voltage controller, be the voltage of relatively this capacitor and this predetermined value and through compensation operation again with this power source voltage relatively after output;
One comparator is to receive the relatively back output of signal of harmonic wave and the output of this dc voltage controller in this first state from this harmonic wave arithmetic unit, and directly exports the signal of this dc voltage controller when this second state;
One grid pulse generator is a square wave of exporting a variable frequency range and variable voltage according to the output signal of this comparator; And
One pulse width modulation circuit, be according to this grid pulse generator output square wave control in the anti-phase signal of this first state output and this harmonic wave with in the electric power of this this capacitor stores of second state exchange for the electric power of the electric power homophase of this power supply to be fed back to this power supply.
4. the power control unit of jacking equipment as claimed in claim 2 is characterized in that: this control set more comprises one first electric current detector, in order to the electric current of the input side of this transducer of sensing to import this harmonic wave arithmetic unit.
5. the power control unit of jacking equipment as claimed in claim 3 is characterized in that: this control set more comprises a voltage detector, in order to the voltage of this capacitor of sensing and import this dc voltage controller.
6. the power control unit of jacking equipment as claimed in claim 3, it is characterized in that: this control set more comprises one second electric current detector, in order to electric current and this grid pulse generator of feed-in of the outlet side of this pulse width modulation circuit of sensing, so that this grid pulse generator is with the output signal of this comparator and this current ratio square wave of back beginning output one variable frequency range and variable voltage.
7. the power control unit of jacking equipment as claimed in claim 1, it is characterized in that: this power control unit more comprises the switch of connecting with this resistance with a resistance of this capacitor parallel connection, and this switch is to activate so that the electric power of this this capacitor of resistance consumption in second state in good time.
8. the power control unit of jacking equipment as claimed in claim 7 is characterized in that: this switch is that the electric power of this capacitor is activated when surpassing a dangerous values, so that this resistance action, and this dangerous values is to be higher than this predetermined value.
9. the power control unit of jacking equipment as claimed in claim 7, it is characterized in that: this switch is a transistor.
CNB021565953A 2002-12-13 2002-12-13 Power control device for lifting equipment Expired - Fee Related CN1264269C (en)

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CNB021565953A CN1264269C (en) 2002-12-13 2002-12-13 Power control device for lifting equipment
JP2004028617A JP2005223999A (en) 2002-12-13 2004-02-04 Power control device for lifting equipment

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CNB021565953A CN1264269C (en) 2002-12-13 2002-12-13 Power control device for lifting equipment
JP2004028617A JP2005223999A (en) 2002-12-13 2004-02-04 Power control device for lifting equipment

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CN1264269C true CN1264269C (en) 2006-07-12

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FI120665B (en) * 2007-06-20 2010-01-15 Kone Corp Power control of the transport system
KR100981438B1 (en) 2008-07-29 2010-09-13 (주)인텍에프에이 Regenerative energy feedback device for inverter and inverter with same
JP5801128B2 (en) * 2011-07-26 2015-10-28 住友重機械工業株式会社 Injection molding machine
JP5762869B2 (en) 2011-07-26 2015-08-12 住友重機械工業株式会社 Injection molding machine
KR102043950B1 (en) * 2013-03-05 2019-11-12 엘지전자 주식회사 Power converting apparatus and air conditioner having the same
US9048720B2 (en) * 2013-04-02 2015-06-02 Raytheon Company Bidirectional motor driver low voltage power supply (LVPS)
AU2015331531B2 (en) 2014-10-15 2018-04-05 Daikin Industries, Ltd. Active filter and alternating current-direct current conversion device
CN105098781A (en) * 2015-09-30 2015-11-25 成都星宇节能技术股份有限公司 Hybrid type active power filter compensation system used for three-phase network
CN105703622B (en) * 2016-03-14 2018-06-26 Abb瑞士股份有限公司 DC-DC power converter and its method
JP6990148B2 (en) * 2018-05-30 2022-01-12 株式会社日立ビルシステム Elevator drive control system
US11063550B2 (en) * 2018-08-01 2021-07-13 Eaton Intelligent Power Limited Active harmonic filter and regenerating energy control apparatus and method of operation

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