CN100413769C - Speed controlling means of winding on or take up units and speed control device - Google Patents

Speed controlling means of winding on or take up units and speed control device Download PDF

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CN100413769C
CN100413769C CNB2006100573352A CN200610057335A CN100413769C CN 100413769 C CN100413769 C CN 100413769C CN B2006100573352 A CNB2006100573352 A CN B2006100573352A CN 200610057335 A CN200610057335 A CN 200610057335A CN 100413769 C CN100413769 C CN 100413769C
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pid
frequency
output
value
calculation
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CN1830746A (en
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佐藤清市郎
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Sanken Electric Co Ltd
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Sanken Electric Co Ltd
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  • Tension Adjustment In Filamentary Materials (AREA)
  • Control Of Electric Motors In General (AREA)

Abstract

The speed controller for the coiling apparatus possesses one PID calculation device for the PID calculation for the essentially identical frequency detecting value corresponding to the detected linear speed value of the speed sensor and the frequency command value corresponding to the given linear speed command value; and one PID calculating result correcting device to correct the PID calculating result and comprising a last frequency input unit, a subtraction calculation unit, a frequency dependence calculating unit, a limit unit and an addition calculation unit. The lower the motor rotation speed, the less the dependence of the PID calculating result on the output frequency. The corrected PID calculating result is used as the output frequency to the motor.

Description

The method for control speed of batch up gear and speed control unit
Technical field
The present invention relates to the batch up gear method for control speed and the speed control unit of high-speed spinning batch up gear etc., be particularly related to the supply unit that uses frequency converter to batch the electrical motor of bobbin as driving, utilize the output frequency of frequency converter can change the rotative speed of electrical motor, carry out the stability line method for control speed of batch up gear of the linear velocity fixed control of batch up gear.
Background technology
As the traditional control method that is used for high-speed spinning batch up gear Constant Linear Velocity fixed control, be that the frequency converter that is used as the electric electromechanics source apparatus carries out general PID (ratio differential and integral calculus) control as everyone knows, so that the linear velocity that the feedback line velocity tracking is given instruction.
Fig. 1 is the main bilge construction of used frequency conversion (INV) speed controlling portion of traditional batch up gear.In the example of Fig. 1, frequency converter is used as the supply unit that rotation drives the electrical motor that batches bobbin (M) 11 that does not have the diagram batch up gear.This frequency converter has on the function: at the frequency instruction FR[Hz corresponding to the linear velocity instruction that comes self-controller 42] on the acceleration and deceleration slope stipulated and output corresponding to the frequency instruction value Fm[Hz of linear velocity command value] acceleration and deceleration portion 50; With count Fout[Hz according to calculate the output frequency obtain with PID] speed controlling portion of the rotative speed at control motor 11 [rpm] changeably.
Speed controlling portion has: calculate from the frequency instruction value Fm of acceleration and deceleration portion 50 and frequency detecting value Fb[Hz corresponding to the speed sensor 10 detected linear velocity detected values that are made of the impulse deviser (PG) that mechanically is connected on electrical motor 11 axle drive shafts] the subtracting section 51 of deviation delta F; With make deviation delta F from subtracting section 51 be always 0 ground PID to calculate, and this PID result of calculation is counted the PID calculating part 52 of Fout to electrical motor 11 outputs as the frequency converter output frequency.With this, make the rotative speed at the control motor 11, linear velocity instruction ground that the feedback line velocity tracking is given, thereby carry out the linear velocity fixed control of batch up gear.
Opening flat 08-188309 communique the spy discloses from a side feedway and has batched or the device of uncoiling wire rod or sheet material to another ten thousand special-shaped bobbin.This batches the comparative figure that decoiling equipment PID calculates tension force standard value and tension force detected value, and calculate the controlled reset of output and reduce this output and the feed forward control of shape corrections and diameter correction carries out velocity variations and becomes minimum correction by this PID, thereby even special-shaped bobbin also can become fixedly tension force ground control rate.
But, to the linear velocity fixed control of above-mentioned traditional high-speed spinning batch up gear etc., when using general PID control, even in normal operation, because of the interference of load etc. is also vibrated sometimes.
That is, with the linear velocity fixed control of general PID control can carrying out batch up gear, but when reaching high-speed line speed (more than the 3000m/ branch), the linear velocity when batching is vibrated sometimes.In the high-speed spinning batch up gear, for the stability of linear velocity, require mostly to native below 0.1%, with common PID control, the adjustment of PID gain is difficulty very.For example, when in order to improve responsibility, strengthen when setting the PID gain, then have PID result of calculation that big variation is arranged, linear velocity has the tendency of fluctuation, and, when reducing to set the PID gain, though fluctuation reduces, when over load state variation or linear velocity detected value are arranged because of variations such as noises, return to the lentissimo problem of time of stabilized conditions.
Because change of line speed when batching operation like this, the quality of product there is very big influence, so require the stable linear velocity control of high precision.
Summary of the invention
The present invention develops in view of the above problems, its purpose is, for the batch up gear of high-speed spinning batch up gear Constant Linear Velocity fixed control, provide a kind of and can realize stable linear velocity control, and can satisfy the method for control speed and the speed control unit of the batch up gear of control accuracy requirement.
In order to address the above problem, the 1st aspect of the present invention, it is the batch up gear that is used to possess the speed detector of driving motor that drives the bobbin that batches wire rod and the linear velocity that detects described wire rod, rotative speed according to the described electrical motor of detected value controlled reset of described speed detector, carry out the linear velocity fixed control of described wire rod, it is characterized in that having: make the detected value of described speed detector and the linear velocity command value that gives carry out the calculation procedure that PID calculates in fact in the same manner; And with the described PID result of calculation of having fed back to the output frequency of described electrical motor output of value correction, make that the rotative speed of described electrical motor is low more, described PID result of calculation is just more little, revised PID result of calculation is converted to the output frequency of exporting to described electrical motor, with the correction step of specified period to described electrical motor output.
The 2nd aspect of the present invention, it is a kind of speed control unit of batch up gear, be used to possess driving motor that drives the bobbin that batches wire rod and the batch up gear that detects the speed detector of described wire rod linear velocity, rotative speed according to the described electrical motor of detected value controlled reset of described speed detector, carry out the linear velocity fixed control of described wire rod, be characterised in that, have: computing mechanism, carry out PID and calculate, make that the detected value of described speed detector is identical in fact with the linear velocity command value that gives; And correction mechanism, with the described PID result of calculation of having fed back to the output frequency of described electrical motor output of value correction, make that described electrical motor rotative speed is low more, described PID result of calculation is more little, revised PID result of calculation is converted to the output frequency of exporting to described electrical motor, exports to described electrical motor with specified period.
Description of drawings
Fig. 1 is the general block diagram of traditional PID control structure.
Fig. 2 is the integrally-built general block diagram of the batch up gear of the embodiment of the invention.
Fig. 3 is the general block diagram of the PID control structure in the expression frequency conversion speed control unit shown in Figure 2.
Fig. 4 is the general block diagram of expression pulse/frequency inverted portion shown in Figure 3.
Fig. 5 is motor rotative speed-the batch curve of time response of expression batch up gear of (embodiment) expression experimental result when using PID control structure shown in Figure 3.
Fig. 6 is motor rotative speed-the batch curve of time response of expression batch up gear of (example in the past) expression experimental result when using PID control structure shown in Figure 1.
The specific embodiment
Below, be used to implement the preferred embodiment of batch up gear method for control speed of the present invention and speed control unit with reference to description of drawings.
Fig. 2 is the integral structure figure of the high-speed wind-up device (below, abbreviate " batch up gear " as) of the expression embodiment of the invention.
The batch up gear 1 of present embodiment shown in Figure 2 is the device of high-speed wind-up source yarn (" sliver (yarn bar) ") S1~Sn of for example being batched the thread-like member on a plurality of cylindric bobbin B1~Bn (n=5 in the example among the figure) respectively, and the bobbin 2 that batches cylindraceous is configured in assigned position (batching the position).Batch bobbin 2 and batch sliver S1~S5 simultaneously from each cylindric bobbin B1~B5.
Batch can contact on the bobbin 2 be supported with leaving the guiding bobbin 3.Guiding bobbin 3 is when utilization is batched bobbin 2 and batched sliver S1~S5, while guide sliver S1~S5 with the contact pressure of regulation with batching bobbin 2 butts and rotating.
As the exchange bobbin that batches bobbin 2, exchange bobbin 4 is configured in assigned position (" position of readiness ").Exchange bobbin 4 is by constituting with the bobbin that batches bobbin 2 equal numbers.
Batch bobbin 2 and exchange bobbin 4 dismounting and rotate freely that supported body 5 supports.Drive supporting mechanism 5, make to batch bobbin 2 and exchange bobbin 4 to move to position of readiness respectively and batch on the position.
On the S. A. that batches bobbin 2, be connected with the axle drive shaft of electrical motor (M) 11.Electrical motor 11 drives with the predetermined rotational speed rotation and batches bobbin 2.Equally, the S. A. of exchange bobbin 4 also is connected with the axle drive shaft of electrical motor (M) 12.Electrical motor 12 drives 4 rotations of exchange bobbin with predetermined rotational speed.
Batching near the batching the position of bobbin 2, be provided with and be rolled up sensor 35.The state (when being rolled up) that is rolled up the state of the regulation ratio that sensor 35 will for example reach the state of being rolled up (for example 70%) and reaches the state of being rolled up as be included in batch the position rotation batch being rolled up of bobbin 2 or exchange bobbin 4 time the state that batches detect, and respectively as being rolled up prepulse and being rolled up pulse output.
The speed sensor 10 that is made of impulse deviser (PulseGenerator " PG ") is installed on the S. A. of guiding bobbin 3 directly or indirectly.Speed sensor 10 will guide the rotative speed of bobbin 3 to detect as pulse output.
On speed sensor 10 and electrical motor 11, electrical connection is mounted with the frequency converter (INV) 21 as the speed control unit of the supply unit of driving motor 11 and these electrical motor 11 rotative speeds of the variable control of energy.Output voltage and output frequency that frequency converter 21 variable controls are supplied with to electrical motor 11, thereby the rotative speed at control motor 11.
Equally, on speed sensor 10 and electrical motor 12, also be electrically connected the frequency converter (INV) 22 be mounted with as the speed control unit of the rotative speed of the supply unit of driving motor 12 and this electrical motor 12 of variable control.Output voltage and output frequency that frequency converter 22 variable controls are supplied with to electrical motor 12, thereby the rotative speed at control motor 12.
Two frequency converters 21,22 constitute as hardware, have: do not have a plurality of on-off elements of level and smooth element, transistor etc. of the rectifier cell, cond etc. of graphic diode etc. and the microprocessor of internal memory etc.
On frequency converter 21, be electrically connected with resistance R 31.Resistance R 31 is with the regenerated energy (because of the electric energy of electrical motor 11 generator action) of thermal energy consumption electrical motor 11 inertia energy when batching bobbin 2 and be rolled up.
Equally, on frequency converter 22, also be electrically connected with resistance R 32.The regenerated energy of inertia energy when resistance R 32 is rolled up based on exchange bobbin 4 with thermal energy consumption electrical motor 12.
At frequency converter 21, frequency converter 22 and be rolled up and be electrically connected with controller 42 on the sensor 35.Controller 42 is exported the drive control signal that comprises frequency instruction according to from being rolled up being rolled up prepulse and being rolled up pulse of sensor 35 outputs to frequency converter 21 and frequency converter 22.
On batch up gear shown in Figure 21, be equipped with two and batch bobbin, be that the bobbin of working as a side batches after the end, the mode that row automaticallyes switch to the opposing party's bobbin.In this mode, use frequency converter, PID controls its output frequency.Frequency converter output frequency and voltage are the supply units of driving motor, so PID control is controlled frequency as the input key element.
Fig. 3 is the interior PID control structure of speed control unit of expression frequency converter 21.Fig. 3 has increased pulse/frequency inverted portion 53 and PID result of calculation correction portion 54 on the frequency converter of Fig. 1.In addition, because frequency converter 22 is also identical with frequency converter 21, its explanation of Therefore, omited.
Guiding bobbin 3 has when batching bobbin 2 and batch sliver S1~S5, rotate and guide the function of sliver S1~S5 corresponding to the rotation of batching bobbin 2, owing to itself do not batch the action of sliver S1~S5, do not rise so do not produce the linear velocity that causes because of the expansion (batching increase) of batching sliver.At this moment, in the present embodiment, utilize speed sensor 10 to detect the rotative speed of guiding bobbins 3, utilize frequency converter 21 to keep its rotative speeds to control the rotative speed that batches bobbin 2 regularly, keep with this and batched the linear velocity that bobbin 2 batches sliver and fix.
In order to carry out the controlled reset by the electrical motor 11 of this speed sensor 10, frequency converter 21 has the speed controlling portion of control motor 11 rotative speeds (batching the rotative speed of bobbin 2) as shown in Figure 3.
Speed controlling portion has: input is corresponding to the frequency instruction FR[Hz of the linear velocity instruction that comes self-controller 42] acceleration and deceleration portion 50; Input is corresponding to the frequency detecting value Fb[Hz from the linear velocity detected value of pulse/frequency inverted portion 53] and corresponding to frequency instruction value Fin[Hz from the linear velocity command value of acceleration and deceleration portion 50] subtracting section 51 and with the outgoing side bonded assembly PID calculating part 52 of subtracting section 51.
Acceleration and deceleration portion 50 sets the frequency instruction FR[Hz that supplies with from control part 42] the acceleration and deceleration time constant.So-called pick-up time constant is meant that the electrical motor 11 of halted state reaches the time according to maximum frequency that V (voltage)/F (frequency) fixed control is set (for example 300[Hz]), and so-called deceleration time, constant was meant that electrical motor 11 is from maximum frequency 300[Hz] operative condition reach time of halted state.
Subtracting section 51 deducts frequency detecting value Fb from the frequency instruction value Fin of the acceleration and deceleration time constant that acceleration and deceleration portion 50 sets, and obtains its deviation delta F.
It always is that 0 ground carries out PID calculating that PID calculating part 52 makes deviation delta F, has: ratio calculating part, integral and calculating portion, differential calculation portion and the portion that adds.
The ratio calculating part multiply by the proportional gain P of regulation on deviation delta F, obtain ratio computing value P* Δ F.The storage gain I of regulation be multiply by in integral and calculating portion on deviation delta F, F carries out time integral to computing value I* Δ, obtains the integral and calculating value.The differential gain D of regulation be multiply by in differential calculation portion on deviation delta F, F carries out time diffusion to computing value D* Δ, obtains the differential calculation value.The portion that adds is with ratio computing value, integral and calculating value, the addition of differential calculation value, to PID result of calculation correction portion 54 output additional calculation values (PID result of calculation).
Pulse/frequency inverted portion 53 after detected pulses outputs [rad/s] are converted to revolution [rpm] with speed sensor 10, gain as shown in Figure 4 adjustment (* G), to be scaled frequency number [Hz] by the revolution that gain is adjusted, and as frequency detecting value Fb (for example, Fb=300[Hz]) to subtracting section 51 outputs.
In the present embodiment, except the PID control structure of frequency converter shown in Figure 1, appended output with respect to PID result of calculation, carry out two kinds of controls, promptly (1) utilize output frequency to revise the calculating of the output of PID result of calculation, (2) add the limit on this result of calculation structure.
To begin be exactly high speed to the electrical motor rotative speed of general high-speed wind-up device batching, with the time of batching becomes low speed gradually.Therefore, the output frequency of frequency converter also is controlled as low frequency gradually.That is, the output frequency of frequency converter is more little, and PID result of calculation is big more to the variation reflection of the output frequency of frequency converter.At this moment, in the present embodiment, in frequency converter 21, possesses the PID result of calculation correction portion (correction mechanism) 54 that the output frequency that is used for frequency converter is more little, PID result of calculation is also carried out Correction and Control with diminishing.
PID result of calculation correction portion 54 has: the last secondary frequencies input part 60 of the output frequency Fout (n-1) of one-period in the input (output frequency that last time, frequency converter 21 was exported to electrical motor 11); PID result of calculation from this cycle that the PID calculating part is exported, deduct the output frequency Fout (n-1) from the last one-period of last secondary frequencies input part 60 outputs, obtain the subtracting section 61 of its deviation and successively with outgoing side bonded assembly frequency dependence calculating part 62, the limit portion 63 of subtracting section 61 and the portion 64 that adds.
Below, the calculated examples of utilizing PID result of calculation correction portion 54 is described.
Usually, PID control is carried out repeated calculation with the fixed cycle, with the output frequency of Fout (n-1) as last one-period, with the output frequency of Fout (n) as this cycle, with Fin as frequency instruction value.
Is output frequency from the PID result of calculation (PID output) of PID calculating part 52 output example in the past, but this output frequency is not intactly exported to electrical motor 11 in the present embodiment, but utilize subtracting section 61, calculate the deviation of the output frequency Fout (n-1) of PID output and last one-period according to following formula.
PID computing value deviation=PID output-Fout (n-1) ... (formula 1)
At this moment, when as the PID computing value deviation of the result of calculation of (formula 1) when big, PID output changes sharp, and linear velocity also fluctuates.
Here, be shown below, utilize frequency to rely on calculating part 62 depends on the size of output frequency according to the result of above-mentioned formula 1 calculating.
Frequency relies on computing value=PID computing value deviation * (Fout (n-1)/Fin) ... (formula 2)
The calculating of (formula 2) is equivalent to the ratio with output frequency Fout (n-1) size of frequency instruction value Fin and last one-period, reduces PID computing value deviation.
After the calculating of (formula 2), in order further to suppress the variation sharp of PID output, by by limit portion 63, the limiting frequency according to the predefined resolution of setting resolution of regulation relies on computing value to the frequency of calculating and handles in the positive and negative enforcement limit of this frequency.At this moment, limiting frequency can for example at random be set with cps by the user.In addition, in order to improve extreme accuracy, set resolution and for example be preferably 0.01Hz.
To implement frequency that the limit handles as described above with the portion 64 that adds and rely on final output frequency Fout (n-1) addition with the previous cycle of computing value, with this output frequency Fout (n) of addition result, to electrical motor 11 outputs as this cycle.
Fig. 5 is motor rotative speed-the batch curve of time response of the batch up gear of expression present embodiment experimental result, and Fig. 6 represents in the past the motor rotative speed of example laboratory result's batch up gear-the batch curve of time response.This experimental investigation the linear velocity of batch up gear be the 3200m/ branch, at 60 minutes output frequency Fout with frequency converter 21 from 120[Hz] the variable 30[Hz of controlling to] and the time motor rotative speed-batch time response.According to two experimental results, in example in the past, when the motor rotative speed is big, produce rotary pulse, but can confirm to have suppressed generation in the present embodiment as this rotary pulse on amplitude ground.Therefore, present embodiment can change by limit treatment limits is maximum by the big or small Correction and Control PID result of calculation of output frequency, and its result shows, can suppress the steep variation of PID output (PID result of calculation), make the linear velocity fixed control of stable high-speed spinning batch up gear become possibility.
Therefore, according to present embodiment, on-line velocity fixed control aspect, use the speed sensor of detection line speed etc., this speed detection information is passed to the frequency converter as supply unit that is used for driving motor, make this linear velocity detected value and linear velocity command value carry out PID linear velocity fixed control much at one in frequency converter inside, in this structure, because PID result of calculation to the electrical motor rotative speed when high and the result of calculation when low change, reach low speed more, reduce PID result of calculation ground more and revise, so can stablize the high-speed wind-up state.In addition, owing to can limit of utilization mechanism limit, so that do not export PID result of calculation not superfluously, so can further stablize the high-speed wind-up state.Promptly, according to the present invention,, thereby can suppress the steep variation of PID result of calculation by big or small Correction and Control PID result of calculation to the output frequency of electrical motor output, can satisfy the requirement of control accuracy, become possibility with the linear velocity fixed control of this more stable batch up gear.In addition, in the present invention, also the limit of utilization treatment limits maximum variation, thereby further improve linear velocity stability, can further stablize the state that batches.Like this, utilize present embodiment, can be with easy adjustment and the low cost system structure that need not append peripheral equipment etc., make the high precision linear velocity fixed control of realizing the high-speed spinning device become possibility.
In addition, the present invention is not limited to the above embodiments, in the scope under the present invention, can all distortion implement the foregoing description.

Claims (4)

1. the method for control speed of a batch up gear, be used to possess the batch up gear of the speed detector of driving motor that drives the bobbin that batches wire rod and the linear velocity that detects described wire rod, rotative speed according to the described electrical motor of detected value controlled reset of described speed detector, carry out the linear velocity fixed control of described wire rod, it is characterized in that
Have: make the detected value of described speed detector and the linear velocity command value that gives carry out the calculation procedure that PID calculates in fact in the same manner; And with the described PID result of calculation of having fed back to the output frequency of described electrical motor output of value correction, make that the rotative speed of described electrical motor is low more, described PID result of calculation is just more little, revised PID result of calculation is converted to the output frequency of exporting to described electrical motor, with the correction step of specified period to described electrical motor output.
2. the method for control speed of batch up gear according to claim 1 is characterized in that:
Described correction step has: when the PID of described calculation procedure result of calculation is made as PID output, the output frequency in this cycle in the described output frequency is made as Fout (n), the output frequency of last one-period is made as Fout (n-1), when being made as Fin corresponding to the frequency instruction value of described linear velocity command value, use described PID output and the described output frequency Fout (n-1) that goes up one-period, use formula: PID computing value deviation=PID output-Fout (n-1) calculates the calculation procedure of PID calculation deviation; Use described PID computing value deviation, described output frequency Fout (n-1) and the described frequency instruction value Fin that goes up one-period, use formula: frequency relies on computing value=PID computing value deviation * (step of Fout (n-1)/Fin) calculated rate dependence computing value; Limit the conditioning step that described frequency relies on computing value according to limiting frequency; The frequency that the described limit was handled relies on computing value and the described step that adds that goes up output frequency Fout (n-1) addition of one-period; And with this addition result as the output frequency Fout (n) in described cycle to the output step of described electrical motor output.
3. the speed control unit of a batch up gear, be used to possess driving motor that drives the bobbin that batches wire rod and the batch up gear that detects the speed detector of described wire rod linear velocity, rotative speed according to the described electrical motor of detected value controlled reset of described speed detector, carry out the linear velocity fixed control of described wire rod, be characterised in that
Have: computing mechanism, carry out PID and calculate, make that the detected value of described speed detector is identical in fact with the linear velocity command value that gives; And correction mechanism, with the described PID result of calculation of having fed back to the output frequency of described electrical motor output of value correction, make that described electrical motor rotative speed is low more, described PID result of calculation is more little, revised PID result of calculation is converted to the output frequency of exporting to described electrical motor, exports to described electrical motor with specified period.
4. the speed control unit of batch up gear according to claim 3 is characterized in that,
Described correction mechanism has: subtracting section, when the PID of described computing mechanism result of calculation is made as PID output, the output frequency in this cycle is made as Fout (n) in the described output frequency, the output frequency of last one-period is made as Fout (n-1), when being made as Fin corresponding to the frequency instruction value of described linear velocity command value, use described PID output and the described output frequency Fout (n-1) that goes up one-period, use formula: PID computing value deviation=PID output-Fout (n-1) calculates the PID calculation deviation; Calculating part, use described PID computing value deviation, described output frequency Fout (n-1) and the described frequency instruction value Fin that goes up one-period, use formula: frequency relies on computing value=PID computing value deviation * (Fout (n-1)/Fin) calculated rate dependence computing value; Limit portion limits described frequency according to limiting frequency and relies on computing value; And the portion that adds, the frequency that the described limit was handled relies on computing value and described output frequency Fout (n-1) addition of going up one-period,
Output frequency Fout (n) as described cycle exports to described electrical motor with this addition result.
CNB2006100573352A 2005-03-09 2006-03-08 Speed controlling means of winding on or take up units and speed control device Expired - Fee Related CN100413769C (en)

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EP3182139A1 (en) * 2015-12-17 2017-06-21 Siemens Aktiengesellschaft Fail-safe speed monitoring of a drive
CN105540339B (en) * 2016-01-22 2018-07-20 华南理工大学 A kind of automatic wire inlet system and method for air yarn cladding machine
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