CN1197492A - Method and apparatus for simultaneously winding a plurality of filaments into a multifilament spool and/or simultaneously unwinding the filaments from a multifilament spool so wound for their subsequent stranding - Google Patents
Method and apparatus for simultaneously winding a plurality of filaments into a multifilament spool and/or simultaneously unwinding the filaments from a multifilament spool so wound for their subsequent stranding Download PDFInfo
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- CN1197492A CN1197492A CN96197137A CN96197137A CN1197492A CN 1197492 A CN1197492 A CN 1197492A CN 96197137 A CN96197137 A CN 96197137A CN 96197137 A CN96197137 A CN 96197137A CN 1197492 A CN1197492 A CN 1197492A
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B3/00—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/36—Floating elements compensating for irregularities in supply or take-up of material
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/40—Machine components
- D07B2207/4018—Rope twisting devices
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Abstract
Description
本发明涉及一种方法和一种设备用于卷绕和/或退卷多丝卷轴,其中,多根丝尤其是塑性变形能力差的丝如钢丝同时卷绕在一多丝卷轴上和/或如此卷绕的丝同时在绞合器内退卷并接着绞合。The invention relates to a method and a device for winding and/or unwinding a multifilament reel, wherein a plurality of filaments, in particular filaments with poor plastic deformability such as steel wires, are simultaneously wound on a multifilament reel and/or The filament thus wound is simultaneously unwound in the twister and then twisted.
在实践中为了生产绞合绳采用这样一些方法,它们分三个阶段,亦即牵伸、传送和绞合,和有关的卷绕和退卷过程。In practice methods are used for the production of stranded ropes which involve three stages, namely drawing, conveying and twisting, and the associated winding and unwinding processes.
由DE 21 39 244 A1已知,为多台拉丝机配设一带备用卷轴的牵拉器,其中拉丝机的数量与要生产的绞合绳或绳索的丝数一致。一根根成品丝同时卷绕在一公共的备用卷轴上。接着,这些丝重新同时从这种固定设置的备用卷轴引出并输往绞合机。It is known from DE 21 39 244 A1 to assign a puller with a spare reel to several wire drawing machines, wherein the number of wire drawing machines corresponds to the number of strands of the twisted rope or rope to be produced. The finished yarns are wound on a common spare reel at the same time. These filaments are then drawn out again simultaneously from this fixedly arranged backup reel and fed to the stranding machine.
由DE 39 22 974 A1已知,借助于一台拉丝机同时牵拉多根丝,并将它们全部或分成一些分量输往一个或多个绕线机,在那里一些丝组成束共同地或作为单根丝进行卷绕。It is known from DE 39 22 974 A1 to simultaneously draw a plurality of wires by means of a wire drawing machine and feed them all or divided into components to one or more winding machines, where some wires form bundles together or as A single filament is wound.
采用这种方法应在丝的生产和丝的加工工业中达到提高生产率的目的。对于丝尤其是塑性变形能力差的丝如钢丝,在卷绕过程中丝束的每一根丝受不同卷绕参数的影响。这种影响例如源自各根丝在卷轴上的卷取区内存在不同的表面结构。因此每单位时间和每根丝也造成了不同的长度和应力状态。若如此卷绕的多丝卷轴应用于绞合机内作为开卷卷轴,则不能保证每根丝保持相同的长度,并因而不能保证高质量地将这些丝绞合成绞合绳。如此卷绕的钢丝束不能满足在如由EP 0 563 586已知的大批量生产的倍捻绞合机上对进一步高质量绞合所提出的要求。Using this method should achieve the purpose of increasing productivity in the silk production and silk processing industry. For wires, especially wires with poor plastic deformability such as steel wires, each wire of the bundle is affected by different winding parameters during the winding process. Such influences result, for example, from the different surface structures of the individual filaments in the coiling region on the reel. A different length and stress state is thus also created per unit of time and per filament. If the thus wound multi-filament reel is used in a stranding machine as an unwinding reel, it cannot be ensured that each filament remains of the same length and thus cannot guarantee a high quality stranding of these filaments into a stranded rope. Such wound wire bundles cannot meet the requirements for further high-quality twisting on the two-for-one twisting machine known in mass production as known from EP 0 563 586.
本发明的目的是要创造一种方法和一种设备,用于卷绕和/或退卷多丝卷轴,其中,多根丝尤其是塑性变形能力低的丝如钢丝同时卷绕在一多丝卷轴上和/或如此卷绕的丝在绞合器内同时退卷并接着绞合,按本发明这些丝能高质量地亦即在保证丝层内有相同的长度比例的同时能在大量生产的绞合机上按多丝绞合原理在倍捻器中互相绞合在一起。The object of the present invention is to create a method and a device for winding and/or unwinding a multifilament reel, wherein a plurality of filaments, especially filaments with low plastic deformability such as steel wires, are simultaneously wound on a multifilament On the spool and/or the silk wound up in this way is simultaneously uncoiled and then twisted in the twister, and these threads can be produced in large quantities with high quality, that is, while ensuring the same length ratio in the thread layer according to the invention. According to the principle of multi-filament stranding, they are twisted together in the double twister on the stranding machine.
按本发明为达到此目的采取的措施是,在绕线机内的卷绕过程中,单根的丝从固定式开卷器放出并输入各自的补偿式储存器,以及多根这种丝作为一个由几乎平行并列的丝组成的束卷绕在一公共的多丝卷轴上;以及,在由丝组成的束从如此卷绕的多丝卷轴退卷时,丝束被绞合器的一个设计为卷轴架的退卷器接纳,一根根丝通过各自的补偿式储存器输往绞合过程。The measures taken for this purpose according to the invention are that during the winding process in the winding machine, single wires are discharged from the stationary uncoiler and fed into respective compensating accumulators, and a plurality of such wires are used as a A bundle of filaments in nearly parallel juxtaposition is wound on a common multifilament reel; The uncoiler of the reel frame receives, and the individual filaments are fed to the stranding process through their respective compensating accumulators.
在本发明的一项进一步改进中,各根丝从固定式开卷器放出,借助于形式为一台多丝拉伸机和/或多个单丝拉伸机的拉丝器拉成所要求的丝径,接着输往各自的补偿式储存器。In a further development of the invention, the individual filaments are drawn from the stationary uncoiler and drawn into the required filaments by means of a filament drawer in the form of a multifilament drawer and/or a plurality of monofilament drawers path, and then sent to the respective compensating storage.
为了在多丝卷轴上获得相同的丝长,规定从固定式开卷器放出的一根根丝直接在到达补偿式储存器之前组合成丝的束,此束经受一次过度紧卷过程,在这种情况下丝束通过牵拉补偿器和必要时通过适当的导引机构导引,接着丝束被分开以及所有的丝分别经各自的补偿式储存器流动,并进一步经由一铺线器作为大体平行地并列着的丝的束输入一调整好的多丝卷取器,在那里卷绕成多丝卷轴。In order to obtain the same filament length on the multi-filament reel, it is stipulated that the individual filaments discharged from the fixed uncoiler are combined into a bundle of filaments directly before reaching the compensating storage. This bundle is subjected to an over-coiling process. In case the tow is guided by a draw compensator and if necessary by a suitable guide mechanism, then the tow is separated and all the filaments flow respectively via the respective compensating reservoir and further via a laying device as substantially parallel The bundles of parallel yarns are fed into an adjusted multi-filament winder, where they are wound into multi-filament spools.
此外还可以将从固定式开卷器放出的单根丝直接在补偿式储存器之前通过各自分开驱动和调整的拉伸盘导引,并接着经各自的补偿式储存器输入一公共的带压轮的牵拉盘,在这种情况下,丝大体平行并列地一圈或多圈缠绕着牵拉盘,并接着作为大体平行并列着的丝的束输入调整好的多丝卷取器,在那里卷绕成多丝卷轴。In addition, it is also possible to guide the individual filaments unwound from the stationary uncoiler directly before the compensating accumulator via separately driven and adjusted drawing discs, and then feed them via the respective compensating accumulator to a common belt pulley In this case, the filaments are wound around the pulling disk one or more turns in generally parallel parallels and then fed into the adjusted multi-filament take-up as a bundle of generally parallel parallel filaments, where Wind into a multi-filament spool.
按本发明的另一项设计在于,卷绕有由大体平行并列的丝组成的束的多丝卷轴装在绞合器的设计为卷轴架的退卷器中,在绞合过程中丝束用恒定的张力拉出并彼此分开,每一根丝经由各自的补偿储存器导引,最后所有要绞合的丝在倍捻器中唯一的一个绞合点内绞合成在其结构方面已完成的绞合绳,并在通过两个互相同步旋转的锭翼后输入一卷绕器。According to another embodiment of the present invention, the multi-filament reel wound with the bundle composed of substantially parallel parallel filaments is contained in the unwinder designed as a reel frame of the twister, and the tow is used during the twisting process. Constant tension draws and separates each filament, each filament is guided via its own compensation reservoir, and finally all filaments to be twisted are twisted into a structurally completed strand in a single twisting point in the twister Close the rope, and enter a winder after passing through two flyers that rotate synchronously with each other.
有利的做法是,在绞合过程中丝的束用恒定的张力从多丝卷轴拉出,并为了具有小的丝线张力滑车组状地经由滑轮系统和丝线牵拉制动器的操纵轮导引,接着各根丝互相分开并通过其所属的补偿式储存器流动,并由于在一锥形导向轮上的滑动运动和向下运动,在倍捻器内唯一的一个绞合点中绞合成在其结构方面已完成的绞合绳,此在其结构方面已完成的绞合绳在通过两个互相同步旋转的锭翼时以锭翼的两倍转速绕自身转动,必要时绞合绳在其卷绕前为了降低其内部的扭转应力经受一次或多次过度紧卷过程和/或确定的张力提升和/或一次或多次后定型过程,以及最后以恒定的卷绕力输入调整好的卷绕器。Advantageously, the bundle of wires is pulled out from the multi-filament reel with constant tension during the twisting process and is guided in groups of pulleys with a small wire tension via the pulley system and the steering wheel of the wire pulling brake, and then The individual filaments are separated from each other and flow through their associated compensating reservoirs, and due to the sliding and downward movement on a conical guide wheel, are stranded in a single twisting point in the twister. In terms of its structure The completed strand rope, which in its construction is completed, turns around itself at twice the speed of the flyer when passing two flyers rotating synchronously with each other, if necessary before the strand is wound In order to reduce the internal torsional stresses, it is subjected to one or more overtightening operations and/or a defined tension increase and/or one or more post-setting operations, and finally the adjusted winder is fed with a constant winding force.
长度大体相同的丝也可以这样获得,即,从固定式开卷器放出和必要时借助于拉丝器牵拉成所要求丝径的丝作为由丝组成的束,以一个允许丝在弹性范围内变形的转速过度紧卷。Filaments of approximately the same length can also be obtained by unwinding from a stationary uncoiler and, if necessary, drawing the desired diameter of the wire by means of a wire puller as a bundle of filaments, in a manner that allows the filament to deform within the elastic range. The rotation speed is too tight.
为了能实现任意一种绞合绳的组合,从装在卷轴架上的多丝卷轴放出的丝与其他的从单丝和/或多丝卷轴放出的丝和/或绞合线共同绞合,上述单丝和/或多丝卷轴则装在一个或多个卷轴架上。In order to realize any combination of twisted ropes, the wires released from the multi-filament reel mounted on the reel frame are twisted together with other wires and/or twisted wires released from the monofilament and/or multi-filament reels, Said monofilament and/or multifilament spools are mounted on one or more spool stands.
按本发明的另一项设计,单根丝和/或绞合线在进入绞合点前经受一次变形。According to a further refinement of the invention, the individual filaments and/or strands undergo a deformation before entering the twisting point.
还可以将其结构已完成的绞合绳在绞合点和锥形导向轮之间的区域内通过过度紧卷经受一次弹性变形。It is also possible to subject the structurally completed twisted rope to an elastic deformation in the region between the twisting point and the conical guide pulley by overtightening.
本发明另一项设计中包括将一种用于将多根丝尤其是塑性变形能力差的丝如钢丝同时卷绕为一个多丝卷轴和/或从一个如此卷绕的多丝卷轴同时退卷此多根丝用于它们后续的绞合的设备设计为,设备有一个用于卷绕多丝卷轴的绕线机和/或一个用于多丝卷轴退卷的绞合器,其中,绕线机有用于一根根丝的固定式开卷器,必要时有一设在开卷器下游的拉丝器和至少一个带多丝卷轴的多丝卷取器,以及,绞合器至少有一形式上为卷轴架的退卷器和有一卷绕器;以及,为每一根从绕线机的固定式开卷器放出的丝在开卷器或必要时拉丝器与带多丝卷轴的多丝卷取器之间以及为每一根从多丝卷轴放出的丝设一补偿式储存器,它固定在形式上为绞合器的卷轴架的退卷器上或沿丝的流动方向固定在卷轴架后方。Another design of the invention includes a method for simultaneously winding a plurality of wires, especially wires with poor plastic deformability, such as steel wires, into a multi-filament reel and/or simultaneously unwinding from a multi-filament reel thus wound. This multifilament is used for their follow-up stranding equipment design, and equipment has a winding machine for winding multi-filament reel and/or a twister for unwinding multi-filament reel, wherein, winding The machine has a fixed uncoiler for individual filaments, if necessary a wire drawer downstream of the uncoiler and at least one multifilament take-up with a multifilament reel, and the twister has at least one reel stand in the form of uncoiler and a winder; and, for each wire released from the fixed uncoiler of the winding machine between the uncoiler or, if necessary, the drawer, and the multifilament take-up with a multifilament spool and For each thread unwound from the multifilament reel, a compensating store is provided, which is attached to the unwinder of the bobbin frame in the form of a twister or behind the bobbin frame in the direction of flow of the threads.
一项有利的设计在于,在开卷器或绕线机的拉丝器与补偿式储存器之间,沿丝的流动方向顺序地设一过度紧卷器、牵拉补偿器和必要时导引机构,并进一步沿丝的流动方向在补偿式储存器之后顺序地设一铺线器和一带多丝卷轴的调整好的多丝卷取器。An advantageous configuration is that between the uncoiler or the wire drawer of the winding machine and the compensating accumulator, an overtensioner, a pull compensator and, if necessary, a guiding mechanism are arranged sequentially along the flow direction of the wire, And further along the flow direction of the silk, a wire laying device and an adjusted multifilament take-up device with a multifilament reel are arranged sequentially after the compensating type storage.
此外,还可以在开卷器或绕线机的拉丝器与补偿式储存器之间,为每根丝设各自分开驱动和调整的拉伸盘,以及沿丝的流动方向在补偿式储存器的后面,顺序地设一公共的带压轮的牵拉盘、铺线器和一带多丝卷轴的调整好的多丝卷取器。In addition, it is also possible to provide separately driven and adjusted drawing discs for each wire between the wire drawer and the compensation storage of the uncoiler or winding machine, as well as behind the compensation storage in the flow direction of the wires. , sequentially set up a public pulling disc with pressure roller, wire laying device and adjusted multifilament take-up device with a multifilament spool.
拉丝器可以有一台多丝拉伸机和/或多台单丝拉伸机。合乎目的的做法是,每一个形式上为卷轴架的退卷器下游直接设一带丝线牵伸制动器操纵轮的滑轮系统,每一根放出的丝通过此滑轮系统沿一圈或多圈导引。A drawer can have one multifilament drawer and/or multiple monofilament drawers. Expediently, directly downstream of each unwinder in the form of a reel stand, there is a pulley system with a thread draft brake actuating wheel, by means of which each unwound thread is guided along one or more turns.
补偿式储存器可以分别单独支承,并至少有一个可施加可调整的力的补偿轮。The compensating stores can be mounted individually and have at least one compensating wheel which can exert an adjustable force.
有利的是,在补偿式储存器与绞合点之间必要时设一预成型器,和在绞合点与锥形导向轮之间设一扭转器,以及,在绞合后其结构已完成的绞合绳在卷绕前通过一个或多个过度紧卷器和/或后定型器和/或一个造成确定的张力提升的双轮牵拉器导引。Advantageously, if necessary, a preformer is arranged between the compensating reservoir and the twisting point, and a twister is set between the twisting point and the conical guide wheel, and, after twisting, the stranding whose structure has been completed Before winding, the tie rope is guided by one or more overtensioners and/or post-sizers and/or a double-wheel puller which results in a defined tension increase.
最好所有的绕线机和绞合器的多根丝大体平行并列地通过它们导引的转向和导向轮,都具有一个或多个导槽和扁平的滑轮横截面。Preferably all winders and twisters have deflection and deflection pulleys through which a plurality of wires are guided substantially parallel and side by side, and which have one or more guide grooves and flat pulley cross-sections.
有退卷器的绞合器可以是一种按“进-出”或“出-进”原理的倍捻绞合机。A twister with an unwinder can be a two-for-one twister based on the "in-out" or "out-in" principle.
采用按本发明的方案可以达到,在同时卷绕在多丝卷轴上时,要卷绕的丝大体有相同的长度。仍然存在的丝长的小量差别,当丝在绞合器内退卷时加以补偿。所以尽管在大量生产的倍捻绞合机中也能获得高质量的绞合。With the solution according to the invention it is achieved that the threads to be wound have approximately the same length during simultaneous winding on a multi-filament reel. The small difference in filament length that still exists is compensated when the filament is unwound in the twister. So even high-quality twisting can be obtained in mass-produced two-for-one twisting machines.
下面借助于实施例详细说明本发明。在附图中表示:The invention is explained in detail below with the aid of examples. In the accompanying drawings it is indicated:
图1示意表示用于将丝卷绕在一多丝卷轴上的绕线机前视图;Figure 1 schematically represents a front view of a winding machine for winding filaments on a multifilament reel;
图2按图1的绕线机和组合在一起的牵拉器的前视图;Fig. 2 is by the front view of the wire winding machine of Fig. 1 and the puller combined together;
图3示意表示用于绞合卷绕在多丝卷轴上的丝的绞合器前视图;Figure 3 schematically represents a front view of a twister for twisting a wire wound on a multifilament reel;
图4设在绞合点下游的导向轮侧视图;Fig. 4 is located at the side view of the guide wheel downstream of the hinge point;
图5按图3的卷轴架前视图;Fig. 5 presses the front view of the reel stand of Fig. 3;
图6补偿式储存器俯视图;Fig. 6 top view of compensating storage;
图7绞合绳双轮牵伸器侧视图;Fig. 7 side view of twisted rope double-wheel stretcher;
图8用于平行导引多根丝的转向和导引轮二分之一部分侧视图;Figure 8 is a side view of a half part of a steering and guide wheel for parallel guiding of a plurality of wires;
图9示意表示另一种实施形式的绞合器前视图;Fig. 9 schematically represents the front view of another twister of the embodiment;
图10a至图10g按图3和9的绞合器构型前视图和丝与绞合绳的走向;Fig. 10a to Fig. 10g are according to Fig. 3 and the trend of twister configuration front view of Fig. 9 and wire and twisted rope;
图11按图2的绕线机在另一种实施形式中的前视图。FIG. 11 is a front view of another embodiment of the winding machine according to FIG. 2 .
图1表示属于设备的绕线机1最佳实施形式,它有多个丝3的固定式开卷器2、一个过度紧卷器4、一个牵拉补偿器5、一个或多个导引机构6、补偿式储存器7、一个铺线器8以及一个带有多丝卷轴10的调整好的多丝卷取器9。Figure 1 shows a preferred embodiment of a
按图2的另一种可供选择的方案,在固定的开卷器2与过度紧卷器4之间可设有一形式上为多丝拉伸机的拉丝器11,借助于它可将一根根放出的丝3拉伸到所要求的丝径。拉丝器11也可以有一些单丝拉伸机。固定式开卷器2本身例如可设计为盘管(coils)(图1)或切向开卷器(图2)。According to another kind of optional scheme of Fig. 2, can be provided with a
在卷绕过程中,从固定式开卷器2放出的丝3直接或经由拉丝器11(图2)输入过度紧卷器4,并作为丝3组成的束共同经受一次过度紧卷过程,其中,过度紧卷过程以一个允许丝3在弹性范围内变形的转速进行。由此达到在丝3随后进入具有牵拉盘5a和补偿盘5b的牵拉补偿器5中时有大体相同的长度。During the winding process, the
接着,丝3组成的束输入导引机构6。在本例中导引机构设计为导槽。在丝束离开导引机构6时彼此分开,各根丝3输入分属的固定设置的补偿式储存器7,并进一步大体平行排列地并列经由图中没有详细表示的已知铺线设备的铺线器8输入多丝卷取器9的多丝卷轴10。借助于为每根丝3配设的补偿式储存器7,保证在多丝卷轴10的卷绕过程中补偿每单位时间可能仍存在的丝3内应力和长度的差别。Next, the bundle of
图11中表示了绕线机1另一种实施形式。此绕线机1同样有一拉丝器11。逐根从固定式开卷器2放出的丝3分别通过具有其拉伸石40(ziehsteinen)和拉伸盘41的拉丝器11。接着,一根根丝3经由独立驱动和调整的拉伸盘42和进一步经由分属的补偿式储存器7流动。补偿式储存器7可用作拉伸盘42的调整器。这些丝3输入一公共的带压轮43的牵拉盘5a。丝3大体平行并列地一圈或多圈地缠绕着牵拉盘5a。接着,大体平行并列的丝3作为丝束经铺线设备的铺线器8输入调整好的多丝卷取器9,并在那里卷绕在多丝卷轴10上。在这种情况下通过预处理使丝3有相同的丝长。也可以使用这种绕线机1但没有拉丝器11。Another embodiment of the winding
需要在牵拉盘5a处配置压轮43,以防止由丝3组成的束在牵拉盘5a上松散,并因而保证对所有的丝3有均匀的丝张力。It is necessary to arrange a
图3表示了设备的绞合器12的实施形式,此设备用于将多根丝同时卷绕在多丝卷轴10上和/或从如此卷绕的多丝卷轴10同时退卷这些丝3用于它们后续的绞合,绞合器12有一按“进-出”原理的倍捻绞合机12a、一个双轮牵拉器13、一个或多个沿绞合绳14流动方向顺序排列的过度紧卷器15、后成型器16以及一个调整好的卷绕器17。FIG. 3 shows an embodiment of a
如图3所示,倍捻绞合机12a有一旋转系统,它有一个不随着旋转的卷轴架19。卷绕有由大体平行并列的丝3组成的束的多丝卷轴10装在卷轴架19上旋转的系统内部。但在卷轴架19上也可以安置多个多丝卷轴10和/或单丝卷轴。As shown in FIG. 3, the two-for-one twisting machine 12a has a rotating system having a
卷轴架19通过端侧的轴颈19a;19b安装在倍捻绞合机12a的构成旋转轴线的中心线上。由于其自重,所以如已说明的那样卷轴架19在绞合过程中不随着一起旋转。端侧的轴颈19a;19b可以设计为空心的。The reel stand 19 is mounted via end-
可以在卷轴架19前设另一个形式上为多丝或单丝卷轴的开卷卷轴10′。从开卷卷轴10′引出另一些丝和/或必要时要生产的绞合绳14的芯线3′。此芯线3′同样可以是由多根单丝组成的绞合芯线。芯线3′沿中心线M朝轴颈19a流动,并经一导向轮20a向一导向件21a流动。导向件21a是锭翼22a的组成部分,锭翼22a布置在卷轴架19前端的区域内。芯线3′从那里沿一条自由飞行曲线流往设在卷轴架19后端的区域的锭翼22b的导向件21b。芯线3′经一为轴颈19b配设的导向轮20b导引到多丝卷轴10的区域内。A further take-
导向件21a;21b可以设计为导向轮或导向套管。锥形导向轮23装在中心线M区域内前轴颈19a上或前轴颈19a内。导向轮23的纵轴线基本上垂直于中心线M延伸。导向轮23构成从多丝卷轴10和必要时从其他开卷卷轴引出的绞合物料的第一转向点。绞合物料由丝3和必要时芯线3′组成。The
如图4所示,绞合物料在锥形导向轮23的大直径部分起卷。绞合物料在转向时在导向轮23外套上自转的同时朝较窄的端部方向滑移。因此,此绞合物料经历了一次充分的绞合并构成绞合绳14。因此第一和第二绞合捻在绞合点24(图5)统一。As shown in FIG. 4 , the twisted material is coiled at the large diameter portion of the
如图3和5中所示,作为由多丝卷轴10引出的丝3组成的束和必要时还有其他开卷卷轴的丝,在这里是开卷卷轴10′的芯线3′,通过滑轮系统25导引。此滑轮系统25设计为具有操纵轮25a和丝线牵拉制动器26的滑车组的形式。所有从多丝卷轴10引出的丝3以与中心线M有一小的侧向距离地流向绞合点24,之后,作为绞合绳14沿中心线M穿过空心的轴颈19a流向锥形导向轮23的较宽的端部。As shown in FIGS. 3 and 5 , as a bundle of
如图3和图5中所示,多丝卷轴10与导向轮23之间的部分沿绞合物料的引出方向有上述滑轮系统25。根据引出的丝3的数量设置施加可调整的力的补偿式储存器7′。此外,必要时在定位盘27内设预成型器以及设第一和第二绞合捻的公共绞合点24。此外可设一扭转器28。As shown in Fig. 3 and Fig. 5, the part between the
在绞合过程中,大体平行并列的丝3组成的束以恒定的张力从多丝卷轴10引出。丝束通过滑轮系统25导引并彼此分开成单根丝3。丝3输往各自所属的固定安装在卷轴架19上的补偿式储存器7′。借助于此补偿式储存器7′实现每单位时间丝3的张力和长度得到补偿的退卷过程,这对于要制成的绞合绳14的质量起有利的作用。During the stranding process, a bundle of substantially parallel
图6详细表示了补偿式储存器7;7′的最佳实施形式。它有一独立支承和用可调整的力加载的杠杆臂29和导丝轮30。杠杆臂29可以是弹簧加载的。但也可以例如采用重量或气动等其他加载方式。图5表示了在绞合器12中作用的补偿式储存器7′。在图1、2和11中此补偿式储存器7设在绕线机1内,其中导丝轮30作为补偿轮实施垂直运动。FIG. 6 shows in detail a preferred embodiment of the compensating
对于某些要加工的材料例如高抗张强度(HT)和超高抗张强度丝需要借助于在定位盘27内的预成型器使各根丝3预成型,为的是使它们在绞合结构中保持其位置。已知的并因而没有详细说明的预成型器的实施形式采用预成型套管或预成型轮。从绞合点24来的几何方面已完成的绞合绳14,可以根据所加工的丝的材料借助于扭转器28(如图5)过度紧卷。以便使在绞合结构内的每一根丝3获得所需要的长度。在这种情况下发生塑性变形。扭转器28沿相同的方向旋转,但以一种如倍捻绞合机12a的锭翼22a;22b那样的高转速旋转。根据所期望的绞合结构,扭转器28与锭翼22a;22b相比以1.4至1.95倍的更高转速旋转业已证明是有利的。For some materials to be processed, such as high tensile strength (HT) and ultra-high tensile strength wires, it is necessary to preform each
从导向轮23较窄的端部引出的此时其结构已完成的绞合绳14,按图3朝第一锭翼22a的导向件31a流动,并从那里沿自由飞行曲线经第二锭翼22b的导向件31b向横向于中心线M地装在轴颈19b内的导向轮32流动。导向件31a;31b可设计为导向套管或导向轮。两个锭翼22a;22b共同通过已知的传动装置例如齿形皮带传动装置被一驱动电机33同步驱动。装在轴颈19a上的锥形导向轮23与锭翼22a一起绕中心线M旋转。图5详细表示了卷轴架19和多丝卷轴10以及所属的丝线牵拉制动器26和滑轮系统25。丝线牵拉制动器26设计为所谓补偿控制式制动器并有一双臂式回转杠杆26a。在回转杠杆的一个臂上装有被放出的丝3所缠绕的操纵轮25a。在回转杠杆的另一臂上作用一弹性件26b。装有操纵轮25a的那个臂通过连杆26c与设有制动钳35的制动带34连接。制动带34的制动块衬片压靠在一固定在多丝卷轴10的轴上的制动盘36的制动表面上。如前面已提及的那样,为丝线牵拉制动器26配设一形式上为滑车组的滑轮系统25。支承在回转杠杆26a上的操纵轮25a同时也是滑轮系统25的一个组成部分。丝3经由操纵轮25a输往滑轮系统25并绕多圈通过此滑轮系统。The
通过丝3沿多圈经由滑轮系统25导引,可达到在大的卷轴量并因而大的排出力的情况下使丝的张力沿整个卷轴装填量保持得小和恒定。从而也可以加工很细的丝3。By guiding the
当其进入第一锭翼22a时结构已完成的绞合绳14,在两个锭翼22a;22b之的自由飞行曲线的区域内保持其结构。绞合绳14离开倍捻绞合机12a时通过绕中心线M旋转的导向轮32输入双轮牵拉器13。图7详细表示了双轮牵拉器13。它有两个轴线平行互相隔开距离设置的滚轮13a;13b。其中,滚轮13a可制有圆周槽13c,而滚轮13b有一台阶13d。绞合绳14依次绕这两个滚轮13a;13b多圈地流动,其中,台阶13d引起一个从较小到较大的滚轮直径的突变。由此实现一种确定的张力提升,由于这一张力提升再加上过度紧卷器15的配合作用,降低了铰合绳14中的扭转应力。The stranded
为了进一步充分降低内应力和为了保持绞合绳14的绞合结构,如图3所示,在双轮牵拉器13的区域内在过度紧卷器15后面设一后成型器16。过度紧卷器15本身有与倍捻绞合机12a的锭翼22a;22b相反的旋转方向。根据所期望的绞合结构,此过度紧卷器15以锭翼22a;22b转速的0.3至1.0倍旋转。过度紧卷器15通过一图中没有进一步表示的独立于倍捻绞合机12a的驱动装置驱动。这一驱动装置的调整取决于所表示的用于倍捻绞合机12a的驱动电机33(主驱动装置)和双轮牵拉器13借助未进一步表示的调整和控制器进行。过度紧卷器15旋转方向和转速的调整同样通过此调整和控制器完成。In order to further sufficiently reduce the internal stresses and to maintain the twisted structure of the twisted
绞合绳14经由导向轮37输往一个或多个后成型器16,它们至少有一排连续地彼此错开排列的校正辊。校正辊的彼此错移可根据具体的产品条件和工作条件调整。绞合绳14沿波纹形轨道经校正辊运行,并通过在这种情况下产生的弯曲和挤压作用,实现绞合绳14的丝3;3′的应力降低和位置修正。接着,绞合绳14经另一个导向轮37和双轮牵拉器13的滚轮13a;13b以及铺线器18输往调整好和独立驱动的卷绕器17。来自倍捻绞合机12a的绞合绳14按箭头方向沿导向段a至i导引。The
如借助图3已说明的那样,芯线3′从设在卷轴架19外部的开卷卷轴10′引出。但也可以按已知的方式从设在卷轴架19内的另一个开卷卷轴引出芯线3′。As already explained with reference to FIG. 3 , the
此外,如图8所示,导引大体平行并列的丝3的所有转向轮和导向轮也可以有一个或多个具有扁平滚轮截面的导槽38。导槽38保证并列地大体依次平行地导引丝3并尤其是防止形成环圈,否则它将造成严重的缺点,尤其是对绞合过程。Furthermore, as shown in FIG. 8 , all deflection and guide wheels that guide the
图9表示属于此设备的绞合器12的另一种实施形式。在此绞合器12中,按“进-出”原理的倍捻绞合机12a用按“出-进”原理的倍捻绞合机12b来代替。其结果是,所使用的多丝卷轴10不是装在倍捻绞合机12b旋转系统的内部,而是装在外部。FIG. 9 shows another embodiment of the
在这里,多丝卷轴10总是卷绕由互相平行排列的丝3组成的束并装在一固定安置在倍捻绞合机12b外部的卷轴架19内。按图9,在卷轴架19内布置有三个多丝卷轴10,从它们那里各放出三根丝3。为这些多丝卷轴10配设另一个开卷卷轴10′。从开卷卷轴10′可引出芯丝3′或绞合芯线,后者例如由三根单线组成。In this case, the
这种设备构型适合于生产结构为1+9或3+9的绞合绳。在结构为1+9时,绞合绳14由一根芯丝3′和九根丝3组成。而在结构3+9时,绞合绳14由一根具有三根单丝组成的绞合芯线和九根丝3组成。This equipment configuration is suitable for the production of stranded ropes with a structure of 1+9 or 3+9. When the structure is 1+9, the
为了绞合,各根丝3和芯线3′以相同的张力引出。沿丝的流动方向,由大体平行并列的丝3组成的来自有关的多丝卷轴10的束通过带丝线牵拉制动器26的滑轮系统25导引。接着,每一根丝3通过各自的固定安装在卷轴架19上或卷轴架19后的补偿式储存器7′导引。然后,丝3经定位盘27输入绞合点24,在这种情况下丝3可通过预成型器。芯线3′本身同样通过一所属的带丝线牵拉制动器26的滑轮系统25导引,但接着直接经定位盘27流往绞合点24。由丝3和芯线3′组成的绞合物料随后输入倍捻绞合机12b的旋转系统。真正的绞合过程这样进行,即,绞合物料在第一转向点通过一设在第一轴颈19a内并随同旋转的导向轮20a导引,以及进一步经所属的锭翼22a的导向件31a导引。沿自由飞行曲线到达同步旋转的第二锭翼22b的导向件31b,并从那里输往设在第二轴颈19b内并随同旋转的锥形导向轮23。绞合物料在导向轮23的大直径部分卷上锥形导向轮23。在转向的同时绞合物料通过在导向轮23外表面上的自转而滑向较窄的端部。因此,绞合物料经历了一次充分的绞合并构成绞合绳14。因此第一和第二绞合捻在绞合点24统一。来自锥形导向轮23的绞合绳14经双轮牵拉器13、下游的过度紧卷器15和后成型器16,输往调整好的带铺线器18的卷绕器17。双轮牵拉器13、过度紧卷器15、后成型器以及带铺线器18的卷绕器17,均按已知的方式固定安装在一个卷轴架39内。虽然卷轴架39可旋转地支承在端侧的轴颈19a;19b上,但由于其自重所以在绞合过程中它并不随着旋转。For twisting, the
如图9所示,此外还存在这样的可能性,即在绞合点24与第一导向轮20a之间,在倍捻绞合机12b的旋转系统之外,设扭转器28。对上述这些装置作进一步的说明是多余的,因为它们详细的结构和作用方式与那些在文字说明和图形表示方面均相同并已结合倍捻绞合机12a说明的装置是一致的。As shown in FIG. 9 , there is also the possibility of providing a
图10a至10g表示绞合器12的构型和丝及绞合绳的走向。但本发明的范围不受这些举例的限制。10a to 10g show the configuration of the
由图10a至10d可见按“进-出”原理的具有倍捻绞合机12a的绞合器12。10a to 10d show a
按图10a,多丝卷轴10装在倍捻绞合机12a的旋转系统中,多丝卷轴10按照计划1×2;1×3;1×4或2+2卷绕有由二至四根互相平行排列的丝3组成的束。丝3的束以相同的张力引出并彼此分开。接着,各根丝3经由它们各自的补偿式储存器7′导引和绞合。在其结构已完成的绞合绳14为了降低其内应力如已经说明的那样经受了一次确定的张力提升和一次或多次过度紧卷过程和后定型过程之后,此制成的绞合绳14以相同的卷绕力输往调整好的卷绕器17。According to Fig. 10a, the
在图10b中,根据计划1+6或3+6在旋转系统内装两个各用于三根丝3的多丝卷轴10。具有芯丝3′或具有一条由三根互相绞合在一起的丝组成的绞合芯线的开卷卷轴10′装在旋转系统的前面。芯丝3′或绞合芯线进入此旋转系统中,并与从装在卷轴架19内部的多丝卷轴10放出的丝3绞合。In FIG. 10 b, two
在图10c中根据计划1+6或3+6,为开卷卷轴10′配设一装在旋转系统内有六根丝3的多丝卷轴10。取代芯丝3′,由三根互相绞合的丝组成的绞合芯线可以卷绕在开卷卷轴10′上。工艺过程在前面已说明。In FIG. 10c, according to
在图10d中根据计划(1+6)+12,为开卷卷轴10′在旋转系统内配设四个各有三根丝3的多丝卷轴10。取代芯丝3′采用绞合芯线。它与结构1+6一致。According to plan (1+6)+12 in FIG. 10 d , four
由图10e至10g可见按“出-进”原理的具有倍捻绞合机12b的绞合器12。10e to 10g show the
按图10e,无论是芯丝3′的开卷卷轴10′还是丝3的多丝卷轴10都布置在旋转系统的外部。根据计划1+6,在多丝卷轴10上配置有由六根大体平行并列的丝3组成的束,它以相同的张力引出。这些丝3互相分开并输入各自的补偿式储存器7′,以及如前面已说明的那样与芯丝3′一起在绞合点24绞合成绞合绳14,必要时经扭转器28导引和卷绕。According to FIG. 10 e , both the unwinding
图10f表示用于结构1+6的计划的倍捻绞合机12b,其中,从两个多丝卷轴10各引出三根丝3,并与一从开卷卷轴10′引出的芯丝3′绞合。Fig. 10f shows the planned two-for-one twisting machine 12b for the
按图10g,为了一种例如1+9+9的平行结构,从六个多丝卷轴10各放出三根丝3,并和从开卷卷轴10′引出的芯丝3′一起输往绞合点24。According to Fig. 10g, for a kind of parallel structure such as 1+9+9, pay out three
Claims (19)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19535025.1 | 1995-09-21 | ||
| DE19535025A DE19535025A1 (en) | 1995-09-21 | 1995-09-21 | Method and device for simultaneous winding of a multi-wire coil with several wires and / or simultaneous unwinding of the wires from such a multi-wire coil for subsequent stranding thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1197492A true CN1197492A (en) | 1998-10-28 |
Family
ID=7772737
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN96197137A Pending CN1197492A (en) | 1995-09-21 | 1996-04-02 | Method and apparatus for simultaneously winding a plurality of filaments into a multifilament spool and/or simultaneously unwinding the filaments from a multifilament spool so wound for their subsequent stranding |
Country Status (8)
| Country | Link |
|---|---|
| EP (1) | EP0851949B1 (en) |
| KR (1) | KR19990063634A (en) |
| CN (1) | CN1197492A (en) |
| AT (1) | ATE205897T1 (en) |
| CZ (1) | CZ83298A3 (en) |
| DE (2) | DE19535025A1 (en) |
| SK (1) | SK37598A3 (en) |
| WO (1) | WO1997011222A1 (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100413769C (en) * | 2005-03-09 | 2008-08-27 | 三垦电气株式会社 | Speed controlling means of winding on or take up units and speed control device |
| CN100564664C (en) * | 2003-10-22 | 2009-12-02 | 安赛乐米塔尔贝唐堡公司 | Method and device for manufacturing metal cables |
| CN102275772A (en) * | 2010-06-04 | 2011-12-14 | 日特机械工程株式会社 | Backward tension exerting device for coiling-used wire stock and backward tension exerting method |
| CN108368677A (en) * | 2015-12-07 | 2018-08-03 | 卡宾机组私人有限公司 | Device and method for producing load-bearing cables and load-bearing cables |
| CN108861847A (en) * | 2018-05-31 | 2018-11-23 | 江苏永鼎光纤科技有限公司 | A kind of bull optical fiber disc processing device |
| CN111071860A (en) * | 2019-12-31 | 2020-04-28 | 嘉兴恒锐电气科技有限公司 | Cable branching system |
| CN111655926A (en) * | 2018-04-12 | 2020-09-11 | 尼霍夫机械制造公司 | Stranding machine |
| CN112644768A (en) * | 2015-07-22 | 2021-04-13 | 美克司株式会社 | Binding machine |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19745346A1 (en) * | 1997-10-14 | 1999-04-15 | Herborn & Breitenbach Gmbh | Method for simultaneously pulling and winding several wires and device for carrying it out |
| DE29908911U1 (en) | 1999-05-20 | 1999-09-09 | Henrich Gmbh, 35745 Herborn | Stranding device |
| KR100347318B1 (en) * | 1999-09-21 | 2002-08-07 | 주식회사 효성 | Apparatus for manufacturing steel cords |
| DE102014017813A1 (en) * | 2014-12-03 | 2016-06-09 | Geo. Gleistein & Sohn Gmbh | Round sling and method and apparatus for manufacturing |
| FR3099190A1 (en) * | 2019-07-25 | 2021-01-29 | Compagnie Generale Des Etablissements Michelin | Manufacturing process of at least three assemblies |
| KR102191791B1 (en) * | 2020-06-23 | 2020-12-16 | 대영소결금속 주식회사 | forming machines for sintering vent |
| CN116748320B (en) * | 2023-08-16 | 2023-10-13 | 山东广汇新型材料科技股份有限公司 | Aluminum alloy special-shaped wire drawing and winding device |
| CN118326732B (en) * | 2024-06-12 | 2024-10-18 | 张家港新华预应力钢绞线有限公司 | Low-relaxation prestress steel strand continuous rolling equipment |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2670694B1 (en) * | 1990-12-21 | 1993-02-19 | Alcatel Cuivre | MULTIFILAR DRAWING DEVICE AND WICK OBTAINED USING THE SAME. |
| FR2688495B1 (en) * | 1992-03-16 | 1994-06-03 | Pourtier Pere Fils Ets | REWINDING MACHINE HAVING MULTIPLE THREAD START ON THE SAME REEL. |
| DE4337596A1 (en) * | 1993-10-28 | 1995-05-04 | Thaelmann Schwermaschbau Veb | Method and device for producing HT or Ultra-HT cord |
-
1995
- 1995-09-21 DE DE19535025A patent/DE19535025A1/en not_active Withdrawn
-
1996
- 1996-04-02 CN CN96197137A patent/CN1197492A/en active Pending
- 1996-04-02 SK SK375-98A patent/SK37598A3/en unknown
- 1996-04-02 KR KR1019980702083A patent/KR19990063634A/en not_active Ceased
- 1996-04-02 EP EP96909029A patent/EP0851949B1/en not_active Expired - Lifetime
- 1996-04-02 AT AT96909029T patent/ATE205897T1/en not_active IP Right Cessation
- 1996-04-02 DE DE59607731T patent/DE59607731D1/en not_active Expired - Fee Related
- 1996-04-02 CZ CZ98832A patent/CZ83298A3/en unknown
- 1996-04-02 WO PCT/DE1996/000627 patent/WO1997011222A1/en not_active Ceased
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100564664C (en) * | 2003-10-22 | 2009-12-02 | 安赛乐米塔尔贝唐堡公司 | Method and device for manufacturing metal cables |
| CN100413769C (en) * | 2005-03-09 | 2008-08-27 | 三垦电气株式会社 | Speed controlling means of winding on or take up units and speed control device |
| CN102275772A (en) * | 2010-06-04 | 2011-12-14 | 日特机械工程株式会社 | Backward tension exerting device for coiling-used wire stock and backward tension exerting method |
| US12320134B2 (en) | 2015-07-22 | 2025-06-03 | Max Co., Ltd. | Binding machine |
| US11313140B2 (en) | 2015-07-22 | 2022-04-26 | Max Co., Ltd. | Binding machine |
| CN112644768A (en) * | 2015-07-22 | 2021-04-13 | 美克司株式会社 | Binding machine |
| US10829891B2 (en) | 2015-12-07 | 2020-11-10 | Cabin Air Group B.V. | Device and method for producing a load bearing cable, as well as a load bearing cable |
| US10655275B2 (en) | 2015-12-07 | 2020-05-19 | Cabin Air Group B.V. | Device and method for producing a load bearing cable, as well as a load bearing cable |
| CN108368677B (en) * | 2015-12-07 | 2019-07-16 | 卡宾机组私人有限公司 | Apparatus and method for producing a wound cable and a wound cable |
| CN108368677A (en) * | 2015-12-07 | 2018-08-03 | 卡宾机组私人有限公司 | Device and method for producing load-bearing cables and load-bearing cables |
| CN111655926A (en) * | 2018-04-12 | 2020-09-11 | 尼霍夫机械制造公司 | Stranding machine |
| CN111655926B (en) * | 2018-04-12 | 2022-11-01 | 尼霍夫机械制造公司 | Stranding machine |
| CN108861847A (en) * | 2018-05-31 | 2018-11-23 | 江苏永鼎光纤科技有限公司 | A kind of bull optical fiber disc processing device |
| CN111071860A (en) * | 2019-12-31 | 2020-04-28 | 嘉兴恒锐电气科技有限公司 | Cable branching system |
| CN111071860B (en) * | 2019-12-31 | 2024-02-23 | 嘉兴恒锐电气科技有限公司 | Cable branching system |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE205897T1 (en) | 2001-10-15 |
| EP0851949B1 (en) | 2001-09-19 |
| DE19535025A1 (en) | 1997-03-27 |
| CZ83298A3 (en) | 1998-09-16 |
| EP0851949A1 (en) | 1998-07-08 |
| KR19990063634A (en) | 1999-07-26 |
| SK37598A3 (en) | 1998-11-04 |
| WO1997011222A1 (en) | 1997-03-27 |
| DE59607731D1 (en) | 2001-10-25 |
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