CN120685204A - A method and device for temperature calibration of electric equipment based on infrared characteristics - Google Patents
A method and device for temperature calibration of electric equipment based on infrared characteristicsInfo
- Publication number
- CN120685204A CN120685204A CN202510837494.7A CN202510837494A CN120685204A CN 120685204 A CN120685204 A CN 120685204A CN 202510837494 A CN202510837494 A CN 202510837494A CN 120685204 A CN120685204 A CN 120685204A
- Authority
- CN
- China
- Prior art keywords
- temperature
- power equipment
- calibration
- fiber bundle
- infrared
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/52—Radiation pyrometry, e.g. infrared or optical thermometry using comparison with reference sources, e.g. disappearing-filament pyrometer
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
- F24H9/1818—Arrangement or mounting of electric heating means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/52—Radiation pyrometry, e.g. infrared or optical thermometry using comparison with reference sources, e.g. disappearing-filament pyrometer
- G01J5/53—Reference sources, e.g. standard lamps; Black bodies
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K11/00—Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00
- G01K11/32—Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00 using changes in transmittance, scattering or luminescence in optical fibres
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K13/00—Thermometers specially adapted for specific purposes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K15/00—Testing or calibrating of thermometers
- G01K15/005—Calibration
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/02—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using thermoelectric elements, e.g. thermocouples
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/16—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
- G01K7/18—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements the element being a linear resistance, e.g. platinum resistance thermometer
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/20—Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Automation & Control Theory (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Radiation Pyrometers (AREA)
Abstract
An infrared characteristic-based power equipment temperature calibration method and equipment; the calibration method comprises the steps of continuously measuring the temperature provided by a blackbody constant temperature source based on an infrared fiber bundle, completing preliminary calibration of an infrared fiber bundle gray-temperature calibration curve, or completing calibration experiments under specific absorption atmospheres by filling different gases into electric equipment, and completing temperature calibration experiments under different atmospheres, or selecting a plurality of surface materials in the electric equipment under multiple use scenes, carrying out electric equipment surface material calibration experiments and providing experimental equipment, wherein the equipment comprises an adjustable dip angle detection platform, the infrared fiber bundle and a baffle can realize angle position adjustment through the adjustable dip angle detection platform so as to adapt to different experimental requirements, and the infrared fiber bundle calibration method ensures that the infrared fiber bundle can accurately measure the temperature under different working conditions and provides powerful technical guarantee for safe and stable operation of an electric system.
Description
Technical Field
The invention belongs to the technical field of power equipment on-line monitoring, and particularly relates to a power equipment temperature calibration method and equipment based on infrared characteristics.
Background
The safe and stable operation of the power equipment is a core element for guaranteeing the reliability of the power system, and the reliability of power supply and the safety of the system are directly related. As power equipment continues to move toward higher capacity, higher voltage, and higher density, its internal operating environment becomes more complex and the distribution of temperature fields becomes more complex and variable. In the long-term operation process, the temperature inside the equipment is extremely easy to rise due to factors such as load fluctuation, poor contact, insulation aging and the like. The abnormal temperature not only can interfere the normal operation of equipment, but also can cause safety accidents, and serious damage is caused to personnel and equipment. Therefore, the power equipment is subjected to real-time and accurate temperature monitoring, potential faults are found in time, and the method is important for guaranteeing safe and stable operation of the power system.
Conventional temperature monitoring techniques have relied on conventional contact temperature sensors, such as thermocouples, thermistors, and the like. These sensors typically measure temperature by directly contacting the surface or interior of the device, however, contact temperature sensors have certain limitations in power device applications, and contact sensors have high requirements for installation location and contact quality, are susceptible to environmental factors, and result in inaccurate measurement results. There are also difficulties in the installation and maintenance of touch sensors in some high voltage or enclosed space electrical equipment. Meanwhile, due to the complexity of the temperature field of the power equipment, the traditional method can only monitor limited points or areas, and cannot comprehensively reflect the change condition of the whole temperature field in real time.
In recent years, the optical fiber temperature measurement technology gradually becomes a front solution for monitoring the temperature of power equipment by virtue of the characteristics of non-contact, electromagnetic interference resistance, real-time performance and high precision. However, the accuracy of infrared thermometry is affected by a variety of factors, including the calibration system, the infrared radiation characteristics of the surface material being measured, the surface roughness, the gas environment, the installation location of the fiber optic bundle, and the like. Therefore, how to calibrate the infrared radiation temperature measurement system efficiently and accurately so as to adapt to the complex working environment of the power equipment becomes an important difficulty in the technical development of the power industry. The calibration method of most of the infrared temperature measurement systems at present has the problems of low precision, poor environmental adaptability, complex calibration flow and the like. The existing calibration technology is often only aimed at a single gas environment or specific materials, cannot cover diversified power equipment operation conditions, and lacks an effective solution for temperature measurement requirements under different surface roughness, different materials and varied gas environments. The publication No. CN113447131A provides an improved blackbody calibration device, but does not integrate the functions of gas environment simulation and material emissivity calibration, and does not have a method and equipment capable of completing high-precision temperature calibration under various complex gas environments and different surface material conditions.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide the power equipment temperature calibration method and equipment based on the infrared characteristics, through blackbody constant temperature source calibration experiments, gas environment simulation and surface material characteristic researches, the optical fiber bundle can accurately measure the temperature under different working conditions, the defects that the existing calibration technology cannot cover diversified power equipment operation working conditions and an effective solution is lacking in temperature measurement requirements under different surface roughness, different materials and varied gas environments are overcome, the invention comprehensively considers influence factors, is more suitable for the actual operation working conditions, combines multiple influence factors, thereby deciding the most comprehensive calibration method, filling the blank of the power equipment temperature calibration method and equipment based on the infrared characteristics, and providing scientific and economic technology and data support for establishing related methods for industries.
In order to achieve the above purpose, the present invention provides the following technical solutions:
An infrared characteristic-based power equipment temperature calibration method comprises the following steps:
based on the infrared optical fiber bundles arranged on the power equipment, continuously measuring the temperature provided by the blackbody constant temperature source, setting a plurality of calibration temperatures, and completing calibration of an infrared optical fiber bundle temperature curve;
Or:
The calibration experiment under the specific absorption atmosphere is completed by filling different gases into the power equipment, the complex and various gas environments in the power equipment are simulated under the actual operation condition of the real power equipment, the temperature is changed by heating the oil tank in the power equipment, and the infrared optical fiber bundles are used for measuring the temperature, so that the temperature calibration experiment under the different atmospheres is completed;
Or:
and selecting the surface materials which are the same as the various surface materials selected in the power equipment on the experimental platform based on multiple use scenes of the power equipment, so as to perform a power equipment surface material calibration experiment.
The calibration of the infrared optical fiber bundle temperature curve comprises the following steps:
(1.1) fixing a blackbody constant temperature source and an infrared fiber bundle at a critical installation position, setting different temperatures for the blackbody constant temperature source in the experimental process, and ensuring that the blackbody constant temperature source can provide high-precision temperature points through a temperature adjustment strategy;
(1.2) measuring a blackbody constant temperature source by using an infrared fiber bundle to obtain the corresponding relation between the gray value of an image measured by the infrared fiber bundle and a blackbody temperature set value;
And (1.3) fitting the gray value of the image with the accurate temperature value of the blackbody constant temperature source to obtain a calibration curve, thereby completing calibration.
The temperature adjustment strategy involved in the step (1.1) specifically comprises the following steps:
(1.1.1) energizing a thermoelectric cooler in a blackbody constant temperature source to generate heat, the portion of heat being transferred to and absorbed by a radiant heat radiating assembly and stored therein, resulting in a gradual increase in temperature thereof, simulating an infrared radiation target;
(1.1.2) heat exchange is carried out between the heat exchanger inside the blackbody constant temperature source and the external environment by means of a fan so as to maintain the thermal stability of the whole blackbody constant temperature source;
(1.1.3) a high-precision platinum resistance temperature sensor embedded in the blackbody radiation plate is responsible for measuring the temperature of each part of the equipment and converting the temperature data into an electric signal, and the signal is then fed back to a temperature controller;
(1.1.4) comparing the real-time temperature fed back by the temperature controller with a set value, and adjusting the output deviation by using a PID control algorithm to generate a feedback control signal so as to adjust the driving circuit;
(1.1.5) when the temperature of the blackbody radiator is stabilized at a preset value, PID controls the temperature cycle to reach balance, and the blackbody constant temperature source enters a dynamic heat balance state to ensure that the blackbody radiator continuously and stably works at the required temperature;
Setting different temperatures for the blackbody constant temperature source in the step (1.1), specifically setting a plurality of calibration temperature points by stably heating the blackbody constant temperature source within the adjustable temperature range of the blackbody constant temperature source, keeping the temperature difference of adjacent calibration temperatures consistent, and ensuring the uniformity of heating gradients;
The step (1.2) specifically comprises:
(1.2.1) moving on the surface of the blackbody constant temperature source by using a heating source with a clear and regular boundary, observing a response signal of the infrared optical fiber bundle, and judging the current position as a critical installation position of the infrared optical fiber bundle if the intensity of the received signal of the infrared optical fiber bundle is reduced to below 90% of the maximum value of the central area;
(1.2.2) arranging a boss on the outer ring of the lens in the light emitting direction of the lens of the infrared optical fiber bundle, so as to ensure that the pressure exerted by the structure can not directly influence the reflecting surface of the lens, and the reflecting surface of the lens can keep the accurate shape and the surface quality;
and (1.2.3) recording the image gray values measured by the infrared optical fiber bundles by using an external controller and a PC computer, and accordingly obtaining the corresponding image gray values of the blackbody constant temperature source at different temperatures.
The calibration experiment under the specific absorption atmosphere is completed by filling different gases into the power equipment, and the method specifically comprises the following steps:
(2.1) freely adjusting the gas conditions in the power equipment, and setting the types and pressure parameters of the gas in the power equipment;
(2.2) uniformly heating the liquid in the oil tank in the power equipment through a plurality of heaters, and ensuring the uniformity of the temperature of the liquid in the oil tank by adopting a pump circulation and layered heating strategy;
(2.3) to evaluate the measurement accuracy of the infrared fiber bundle under this condition, a plurality of reference thermocouples are provided inside the power equipment, and the thermocouple values are compared with the measured values obtained by the infrared fiber bundle.
The adjusting of the internal gas conditions of the electrical equipment in the step (2.1) comprises the following steps:
(2.1.1) realizing free adjustment of gas conditions by a gas tank for storing different kinds of gases, a gas pump for delivering the gases from the gas tank to the inside of the electric power equipment, a gas inlet pipe connecting the gas pump and the electric power equipment to deliver the gases, and a gas outlet pipe for discharging the gases inside the electric power equipment;
(2.1.2) changing the gas types in the power equipment by replacing the gas tank to simulate different gas environments, and completely filling the power equipment with new types of gas when the gas types are replaced, so that the old gas is completely discharged, and the influence of gas mixing on experimental results is avoided;
(2.1.3) regulating the air pressure in the power equipment through the air charging and discharging operation, and providing a special air pump to assist in realizing a vacuum environment, wherein the tightness of the power equipment is required to be strictly checked before the experiment starts.
The step (2.2) of heating the oil tank inside the power equipment comprises the following steps:
(2.2.1) the tank liquid is conveyed to the electric equipment from one end of the pipeline through the pump and flows out from the other end, so that the circulation of the tank liquid is completed;
(2.2.2) arranging heaters at different depths of the oil tank, heating the liquid in the oil tank in a layered manner, and stabilizing the temperature of the oil tank by circularly heating the liquid in the oil tank in the temperature adjustment process.
Said step (2.3) comprises:
(2.3.1) ensuring that the placing positions of the plurality of reference couples can completely cover the radiation scanning area of the infrared optical fiber bundles in the power equipment when the plurality of reference couples are arranged so as to ensure the perfection and the authenticity of temperature measurement;
(2.3.2) when the temperature of the electric power equipment to be measured in the experimental process is stabilized at the heater indication temperature, carrying out subsequent data recording.
Based on the multiple use scene of power equipment, select the same surface material with the multiple surface material that power equipment inside selected on experimental platform, carry out power equipment surface material calibration experiment, include:
(3.1) building power equipment temperature calibration equipment based on infrared characteristics, wherein an oil tank 1 is arranged on one side of the upper surface of an adjustable dip angle detection platform 3, a sample mounting part 4 is arranged on the outer surface of the oil tank 1, a baffle 5 is arranged on the other side of the upper surface of the adjustable dip angle detection platform 3, an infrared optical fiber bundle 2 is arranged between the oil tank 1 and the baffle 5, and the infrared optical fiber bundles 2 and the baffle 5 can realize angle position adjustment through the adjustable dip angle detection platform 3 so as to adapt to different experimental requirements;
(3.2) selecting a sample mounting location 4 comprising aluminum, polytetrafluoroethylene, polymethyl methacrylate or steel as a calibration sample and mounting it to the outer surface of the tank;
(3.3) selecting the known classical roughness of the power equipment as a calibration sample, and carrying out a roughness experiment through a grouping experiment to obtain the relation between the roughness and the temperature and the response value of the infrared optical fiber bundle;
(3.4) alternately using calibration sample materials at the position of the baffle 5 to obtain response values of different materials to the infrared fiber bundles at the monitoring part;
(3.5) the angle between the sample plane and the axis of the infrared optical fiber bundle 2 is controlled by the adjustable inclination angle detection platform 3.
The step (3.3) roughness test comprises:
(3.3.1) grouping samples of the same material according to different surface roughness, and fixing the samples at a sample mounting position 4 on the outer surface of the oil tank 1;
(3.3.2) maintaining a uniform gradient interval of the sample surface temperature within a set temperature control range;
And (3.3.3) collecting radiation response values of all samples at steady-state temperature in real time through an infrared optical fiber bundle receiving end, and recording three-dimensional mapping relations between the radiation response values, roughness and temperature to obtain the law of change of the infrared optical fiber bundle response values with the temperature under different roughness.
The step (3.5) of the adjustable inclination angle detection platform comprises the following steps:
(3.5.1) controlling the included angle between the sample plane and the axis of the infrared optical fiber bundle to be in the range of 0-60 degrees for uniform gradient adjustment;
And (3.5.2) acquiring response value attenuation curves corresponding to different angles under the condition of fixed temperature, and defining an effective working angle interval according to the attenuation curves.
The utility model provides an electrical equipment temperature calibration equipment based on infrared characteristic, includes adjustable inclination testing platform 3, and adjustable inclination testing platform 3 upper surface one side is provided with oil tank 1, and oil tank 1 surface is provided with sample installation department 4, and adjustable inclination testing platform 3 upper surface opposite side sets up baffle 5, is provided with infrared optical fiber bundle 2 between oil tank 1 and the baffle 5, and wherein, infrared optical fiber bundle 2 and baffle 5 all accessible adjustable inclination testing platform 3 realize angular position adjustment to adapt to different experimental demands.
Compared with the prior art, the invention has the beneficial effects that:
1. In the step (1.1), a surface source blackbody is used as a blackbody constant temperature source, so that stable and adjustable calibration temperature points are provided pertinently, and a solution for calibrating infrared optical fiber bundles is provided effectively.
2. The step (1.2.1) of the invention determines the positions of the blackbody constant temperature source and the infrared fiber bundles, and ensures that the radiation range of the blackbody constant temperature source can completely cover the receiving area of the infrared fiber bundles, thereby ensuring that the infrared fiber bundles can receive uniform and stable radiation signals in the calibration process.
3. According to the invention, in the step (2.1), the gas types are changed by replacing the gas tank, different gas environments in the power equipment are simulated, and the air tightness of the power equipment is strictly checked, so that the stability of the gas pressure and the measurement accuracy in the experimental process are ensured.
4. In the step (2.2), the oil tank in the power equipment is heated by the heater, the liquid flow path of the oil tank is designed, the heater is arranged at different depths of the oil tank and circularly heated, and the temperature in the whole oil tank is ensured to be uniform.
5. In the step (3.2), various typical materials are selected as the calibration samples, and the physical and chemical characteristics of the calibration samples cover typical properties of conductors, insulating parts, shells and connecting pieces in the power equipment, so that the full coverage of various application scenes of the power equipment is realized.
6. In the step (3.4), an experimental platform with a baffle is built, a plurality of materials are alternately used at the position of the baffle, different medium environments in the power equipment are simulated, and data support is provided for the application of the infrared optical fiber bundles in a complex environment.
7. According to the invention, in the step (3.5), an adjustable inclination angle detection platform is built, an effective working angle interval is creatively defined according to response value attenuation curves corresponding to different angles, and a scientific basis is provided for selecting the installation position of the infrared optical fiber bundle in the power equipment.
In summary, compared with the prior art, the method based on the characteristics of the infrared fiber bundles makes up for the gap in the aspects of temperature calibration of the gas environment and surface materials in the power equipment for the first time, creates a brand new standard for analysis of the internal temperature field of the power equipment, and provides economic, convenient and comprehensive method support for constructing the infrared characteristic sample database of the power equipment.
Drawings
Fig. 1 is a schematic diagram of a power equipment temperature calibration method and equipment flow based on infrared characteristics.
FIG. 2 is a calibration experiment platform under a specific absorption atmosphere.
FIG. 3 is a calibration experiment acquisition image under a specific absorption atmosphere.
Fig. 4 is a schematic diagram of a surface calibration experiment platform.
The figure is provided with the reference number of 1, an oil tank, 2, an infrared optical fiber bundle, 3, an adjustable dip angle detection platform, 4, a sample installation part and 5, a baffle.
Fig. 5 is an image acquired for a surface calibration experiment.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The invention provides a power equipment temperature calibration method based on infrared characteristics as shown in fig. 1, and referring to fig. 1, the temperature provided by a blackbody constant temperature source is continuously measured based on an infrared optical fiber bundle arranged on the power equipment, a plurality of calibration temperatures are set, and calibration of an infrared optical fiber bundle temperature curve is completed;
The calibration of the infrared optical fiber bundle temperature curve comprises the following steps:
the method comprises the steps of (1.1) fixing a blackbody constant temperature source and an infrared optical fiber bundle at a critical installation position, wherein different temperatures are set for the blackbody constant temperature source in an experiment process, specifically, a plurality of calibration temperature points are set in an adjustable temperature range of the blackbody constant temperature source by stably heating the blackbody constant temperature source, the temperature difference of adjacent calibration temperatures is kept consistent, the uniformity of a heating gradient is ensured, the blackbody constant temperature source can provide high-precision temperature points through a temperature adjustment strategy, and the related temperature adjustment strategy is as follows:
(1.1.1) energizing a thermoelectric cooler in a blackbody constant temperature source to generate heat, the portion of heat being transferred to and absorbed by a radiant heat radiating assembly and stored therein, resulting in a gradual increase in temperature thereof, simulating an infrared radiation target;
(1.1.2) heat exchange is carried out between the heat exchanger inside the blackbody constant temperature source and the external environment by means of a fan so as to maintain the thermal stability of the whole blackbody constant temperature source;
(1.1.3) the high-precision platinum resistance temperature sensor embedded in the blackbody radiation plate is responsible for accurately measuring the temperature of each part of the equipment and converting the temperature data into an electric signal, and the signal is then fed back to the temperature controller;
(1.1.4) comparing the real-time temperature fed back by the temperature controller with a set value, and adjusting the output deviation by using a PID control algorithm to generate a feedback control signal so as to adjust the driving circuit;
(1.1.5) when the temperature of the blackbody radiator is stabilized at a preset value, PID controls the temperature cycle to reach balance, and the blackbody constant temperature source enters a dynamic heat balance state to ensure that the blackbody radiator continuously and stably works at the required temperature;
(1.2) measuring a blackbody constant temperature source by using an infrared fiber bundle to obtain the corresponding relation between the gray value of an image measured by the infrared fiber bundle and a blackbody temperature set value;
The method specifically comprises the following steps:
(1.2.1) moving on the surface of the blackbody constant temperature source by using a heating source with a clear and regular boundary, observing a response signal of the infrared optical fiber bundle, and judging the current position as a critical installation position of the infrared optical fiber bundle if the intensity of the received signal of the infrared optical fiber bundle is reduced to below 90% of the maximum value of the central area;
(1.2.2) arranging a boss on the outer ring of the lens in the light emitting direction of the lens of the infrared optical fiber bundle, so as to ensure that the pressure exerted by the structure can not directly influence the reflecting surface of the lens, and the reflecting surface of the lens can keep the accurate shape and the surface quality;
and (1.2.3) recording the image gray values measured by the infrared optical fiber bundles by using an external controller and a PC computer, and accordingly obtaining the corresponding image gray values of the blackbody constant temperature source at different temperatures.
And (1.3) fitting the gray value of the image with the accurate temperature value of the blackbody constant temperature source to obtain a calibration curve, thereby completing calibration.
Example two
The invention provides a power equipment temperature calibration method based on infrared characteristics, referring to FIG. 1, calibration experiments under specific absorption atmosphere are completed by filling different gases into power equipment, the complex and various gas environments inside the power equipment are simulated under actual operation conditions of the real power equipment, the temperature is changed by heating an oil tank inside the power equipment, and infrared optical fiber bundles are used for measuring the temperature, so that temperature calibration experiments under different atmospheres are completed;
The calibration experiment under the specific absorption atmosphere is completed by filling different gases into the power equipment, and the method specifically comprises the following steps:
(2.1) freely adjusting the gas condition in the power equipment, setting the type and pressure parameters of the gas in the power equipment, and a real calibration experiment platform is shown in a figure 2, wherein the figure comprises a gas tank, an experiment prototype, a vacuum pump and a heater which are involved in a calibration experiment under a specific absorption atmosphere;
(2.1.1) realizing free adjustment of gas conditions by a gas tank for storing different kinds of gases, a gas pump for delivering the gases from the gas tank to the inside of the electric power equipment, a gas inlet pipe connecting the gas pump and the electric power equipment to deliver the gases, and a gas outlet pipe for discharging the gases inside the electric power equipment;
(2.1.2) changing the gas types in the power equipment by replacing the gas tank to simulate different gas environments, and completely filling the power equipment with new types of gas when the gas types are replaced, so that the old gas is completely discharged, and the influence of gas mixing on experimental results is avoided;
(2.1.3) accurately adjusting the air pressure in the power equipment through air charging and discharging operation, and providing a special air pump to assist in realizing a vacuum environment, wherein the tightness of the power equipment is required to be strictly checked before the experiment starts;
(2.2) uniformly heating the liquid in the oil tank in the power equipment through a plurality of heaters, and ensuring the uniformity of the temperature of the liquid in the oil tank by adopting a pump circulation and layered heating strategy;
(2.2.1) the tank liquid is conveyed to the electric equipment from one end of the pipeline through the pump and flows out from the other end, so that the circulation of the tank liquid is completed;
(2.2.2) arranging heaters at different depths of the oil tank, heating the liquid in the oil tank in a layered manner, and stabilizing the temperature of the oil tank by circularly heating the liquid in the oil tank in the temperature regulation process;
(2.3) in order to evaluate the measurement accuracy of the infrared optical fiber bundle under the condition, a plurality of reference thermocouples are arranged in the power equipment, the thermocouple values are compared with measured values obtained by the infrared optical fiber bundle, and fig. 3 is a calibration experiment acquisition image under a specific absorption atmosphere, wherein the acquisition image of infrared radiation in the power equipment is described in the drawing;
(2.3.1) ensuring that the placing positions of the plurality of reference couples can completely cover the radiation scanning area of the infrared optical fiber bundles in the power equipment when the plurality of reference couples are arranged so as to ensure the perfection and the authenticity of temperature measurement;
(2.3.2) when the temperature of the electric power equipment to be measured in the experimental process is stabilized at the heater indication temperature, carrying out subsequent data recording;
Example III
The invention provides a power equipment temperature calibration method based on infrared characteristics, referring to fig. 1, based on multiple use scenes of power equipment, surface materials which are the same as various surface materials selected in the power equipment are selected on an experimental platform to perform a power equipment surface material calibration experiment, referring to fig. 4, specifically:
(3.1) building power equipment temperature calibration equipment based on infrared characteristics, wherein an oil tank 1 is arranged on one side of the upper surface of an adjustable dip angle detection platform 3, a sample mounting part 4 is arranged on the outer surface of the oil tank 1, a baffle 5 is arranged on the other side of the upper surface of the adjustable dip angle detection platform 3, an infrared optical fiber bundle 2 is arranged between the oil tank 1 and the baffle 5, and the infrared optical fiber bundles 2 and the baffle 5 can realize angle position adjustment through the adjustable dip angle detection platform 3 so as to adapt to different experimental requirements;
(3.2) selecting typical materials such as aluminum, polytetrafluoroethylene, polymethyl methacrylate or steel as a calibration sample, and installing the calibration sample at a sample installation part 4 on the outer surface of the oil tank;
(3.3) selecting the known classical roughness of the power equipment as a calibration sample, performing a roughness experiment through a grouping experiment to obtain the relation between the roughness and the temperature and the response value of the infrared fiber bundles, and acquiring images of the surface calibration experiment, wherein the images of the surface infrared radiation acquisition of calibration materials with different roughness are described in the figure under a certain temperature;
(3.3.1) grouping samples of the same material according to different surface roughness, and fixing the samples at a sample mounting position 4 on the outer surface of the oil tank 1;
(3.3.2) maintaining a uniform gradient interval of the sample surface temperature within a set temperature control range;
(3.3.3) collecting radiation response values of all samples at steady-state temperature in real time through an infrared optical fiber bundle receiving end, and recording three-dimensional mapping relations between the radiation response values, roughness and temperature to obtain the law of change of the infrared optical fiber bundle response values with the temperature under different roughness;
(3.4) alternately using calibration sample materials at the position of the baffle 5 to obtain response values of different materials to the infrared fiber bundles at the monitoring part;
(3.5) the inclination angle detection platform 3 is used for controlling the adjustment of the included angle between the sample plane and the axis of the infrared optical fiber bundle 2;
(3.5.1) controlling the included angle between the sample plane and the axis of the infrared optical fiber bundle to be in the range of 0-60 degrees for uniform gradient adjustment in the experiment;
And (3.5.2) acquiring response value attenuation curves corresponding to different angles under the condition of fixed temperature, and defining an effective working angle interval according to the attenuation curves.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510837494.7A CN120685204A (en) | 2025-06-23 | 2025-06-23 | A method and device for temperature calibration of electric equipment based on infrared characteristics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510837494.7A CN120685204A (en) | 2025-06-23 | 2025-06-23 | A method and device for temperature calibration of electric equipment based on infrared characteristics |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN120685204A true CN120685204A (en) | 2025-09-23 |
Family
ID=97078676
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202510837494.7A Pending CN120685204A (en) | 2025-06-23 | 2025-06-23 | A method and device for temperature calibration of electric equipment based on infrared characteristics |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN120685204A (en) |
-
2025
- 2025-06-23 CN CN202510837494.7A patent/CN120685204A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4916715A (en) | Method and apparatus for measuring the distribution of heat flux and heat transfer coefficients on the surface of a cooled component used in a high temperature environment | |
| CN109668738B (en) | Piston temperature field simulation test device and test method | |
| US4902139A (en) | Apparatus and method for measuring the thermal performance of a heated or cooled component | |
| US20060045165A1 (en) | Thermal interface material characterization system and method | |
| MX2013015367A (en) | System and method for calibrating and/or characterizing instruments for measuring the temperature by telemetry. | |
| CN111707529A (en) | Thermal Gradient Mechanical Fatigue Testing System | |
| US5258929A (en) | Method for measuring thermal conductivity | |
| WO2016099237A1 (en) | Apparatus and method for calibration and characterisation of instruments for measuring temperature by telemetry | |
| KR101315772B1 (en) | Analysis system and method for visualizing heat conduction of a sample | |
| KR102164075B1 (en) | Warm test apparatus | |
| JP6382863B2 (en) | Three-dimensional thermal diffusivity | |
| CN116242878B (en) | Integrated test system and method for performance of thermal protection material | |
| CN117824879A (en) | A high-precision seawater constant temperature tank device | |
| CN105865771A (en) | New energy automobile cooling jacket testing device | |
| CN120685204A (en) | A method and device for temperature calibration of electric equipment based on infrared characteristics | |
| US7246938B2 (en) | Apparatus and method for measuring the heating value of gases | |
| US20200340883A1 (en) | Thermo-mechanical fatigue system for static components | |
| JPH08136483A (en) | Thermal conductivity measuring device | |
| Li et al. | Rapid and nondestructive testing for simultaneous measurement of thermal conductivity and thermal diffusivity of flat materials based on thermography | |
| EP0713083B1 (en) | Apparatus and method for the calibration of thermal paint | |
| CN106706473B (en) | A kind of device of quick obtaining polymer melt surface contact angle | |
| CN118328727A (en) | Reservation design method, monitoring system and device for shuttle kiln temperature measuring hole | |
| CN115266814A (en) | Low-temperature thermal conductivity measuring device and measuring method | |
| RU2828623C1 (en) | Method for determining thermophysical properties of solid bodies with high heat conductivity and device for its implementation | |
| CN119044237B (en) | A method for measuring phase change enthalpy of fluid materials based on distributed flow calorimetry |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |