CN1239300C - Wide thin base material punching equipment - Google Patents
Wide thin base material punching equipment Download PDFInfo
- Publication number
- CN1239300C CN1239300C CN 03103626 CN03103626A CN1239300C CN 1239300 C CN1239300 C CN 1239300C CN 03103626 CN03103626 CN 03103626 CN 03103626 A CN03103626 A CN 03103626A CN 1239300 C CN1239300 C CN 1239300C
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- electrode
- base material
- frequency
- thin type
- type base
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- 239000000463 material Substances 0.000 title claims abstract description 29
- 238000004080 punching Methods 0.000 title abstract description 18
- 239000011159 matrix material Substances 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 239000000758 substrate Substances 0.000 claims abstract description 4
- 230000035699 permeability Effects 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000011664 signaling Effects 0.000 claims description 3
- 238000005553 drilling Methods 0.000 abstract description 7
- 238000009423 ventilation Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000005622 photoelectricity Effects 0.000 description 3
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 description 2
- 229910052684 Cerium Inorganic materials 0.000 description 2
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000009738 saturating Methods 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010892 electric spark Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Landscapes
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The invention relates to the field of electric drilling, in particular to wide-width thin type base material drilling equipment. The punching mechanism is composed of at least two or more electrode matrixes, each electrode matrix is composed of longitudinally arranged electrode strips forming an included angle a with the moving speed direction of the thin substrate, each pair of electrode strips is composed of a positive electrode strip and a negative electrode strip arranged on two sides of the plane of the thin substrate, and each electrode strip is provided with M electrode needles. The advantages are that: the thin base material of processing can realize punching many times in the unit area scope through the processing region, can punch in millimeter level's strip within range, can evenly punch and can guarantee evenly punching in the broad width again on the face that the breadth is the meter level.
Description
Technical field:
The present invention relates to electric punching field, particularly wide width thin type base material punch device.
Background technology:
The purposes of slim base material is very extensive, particularly to use slim base material be that requirement has certain tension stress intensity that certain air permeability or other characteristic that is caused by micropore are arranged again in some fields, on the present cigarette manufacturing, for reducing the tar amount of sucking, wherein a kind of effective ways punch to cigarette and tipping paper exactly, increase its air permeability and reach reduction tar content purpose.The tipping paper punching of seeing at present mostly is two kinds of modes, promptly online punching or pre-hole knockout.The pre-hole knockout of more employing in the production, promptly dock wiring in advance and carry out static or laser boring, but the product of seeing at present mostly is one to two row's punching, can not satisfy required air permeability, efficient is low, punching does not have to find to produce the equipment of high saturating tipping paper forming paper all the time to the wide width thin type base material, does not find at present in addition to produce qualified high porosity plug wrap paper by the change to the paper production technology when producing yet.
The object of the present invention is to provide a kind of equipment scheme that the common forming paper of tipping paper is punched by electric hole knockout, and this equipment energy steady operation, its forming paper by punching reaches the requirement of high porosity plug wrap paper.
Summary of the invention:
Technical scheme of the present invention realizes by following content:
Wide width thin type base material punch device, by receipts, unreeling structure, correction control, tension force control, hydraulic mechanism, perforating mechanism, high-frequency and high-voltage generator, testing agency, speed, electrical impulse frequency, impulse speed, Computer Control Unit, man machine operation interface is formed, and it is characterized in that, described perforating mechanism is to be made of at least two and above electrode matrix, electrode matrix is by to becoming vertical arrangement electrode strip of a angle to form with slim base material movement velocity direction, and each is made of the both positive and negative polarity bar that places slim substrate plane both sides electrode strip, and M electrode needle is set on each utmost point bar.
The direction of motion of described slim base material by electrode matrix is straight down or straight up, the axis of positive and negative electrode pin is a horizontal direction.
Described testing agency is detected by coil diameter, and tension force detects, and slim base material air permeability checkout gear is formed.
Described high-frequency and high-voltage generator is by producing high-power high-frequency high-voltage with IQBT pipe and high frequency high voltage step-up device.
Described speed, electrical impulse frequency, pulse width Computer Control Unit are by testing agency's signaling interface, computer center's processor, and the output interface correspondent computer software of speed, electrical impulse frequency, pulse width signal constitutes.
Described utmost point bar becomes a angle with slim base material motion aspect, can produce different angles by regulating electrode strip one end position.
Described electrode matrix N group electrode strip 1≤N≤100 each utmost point bar are provided with 2≤M≤50 of M electrode needle.
The operation principle of wide width thin type base material punch device content is in conjunction with the embodiments illustrated.
The invention has the advantages that: the slim base material of processing can be realized the repeatedly punching in the unit are scope by machining area; can in millimetre-sized strip scope, punch; can be evenly punching on the face of meter level at fabric width again; and can guarantee comparatively evenly punching in wide cut; the existing height of assurance product is spent thoroughly; each partly uniformity stability of the saturating degree of height is arranged again, improved perforating efficiency greatly and produced effectiveness, can satisfy the mass-produced needs of manufacturing enterprise's scale.
Description of drawings:
The present invention is described further with embodiment below in conjunction with accompanying drawing, but is not limited to embodiment.
Accompanying drawing 1 is the operation principle block diagram of present device.
Accompanying drawing 2 is the structural representation of present device.
Accompanying drawing 3 is electrode strip longitudinal profile structure chart of the present invention.
Accompanying drawing 4 is electrode matrix structure schematic diagram of the present invention.
Accompanying drawing 5 is the present invention's control software flow pattern that punches.
Accompanying drawing 6 is paper feed control system block diagram of the present invention.
The 1-perforation unit, 2-stair, 3-support, 4-rolling unit, 5-unreels the unit, the 6-diameter sensor, the 7-deviation correcting device, 8-scanning, 9-guidance panel, the 10-electrode strip, the 11-hydraulic system, 12-adjusts roller, 13-dredges the exhibition roller, and 14-adjusts roller, 15-jockey pulley, the 16-unreeling shaft, 17-Scroll, 18-air intake machine, the 19-air exhauster, 20-guide roller, 21-airduct, the 22-hold-down support, 23-guide roller, 24-guide roller, 25-adjusts bearing, 26-electrode needle, 27-clamping screw, the 28-binder bolt, 29-sliding bearing, 30-yew paper.
The specific embodiment:
Embodiment 1:
1), the paper feed part: by unreeling structure, correction control, tension force control, speed control, coil diameter detects, compositions such as rolling-up mechanism, the control of unwinding and rewinding AC speed regulating servo-drive, the control of permanent tension force, correction control are the cores of this part.Realize the stable punching accurately of continuous high speed, must guarantee that at first paper feed is stable, and chart drive speed is stablized and speed, tension force, coil diameter is relevant; This equipment carries out coil diameter automatically by the control computer and detects, tension force detects, and speed detects, and given according to speed, use the multivariable intelligent control algorithm to control unwinding and rewinding AC frequency conversion speed regulator servo-drive control unwinding and rewinding motor speed in real time, guarantee the operation of paper feed longitudinal stability.The CCD of equipment utilization simultaneously photoelectricity polychrome entangles line and entangles the frontier inspection gauge head, detects the horizontal displacement error of paper feed, controls the paper feed lateral stability by the control computer by hydraulic control system.The photoelectric off-paper detection head passes through the splicing of control computerized equipment autostop when breaking paper.
2), perforation: by the control of punching frequency power, high-frequency and high-voltage generator, multiple-unit perforated electrode matrix, hydraulic control, the control computer, man machine operation interface, air permeability detect to be formed.The hole drilling ventilation degree depends on spile on the unit are hole size and density.The pulse width of hole size and high-frequency and high-voltage, voltage height and chart drive speed are relevant, density then with the pulse frequency of high-frequency and high-voltage, chart drive speed is relevant.This equipment can be set each road hole drilling ventilation degree by man machine operation interface, the control computer calculates the punching frequency according to setting value and air permeability detected value, pulse width, the voltage height, control power control generator IGBT pipe produces high-power high-frequency voltage, boost through the special high frequency transformer of making, send the perforated electrode matrix.Electrode matrix is N electrode strip to be made of, every pair of electrode strip divides two up and down, the electrode needle that the different material of word order 10-20 Gent (cerium, tungsten) is made on every strip electrode bar, each accurately aligns up and down electrode needle, and the spacing of maintenance 0.5-5mm, electrode needle discharge generation electric spark when the pulse of high-frequency and high-voltage adds thereon punctures the processing base material, on slim base material, form eyelet, reach certain air permeability.Photoelectricity air permeability detection head detects the air permeability value and feeds back to the control computer, realizes the closed-loop control of hole drilling ventilation degree.
3), electrode lifting mechanism: by the control computer, hydraulic control system is formed.This equipment is multiple-unit electronic holing equipment, perforation has thousands of to the perforated electrode pin, for each is accurately aligned up and down fast to electrode needle, and the spacing of maintenance 0.5-5mm, the control computer is controlled each simultaneously by hydraulic control system electrode needle is accurately aligned up and down fast, and keeps the spacing of setting.
4), correction control: equipment utilization CCD photoelectricity polychrome entangles line and entangles the frontier inspection gauge head, detects the horizontal displacement error of paper feed, is laterally moved to guarantee the paper feed lateral stability by hydraulic control system control unreeling structure by the control computer.
5), air permeability closed-loop control: equipment utilization CCD Photoelectric Detection head, the online hole drilling ventilation degree that carries out detects in real time, send the control computer, the control computer calculates punching frequency, pulse width according to setting value and air permeability detected value, voltage is just controlled power control generator IGBT pipe and is produced high-power high-frequency voltage, boost through the special high frequency transformer of making, send the perforated electrode matrix, realize hole drilling ventilation degree closed-loop control system.
Three unit wide width thin type base material punch devices, retractable volume mechanism is by active rolling unit (4), initiatively unreel (5), Scroll (16), unreeling shaft (17) constitutes, and be arranged on the two ends of equipment, with adjustment roller (12), dredge exhibition roller (13), adjust roller (14), jockey pulley (15), guide roller (20) constitute paper feed partly together.Constitute punching partly by three perforation units, wherein, each unit is by air intake machine (18), air exhauster (19), airduct (20) hold-down support (22), the axis of guide (23), the axis of guide (24) is adjusted bearing (25), electrode strip (28), electrode needle (26), clamping screw (27), binder bolt (28), sliding bearing (29) constitutes, each unit is provided with 40 pairs of electrode strips altogether, each electrode strip is provided with 12 by cerium, the electrode needle that the tungsten material is made, electrode strip are vertically to arrange, and can pass through clamping screw (27), binder bolt (28) is adjusted the angle of electrode strip and vertical direction, and three perforation units all are fixed on the support (3).High-frequency and high-voltage generator is to be made of IQBT pipe and high frequency high voltage step-up device; Speed, electrical impulse frequency, the pulse width Computer Control Unit is by testing agency's signaling interface, computer center's processor (S7 300), the output interface of speed, electrical impulse frequency, pulse width signal and be arranged on the software described in the accompanying drawing (5) in computer center's processor and form, be provided with distance between the control electrode matrix positive and negative electrode near and away from hydraulic system.
Detection original paper and circuit in the testing agency that adopts in this equipment are prior art.
Claims (5)
1, wide width thin type base material punch device, by receipts, unreeling structure, correction control, tension force control, hydraulic mechanism, perforating mechanism, high-frequency and high-voltage generator, testing agency, speed, electrical impulse frequency, pulse width, Computer Control Unit, man machine operation interface is formed, it is characterized in that, described perforating mechanism is to be made of at least two and above electrode matrix unit, and the direction of motion of the slim base material by electrode matrix is straight down or straight up, the axis of positive and negative electrode pin is a horizontal direction, electrode matrix is by becoming the N of vertical arrangement of a angle that electrode strip is formed with the slim base material direction of motion, each divides two up and down to electrode, and each is made of the both positive and negative polarity bar that places slim substrate plane both sides electrode strip, and M electrode needle is set on each utmost point bar, each of utmost point bar aligns up and down electrode needle up and down, described 1≤N≤100,2≤M≤50.
2, wide width thin type base material punch device according to claim 1 is characterized in that: described testing agency is detected by coil diameter, and tension force detects slim base material air permeability checkout gear and forms.
3, wide width thin type base material punch device according to claim 1 is characterized in that: described high-frequency and high-voltage generator is by producing high-power high-frequency high-voltage with IQBT pipe and high frequency high voltage step-up device.
4, wide width thin type base material punch device according to claim 1, it is characterized in that: described speed, electrical impulse frequency, pulse width Computer Control Unit are by testing agency's signaling interface, computer center's processor, the output interface correspondent computer software of speed, electrical impulse frequency, pulse width signal constitutes.
5, wide width thin type base material punch device according to claim 1 is characterized in that: described utmost point bar becomes a angle with slim base material motion aspect, can produce different angles by regulating electrode strip one end position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03103626 CN1239300C (en) | 2003-01-30 | 2003-01-30 | Wide thin base material punching equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03103626 CN1239300C (en) | 2003-01-30 | 2003-01-30 | Wide thin base material punching equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1520973A CN1520973A (en) | 2004-08-18 |
| CN1239300C true CN1239300C (en) | 2006-02-01 |
Family
ID=34282063
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03103626 Expired - Fee Related CN1239300C (en) | 2003-01-30 | 2003-01-30 | Wide thin base material punching equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1239300C (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010025969A1 (en) * | 2010-07-02 | 2012-01-05 | Schott Ag | Hole generation with multiple electrodes |
| CN103056529A (en) * | 2012-12-26 | 2013-04-24 | 苏州市博海激光科技有限公司 | Online adjusting device of tipping paper air permeability |
| CN110203736A (en) * | 2019-06-18 | 2019-09-06 | 厦门百恒自动化科技有限公司 | A kind of control method of 450 ms/min of high speed paper receiving machines |
| CN110203737B (en) * | 2019-06-18 | 2021-03-05 | 厦门百恒自动化科技有限公司 | Control method of 350 m/min high-speed paper receiving machine |
| CN111300546B (en) * | 2019-12-31 | 2021-08-31 | 华邦特西诺采新材料股份有限公司 | Efficient and energy-saving decorative original packaging paper production device and production process |
| CN113232091B (en) * | 2021-06-09 | 2024-09-13 | 云南玉溪水松纸厂 | Single-disc electrostatic perforating machine |
-
2003
- 2003-01-30 CN CN 03103626 patent/CN1239300C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1520973A (en) | 2004-08-18 |
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Granted publication date: 20060201 Termination date: 20140130 |