CN1189264C - Eccentric flexible directly driving screw winder without belt driving - Google Patents

Eccentric flexible directly driving screw winder without belt driving Download PDF

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CN1189264C
CN1189264C CN 01123739 CN01123739A CN1189264C CN 1189264 C CN1189264 C CN 1189264C CN 01123739 CN01123739 CN 01123739 CN 01123739 A CN01123739 A CN 01123739A CN 1189264 C CN1189264 C CN 1189264C
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module
wire
ring
synchronous
wire feed
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CN1326826A (en
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马胜山
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Abstract

The present invention relates to an eccentric flexible directly driving screw winder without belt driving, which is composed of a winder frame, a meter control panel, a winder bedplate and two sets of functional modules arranged on the winder bedplate, wherein each functional module comprises a wire feeding module, a synchronous wire feeding module, an active force driving module, a flexible eccentric directly synchronous driving wire winding head driving module without belt driving, an automatic ring feeding module, a heater module and a cold setting module. The present invention breaks free from a conventional thinking mode to cancel the belt driving, and has the advantages of modular type blocking combination design with compact structure, reasonable configuration, and beautiful appearance, the design of mechanical property, degree of automation and functions is novel, and the conception is exact, scientific and practical.

Description

Eccentric flexible directly driving screw winder without belt driving
Technical field:
The present invention relates to a kind of eccentric flexible directly driving screw winder without belt driving equipment.
Background technology:
A kind of paper machine oven dry portion that is widely used in is used to replace the new product that felt or dryer felt and pulp washing filter press, environmental protection are used the sludge dewatering equipment strainer, is called the monofilament polyester spiral net.In its production process, use the helical ring up-coiler, its effect is that the monofilament polyester with the 0.3-1.0 millimeter is wound into left and right sides helical ring, be parallel to each other left-handed and helical ring dextrorotation engaging-in, penetrate with a monofilament polyester in the interconnecting channel of two ring engagement back formation, numerous left and right sides helical ring is connected together promptly weave into the monofilament polyester spiral net.But this equipment does not have special manufacturer at home, is mostly to form with the transformation of the way of polyester (nylon) slide fastener up-coiler, and its production efficiency is low, fault rate is high, and the garden silk helical ring of can only reeling.This equipment is arranged, but its structure and manufacture method define the price of its costliness abroad, general unable the purchasing of domestic manufacturer.
At first introduce this principle of transforming or imitating the helical ring up-coiler of its principle manufacturing by the nylon zipper up-coiler at this.(referring to accompanying drawing 1: prior art principle explanation schematic diagram.)
Its course of work is as follows: silk axle 1 ' on monofilament polyester through mechanical damping thread supplying machine structure 2 ' give swiveling head 3 '.
Swiveling head 3 ' effect be to make monofilament depart from the distance R in its center, make the flute profile belt wheel 4 coaxial ' under the power drive of flute profile band 12 ' transmission, rotate around the axle center at motor with swiveling head 3.Monofilament passes 3 ', on 4 ' coaxial workpiece the through hole of disalignment R to flute profile belt wheel 6 ' and wire wrapping disk 7 ' on the through hole of off-axis center R to the wrapping wire mouth, at synchronizing shaft 14 ' through motor-driven by the 13 ' transmission of flute profile band and swiveling head 3 ' rotation synchronously, by wrapping wire mouth 8 ' with monofilament around decide through cam pin piece workpiece 5 ' pin fixed live with swiveling head 3 ' relative motionless have core needle stand 9 ' core pin 10 ' workpiece on (core pin 10 ' just be equivalent to mold, his size is wanted the helical ring size and dimension of coiling with the root a tree name and is changed, needs according to spiral net, its size is generally 1.2 * 5.7,1.5 * 7.3,1.7 heater via 11 ' the carry out product monofilament polyester helical ring that monofilament polyester spiral net first procedure is promptly produced in thermal finalization again * 8.4 flat shaped steel pins).The shortcoming of this helical ring winding apparatus is:
Mechanical damping is put silk, by main drive motor power in the monofilament disalignment through wrapping wire mouth pulling force passive reeling during wrapping wire on heart pin, less stable, the ring uniformity coefficient that lays out is bad, and very easy armful pin, wastage of material is bigger;
Though with the helical ring up-coiler wire feed system of nylon zipper up-coiler transformation dc speed-regulating motor being arranged is initiatively wire feed of power, follows the tracks of tension force ratio wire feed by the weight counterweight, stability is also relatively poor.The DC motor speed-regulating device is old-fashioned discrete component, poor stability, and system is subject to electrical network and disturbs the fault rate height;
Be the heater 11 of polyester helical ring typing usefulness ' be open big temperature field, and adopt the control of zero-crossing switching formula temperature, temperature control precision is bad, and make heater temperature field uneven, helical ring density after thermal finalization is not really even, and inhomogeneous variation takes place the xeothermic contraction of indices of circumfili, and makes spiral net flatness when typing of weaving into not fine, easily play bag, waste is big;
Do not have cold formed system, the influence that thermal finalization rear screw ring is changed by room temperature is prone to the torsional deformation of fried dough twist type.After such helical ring was weaved into net, the stress that the fried dough twist type is produced still was present in the dictyosome, and a flatness or a bag that also will influence net when net thermal finalization cause waste big;
Active force adopt to exchange four-stage motor or dc speed-regulating motor, and high workload rotating speed is no more than 1400 rev/mins, adopts direct current generator cost height, the two feeding heads of single motor band, and machine driving is complicated.Synchronous polyurethane tape of flute profile or belt are adopted in transmission, good and bad directly the having influence on around encircling the speed of mainshaft of the quality of band, and belt often damages and influences Homes Using TV and also waste material;
Do not have and to get a system synchronously, can only can not be around flat filament around the garden silk.
Summary of the invention:
The purpose of this invention is to provide a kind of above-mentioned the deficiencies in the prior art that overcome, the mode of thinking of breaking the normal procedure, the cancellation belt transmission, realize the special equipment of helical ring coiling---without belt transmission off-centre around the direct drving sprial ring of property up-coiler.
Technical scheme of the present invention is as follows:
The direct-connected feeding head off-centre of main CD-ROM drive motor one end output shaft is around the synchronously direct transmission system of property.The direct-connected silk axle synchronous wire feed of other end output shaft system is used for around the raw material monofilament polyester of ring or copper wire, iron wire, steel wire, aluminium wire, enters feeding head off-centre around property direct transmission system synchronously by the through hole of getting on the motor shaft, realizes the coiling of helical ring;
Adopt the building block system piecemeal Combination Design of compact conformation, i.e. said modular design among the present invention, the function and the characteristics of each module are as follows:
One, wire feed composite module: be by wire feeding motor, wire feed rolls, wire-crossing wheel, wire feed tension force test rod, tension force manual adjustments dish, damping edible vegetable oil frame, the module mainboard, the tension signal sensing element, eight parts are formed.It will be around the required monofilament of ring according to feeding head rotating speed difference, and stabilized uniform is sent required monofilament.That is: monofilament comes out through overdamp edible vegetable oil frame (mechanical damping) from the raw material thread axle, make monofilament keep certain initial tension and after the static oil on the monofilament (when monofilament is produced, the adding) removing for eliminating static, take turns to motor-driven wire feed through line and take turns to wire-crossing wheel on the tension force test rod, arrive tension force manual adjustments dish again, directly go to feeding head (this is around garden type monofilament) through wire-crossing wheel, characteristics are to drive through uniform tension control through wire feeding motor through the monofilament that mechanical damping is come to need initiatively wire feed by feeding head.
Two, synchronous wire feed module: be by synchronous pressure regulation button, synchronous wire feed head, synchronous wire feed frame, the silk axle dummy shaft wire feed guiding tube of holding concurrently, silk axle driving-disc, synchronous wire feed module body frame, silk axle, synchronization module body frame guard shield, eight parts are formed, and are the unique indispensable systems that present device can be produced flat filament helical ring (the garden silk is that its cross section is the garden type, and flat filament is that its cross section is flat type), it cooperates with the wire feed composite module realizes synchronous wire feed, makes flat filament can not twist " fried dough twist ".
Its course of work is as follows: main motor is Driven by Coaxial silk axle driving-disc when driving feeding head, and the silk axle dummy shaft wire feed guiding tube of holding concurrently is through in the silk axle centre bore and is installed in movingly removably between silk axle driving-disc and the synchronous wire feed head; The synchronous wire feed head can slide in the sleeve of synchronous pressure regulation button, in its sleeve spring is housed, and rotational synchronization pressure regulation button can be adjusted the static pressure between silk axle and the silk axle driving-disc, to reach the synchronous wire feed purpose of the synchronous rotation of main driven by motor silk axle.
Main motor rotation, silk axle driving-disc drives the rotation of raw material thread axle, monofilament under the drawing force effect of wire feeding motor by the centre bore (aperture stud with wear-resisting porcelain mouth) of synchronous wire feed frame to the synchronous wire feed head, enter the wire feed modular system through synchronous pressure regulation button centre bore again, this course of work has been finished and has been got silk synchronously.Do not twist fried dough twist by the synchronous wire feed module from the flat filament that the silk axle takes off, need again to pass by feeding head through the wire feed modular system through pressure regulation button centre bore and synchronous wire feed head centre bore synchronously, enter a silk axle dummy shaft centre bore enter the centre bore of main motor shaft again and pass after enter the feeding head modular system.This just the present invention cancel belt transmission, take directly around one of key technology of the eccentric Synchronous Transmission of property.
Three, active force driver module: be by main drive motor, silk axle driving-disc, the monofilament swiveling head, active force driver module body frame, active force driver module guard shield, machine governor, the electric machine speed regulation control panel, seven parts are formed.It provides synchronous dynamic for feeding head and synchronous wire feed system; Be used to wear a through hole at main drive motor axle center, provide passage to feeding head for the synchronous wire feed system, this also is the key Design that realizes direct driven in synchronism feeding head of the two-way output of no belt transmission main drive motor and synchronous wire feed system.
In main drive motor and control system, adopt ac motor speed control by variable frequency control system, speed-regulating range width, precision height.Can change stepless speed regulation in~2000 rev/mins of scopes 100; Permanent torque output makes on the scope of coiling different silks footpath and different materials helical ring and widens greatly.
Four, no belt transmission is around the eccentric directly Synchronous Transmission feeding head module of property: consist of the following components respectively: the attached head of wrapping wire, attached head bearing frame of wrapping wire and bearing, around property eccentric gearing external tooth cover, around property driving spring, eccentric lock bar, monofilament guiding tube, feeding head, the wrapping wire mouth, core needle stand and core pin, nine parts are formed.Its function and effect are as follows:
1, the rotating realization of monofilament.The attached head of wrapping wire rotates synchronously with feeding head, monofilament could the through hole that departs from R place, swiveling head center to feeding head R place by the wrapping wire mouth with monofilament on the core pin that maintains static.In this system, be fixed on the core needle stand and can not rotate owing to the core pin, therefore attached head of wrapping wire and feeding head all adopt with one heart two cover bearings, and make the eccentric distance in attached center of wrapping wire and feeding head center, by the eccentric lock bar core needle stand that is fixed with the core pin is fixed on the eccentric lock bar spindle nose can not rotate with jackscrew, realized being contained in and departed from the feeding head on the R position, its center, the wrapping wire mouth can be around the core pin rotation that maintains static, monofilament with regard to coiled helical ring, axial thrust when feeding head rotates and sending under the effect of loop systems is continuously released heart pin with the helical ring of coiled.
2, the synchronous rotation of the attached head of feeding head and wrapping wire.The front said that feeding head and the attached head of wrapping wire were eccentric, and outstanding feature of the present invention is to have cancelled belt transmission, used around the property spring eccentric mutually feeding head and the attached head of wrapping wire are connected the eccentric rotation synchronously of realization together.Its realization is finished like this: mill out external tooth respectively at attached head of wrapping wire and a end that feeding head links to each other with spring, at the two ends of spring each fix one with its external tooth formation internal tooth casing movingly.Attached head of wrapping wire (with the swiveling head disjunctor) and feeding head are linked up with a spring, realized eccentric around the property Synchronous Transmission.Spring is in certain compressive state when mounted, just can not get rid of when rotated, and installing/dismounting is very convenient.
3, the effect of monofilament guiding tube be from the electrical axis through hole pass the monofilament that comes change in the porcelain mouth that is set in the motor shaft head nose end angle to the through hole of distance swiveling head center R through the monofilament guiding tube, come apart from the through hole at R place, feeding head center, pass by the wrapping wire mouth again, make monofilament in that just need not open under the feeding head guard shield situation can be from swiveling head successfully on the wrapping wire mouth through feeding head.It just looks like to have erected a bridge block between swiveling head and feeding head, make equipment of the present invention pass synchronous wire feed module and active force driver module smoothly to swiveling head from the pressure regulation button at the monofilament of producing that draws at the beginning in the process, pass swimmingly again around the eccentric directly Synchronous Transmission feeding head module of property by swiveling head and to have finished monofilament quickly and easily and to have drawn a process to the wrapping wire mouth.
Five, send the ring module automatically: it send ring follower gap adjustment rack respectively by sending the ring follower, send the ring steel band, send ring steel band tension adjustment piece, send the ring driving wheel, send ring driving wheel travelling gear, send the ring drive motors, seven portions are grouped in, and each several part function and effect are as follows:
1, respectively have one to send the ring follower and send the ring driving wheel on core pin both sides, make driving-belt with thin steel band between two masters, follower, heart pin is clipped in the middle, its gap can be adjusted by sending ring follower gap adjustment rack.The tension force of steel band can be by sending the adjustment of ring steel band tension adjustment piece, guaranteeing main, passive ring wheel and the steel band clamping force to helical ring of sending, synchronously helical ring released the core pin with the helical ring gait of march of coiled sending under the ring motor-driven.
2, the critical function of this system and characteristics are to make the flat filament helical ring winding apparatus feeding head of the present invention can infinitely variable speeds adjustment in 100~2000 rev/mins of scopes around the rotating speed of ring, adapt to the helical ring coiling of the monofilament of unlike material.Because feeding head is when rotation is around ring at a high speed, depending merely on the feeding head rotation axial thrust that wrapping wire produced is enough the helical ring that winds not to be released the core pin, monofilament will be beaten heap and produce an armful pin phenomenon near core pin and core needle stand junction surface, make around ring to carry out.
3, send the ring motor to adopt the ac variable frequency speed regulation motor, after the large speed ratio reductor slows down, rotating speed can be from 0~15 rev/min of stepless speed regulation, and any one send the ring rate request under ring speed in 100~2000 rev/mins of scopes around ring speed can to satisfy feeding head fully.Its control is to realize like this, take out the analog quantity or the digital quantity signal of telecommunication of silk feeding quantity size in the wire feeding motor controller from the wire feed module, the instruction that provides with the main drive motor controller realizes the proportion differential processing, give and send the ring electric motor speed controller to send the instruction of sending ring synchronously, make send the ring machine operation with feeding head motor and the high-accuracy synchronous mated condition of wire feeding motor, finish this work with a Programmable Logic Controller micro computer, make flat filament helical ring up-coiler equipment of the present invention realize high-precision electromechanical integration.
Six, heater module: by heating element heater, the heating element heater holddown groove, temperature sensor, heater support, the heater shutter, the heater temperature control instrument, six parts are formed.Function and effect: the polyester helical ring that feeding head is laid out adds thermal finalization to it by it the time, make helical ring after thermal finalization no longer resilience change shape, characteristics further specify as follows:
1, closed heater.Two heating element heaters respectively are installed in the U type groove of heating element heater holddown groove, are lined with asbestos board between heating element heater and the U type groove, in order to thermal insulation.Two U type holddown grooves that respectively install heating plate are to being buckled together, and distance keeps about 8 millimeters between two heating plates, and the helical ring that send the ring steel band to clip coiled on the steel core pin is passed through in the square type temperature field of its formation, finish thermal finalization.Apparent this closed temperature heater temperature field evenly is not subject to external interference, and good stability is easily realized high-precision temperature control, and reduced heating element heater power consumption, energy savings greatly.
But 2, two thermal element holddown groove automatic shutters to being buckled together.The heating element heater holddown groove is separately fixed on two supports, and parallel slideway is housed between two stands, makes the heating element heater holddown groove that is contained in above it closure or openness that can be parallel to each other.Shutter is installed between two stands, can automatically also can be manual, automatically by solenoid actuated.The course of work that heater opens and closes is of the present inventionly to finish the helical ring that has just begun disconnected coiled of time to the first around ring and just released the core pin during this period of time driving to draw silk around ring apparatus, heater two U type grooves are opened about 10 millimeters parallel open so that when drawing thread, pull the monofilament head from this opening port, then formally begin around ring, heater U type groove closure, the sealing uniform temperature field is set up.Need change second monofilament the time, close positive dynamo-electric source around intact at an axial filament, heater U type groove is opened automatically, and to draw car ready for start again.
3, digital display phase shift trigger-type temperature control instrument is adopted in temperature control, makes heter temperature control inertia little, the precision height, and warm is evenly, and the helical ring density after the thermal finalization is even, xeothermic contraction of indices unanimity.
Seven, cold formed module: by the cold wind deflector, cold formed clamping frame, chilled water coil, air-cooler, four parts are formed.Its course of work is to blow out through the air port below the cold wind deflector by the cold wind (about 20 ℃) that the cold wind coil pipe blows out, directly blow to pass and be wound with between two deflectors just on the core pin of thermal finalization helical ring, enter cold formed clamping frame then and finish the cold formed of helical ring, make that firm helical ring through thermal finalization is unlikely to be subjected to the disturbance that room temperature changes and to form twisted shape distortion modification, improve the quality of products.
Eight, screw winding machine complete machine constitutes: by frame, instrument control panel, machine bench, three parts add the cover of two on machine bench functional module and form.
1, since the no belt transmission that the present invention relates to around the eccentric direct drive novel features of property, all relate to each functional module two cover of the present invention and all are installed in above the machine bench, a machine is finished the coiling of left and right sides helical ring simultaneously.The space of the frame the inside below the machine bench, except instrument control panel was installed, remaining space was fully utilized and makes changing-box and tool box, has further widened the practical value of the equipment that the present invention relates to again.
2, the following frame facade relatively of instrument board has rotated 20 °, makes whole instrument control panel visuality good, attractive in appearance, easy to operate.And dial plate is installed on the framework that is provided with drawer's slideway, promptly as drawing back the drawer dial plate is pulled out after lock screw is unclamped, and electronic control device is just installed in the drawer, and it is very convenient that device is changed in maintenance.All control and Displaying Meter all adopt digital display type, and be durable in use, elegant in appearance.The dial plate panel is compact to design, the control keypress function is complete, the dial plate panel comprises: temperature phase shift controlling voltage Displaying Meter, heater start and stop button, heater relay indicating light, intelligence temperature controller, main drive motor variable frequency regulating speed control dish, wire feeding motor forward-reverse switch, wire feeding motor are just being changed a job and are being made indicator lamp, wire feeding motor counter-rotating relay indicating light, heater stops indicator lamp, main drive motor speed governing button, the manual automatic transfer switch of wire feeding motor, send the ring motor manual automatic transfer switch, send ring motor wraparound switch, send the ring motor just changing a job and make indicator lamp, send ring motor wraparound indication class, the total power switch lock, complete machine operating voltage digital display meter, general supply is sent electric indicator lamp, main drive motor forward-reverse switch with lock, main drive motor is just being changed a job and is being made indicator lamp, main drive motor wraparound relay indicating light.
3, frame main body all is welded with the stainless steel square tube, and dial plate framework, machine bench and tool box, changing-box panel all process with the inferior tabula rasa of stainless steel; All functions module body frame all processes with aluminium alloy castings, and the electrostatic spraying surface treatment has been carried out on the surface; Each module guard shield all processes with the inferior tabula rasa of stainless steel.
In sum, the no belt transmission that the present invention relates to is around the eccentric directly drving sprial up-coiler of property, not only, all original and different on the mechanical performance or in the design on the automaticity and on the function, the design rigorous and scientific, and in structure and material selection and appearance design, it is compact to arrange collocation between each functional module, and each functional module dimension scale is coordinated, and makes that the entire machine volume is little, (1996 * 660 * 1238), (complete machine weight is no more than 150kg) in light weight.The different surface treatment mode of the selection of material and each parts, make whole equipment look small and exquisite, elegant in appearance, and function and practicality are very strong, automaticity is very high, can say proudly that the design of the helical ring up-coiler equipment that the present invention relates to started the international beginning of same category of device.
Description of drawings:
Fig. 1 is the schematic diagram of prior art equipment principle;
Fig. 2 is a complete machine structure front view of the present invention;
Fig. 3 send ring module, heater module and cold formed modular structure vertical view automatically;
Fig. 4 is the complete machine structure vertical view;
Fig. 5 is an instrument control panel structural front view of the present invention.
The specific embodiment:
Hold concurrently behind the wire feed guiding tube 12 inserting a silk axle dummy shaft in two silk axles of monofilament polyester centre bore, be respectively charged into left and right sides helical ring synchronization module, the monofilament head is guided to the wrapping wire mouth through the wire feed module pull out one section.Plug general supply and lock 68 keys and open the general supply lock-switch, connect power supply, general supply beacon lamp 70 is bright, and supply voltage digital display meter 69 demonstrates complete machine supply voltage value at that time.The speed of left and right sides spiral feeding head drive motors is transferred to 100 rev/mins of positions
Put.Start heater button 54, heater relay indicating light 55 is bright, and heater begins preheating, 5~10 minutes preheating time.With wire feeding motor with after sending ring motor switch placing automated location, can arbitrarily start earlier left and right sides feeding head one of them, when starting, will draw the monofilament head of wrapping wire mouth and behind core crown portion half-turn, strain with a hand, the another hand is pressed feeding head drive motors startup button.Feeding head begins on the core pin around ring, at this moment wire feeding motor and send the ring motor to start working simultaneously.Send two passive send when ring wheel in the middle of just having been sent ring steel band clamp of ring in the module when the ring that lays out has entered, the hand of wire drawing head can be decontroled.When the ring that lays out is pushed knockout pin top, to use manually the U type truss closure of heater, sealing adds thermal temperature field and sets up.At this moment the feeding head rotating speed can be brought up to the rotating speed (the highest 2000 rev/mins, as to decide on different materials) that you want, the helical ring up-coiler begins operate as normal.
After a raw material thread uses up, turn off general supply, finish changing the raw material thread axle, repeat above each step, equipment works on.
The tension force control of wire feed composite module is achieved in that the feeding head rotating speed is fast more, the amount of sending monofilament is big more, the linear velocity of sending monofilament is high more, tension force test rod corner is big more, the signal of telecommunication absolute value of sending through tension force detection original paper is big more, the instruction wire feeding motor reaches the required value that feeding head needs silk, otherwise too.Wire feeding motor adopts ac motor speed control by variable frequency, make this wire feed system working stability, speed-regulating range width and precision height, speed adjustable range can adapt to feeding head and be operated in 100~2000 rev/mins, these characteristics have not only overcome the shortcoming of the wire feed system of the old-fashioned ring winding machine of prior art, and make equipment of the present invention improve the scope of application and the practical value of equipment widely around the helical ring of unlike material under different rotating speeds.
The synchronous wire feed module, under its duty, but both coiling garden silk helical rings, again can coiling flat filament helical ring.When the silk helical ring of coiling garden, the silk axle can not be placed in the synchronous wire feed modular system, the silk axle is placed on below the wire feed module, wire feed system is got from actionless axle and is directly penetrated a centre bore that axle dummy shaft centre bore passes main motor (17) axle again to feeding head by synchronous pressure regulation button centre bore after silk is measured silk by the feeding head requirement, finishes the coiling of a circle helical ring.Be characterized in simple in structure, easy to operate.The guard shield that can open at any time is housed getting synchronously on the module body frame, installs and build the guard shield production of can starting shooting behind the silk axle of full silk, after a monofilament is used up, open guard shield and can change at any time.
The active force driver module, have in mind with improving the quality from coiling polyester helical ring technological requirement simultaneously, this provides the perforation of being used to of passage on the main drive motor axle to monofilament, because the natural temperature rise (about 70 °) of motor when operate as normal formed a basicly stable temperature field in this hole passage.Play pre-heat effect for monofilament, suitably eliminated monofilament and be wound on the prestressing force that is produced on the silk axle for a long time, improved quality greatly around ring by it.As seen the design of this unique intention is killed two birds with one stone.
The design of active force driver module is established one's own system, and can arbitrarily change the active force driver module within the specific limits according to the helical ring of coiling unlike material, to adapt to the needs that present device enlarges its scope of application.The good looking appearance practicality, maintenance is changed convenient and swift.
The main drive motor control system is given automatic wire feed system and is sent loop systems to send instruction (analog quantity or digital quantity) automatically and allows this system deliver to the monofilament of required amount and to send the helical ring that has wound by its feeding head speed of mainshaft, to realize present device under full-automatic operating mode, the production of finishing helical ring of high-speed and high-efficiency.

Claims (10)

1, a kind of eccentric flexible directly driving screw winder without belt driving, be by frame (50), instrument control panel (51), machine bench (52) three parts add that two on machine bench cover functional module forms, and it is characterized in that: its functional module comprises that wire feed composite module, synchronous wire feed module, active force driver module, no belt transmission are around the eccentric directly Synchronous Transmission feeding head module of property, send and encircle module, heater module and cold formed module automatically; Each functional module all is installed in above the machine bench (52), and instrument control panel (51) is installed in the frame (50) below the machine bench, and the following frame facade relatively of dial plate has rotated 20 °, and dial plate is installed on the framework that is provided with drawer's slideway; The direct-connected feeding head off-centre of main CD-ROM drive motor one end output shaft is around the synchronous directly transmission system of property, the direct-connected silk axle of other end output shaft synchronous wire feed system.
2, screw winding machine according to claim 1, it is characterized in that: described wire feed composite module is by wire feeding motor (1), wire feed rolls (2), wire-crossing wheel (3), wire feed tension force test rod (4), tension force manual adjustments dish (5), damping edible vegetable oil frame (6), module mainboard (7), (8) eight parts of tension signal sensing original paper are formed; The monofilament that is come out by the raw material thread axle is through overdamp edible vegetable oil frame (6), make the certain initial tension of monofilament maintenance and remove static oil, through the wire feed rolls (2) of wire-crossing wheel (3) to motor (1) driving, wire-crossing wheel to the tension force test rod (4), arrive tension force manual adjustments dish (5) again, directly enter feeding head through wire-crossing wheel (3).
3, screw winding machine according to claim 1, it is characterized in that: described synchronous wire feed module: be by synchronous pressure regulation button (9), synchronous wire feed head (10), synchronous wire feed frame (11), the silk axle dummy shaft wire feed guiding tube (12) of holding concurrently, silk axle driving-disc (13), synchronous wire feed module body frame (14), silk axle (15), (16) eight parts of synchronization module body frame guard shield are formed, and cooperate with the wire feed composite module and realize synchronous wire feed, and silk axle driving-disc (13) is driven by main motor (17), the silk axle dummy shaft wire feed guiding tube (12) of holding concurrently is through in the silk axle centre bore, is installed between silk axle driving-disc (13) and the synchronous wire feed head (10) in dismantled and assembled mode movingly; Synchronous wire feed head (10) slides in the sleeve of synchronous pressure regulation button (9), spring is housed in the sleeve, rotational synchronization pressure regulation button (9) is adjusted the static pressure between silk axle (15) and the silk axle driving-disc (13), makes silk axle (15) and main motor (17) rotate synchronous wire feed synchronously.
4, screw winding machine according to claim 1, it is characterized in that: described active force driver module provides synchronous dynamic for feeding head and synchronous wire feed system, be by main drive motor (17), silk axle driving-disc (13), monofilament swiveling head (19), body frame (20), guard shield (21), machine governor (22), electric machine speed regulation control panel (23) seven parts are formed, and establish one at main drive motor axle center and are used to reach through hole; Main drive motor (17) adopts ac motor speed control by variable frequency control system, stepless speed regulation in 100~2000 rev/mins scopes.
5, screw winding machine according to claim 1, it is characterized in that: described no belt transmission around the eccentric directly Synchronous Transmission feeding head module of property by the attached head of wrapping wire (24), attached head bearing frame of wrapping wire and bearing (25), around property eccentric gearing external tooth cover (26), around property driving spring (27), eccentric lock bar (28), monofilament guiding tube (29), feeding head (30), wrapping wire mouth (31), core needle stand and core pin (32) nine parts are formed; Feeding head (30) by will be mutually eccentric around property spring (27) and the attached head of wrapping wire (24) connect together and rotate synchronously, the through hole that departs from R place, swiveling head center to feeding head R place by wrapping wire mouth (31) with monofilament on the core pin that maintains static, the core pin is fixed on the core needle stand, attached head of wrapping wire and feeding head adopt with one heart two cover bearings, the eccentric distance in attached center of wrapping wire and feeding head center makes the core needle stand that is fixed with the core pin be fixed on the eccentric lock bar spindle nose with jackscrew by eccentric lock bar (28); Putting a mouth (31) can make monofilament with regard to the coiling ring around the rotation of core pin.
6, screw winding machine according to claim 1, it is characterized in that: the described ring module of sending automatically is by sending ring follower (33), send ring follower gap adjustment rack (34), send ring steel band (35), send ring steel band tension adjustment piece (36), send ring driving wheel (37), send ring driving wheel travelling gear (38), send ring drive motors (39) seven parts to form, core pin both sides respectively have one to send ring follower (33) and send ring driving wheel (37), two is main, make driving-belt with broad steel band between follower, heart pin is clipped in the middle, the gap is adjusted by sending ring follower gap adjustment rack (34).
7, screw winding machine according to claim 1 is characterized in that: described heater module is by heating element heater (40), heating element heater holddown groove (41), temperature sensor (42), heater support (43), heater shutter (44), heater temperature control instrument (45) six parts are formed; Two heating element heaters (40) respectively are installed in the U type groove of heating element heater holddown groove (41), are lined with the asbestos board thermal insulation between heating element heater (40) and the U type groove; Two U type holddown grooves that install heating plate are to being buckled together, and distance keeps about 8 millimeters between two heating plates; But two thermal element holddown groove automatic shutters that are buckled together, heating element heater holddown groove (41) is separately fixed on two supports, and parallel slideway is housed between two stands, makes holddown groove (41) closure or openness that can be parallel to each other; The shutter (44) of automatic or manual is installed between two stands; Digital display phase shift trigger-type temperature control instrument (45) is adopted in temperature control.
8, screw winding machine according to claim 1 is characterized in that: described cold formed module is by cold wind deflector (46), cold formed clamping frame (47), and chilled water coil (48), air-cooler (49) four parts are formed.The cold wind that blows out by the cold wind coil pipe blows out through the air port of cold wind deflector below, directly blows to pass to be wound with between two deflectors just on the core pin of thermal finalization helical ring, enters cold formed clamping frame and finishes the cold formed of helical ring.
9, screw winding machine according to claim 1, it is characterized in that: described control panel (51), all control and Displaying Meter all adopt numeral to show the formula of looking, the dial plate panel comprises: temperature phase shift controlling voltage Displaying Meter (53), heater start and stop button (54), heater work written instructions lamp (55), intelligence temperature controller (56), main drive motor variable frequency regulating speed control dish (57), wire feeding motor forward-reverse switch (58), wire feeding motor is just being changed a job and is being made indicator lamp (59), wire feeding motor counter-rotating working index lamp (60), heater stops indicator lamp (61), main drive motor speed governing button (62), the manual automatic transfer switch of wire feeding motor (63), send the ring manual automatic transfer switch of motor (64), send the ring positive wraparound switch of motor (65), send the ring motor just changing a job and make indicator lamp (66), send ring motor wraparound indication class (67), total power switch lock (68), complete machine operating voltage digital display meter (69), general supply is sent electric indicator lamp (70), main drive motor band pin forward-reverse switch (71), the main drive motor lamp (72) of making instructions of just changing a job, main drive motor wraparound relay indicating light (73).
10, screw winding machine according to claim 1 is characterized in that: described frame (50) main body all is welded with the stainless steel square tube; Dial plate framework, machine bench (52) and tool box, changing-box panel all process with the inferior tabula rasa of stainless steel; All functions module body frame all processes with aluminium alloy casting, and the electrostatic spraying surface treatment was carried out on the surface; Each module guard shield all processes with the inferior tabula rasa of stainless steel.
CN 01123739 2001-07-31 2001-07-31 Eccentric flexible directly driving screw winder without belt driving Expired - Fee Related CN1189264C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 01123739 CN1189264C (en) 2001-07-31 2001-07-31 Eccentric flexible directly driving screw winder without belt driving

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 01123739 CN1189264C (en) 2001-07-31 2001-07-31 Eccentric flexible directly driving screw winder without belt driving

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CN1326826A CN1326826A (en) 2001-12-19
CN1189264C true CN1189264C (en) 2005-02-16

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CN102107252B (en) * 2010-12-01 2012-10-31 江阴索利德数控科技有限公司 Double-wire tube forming device
CN103342260A (en) * 2013-07-10 2013-10-09 太仓市天翔化纤有限公司 Novel chemical fiber winding machine
CN107570634A (en) * 2017-09-04 2018-01-12 珠海市赛科自动化有限公司 A kind of medical guiding wire coil winding machine
CN108692759B (en) * 2018-05-31 2024-02-06 武汉联航机电有限公司 Error-proofing detection device, automatic production line and detection method
CN108986990B (en) * 2018-08-01 2023-07-14 无锡艾克森热控科技有限公司 Three-layer wire winding machine
CN114905726B (en) * 2022-05-13 2024-05-17 青岛正沃机械设备科技有限公司 Winding ring production device

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