CN1232801C - High precision ultra-slow speed testing turntable with double shafts for servo test - Google Patents

High precision ultra-slow speed testing turntable with double shafts for servo test Download PDF

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CN1232801C
CN1232801C CN 200310115538 CN200310115538A CN1232801C CN 1232801 C CN1232801 C CN 1232801C CN 200310115538 CN200310115538 CN 200310115538 CN 200310115538 A CN200310115538 A CN 200310115538A CN 1232801 C CN1232801 C CN 1232801C
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axis
angular position
reducer
outer frame
position measurement
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CN1546951A (en
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李庆祥
郭阳宽
李玉和
巩娟
陈张玮
杨再华
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Tsinghua University
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Abstract

高精度超低速双轴伺服测试用的测试转台属于运动伺服技术领域,其特征在于:它以多传感器与高精密减速器配合实现系统的高精度超低速控制,即利用成对使用的高精度角位移传感器构成互补式测量组件,实现了系统的高精度实时运动参数及系统变形量的测量;利用位于各力矩电机和内外框架之间的减速器实现微位移和小位移的转换、大转动惯量和小转动惯量的转换,以利用较小的力灵活地驱动测试转台。当选择角位置传感器分辨率为1″时,系统跟踪速度低于1(″/时秒);系统角跟踪和测量精度为±1.5。

Figure 200310115538

The test turntable used for high-precision ultra-low-speed dual-axis servo testing belongs to the field of motion servo technology. The displacement sensor constitutes a complementary measurement component, which realizes the measurement of the system's high-precision real-time motion parameters and system deformation; the use of the reducer located between each torque motor and the inner and outer frames realizes the conversion of micro-displacement and small displacement, large moment of inertia and Conversion of small moments of inertia to flexibly drive the test turntable with less force. When the resolution of the angular position sensor is selected to be 1", the system tracking speed is lower than 1 ("/hour second); the system angle tracking and measurement accuracy are ±1.5.

Figure 200310115538

Description

高精度超低速双轴伺服测试用的测试转台Test turntable for high-precision ultra-low speed two-axis servo test

技术领域technical field

本发明属于运动伺服技术领域,特别涉及惯性导航类产品高精度位置测量的和伺服跟踪的测试转台制造领域。The invention belongs to the technical field of motion servo, in particular to the field of high-precision position measurement and servo tracking test turntable manufacturing of inertial navigation products.

背景技术Background technique

高精度运动伺服尤其是超低速伺服系统是高新技术课题,它涉及电子、机械、材料、光学、制造、测量、模拟和数字控制等不同领域的先进技术,由于高精度超低速运动伺服在各高技术领域,尤其是导航领域的不可或缺的作用,备受重视。目前国内外在这方面作了很多研究工作,但大惯性、超低速度、高精度的矛盾一直未能得到很好地解决。针对现有专利以及实际的惯导测试转台均采用的直驱、单检测传感器的特点,本发明采用了间接驱动、多传感器检测的新思路来解决大惯性、超低速度和高精度的矛盾,实现系统的高精度超低速控制。High-precision motion servo, especially ultra-low-speed servo system is a high-tech subject, which involves advanced technologies in different fields such as electronics, machinery, materials, optics, manufacturing, measurement, analog and digital control. The integral role of the technical field, and in particular the navigation field, is underscored. At present, a lot of research work has been done in this area at home and abroad, but the contradictions of large inertia, ultra-low speed and high precision have not been well resolved. In view of the characteristics of direct drive and single detection sensor used in existing patents and actual inertial navigation test turntables, this invention adopts a new idea of indirect drive and multi-sensor detection to solve the contradiction of large inertia, ultra-low speed and high precision. Realize the high-precision ultra-low speed control of the system.

发明内容Contents of the invention

本发明的目的是提供一种高精度超低速双轴伺服测试用的测试转台。The purpose of the present invention is to provide a test turntable for high-precision ultra-low-speed dual-axis servo test.

本发明的特征在于:它含有:The present invention is characterized in that: it contains:

内框架结构组件,它包含:Inner frame structural components, which contain:

内框架41,inner frame 41,

轴5y1、5y2,它沿内框架41的y方向分别和内框架41固定连接,Shafts 5 y1 and 5 y2 are respectively fixedly connected to the inner frame 41 along the y direction of the inner frame 41,

减速器3y,它与轴5y1同轴转动连接,reducer 3 y , which is coaxially rotatably connected to shaft 5 y1 ,

力矩电机2y,它与减速器3y、轴5y1同轴转动连接,torque motor 2 y , which is coaxially connected with reducer 3 y and shaft 5 y1 ,

角位置测量传感器1y1、1y2,其中,所述传感器1y1与力矩电机2y、减速器3y、轴5y1同轴转动连接,所述传感器1y2与轴5y2同轴转动连接;Angular position measuring sensors 1 y1 and 1 y2 , wherein the sensor 1 y1 is connected to the torque motor 2 y , the reducer 3 y , and the shaft 5 y1 for coaxial rotation, and the sensor 1 y2 is connected to the shaft 5 y2 for coaxial rotation;

外框架结构组件,它包含:Outer frame structural components, which include:

外框架42,它分别与轴5y1、5y2沿y方向转动连接,The outer frame 42 is connected to the shafts 5 y1 and 5 y2 for rotation along the y direction,

轴5x1、5x2,分别沿x方向与外框架42固定连接,Shafts 5 x1 and 5 x2 are respectively fixedly connected to the outer frame 42 along the x direction,

减速器3x,它与轴5x1同轴转动连接,reducer 3 x , which is coaxially rotatably connected with shaft 5 x1 ,

力矩电机2x,它与减速器3x、轴5x1同轴转动连接,Torque motor 2 x , which is coaxially connected with reducer 3 x , shaft 5 x1 ,

角位置测量传感器1x1、1x2,其中,所述传感器1x1与力矩电机2x、减速器3x、轴5x1同轴转动连接,所述的传感器1x2,它与轴5x2同轴转动连接;Angular position measurement sensors 1x1 , 1x2 , wherein the sensor 1x1 is coaxially connected with the torque motor 2x , the reducer 3x , and the shaft 5x1 , and the sensor 1x2 is coaxial with the shaft 5x2 rotary connection;

支座6,它的两侧分别在x方向上的外框架42与角位置测量传感器1x2之间、x方向上的外框架42与减速器3x之间的两个位置上与轴5x2、轴5x1同轴转动连接。Support 6, its two sides are respectively on the two positions between the outer frame 42 and the angular position measuring sensor 1 x2 in the x direction, and between the outer frame 42 and the reducer 3x in the x direction and the axis 5 x2 , Axis 5 x1 coaxial swivel connection.

实验证明:当角位置传感器分辨率为1″时,其系统跟踪速度小于1(″/时秒),系统角跟踪和测量输出精度为±1.5″。Experiments have proved that: when the resolution of the angular position sensor is 1", the system tracking speed is less than 1 ("/hour second), and the system angle tracking and measurement output accuracy is ±1.5".

附图说明Description of drawings

图1.本发明所述测试转台的俯视图Fig. 1. the top view of test turntable of the present invention

图2.它是图1的纵剖视图。Figure 2. It is a longitudinal sectional view of Figure 1.

具体实施方式Detailed ways

本发明提供一种高精度超低速双轴伺服测试转台,如图1.2所示,主要由支座、内外框架、传动系统、动力系统、位置测量系统组成。其特征在于:高精度角位置测量传感器系统1y1和1x1、力矩电机2x和2y、高精密小模数减速器3y和3x分别通过中间轴5y1和轴5x1同内框架41及外框架42相连;角位置测量传感器系统1y2和1x2利用中间的轴5y2和5x2分别同内框架41和外框架42相连,根据情况在轴5y2上可加配重进行系统平衡;外框架经轴5x1和轴5x2及相应轴承与支座6相连。The present invention provides a high-precision ultra-low-speed dual-axis servo test turntable, as shown in Figure 1.2, which is mainly composed of a support, an inner and outer frame, a transmission system, a power system, and a position measurement system. It is characterized in that: high-precision angular position measurement sensor system 1 y1 and 1 x1 , torque motor 2 x and 2 y , high-precision small modulus reducer 3 y and 3 x pass through the intermediate shaft 5 y1 and shaft 5 x1 respectively and the inner frame 41 is connected with the outer frame 42; the angular position measurement sensor system 1 y2 and 1 x2 are respectively connected with the inner frame 41 and the outer frame 42 by using the middle shaft 5 y2 and 5 x2 , and the system can be balanced by adding a counterweight to the shaft 5 y2 according to the situation ; The outer frame is connected to the support 6 via the shaft 5 x1 and the shaft 5 x2 and the corresponding bearings.

所述检测角位置测量传感器1y1、1y2、1x1和1x2可通过电控接口与控制系统相连,用于对其反馈的数据信息进行实时分析处理,实现对内框架41和外框架42的实时位置控制。The detection angular position measurement sensors 1 y1 , 1 y2 , 1 x1 and 1 x2 can be connected to the control system through the electronic control interface, and are used for real-time analysis and processing of the data information fed back to realize the control of the inner frame 41 and the outer frame 42 real-time position control.

控制指令经相配的控制系统驱动内外环电机2y和2x,该电机经减速器将运动传递给内框架41和外框架42。内框架41和外框架42的运动信息分别经相应角位置测量传感器副1y1、1y2、1x1和1x2传送到控制系统,从而实现系统的实时闭环伺服控制。The control command drives the inner and outer ring motors 2 y and 2 x through a matching control system, and the motors transmit the motion to the inner frame 41 and the outer frame 42 through the reducer. The motion information of the inner frame 41 and the outer frame 42 are transmitted to the control system through the corresponding angular position measurement sensor pairs 1 y1 , 1 y2 , 1 x1 and 1 x2 respectively, so as to realize the real-time closed-loop servo control of the system.

本发明空间结构布局紧凑、合理,采用了精密间接驱动的动力传动方式,实现了微位移和小位移的转换、大转动惯量和小转动惯量的转换、大转矩和小转矩转换,实现了以较小的动力灵活驱动本系统;利用成对使用的高精度角位移传感器构成互补式测量系统,实现了系统的高精度实时运动参数及系统变形量的测量,为高精度闭环速度及位置反馈控制与补偿控制和运动解耦创造条件;多传感器与高精密减速器配合实现系统的高精度超低速控制。The space structure layout of the present invention is compact and reasonable, and adopts the precise indirect drive power transmission mode, which realizes the conversion of micro displacement and small displacement, the conversion of large moment of inertia and small moment of inertia, and the conversion of large torque and small torque. The system is flexibly driven with a small power; the complementary measurement system is formed by using pairs of high-precision angular displacement sensors, which realizes the measurement of high-precision real-time motion parameters and system deformation, and provides high-precision closed-loop speed and position feedback. Control and compensation control and motion decoupling create conditions; multi-sensors and high-precision reducers cooperate to realize high-precision ultra-low-speed control of the system.

检测角位置测量传感器1y1和1x2、1y2和1x1配对工作,实现对结构位置与变形的精确测量,为进行位置精确控制及位置补偿提供基础Detection of angular position measurement sensors 1 y1 and 1 x2 , 1 y2 and 1 x1 work in pairs to achieve accurate measurement of structural position and deformation, providing a basis for precise position control and position compensation

所述角位置测量传感器检测系统中,角位置测量传感器1y1经轴5y1,角位置测量传感器1y2经轴5y2联接至内框架41,角位置测量传感器1x1经轴5x1、角位置测量传感器1x2经轴5x2联接至外框架42,从而检测内框架41和外框架42的运动参数及内框架结构组件和外框架结构组件的变形,并为实现内框架41和外框架42高精度闭环速度及位置反馈控制奠定基础。In the angular position measurement sensor detection system, the angular position measurement sensor 1 y1 is connected to the inner frame 41 through the axis 5 y1 , the angular position measurement sensor 1 y2 is connected to the inner frame 41 through the axis 5 y2 , the angular position measurement sensor 1 x1 is connected to the inner frame 41 through the axis 5 x1 , the angular position The measurement sensor 1 x2 is connected to the outer frame 42 via the shaft 5 x2 , thereby detecting the motion parameters of the inner frame 41 and the outer frame 42 and the deformation of the inner frame structural components and the outer frame structural components, and for realizing the height of the inner frame 41 and the outer frame 42 Accurate closed-loop speed and position feedback control lays the foundation.

所述电机2y和内框架41之间装有减速器3y,电机2x和外框架42之间装有减速器3x,实现了以电机2y和电机2x的微小驱动力矩驱动大转动惯量的内框架41以及外框架42,实现微位移到小位移的转换,为解决超低速情况下精确控制问题奠定基础A speed reducer 3 y is installed between the motor 2 y and the inner frame 41, and a speed reducer 3 x is installed between the motor 2 x and the outer frame 42, so that the small driving torque of the motor 2 y and the motor 2 x can drive a large The inner frame 41 and the outer frame 42 of the moment of inertia realize the conversion from micro displacement to small displacement, laying the foundation for solving the problem of precise control at ultra-low speed

以下是本发明所述测试转台的结构参数和试验数据:The following are structural parameters and test data of the test turntable of the present invention:

1)机械结构1) Mechanical structure

轴系类型:高精度滚珠轴承Shafting type: high precision ball bearing

负载重量:15kgLoad weight: 15kg

内框空间:250×250×250mm3 Inner frame space: 250×250×250mm 3

两轴正交性:<5″Orthogonality of two axes: <5″

回转精度:内框:0.4″Rotation accuracy: Inner frame: 0.4″

外框:1.12″Frame: 1.12″

台体外形尺寸:φ600mm×600mm×800mmTable body dimensions: φ600mm×600mm×800mm

台体重量:<200kgTable body weight: <200kg

2)控制跟踪速度与精度2) Control tracking speed and accuracy

当选择角位置传感器分辨率为1″时:When the resolution of the angular position sensor is selected as 1″:

系统跟踪速度可达:<1(″/时秒)System tracking speed up to: <1(″/hour second)

系统角跟踪和测量输出精度:±1.5″System angle tracking and measurement output accuracy: ±1.5″

位置控制范围:内框架:可任意角度旋转Position control range: inner frame: can be rotated at any angle

外框架:<±270°Outer frame: <±270°

国内某转台专业生产厂家其双轴伺服转台:The two-axis servo turntable of a domestic professional manufacturer of turntables:

采用角位置分辨率0.36″传感器时,角位置伺服精度±2″,跟踪速度3.6(″/时秒)~360000(″/时秒)When the angular position resolution sensor is 0.36″, the angular position servo accuracy is ±2″, and the tracking speed is 3.6 (″/hour second)~360000 (″/hour second)

本发明所述测试转台采用的角位置测量传感器为感应同步器,也可用光栅传感器或其它高精度角位移测量传感器。The angular position measurement sensor adopted by the test turntable of the present invention is an inductive synchronizer, and a grating sensor or other high-precision angular displacement measurement sensors can also be used.

Claims (1)

1、高精度超低速双轴伺服测试用的测试转台,含有内、外框架结构组件,其特征在于:它含有:1. The test turntable for high-precision ultra-low-speed dual-axis servo test, including inner and outer frame structure components, is characterized in that it contains: 内框架结构组件,它包含:Inner frame structural components, which contain: 内框架(41),inner frame (41), y向第一轴(5y1)、y向第二轴(5y2),它沿内框架(41)的y方向分别和内框架(41)固定连接,y to the first axis (5 y1 ), y to the second axis (5 y2 ), it is respectively fixedly connected to the inner frame (41) along the y direction of the inner frame (41), y轴减速器(3y),它与y向第一轴(5y1)同轴转动连接,a y-axis reducer (3 y ), which is coaxially connected with the first y-axis (5 y1 ), y轴力矩电机(2y),它与y轴减速器(3y)、y向第一轴(5y1)同轴转动连接,The y-axis torque motor (2 y ), which is connected with the y-axis reducer (3 y ) and coaxially rotates y to the first axis (5 y1 ), y向第一轴角位置测量传感器(1y1)、y向第二轴角位置测量传感器(1y2),其中,所述y向第一轴角位置测量传感器(1y1)与y轴力矩电机(2y)、y轴减速器(3y)、y向第一轴(5y1)同轴转动连接,所述y向第二轴角位置测量传感器(1y2)与y向第二轴(5y2)同轴转动连接;The y-direction first-axis angular position measurement sensor (1 y1 ), the y-direction second-axis angular position measurement sensor (1 y2 ), wherein, the y-direction first-axis angular position measurement sensor (1 y1 ) and the y-axis torque motor (2 y ), the y-axis reducer (3 y ), and the y-direction first axis (5 y1 ) are coaxially rotated and connected, and the y-direction second-axis angular position measurement sensor (1 y2 ) is connected to the y-direction second axis ( 5y2 ) coaxial rotary connection; 外框架结构组件,它包含:Outer frame structural components, which contain: 外框架(42),它分别与y向第一轴(5y1)、y向第二轴(5y2)沿y方向转动连接,The outer frame (42), which is respectively connected to the first axis (5 y1 ) of y and the second axis (5 y2 ) of y to rotate along the y direction, x向第一轴(5x1)、x向第二轴(5x2)分别沿x方向与外框架(42)固定连接,x to the first axis (5 x1 ) and x to the second axis (5 x2 ) are respectively fixedly connected to the outer frame (42) along the x direction, x轴减速器(3x),它与x向第一轴(5x1)同轴转动连接,The x-axis reducer (3 x ), which is coaxially connected with the x-axis to the first axis (5 x1 ), x轴力矩电机(2x),它与x轴减速器(3x)、x向第一轴(5x1)同轴转动连接,x-axis torque motor (2 x ), which is coaxially connected with x-axis reducer (3 x ), x-direction to the first axis (5 x1 ), x向第一轴角位置测量传感器(1x1)、x向第二轴角位置测量传感器(1x2),其中,所述x向第一轴角位置测量传感器(1x1)与x轴力矩电机(2x)、x轴减速器(3x)、x向第一轴(5x1)同轴转动连接,所述的x向第二轴角位置测量传感器(1x2),它与x向第二轴(5x2)同轴转动连接;The x-direction first-axis angular position measurement sensor (1 x1 ), the x-direction second-axis angular position measurement sensor (1 x2 ), wherein, the x-direction first-axis angular position measurement sensor (1 x1 ) and the x-axis torque motor (2 x ), x-axis reducer (3 x ), x-direction to the first axis (5 x1 ) coaxial rotation connection, the x-direction second-axis angular position measuring sensor (1 x2 ), which is connected with the x-direction to the first axis Two-axis (5 x2 ) coaxial rotary connection; 支座(6),它的两侧分别在x方向上的外框架(42)与x向第二轴角位置测量传感器(1x2)之间、x方向上的外框架(42)与x轴减速器(3x)之间的两个位置上与x向第二轴(5x2)、x向第一轴(5x1)同轴转动连接。The support (6), its two sides are respectively between the outer frame (42) in the x direction and the second axis angular position measuring sensor ( 1x2 ) in the x direction, and the outer frame (42) in the x direction and the x axis The two positions between the reducer (3 x ) are coaxially connected with the x-direction second axis (5 x2 ) and the x-direction first axis (5 x1 ).
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