The objective of the invention is to develop and to produce impurity such as a kind of manufacturing cost is lower than existing metal pulvis cost, oxygen, sulphur and dispel the high novel pulvis of rate.Still utilize original blowing device during use, can reach metallurgical effect preferably.
(main component is CaC to lime powder (main component is CaO) with calcium carbide powder
2And CaO) all is the non-metal powder agent, use all can obtain good strong desulfurization, deoxidation effect separately, but because these two kinds of pulvis are all easy and chemical reaction (being general said deliquescence) takes place water (comprising airborne water vapour), reacted powder desulfurization, deoxidation effect sharply descend, even can not use, thereby lime powder and the utilization and extention of calcium carbide powder in STEELMAKING PRODUCTION have been hindered.The present invention adopts the method make the pulvis surface passivation, has solved these two kinds of pulvis deliquescent gordian technique that absorbs water.With lime powder after the passivation and calcium carbide powder, spray into again in the ladle after mixing by a certain percentage, obtained the excellent metallurgical effect.
Theing contents are as follows of specific implementation of the present invention.
1. pulvis and composition thereof:
The invention to apply for the pulvis of protecting be after lime powder and calcium carbide pulvis mix by suitable proportioning again through the nonmetal pulvis of the formed two component system of Passivation Treatment, following general designation " binary deactivated blown non-metal powder ".
Because the demand difference that steel grade is smelted, the proportioning of lime powder and calcium carbide pulvis is with different in the binary deactivated blown non-metal powder.Therefore, use different raw material (lime powder and calcium carbide pulvis) and different proportionings, each component concentration also will be obviously different in the binary deactivated blown non-metal powder.By weight percentage, the one-tenth of binary deactivated blown non-metal powder is grouped into as shown in table 1:
Table 1 binary deactivated blown non-metal powder becomes to be grouped into
Composition | CaO | CaC
2 | SiO
2 | MgO | P | S | C | Other |
Weight % | 65.85~ 68.00 | 25.55~ 26.45 | 1.45~ 2.38 | 2.86~ 4.16 | 0.0024≤ | 0.06≤ | 0.36≤ | 1.63≤ |
The binary deactivated blown non-metal powder granularity is :≤1.00mm.Concrete size-grade distribution is as shown in table 2:
Table 2 binary deactivated blown non-metal powder size-grade distribution table
Granularity mm | ≤1.0 | ≤0.3 | ≤0.15 | ≤0.075 | ≤0.044 |
Ratio % | 100 | 99.8 | 98.4 | 92.5 | 90 |
2. the manufacture method of binary deactivated blown non-metal powder:
The main raw material of producing binary deactivated blown non-metal powder has three kinds, i.e. lime powder, calcium carbide pulvis and passivator.Wherein employed lime powder and calcium carbide pulvis composition by weight percentage, respectively shown in table 3 and table 4.
The chemical ingredients of table 3 lime powder
Composition | CaO | SiO
2 | MgO | P | S | Other |
Content % | 89.05~92.00 | ≤2.5 | ≤6.5 | ≤0.005 | ≤0.10 | ≤1.85 |
The chemical ingredients of table 4 calcium carbide pulvis
Composition | CaC
2 | CaO | Fe
2O
3 | Al
2O
3 | MgO | SiO
2 | C |
Content % | ≥85 | ≤9.5 | ≤1.45 | ≤0.35 | ≤2.1 | ≤1.2 |
The size-grade distribution of lime powder and calcium carbide pulvis is as shown in table 5.
Table 5 lime powder and calcium carbide pulvis size-grade distribution table
Granularity mm | ≤1.0 | ≤0.3 | ≤0.15 | ≤0.075 | ≤0.044 |
Ratio % | 100 | 99.8 | 98.4 | 92.5 | 90 |
The passivator that the present invention uses is organosilicon polymer.This polymkeric substance is a linear structure oily matter, is formed through hydrolytie polycondensation by two senses and simple function organosilane monomer.Its physicals is as follows:
Colourless, tasteless, non-toxic aq, viscosity are below 25 ℃ 1.0 * 10
-3PaS, density 7.2-8.0, water insoluble, not volatile, heat-resisting (43 ℃) have good insulation performance, little surface tension, burning-point is 155 ℃.
The concrete grammar of making is:
With lime powder (granularity≤1.00mm) and calcium carbide pulvis (and granularity≤1.0mm) is packed into by the part by weight of the required two kinds of raw materials of STEELMAKING PRODUCTION in the rotatory sealed vessel, by 0.8-0.9 kg/ton pulvis usage quantity add passivator, temperature is controlled at 30 ℃ ± 2 ℃ and carries out the thorough mixing passivation.Make ladle winding-up deoxidation, desulfurization binary deactivated blown non-metal powder.
In sum, this invention is created belongs to a kind of ladle deoxidation, desulfurization blowing powder, and this kind pulvis not only contains lime powder, but also contains the calcium carbide pulvis.The concrete one-tenth of blowing powder is grouped into as shown in table 6
Table 6 binary deactivated blown non-metal powder becomes to be grouped into table
Composition | CaO | CaC
2 | SiO
2 | MgO | P | S | C | Other |
Weight % | 65.85~ 68.00 | 25.55~ 26.45 | 1.45~ 2.38 | 2.86~ 4.16 | 0.0024≤ | 0.06≤ | 0.36≤ | 1.63≤ |
The granularity of blowing powder is :≤1.00mm.Concrete size-grade distribution is as shown in table 7:
Table 7 binary deactivated blown non-metal powder size-grade distribution table
Granularity mm | ≤1.0 | ≤0.3 | ≤0.15 | ≤0.075 | ≤0.044 |
Ratio % | 100 | 99.8 | 98.4 | 92.5 | 90 |
This invention also comprises a kind of ladle deoxidation, the desulfurization making method of blowing powder, the pulvis that this kind method makes is a raw material with lime powder and calcium carbide pulvis, by putting into encloses container after 7: 3 the part by weight preparation, additional proportion is the passivator (organosilicon polymer) of pulvis 0.8-0.9 kilogram per ton, and under 30 ℃ ± 2 ℃ temperature thorough mixing.
As this invention embodiment: the composition of the binary deactivated blown non-metal powder of being produced is as shown in table 8.
Table 8 binary deactivated blown non-metal powder becomes to be grouped into example
Composition | CaO | CaC
2 | SiO
2 | MgO | P | S | C | Other |
Weight % | 65.85 | 25.55 | 2.38 | 4.16 | 0.0022 | 0.06 | 0.36 | 1.63 |
The shared ratio of calcium carbide pulvis is 30% of a pulvis gross weight in the above-mentioned binary deactivated blown non-metal powder, and the additional proportion of passivator is 0.8 kilogram per ton, under 30 ℃ the temperature in encloses container thorough mixing.
This invention obtains to implement product and uses in factory, has obtained well-content effect.Use with Benxi Iron and Steel Company to be example, its desulfurization degree reaches more than 80%, gas content (H)≤1ppm, (N)≤35ppm, (O)≤6ppm.
The binary deactivated blown non-metal powder that this invention realized is a main raw material with lime powder and calcium carbide pulvis, carry out the product that makes after the Passivation Treatment, can guarantee not deliquescence of long storage, spray into deoxidation simultaneously, desulfurization again in the ladle simultaneously aborning, and metallurgical effect is remarkable
Production technique is simple, and cost reduces greatly than the metal pulvis, has good production utility value.