CN1192389A - Steel-backed copper alloy glass compound - Google Patents
Steel-backed copper alloy glass compound Download PDFInfo
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- CN1192389A CN1192389A CN97121068A CN97121068A CN1192389A CN 1192389 A CN1192389 A CN 1192389A CN 97121068 A CN97121068 A CN 97121068A CN 97121068 A CN97121068 A CN 97121068A CN 1192389 A CN1192389 A CN 1192389A
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Abstract
The steel plate is used as matrix, on the surface of which there is a working layer made of the mixture of copper allay powder and glass powder through the processes of sintering, and rolling compounding. The weight proportion of the ingredients in the mixture is copper alloy powder 80-96, and glass powder 2-11 portion. The advantages are high structural strength, large bearing capability, good properties of anti-friction and wear-resistance, simple technological process, low cast, long service life and wide range of application.
Description
The present invention relates to a kind of compound antifriction material, particularly a kind of have good antifriction, a steel-backed copper alloy glass compound of anti-wear performance.It is suitable for bad working environments such as high temperature, sewage, dust, can be made into uses such as slide plate, guide rail, bearing shell, axle sleeve.
At present, the axle sleeve that various mechanical driving devices are used, bearing shell, guide rail, slide plate etc. have the parts of relative sliding motion, use corresponding antifriction, high-abrasive material under different operating modes, and commonly used have copper based wear-resistant alloy, a babbit etc.The report of many self-lubricating antifriction materials is also arranged on the relevant at home and abroad document, reported " powder metallurgic method production metal glass composite material " as powder metallurgy (Powder Metallurgy Vol 7.No1) 30-38 page or leaf in 1984; International powder metallurgy magazine (The InternationalJournal of Powder metallurgy Vol23.No2) 95-101 page or leaf had been reported " dosing glass to some Effect on Performance of self-lubricating bronze bearing " in 1987; International powder metallurgy (Powder metallur-gy International Vol 17.No3) 124-128 page or leaf had been reported articles such as " bronze glass self-lubricating bearings " in 1986.Above-mentioned composite all belongs to the porous oil soaked material, article has been introduced glass has been joined in the powder metallurgy bronze bearing as compound, the addition of glass has been discussed to Effect on Performance such as the intensity of bearing, porosity, density, point out that increase, intensity raising, density reduction, porosity with glass content reduce, thereby the oil-containing volume reduces also.Above-mentioned bearing mainly relies on immersion oil ability self-lubricating in advance, because of guaranteeing to contain the open hole of some in the bearing, so the addition of glass is restricted.Therefore, its tensile strength and crushing strength are lower, can not bear heavy load, make its range of application limited.Multilayer materials is also disclosed in relevant patent documentation in addition, as Chinese patent CN1071179 " carbon fibre strengthens polytetrafluoroethylene encapsulant and manufacture method thereof "; CN1043550 " advanced composite material (ACM) turbine ", also have U.S. Pat 5573846, US4666712, US4812367, Japan Patent 62-75127,62-109843,62-184225,59-2839 etc., also reported steel back composite, but its working surface all is to be matrix with the high molecular polymer, add materials such as glass fibre, carbon fiber, graphite powder, bronze powder again, improve its wearability and intensity, make it to have self-lubricating property.Yet above-mentioned composite mainly is applicable under low load, the high speed conditions and works.When operating temperature surpassed 150 ℃, its wear rate sharply raise, thereby its wearability is relatively poor, far can not adapt to bad working environments such as high temperature, dust, also was unsuitable for the use down of heavy duty, low-speed conditions.
The purpose of this invention is to provide a kind of steel-backed copper alloy glass compound, it has, and structural strength height, bearing capacity are big, antifriction, anti-wear performance is good, manufacturing process is easy, cost is low, long service life, advantage such as applied widely.
The object of the present invention is achieved like this: this complex is matrix with the steel plate, through sintering, the rolling working lining that is mixed and made into by copper alloy powder, glass dust that is compounded with, each components by weight is in the working lining mixture on its surface: copper alloy powder 80-96 part, glass dust 2-11 part.Also can add the graphite powder that weight ratio is 0-12 part according to actual needs in the said mixture.
The preparation method of this complex is: elder generation is with the graphite powder of copper alloy powder, glass dust and the requirement of formula ratio, stir and make mixture, selected surface of steel plate rust cleaning, decontamination, the dirt that deoils, activation processing, then evenly flat the applying at surface of steel plate of mixture formed working lining, again through reducing atmosphere stove sintering, cool off, be rolled into the required form complex.Its sintering temperature should be controlled at 720-800 ℃, and the time, sintering effect was better at 2-4 hour.Used copper alloy powder can be tin bronze, aluminium bronze, Allen's metal, brass etc.
Because complex of the present invention is matrix with the steel plate, its plasticity is good, is easy to processing, with copper alloy good plyability is arranged, the mechanical strength height.As the copper alloy in the working lining mixture is good antifriction, high-abrasive material, but it has good mosaicism, plasticity, thermal conductivity, corrosion resistance etc.Can select various copper alloys for use according to the applying working condition difference.Glass in the mixture be a kind of hardness height, coefficient of friction little, not with AO antifriction material, himself be that fragility can material, but be embedded in the soft Cu alloy material that fragility is overcome, and reduces with the increase coefficient of friction of glass content when it.Glass content is too much, and the complex sintered density reduces, and its processing performance is worsened.Therefore, the weight ratio of glass dust and copper alloy powder should be at (2-11): (80-96) in the scope, optimum weight ratio is (3-7): (90-94).Sometimes for improving the self-lubricating property of complex, need to add kollag graphite.Its weight ratio in mixture can account for 0-12 part.Increase with content of graphite, the material self-lubricating function also increases, but content of graphite is too much, and the intensity and the hardness of material all reduce.Therefore, the weight ratio of graphite in mixture should be controlled in 1-3 part scope, is controlled at 6-10 part and also can obtains better effects.
The composition of used copper alloy powder is preferentially selected following content (percentage by weight) for use: tin bronze: Sn 9-11%, and Pb 4-6%, surplus is Cu; Also can be Sn 4-6%, Zn 4-6%, Pb 4-6%, surplus is Cu.Aluminium bronze: Al 8-9%, Fe 2.5-4.5%, surplus is Cu; Also can be Al 6-8%, Mn 16-19%, Fe 2.5-4%, surplus is Cu.Allen's metal: Pb 26-30%, surplus is Cu; Also can be Pb 18-22%, Sn 4-6%, surplus is Cu.Brass: Zn 42-45%, surplus is Cu; Also can be Zn 38-42%, Mn 2-3%, surplus is Cu; Also can be Zn 18-22%, Si 2.5-3.5%, surplus is Cu.Above-mentioned Cu alloy material can be selected for use respectively according to different applying working conditions, different component shape.This complex had both had good, the easy processing of intensity height, plasticity of steel plate, the advantage that bearing capacity is big, have antifriction such as copper alloy, glass or graphite, wear-resisting, self-lubricating, machinability energy again, therefore, its manufacturing process is easy, cost is low, long service life.Because it can be worked having under the lubricating condition, also can under boundary lubrication or unlubricated condition, work, also can under abominable bar such as high temperature, dust, work, so applied widely.
Describe the present invention below in conjunction with embodiment.
Embodiment one: disintegrating machine bearing shell (steel backing Allen's metal glass composite)
Selected matrix: adopt the A3 steel plate, thick 14mm is with its surface derusting, decontamination, the dirt that deoils, activation processing.
The preparation mixture: used copper alloy powder is an Allen's metal, and it forms Pb22%, Sn5%, surplus is Cu.Take by weighing 90 parts in Allen's metal powder, 10 parts in glass dust, insert in the agitator and mix, standby.
Make finished product: the evenly flat prefabricated mixture of one deck that applies of the surface of steel plate after will handling, sintering in the reducing atmosphere stove, temperature is controlled at about 720 ℃, sintering 2 hours, the cooling back is rolling to working lining thickness 5mm on milling train, the blanking of bearing shell specification is pressed in the smoothing back, mills oil groove, be rolled into semicircle bearing shell, be finished product through being up to the standards.
Embodiment two: ball grinder bush (steel backing brass glass composite)
Selected matrix; Adopt the A3 steel plate, thick 15mm is with its surface derusting, decontamination, the dirt that deoils, activation processing.
The preparation mixture: used copper alloy powder is a tin bronze, and it forms Zn40%, Mn3%, and surplus is Cu.Take by weighing 89 parts of brass powders, 3 parts in glass dust, 8 parts in graphite is inserted in the agitator and mixed, and is standby.
Make finished product: the evenly flat prefabricated mixture of one deck that applies in the copper coin surface after will handling, sintering in the reducing atmosphere stove, temperature is controlled at about 750 ℃, sintering 2 hours, the cooling back is rolling to working lining thickness 5mm on milling train, the blanking of bearing shell specification is pressed in the smoothing back, mills oil groove, be rolled into semicircle bearing shell, be finished product through being up to the standards.
Embodiment three: wearing plate (steel backing tin bronze glass composite)
Selected matrix: adopt the 08F steel plate, thick 2mm is with its surface derusting, decontamination, the dirt that deoils, activation processing.
The preparation mixture: used copper alloy powder is a tin bronze, and it forms Sn10%, Pb5%, and surplus is Cu.Take by weighing 94 parts in tin bronze powder, 5 parts in glass dust, 1 part in graphite is inserted in the agitator and mixed, and is standby.
Make finished product; With the evenly flat prefabricated mixture of one deck that applies of the surface of steel plate after handling, sintering in the reducing atmosphere stove, temperature is controlled at about 780 ℃, sintering 2 hours, the cooling back is rolling to working lining thickness 1mm on milling train, the specification blanking is pressed in the smoothing back, mills oil groove, be rolled into semicircle bearing shell, be finished product through being up to the standards.
Embodiment four; Cut steel machine slide plate (steel backing aluminium bronze glass composite)
Selected matrix: adopt the A3 steel plate, thick 26mm is with its surface derusting, decontamination, the dirt that deoils, activation processing.
The preparation mixture: used copper alloy powder is an aluminium bronze, and it forms Al 9%, Fe 4%, and surplus is Cu.Take by weighing 90 parts in aluminium bronze powder, 7 parts in glass dust, 3 parts in graphite is inserted in the agitator and mixed, and is standby.
Make finished product: the evenly flat prefabricated mixture of one deck that applies of the surface of steel plate after will handling, sintering in the reducing atmosphere stove, temperature is controlled at about 790 ℃, sintering 4 hours, the cooling back is rolling to working lining thickness 4mm on milling train, mill oil groove after the smoothing, bore pilot hole, be finished product through being up to the standards.
Embodiment five: beater bearing shell (steel backing tin bronze glass composite)
Selected matrix: adopt the 08A1 steel plate, thick 3mm is with its surface derusting, decontamination, the dirt that deoils, activation processing.
The preparation mixture: used copper alloy powder is a tin bronze, and it forms Sn5%, Zn5%, Pb5%, and surplus is Cu.Take by weighing 92 parts in tin bronze powder, 5 parts in glass dust, 3 parts in graphite is inserted in the agitator and mixed, and is standby.
Make finished product: the evenly flat prefabricated mixture of one deck that applies of the surface of steel plate after will handling, sintering in the reducing atmosphere stove, temperature is controlled at about 800 ℃, sintering 2 hours, the cooling back is rolling to working lining thickness 2mm on milling train, the specification blanking is pressed in the smoothing back, mills oil groove, be rolled into semicircle bearing shell, be finished product through being up to the standards.
Claims (8)
1, a kind of steel-backed copper alloy glass compound, it is characterized in that with the steel plate being matrix, through sintering, the rolling working lining that is mixed and made into by copper alloy powder, glass dust that is compounded with, each components by weight is in the working lining mixture on its surface: copper alloy powder 80-96 part, glass dust 2-11 part.
2, complex according to claim 1, it is characterized in that also containing in the working lining mixture weight ratio is 0-12 part graphite powder.
3, complex according to claim 1 and 2 is characterized in that used copper alloy powder is a tin bronze, and each weight percentages of components is: Sn9-11%, and Pb4-6%, surplus is Cu; Also can be Sn4-6%, Zn4-6%, Pb4-6%, surplus is Cu.
4, according to claim 1 or 2 described complexs, it is characterized in that used copper alloy powder is an aluminium bronze, each weight percentages of components is: Al 8-9%, Fe 2.5-4.5%, surplus is Cu; Also can be Al 6-8%, Mn 16-19%, Fe 2.5-4%, surplus is Cu.
5, according to claim 1 or 2 described complexs, it is characterized in that used copper alloy powder is an Allen's metal, each weight percentages of components is: Pb26-30%, surplus is Cu; Also can be Pb18-22%, Sn4-6%, surplus is Cu.
6, complex according to claim 1 and 2 is characterized in that used copper alloy powder is a brass, and each weight percentages of components is: Zn42-45%, and surplus is Cu; Also can be Zn38-42%, Mn2-3%, surplus is Cu; Also can be Zn18-22%, the Si2.5-3.5%. surplus is Cu.
7, the preparation method of steel-backed copper alloy glass compound according to claim 1 and 2, it is characterized in that the graphite powder of elder generation with copper alloy powder, glass dust and the requirement of formula ratio, stir and make mixture, selected surface of steel plate rust cleaning, decontamination, the dirt that deoils, activation processing, then evenly flat the applying at surface of steel plate of mixture formed working lining, again through reducing atmosphere stove sintering, cool off, be rolled into the required form complex.
8, preparation method according to claim 7 is characterized in that the sintering temperature in the reducing atmosphere stove is controlled at 720-800 ℃, sintering time 2-4 hour.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97121068A CN1057950C (en) | 1997-12-12 | 1997-12-12 | Steel-backed copper alloy glass compound |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97121068A CN1057950C (en) | 1997-12-12 | 1997-12-12 | Steel-backed copper alloy glass compound |
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| Publication Number | Publication Date |
|---|---|
| CN1192389A true CN1192389A (en) | 1998-09-09 |
| CN1057950C CN1057950C (en) | 2000-11-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN97121068A Expired - Fee Related CN1057950C (en) | 1997-12-12 | 1997-12-12 | Steel-backed copper alloy glass compound |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102242290A (en) * | 2011-06-29 | 2011-11-16 | 上海磁浮交通发展有限公司 | Copper-glaze-graphite collector shoe material and preparation method and application thereof |
| CN105295840A (en) * | 2015-11-25 | 2016-02-03 | 青岛理工大学 | Composite friction material, brake pad and brake pad manufacturing method |
| CN109184939A (en) * | 2018-09-26 | 2019-01-11 | 中国人民解放军总参谋部第六十研究所 | A kind of magnesium alloy crankcase and bearing shell fit structure |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3534133A1 (en) * | 1985-09-25 | 1987-04-02 | Kolbenschmidt Ag | LOW-MAINTENANCE SLIDING BEARING MATERIAL |
| DE3534242A1 (en) * | 1985-09-26 | 1987-03-26 | Kolbenschmidt Ag | MAINTENANCE-FREE MULTI-LAYER SLIDING BEARING MATERIAL |
-
1997
- 1997-12-12 CN CN97121068A patent/CN1057950C/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102242290A (en) * | 2011-06-29 | 2011-11-16 | 上海磁浮交通发展有限公司 | Copper-glaze-graphite collector shoe material and preparation method and application thereof |
| CN105295840A (en) * | 2015-11-25 | 2016-02-03 | 青岛理工大学 | Composite friction material, brake pad and brake pad manufacturing method |
| CN105295840B (en) * | 2015-11-25 | 2017-09-22 | 青岛理工大学 | Composite friction material, brake pad and brake pad manufacturing method |
| CN109184939A (en) * | 2018-09-26 | 2019-01-11 | 中国人民解放军总参谋部第六十研究所 | A kind of magnesium alloy crankcase and bearing shell fit structure |
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| Publication number | Publication date |
|---|---|
| CN1057950C (en) | 2000-11-01 |
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