CN2497900Y - Eccentric winding direct transmission spiral winder without belt transmission - Google Patents
Eccentric winding direct transmission spiral winder without belt transmission Download PDFInfo
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- CN2497900Y CN2497900Y CN 01232280 CN01232280U CN2497900Y CN 2497900 Y CN2497900 Y CN 2497900Y CN 01232280 CN01232280 CN 01232280 CN 01232280 U CN01232280 U CN 01232280U CN 2497900 Y CN2497900 Y CN 2497900Y
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Abstract
The utility model relates to a direct driving screw winding machine not using a strap to drive the eccentricity reelability, which consists of a machine frame, a meter control disc, a machine bedplate and two sets of function modules on the machine bedplate. The function module comprises a wire feed unitized module, a synchronal wire feed module, a main power driving module, a direct synchronal driving winding head module without the strap driving the circling eccentricity reelability, an automatic ring-sending module, a heater module and a cold shaping module. The utility module breaks the conventional thinking manner, cancels the strap driving and uses a wood-collecting type block unitized design with compact structure, reasonable distribution and beautiful figure, and the design on the mechanism capability, the autoimmunization degree and the function shows originality with precise design and scientific practicality.
Description
Technical field:
The utility model relates to a kind of eccentric flexible directly driving screw winder without belt driving equipment.
Background technology:
A kind of paper machine oven dry portion that is widely used in is used to replace the new product that felt or dryer felt and pulp washing filter press, environmental protection are used the sludge dewatering equipment strainer, is called the monofilament polyester spiral net.In its production process, use the screw winding machine, its effect is that the monofilament polyester with the 0.3-1.0 millimeter is wound into left and right sides helical ring, be parallel to each other left-handed and helical ring dextrorotation engaging-in, penetrate with a monofilament polyester in the interconnecting channel of two ring engagement back formation, numerous left and right sides helical ring is connected together promptly weave into the monofilament polyester spiral net.But this equipment does not have special manufacturer at home, is mostly to form with the transformation of the way of polyester (nylon) slide fastener up-coiler, and its production efficiency is low, fault rate is high, and the garden silk helical ring of can only reeling.This equipment is arranged, but its structure and manufacture method define the price of its costliness abroad, general unable the purchasing of domestic manufacturer.
At first introduce this principle of transforming or imitating the helical ring up-coiler of its principle manufacturing by the nylon zipper up-coiler at this.(referring to accompanying drawing 1: principle explanation schematic diagram.)
Its course of work is as follows: silk axle 1 ' on monofilament polyester through mechanical damping thread supplying machine structure 2 ' give swiveling head 3 '.
Swiveling head 3 ' effect be to make monofilament flat from the distance R in its center, make and the flute profile belt wheel 4 of swiveling head 3 ' coaxial ' under the power drive of flute profile band 12 ' transmission, rotate around the axle center at motor.Monofilament passes 3 ', on 4 ' coaxial workpiece the through hole of disalignment R to flute profile belt wheel 6 ' and wire wrapping disk 7 ' on the through hole of off-axis center R to the wrapping wire mouth, at synchronizing shaft 14 ' through motor-driven by the 13 ' transmission of flute profile band and swiveling head 3 ' rotation synchronously, by wrapping wire mouth 8 ' with monofilament around decide through cam pin piece workpiece 5 ' pin fixed live with swiveling head 3 ' relative motionless have core needle stand 9 ' core pin 10 ' workpiece on (core pin 10 ' just be equivalent to mold, his size will be changed according to the helical ring size and dimension of want coiling, needs according to spiral net, its size is generally 1.2 * 5.7,1.5 * 7.3,1.7 heater via 11 ' the carry out product monofilament polyester helical ring that monofilament polyester spiral net first procedure is promptly produced in thermal finalization again * 8.4 flat shaped steel pins).The shortcoming of this screw winding equipment is:
Mechanical damping is put silk, by main drive motor power in the monofilament disalignment through wrapping wire mouth pulling force passive reeling during wrapping wire on heart pin, less stable, the ring that lays out evenly degree of one-tenth is bad, and very easy armful pin, wastage of material is bigger;
Though with the up-coiler wire feed system of nylon zipper up-coiler transformation dc speed-regulating motor being arranged is initiatively wire feed of power, follows the tracks of tension force ratio wire feed by the weight counterweight, stability is also relatively poor.The DC motor speed-regulating device is old-fashioned discrete original paper, poor stability, and system is subject to electrical network and disturbs the fault rate height;
Be the heater 11 of polyester helical ring typing usefulness ' be open big temperature field, and adopt the control of zero-crossing switching formula temperature, temperature control precision is bad, and make heater temperature field uneven, helical ring density after thermal finalization is not really even, and inhomogeneous variation takes place the xeothermic contraction of indices of circumfili, and makes spiral net flatness when typing of weaving into not fine, easily play bag, waste is big;
Do not have cold formed system, the influence that the helical ring after the thermal finalization is changed by room temperature is prone to the torsional deformation of fried dough twist type.After such helical ring was weaved into net, the stress that the fried dough twist type is produced still was present in the dictyosome, and a flatness or a bag that also will influence net when net thermal finalization cause waste big;
Active force adopt to exchange four-stage motor or dc speed-regulating motor, and high workload rotating speed is no more than 1400 rev/mins, adopts direct current generator cost height, the two feeding heads of single motor band, and machine driving is complicated.Synchronous polyurethane tape of flute profile or belt are adopted in transmission, good and bad directly the having influence on around encircling the speed of mainshaft of the quality of band, and belt often damages and influences Homes Using TV and also waste material;
Do not have and to get a system synchronously, can only can not be around flat filament around the circle silk.
Summary of the invention:
The purpose of this utility model provides a kind of above-mentioned the deficiencies in the prior art that overcome, the mode of thinking of breaking the normal procedure, cancellation belt transmission, the special equipment-eccentric flexible directly driving screw winder without belt driving of realization helical ring coiling.
The technical solution of the utility model is as follows:
The direct-connected feeding head off-centre of main CD-ROM drive motor one end output shaft is around the synchronously direct transmission system of property.The direct-connected silk axle synchronous wire feed of other end output shaft system is used for around the raw material monofilament polyester of ring or copper wire, iron wire, steel wire, aluminium wire, enters feeding head off-centre around property direct transmission system synchronously by the through hole of getting on the motor shaft, realizes the coiling of helical ring;
Adopt the wood assembling type piecemeal Combination Design of compact conformation, i.e. said modular design among the present invention, the function and the characteristics of each module are as follows:
One, wire feed composite module: be by wire feeding motor (1), wire feed rolls (2), wire-crossing wheel (3), wire feed tension force test rod (4), tension force manual adjustments dish (5), damping edible vegetable oil frame (6), module mainboard (7), tension signal sensing original paper (8), eight parts are formed.It will be around the required monofilament of ring according to feeding head rotating speed difference, and stabilized uniform is sent required monofilament.That is: monofilament comes out through overdamp edible vegetable oil frame (mechanical damping) from the raw material thread axle, make monofilament keep certain initial tension and after the static oil on the monofilament (when monofilament is produced, the adding) removing for eliminating static, through wire feed rolls (2) that wire-crossing wheel (3) drives to motor (1) wire-crossing wheel to the tension force test rod (4), arrive tension force manual adjustments dish (5) again, directly go to feeding head (this is around garden type monofilament) through wire-crossing wheel (3), characteristics are to drive through uniform tension control through wire feeding motor through the silk that mechanical damping is come to need initiatively wire feed by feeding head.
Two, synchronous wire feed module: be by synchronous pressure regulation button (9), synchronous wire feed head (10), synchronous wire feed frame (11), the silk axle dummy shaft wire feed guiding tube (12) of holding concurrently, silk axle driving-disc (13), synchronous wire feed module body frame (14), silk axle (15), synchronization module body frame guard shield (16), eight parts are formed, and are the unique indispensable systems that present device can be produced flat filament helical ring (the garden silk is that its cross section is the garden type, and flat filament is that its cross section is flat type), it cooperates with the wire feed composite module realizes synchronous wire feed, makes flat filament can not twist " fried dough twist ".
Its course of work is as follows: main motor (17) is Driven by Coaxial silk axle driving-disc (13) when driving feeding head (18), and the silk axle dummy shaft wire feed guiding tube (12) of holding concurrently is through in the silk axle centre bore and is installed in movingly removably between silk axle driving-disc (13) and the synchronous wire feed head (10); Synchronous wire feed head (10) can slide in the sleeve of synchronous pressure regulation button, in its sleeve spring is housed, and rotational synchronization pressure regulation button can be adjusted the static pressure between silk axle and the silk axle driving-disc, to reach main motor (17) the drive silk axle synchronous wire feed purpose of rotation synchronously.
Main motor (17) rotation, silk axle driving-disc drives silk axle (15) rotation, monofilament under the drawing force effect of wire feeding motor (1) by the centre bore (aperture stud with wear-resisting porcelain mouth) of synchronous wire feed frame (11) to synchronous wire feed head (10), enter the wire feed modular system through synchronous pressure regulation button centre bore again, this course of work has been finished and has been got silk synchronously.Do not twist fried dough twist by the synchronous wire feed module from the flat filament that the silk axle takes off, need again to pass by feeding head through the wire feed modular system through pressure regulation button centre bore and synchronous wire feed head centre bore synchronously, enter a silk axle dummy shaft centre bore enter the centre bore of main motor (17) axle again and pass after enter the feeding head modular system.The present invention cancels belt transmission just, takes directly around one of key technology of the eccentric Synchronous Transmission of property.
Three, active force driver module: be by main drive motor (17), silk axle driving-disc (13), monofilament swiveling head (19), active force driver module body frame (20), active force driver module guard shield (21), machine governor (22), electric machine speed regulation control panel (23), seven parts are formed.It provides synchronous dynamic for feeding head and synchronous wire feed system; Be used to wear a through hole at main drive motor axle center, provide passage to feeding head for the synchronous wire feed system, this also is the key Design that realizes direct driven in synchronism feeding head of the two-way output of no belt transmission main drive motor and synchronous wire feed system.
In main drive motor and control system, adopt the ac motor speed control by variable frequency control system, speed-regulating range width, the precision height can stepless speed regulation in 100～2000 rev/mins scopes; Permanent torque output makes on the scope of coiling different materials helical ring and widens greatly.
Four, no belt transmission is around the eccentric directly Synchronous Transmission feeding head module of property: consist of the following components respectively: the attached head of wrapping wire (24), attached head bearing frame of wrapping wire and bearing (25), around property eccentric gearing external tooth cover (26), around property driving spring (27), eccentric lock bar (28), monofilament guiding tube (29), feeding head (30), wrapping wire mouth (31), core needle stand and core pin (32), nine parts are formed.Its function and effect are as follows:
1, the rotating realization of monofilament.Attached head of wrapping wire (24) and feeding head (30) rotation synchronously, monofilament could the through hole that departs from R place, swiveling head center to feeding head R place by wrapping wire mouth (31) with monofilament on the core pin that maintains static.In this system, be fixed on the core needle stand and can not rotate owing to the core pin, therefore attached head of wrapping wire and feeding head all adopt with one heart two cover bearings, and make the eccentric distance in attached center of wrapping wire and feeding head center, by eccentric lock bar (28) the core needle stand that is fixed with the core pin is fixed on the eccentric lock bar spindle nose can not rotate with jackscrew, realized being contained in and departed from the feeding head on the R position, its center, putting a mouth (31) can be around the core pin rotation that maintains static, monofilament with regard to coiled helical ring, axial thrust and sending under the effect of loop systems when feeding head rotates is continuously released heart pin with the helical ring of coiled.
2, the synchronous rotation of the attached head of feeding head and wrapping wire.The front said that feeding head and swiveling head were eccentric, and outstanding feature of the present invention is to have cancelled belt transmission, use will be mutually eccentric around the property spring feeding head and the attached head of wrapping wire connect together and realize eccentric rotation synchronously.Its realization is finished like this: mill out external tooth respectively at attached head of wrapping wire and a end that feeding head links to each other with spring, at the two ends of spring each fix one with its external tooth formation internal tooth casing movingly.Swiveling head and feeding head are linked up with a spring, realized eccentric around the property Synchronous Transmission.Spring is in certain compressive state when mounted, just can not get rid of when rotated, and installing/dismounting is very convenient.
3, the effect of monofilament guiding tube (29) be from the electrical axis through hole pass the monofilament that comes change in the porcelain mouth that is set in the motor shaft head nose end angle to the through hole of distance swiveling head center R through monofilament guiding tube (29), come apart from the through hole at R place, feeding head center, pass by the wrapping wire mouth again, make monofilament in that just need not open under the feeding head guard shield situation can be from swiveling head successfully on the wrapping wire mouth through feeding head.It just looks like to have erected a bridge block between swiveling head and feeding head, make equipment of the present invention pass synchronous wire feed module and active force driver module smoothly to swiveling head from the pressure regulation button at the monofilament of producing that draws at the beginning in the process, pass swimmingly again around the eccentric directly Synchronous Transmission feeding head module of property by swiveling head and to have finished monofilament quickly and easily and to have drawn a process to the wrapping wire mouth.
Five, send the ring module automatically: it is respectively by sending ring follower (33), send ring follower gap adjustment rack (34), send ring steel band (35), send ring steel band tension adjustment piece (36), send ring driving wheel (37), send ring driving wheel travelling gear (38), send ring drive motors (39), seven parts are formed, and each several part function and effect are as follows:
1, respectively have one to send the ring follower and send the ring driving wheel on core pin both sides, make driving-belt with broad steel band between two masters, follower, heart pin is clipped in the middle, its gap can be adjusted by sending ring follower gap adjustment rack (34).The tension force of steel band can be by sending the adjustment of ring steel band tension adjustment piece, guaranteeing main, passive ring wheel and the steel band clamping force to helical ring of sending, synchronously helical ring released the core pin with the helical ring gait of march of coiled sending under the ring motor-driven.
2, the critical function of this system and characteristics are to make screw winding equipment of the present invention make the feeding head can infinitely variable speeds adjustment in 100～2000 rev/mins of scopes around the rotating speed of ring, adapt to the helical ring coiling of the monofilament of unlike material.Because feeding head is when rotation is around ring at a high speed, depending merely on the feeding head rotation axial thrust that wrapping wire produced is enough the helical ring that winds not to be released the core pin, monofilament will be beaten heap and produce an armful pin phenomenon near core pin and core needle stand junction surface, make around ring to carry out.
3, send the ring motor to adopt the ac variable frequency speed regulation motor, after the large speed ratio reductor slows down, rotating speed can be from 0～15 rev/min of stepless speed regulation, and any one send the ring rate request under ring speed in 100～2000 rev/mins of scopes around ring speed can to satisfy feeding head fully.Its control is to realize like this, take out the analog quantity or the digital quantity signal of telecommunication of silk feeding quantity size in the wire feeding motor controller from the wire feed module, the instruction that provides with the main drive motor controller realizes the proportion differential processing, give and to send the ring electric motor speed controller to send the instruction of sending ring synchronously, make send the ring machine operation with feeding head motor and the high-accuracy synchronous mated condition of wire feeding motor.Finish this work with a Programmable Logic Controller micro computer, make screw winding machine equipment of the present invention realize high-precision electromechanical integration.
Six, heater module: by heating element heater (40), heating element heater holddown groove (41), temperature sensor (42), heater support (43), heater shutter (44), heater temperature control instrument (45), six parts are formed.Function and effect: the polyester helical ring that feeding head is laid out adds thermal finalization to it by it the time, makes helical ring resilience change type shape no longer after thermal finalization, and characteristics further specify as follows:
1, closed heater.Two heating element heaters (40) respectively are installed in the U type groove of heating element heater holddown groove (41), are lined with asbestos board between heating element heater (40) and the U type groove, in order to thermal insulation.Two U type holddown grooves that respectively install heating plate are to being buckled together, and distance keeps about 8 millimeters between two heating plates, and the helical ring that send the ring steel band to clip coiled on the steel core pin is passed through in the square type temperature field of its formation, finish thermal finalization.Apparent this closed temperature heater temperature field evenly is not subject to external interference, and good stability is easily realized high-precision temperature control, and reduced heating element heater power consumption, energy savings greatly.
But 2, two thermal element holddown groove automatic shutters to being buckled together.Heating element heater holddown groove (41) is separately fixed on two supports, and parallel slideway is housed between two stands, makes the heating element heater holddown groove (41) that is contained in above it closure or openness that can be parallel to each other.Shutter (44) is installed between two stands, can automatically also can be manual, automatically by solenoid actuated.The course of work that heater opens and closes is of the present inventionly to finish the helical ring that has just begun disconnected coiled of time to the first around ring and just released the core pin during this period of time driving to draw silk around ring apparatus, heater two U type grooves are opened about 10 millimeters parallel open so that when drawing thread, pull the monofilament head from this opening port, then formally begin around ring, heater U type groove closure, the sealing uniform temperature field is set up.Need change second monofilament the time, close positive dynamo-electric source around intact at an axial filament, heater U type groove (41) is opened automatically, and to draw car ready for start again.
3, digital display phase shift trigger-type temperature control instrument (45) is adopted in temperature control, makes heter temperature control inertia little, the precision height, and warm is evenly, and the helical ring density after the thermal finalization is even, xeothermic contraction of indices unanimity.
Seven, cold formed module: by cold wind deflector (46), cold formed clamping frame (47), chilled water coil (48), air-cooler (49), four parts are formed.Its course of work is to blow out through the air port below the cold wind deflector by the cold wind (about 20 °) that the cold wind coil pipe blows out, directly blow to pass and be wound with between two deflectors just on the core pin of thermal finalization helical ring, enter cold formed clamping frame then and finish the cold formed of helical ring, make that firm helical ring through thermal finalization is unlikely to be subjected to the disturbance that room temperature changes and to form twisted shape distortion modification, improve the quality of products.
Eight, screw winding machine complete machine constitutes: by frame (50), instrument control panel (51), machine bench (52), three parts add the cover of two on machine bench functional module and form.
1, since the no belt transmission that relates to of the utility model around the eccentric direct drive novel features of property, all relate to each functional module two cover of the present invention and all are installed in above the machine bench (52), a machine is finished the coiling of left and right sides helical ring simultaneously.The space of the frame below the machine bench (50) the inside, except pressing dress instrument control panel (51), remaining space is made changing-box and tool box by fair part of utilization, has further widened the practical value of the utility model equipment again.
2, the following frame facade relatively of instrument board (51) has rotated 20 °, makes whole instrument control panel visuality good, attractive in appearance, easy to operate.And dial plate is installed on the framework that is provided with drawer's slideway, promptly as drawing back the drawer dial plate is pulled out after lock screw is unclamped, and electronic control device is just installed in the drawer, and it is very convenient that device is changed in maintenance.All control and Displaying Meter all adopt numeral to show and look formula, and be durable in use, elegant in appearance.The dial plate panel is compact to design, the control keypress function is complete, the dial plate panel comprises: temperature phase shift controlling voltage Displaying Meter (53), heater start and stop button (54), heater work written instructions lamp (55), intelligence temperature controller (56), main drive motor variable frequency regulating speed control dish (57), wire feeding motor forward-reverse switch (58), wire feeding motor are just being changed a job and are being made indicator lamp (59), wire feeding motor counter-rotating working index lamp (60), heater stops indicator lamp (61), main drive motor speed governing button (62), the manual automatic transfer switch of wire feeding motor (63), send the ring manual automatic transfer switch of motor (64), send the ring positive wraparound switch of motor (65), send the ring motor just changing a job and make indicator lamp (66), send ring motor wraparound indication class (67), total power switch lock (68), complete machine operating voltage digital display meter (69), general supply send electric indicator lamp (70), main drive motor band pin forward-reverse switch (71), the main drive motor lamp (72) of making instructions of just changing a job, main drive motor wraparound relay indicating light (73).
3, frame (50) main body all is welded with the stainless steel square tube, and dial plate framework, machine bench (52) and tool box, changing-box panel all process with the inferior tabula rasa of stainless steel; All functions module body frame all processes with aluminium alloy casting, and the electrostatic spraying surface treatment has been carried out on the surface; Each module guard shield all processes with the inferior tabula rasa of stainless steel.
In sum, the utility model does not have belt transmission around the eccentric direct drive helical ring up-coiler of property, be not only on the mechanical performance or in the design on the automaticity and on the function, all original and different, the design rigorous and scientific, and in structure and material selection and appearance design, it is compact to arrange collocation between each functional module, and each functional module dimension scale is coordinated, and makes that the entire machine volume is little, (1996 * 660 * 1238), (complete machine weight is no more than 150kg) in light weight.The different surface treatment mode of the selection of material and each parts, make whole equipment look small and exquisite, elegant in appearance, and also function and practicality are very strong, automaticity is very high, can say proudly that the design of the utility model helical ring up-coiler equipment started the international beginning of same category of device.
Description of drawings:
Fig. 1 is an equipment principle schematic diagram of the present utility model;
Fig. 2 is a complete machine structure front view of the present utility model;
Fig. 3 send ring module, heater module and cold formed modular structure vertical view automatically;
Fig. 4 is the complete machine structure vertical view;
Fig. 5 is an instrument control panel structural front view of the present utility model.
The specific embodiment:
Hold concurrently behind the wire feed guiding tube (12) inserting a silk axle dummy shaft in two silk axles of monofilament polyester centre bore, be respectively charged into left and right sides helical ring synchronization module, the monofilament head is guided to the wrapping wire mouth through the wire feed module pull out one section.Plug general supply lock (68) key and open the general supply lock-switch, connect power supply, general supply beacon lamp (70) is bright, and supply voltage digital display meter (69) demonstrates complete machine supply voltage value at that time.The speed of left and right sides spiral feeding head drive motors is transferred on 100 rev/mins of positions.Start heater button (54), heater relay indicating light (55) is bright, and heater begins preheating, 5～10 minutes preheating time.With wire feeding motor with after sending ring motor switch placing automated location, can arbitrarily start earlier left and right sides feeding head one of them, when starting, will draw the monofilament head of wrapping wire mouth and behind core crown portion half-turn, strain with a hand, the another hand is pressed feeding head drive motors startup button.Feeding head begins on the core pin around ring, at this moment wire feeding motor and send the ring motor to start working simultaneously.Send two passive send when ring wheel in the middle of just having been sent ring steel band clamp of ring in the module when the ring that lays out has entered, the hand of wire drawing head can be decontroled.When the ring that lays out is pushed knockout pin top, to use manually the U type truss closure of heater, sealing adds thermal temperature field and sets up.At this moment the feeding head rotating speed can be brought up to the rotating speed (the highest 2000 rev/mins, as to decide on different materials) that you want, the screw winding machine begins operate as normal.
After an axial filament uses up, turn off general supply, finish changing the silk axle, repeat above each step, equipment works on.
The tension force control of wire feed composite module is achieved in that the feeding head rotating speed is fast more, the amount of sending monofilament is big more, the linear velocity of sending monofilament is high more, tension force test rod corner is big more, the signal of telecommunication absolute value of sending through tension force detection original paper is big more, the instruction wire feeding motor reaches the required value that feeding head needs silk, otherwise too.Wire feeding motor adopts ac motor speed control by variable frequency, make this wire feed system working stability, speed-regulating range width and precision height, speed adjustable range can adapt to feeding head and be operated in 100～2000 rev/mins, these characteristics have not only overcome the shortcoming of the wire feed system of the old-fashioned ring winding machine of prior art, and make equipment of the present invention improve the scope of application and the practical value of equipment widely around the helical ring of unlike material under different rotating speeds.
The synchronous wire feed module, under its duty, but both coiling garden silk helical rings, again can coiling flat filament helical ring.When the silk helical ring of coiling garden, the silk axle can not be placed in the synchronous wire feed modular system, the silk axle is placed on below the wire feed module, wire feed system is got from actionless axle and is directly penetrated a centre bore that axle dummy shaft centre bore passes main motor (17) axle again to feeding head by synchronous pressure regulation button centre bore after silk is measured silk by the feeding head requirement, finishes the coiling of garden silk helical ring.Be characterized in simple in structure, easy to operate, the guard shield that can open at any time is housed getting synchronously on the module body frame, install and build the guard shield production of can starting shooting behind the silk axle of full silk, after a monofilament is used up, open guard shield and can change at any time.
The active force driver module, have in mind with improving the quality from coiling polyester helical ring technological requirement simultaneously, this provides the perforation of being used to of passage on the main drive motor axle to monofilament, because the natural temperature rise (about 70 °) of motor when operate as normal formed a basicly stable temperature field in this hole passage.Give the effect of playing preheating by its monofilament, suitably eliminated the normal phase of monofilament to be wound on the prestressing force that is produced on the silk axle, improved quality greatly around ring.As seen the design of this unique intention is killed two birds with one stone.
The design of active force driver module is established one's own system, and can arbitrarily change the active force driver module within the specific limits according to the helical ring of coiling unlike material, to adapt to the needs that present device enlarges its scope of application.The good looking appearance practicality, maintenance is changed convenient and swift.
The main drive motor control system is given automatic wire feed system and is sent loop systems to send instruction (analog quantity or digital quantity) automatically and allows this system deliver to the monofilament of required amount and to send the helical ring that has wound by its feeding head speed of mainshaft, to realize present device under full-automatic operating mode, the production of finishing helical ring of high-speed and high-efficiency.
Claims (10)
1, a kind of eccentric flexible directly driving screw winder without belt driving, be by frame (50), instrument control panel (51), machine bench (52) three parts add that two on machine bench cover functional module forms, and it is characterized in that: its functional module comprises that wire feed composite module, synchronous wire feed module, active force driver module, no belt transmission are around the eccentric directly Synchronous Transmission feeding head module of property, send and encircle module, heater module and cold formed module automatically; Each functional module all is installed in above the machine bench (52), and instrument control panel (51) is installed in the frame (50) below the machine bench, and the following frame facade relatively of dial plate has rotated 20 °, and dial plate is installed on the framework that is provided with drawer's slideway; The direct-connected feeding head off-centre of main CD-ROM drive motor one end output shaft is around the synchronous directly transmission system of property, the direct-connected silk axle of other end output shaft synchronous wire feed system.
2, screw winding machine according to claim 1, it is characterized in that: described wire feed composite module is by wire feeding motor (1), wire feed rolls (2), wire-crossing wheel (3), wire feed tension force test rod (4), tension force manual adjustments dish (5), damping edible vegetable oil frame (6), module mainboard (7), (8) eight parts of tension signal sensing original paper are formed; The monofilament that is come out by the raw material thread axle is through overdamp edible vegetable oil frame (6), make the certain initial tension of monofilament maintenance and remove static oil, through the wire feed rolls (2) of wire-crossing wheel (3) to motor (1) driving, wire-crossing wheel to the tension force test rod (4), arrive tension force manual adjustments dish (5) again, directly enter feeding head through wire-crossing wheel (3).
3, screw winding machine according to claim 1, it is characterized in that: described synchronous wire feed module: be by synchronous pressure regulation button (9), synchronous wire feed head (10), synchronous wire feed frame (11), the silk axle dummy shaft wire feed guiding tube (12) of holding concurrently, silk axle driving-disc (13), synchronous wire feed module body frame (14), silk axle (15), (16) eight parts of synchronization module body frame guard shield are formed, and cooperate with the wire feed composite module and realize synchronous wire feed, and silk axle driving-disc (13) is driven by main motor (17), the silk axle dummy shaft wire feed guiding tube (12) of holding concurrently is through in the silk axle centre bore, is installed between silk axle driving-disc (13) and the synchronous wire feed head (10) in dismantled and assembled mode movingly; Synchronous wire feed head (10) slides in the sleeve of synchronous pressure regulation button (9), spring is housed in the sleeve, rotational synchronization pressure regulation button (9) is adjusted the static pressure between silk axle (15) and the silk axle driving-disc (13), makes silk axle (15) and main motor (17) rotate synchronous wire feed synchronously.
4, screw winding machine according to claim 1, it is characterized in that: described active force driver module provides synchronous dynamic for feeding head and synchronous wire feed system, be by main drive motor (17), silk axle driving-disc (13), monofilament swiveling head (19), body frame (20), guard shield (21), machine governor (22), electric machine speed regulation control panel (23) seven parts are formed, and establish one at main drive motor axle center and are used to reach through hole; Main drive motor (17) adopts ac motor speed control by variable frequency control system, stepless speed regulation in 100～2000 rev/mins scopes.
5, screw winding machine according to claim 1, it is characterized in that: described no belt transmission around the eccentric directly Synchronous Transmission feeding head module of property by the attached head of wrapping wire (24), attached head bearing frame of wrapping wire and bearing (25), around property eccentric gearing external tooth cover (26), around property driving spring (27), eccentric lock bar (28), monofilament guiding tube (29), feeding head (30), wrapping wire mouth (31), core needle stand and core pin (32) nine parts are formed; Feeding head (30) by will be mutually eccentric around property spring (27) and the attached head of wrapping wire (24) connect together and rotate synchronously, the through hole that departs from R place, swiveling head center to feeding head R place by wrapping wire mouth (31) with monofilament on the core pin that maintains static, the core pin is fixed on the core needle stand, attached head of wrapping wire and feeding head adopt with one heart two cover bearings, the eccentric distance in attached center of wrapping wire and feeding head center makes the core needle stand that is fixed with the core pin be fixed on the eccentric lock bar spindle nose with jackscrew by eccentric lock bar (28); Putting a mouth (31) can make monofilament with regard to the coiling ring around the rotation of core pin.
6, screw winding machine according to claim 1, it is characterized in that: the described ring module of sending automatically is by sending ring follower (33), send ring follower gap adjustment rack (34), send ring steel band (35), send ring steel band tension adjustment piece (36), send ring driving wheel (37), send ring driving wheel travelling gear (38), send ring drive motors (39) seven parts to form, core pin both sides respectively have one to send ring follower (33) and send ring driving wheel (37), two is main, make driving-belt with broad steel band between follower, heart pin is clipped in the middle, the gap is adjusted by sending ring follower gap adjustment rack (34).
7, screw winding machine according to claim 1 is characterized in that: described heater module is by heating element heater (40), heating element heater holddown groove (41), temperature sensor (42), heater support (43), heater shutter (44), heater temperature control instrument (45) six parts are formed; Two heating element heaters (40) respectively are installed in the U type groove of heating element heater holddown groove (41), are lined with the asbestos board thermal insulation between heating element heater (40) and the U type groove; Two U type holddown grooves that install heating plate are to being buckled together, and distance keeps about 8 millimeters between two heating plates; But two thermal element holddown groove automatic shutters that are buckled together, heating element heater holddown groove (41) is separately fixed on two supports, and parallel slideway is housed between two stands, makes holddown groove (41) closure or openness that can be parallel to each other; The shutter (44) of automatic or manual is installed between two stands; Digital display phase shift trigger-type temperature control instrument (45) is adopted in temperature control.
8, screw winding machine according to claim 1 is characterized in that: described cold formed module is by cold wind deflector (46), cold formed clamping frame (47), and chilled water coil (48), air-cooler (49) four parts are formed.The cold wind that blows out by the cold wind coil pipe blows out through the air port of cold wind deflector below, directly blows to pass to be wound with between two deflectors just on the core pin of thermal finalization helical ring, enters cold formed clamping frame and finishes the cold formed of helical ring.
9, screw winding machine according to claim 1, it is characterized in that: described control panel (51), all control and Displaying Meter all adopt numeral to show the formula of looking, the dial plate panel comprises: temperature phase shift controlling voltage Displaying Meter (53), heater start and stop button (54), heater work written instructions lamp (55), intelligence temperature controller (56), main drive motor variable frequency regulating speed control dish (57), wire feeding motor forward-reverse switch (58), wire feeding motor is just being changed a job and is being made indicator lamp (59), wire feeding motor counter-rotating working index lamp (60), heater stops indicator lamp (61), main drive motor speed governing button (62), the manual automatic transfer switch of wire feeding motor (63), send the ring manual automatic transfer switch of motor (64), send the ring positive wraparound switch of motor (65), send the ring motor just changing a job and make indicator lamp (66), send ring motor wraparound indication class (67), total power switch lock (68), complete machine operating voltage digital display meter (69), general supply is sent electric indicator lamp (70), main drive motor band pin forward-reverse switch (71), the main drive motor lamp (72) of making instructions of just changing a job, main drive motor wraparound relay indicating light (73).
10, screw winding machine according to claim 1 is characterized in that: described frame (50) main body all is welded with the stainless steel square tube; Dial plate framework, machine bench (52) and tool box, changing-box panel all process with the inferior tabula rasa of stainless steel; All functions module body frame all processes with aluminium alloy casting, and the electrostatic spraying surface treatment was carried out on the surface; Each module guard shield all processes with the inferior tabula rasa of stainless steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01232280 CN2497900Y (en) | 2001-07-31 | 2001-07-31 | Eccentric winding direct transmission spiral winder without belt transmission |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01232280 CN2497900Y (en) | 2001-07-31 | 2001-07-31 | Eccentric winding direct transmission spiral winder without belt transmission |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2497900Y true CN2497900Y (en) | 2002-07-03 |
Family
ID=33646367
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01232280 Expired - Fee Related CN2497900Y (en) | 2001-07-31 | 2001-07-31 | Eccentric winding direct transmission spiral winder without belt transmission |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2497900Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102219126A (en) * | 2010-04-19 | 2011-10-19 | 中国人民银行印制科学技术研究所 | Consistency monitoring method and system of transmission belt |
| CN102416429A (en) * | 2011-09-16 | 2012-04-18 | 亚龙纸制品（昆山）有限公司 | Single spiral coil forming machine |
| CN103211681A (en) * | 2009-12-21 | 2013-07-24 | 财团法人纺织产业综合研究所 | Alginate wound dressing as well as manufacture method and manufacture device of alginate wound dressing |
| CN103537588A (en) * | 2013-10-28 | 2014-01-29 | 成都银线电杆有限公司 | Outer wire winding machine for cylindrical workpieces |
| CN106430706A (en) * | 2016-09-29 | 2017-02-22 | 黄敬超 | Muddy water separator used for town and country construction and technology thereof |
| CN111926399A (en) * | 2020-08-15 | 2020-11-13 | 慈溪市惠美展示设备有限公司 | Module winding head |
| CN113386328A (en) * | 2021-06-07 | 2021-09-14 | 太原理工大学 | Multi-beam fiber spiral winding equipment |
| CN117102274A (en) * | 2023-10-25 | 2023-11-24 | 点夺机电工程江苏有限公司 | Ventilating duct roll forming equipment |
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2001
- 2001-07-31 CN CN 01232280 patent/CN2497900Y/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103211681A (en) * | 2009-12-21 | 2013-07-24 | 财团法人纺织产业综合研究所 | Alginate wound dressing as well as manufacture method and manufacture device of alginate wound dressing |
| CN102219126A (en) * | 2010-04-19 | 2011-10-19 | 中国人民银行印制科学技术研究所 | Consistency monitoring method and system of transmission belt |
| CN102219126B (en) * | 2010-04-19 | 2014-04-16 | 中国人民银行印制科学技术研究所 | Consistency monitoring method and system of transmission belt |
| CN102416429B (en) * | 2011-09-16 | 2014-06-25 | 亚龙纸制品（昆山）有限公司 | Single spiral coil forming machine |
| CN102416429A (en) * | 2011-09-16 | 2012-04-18 | 亚龙纸制品（昆山）有限公司 | Single spiral coil forming machine |
| CN103537588B (en) * | 2013-10-28 | 2015-11-18 | 成都银线电杆有限公司 | The outer spiral filament forming machine of cylindrical workpiece |
| CN103537588A (en) * | 2013-10-28 | 2014-01-29 | 成都银线电杆有限公司 | Outer wire winding machine for cylindrical workpieces |
| CN106430706A (en) * | 2016-09-29 | 2017-02-22 | 黄敬超 | Muddy water separator used for town and country construction and technology thereof |
| CN111926399A (en) * | 2020-08-15 | 2020-11-13 | 慈溪市惠美展示设备有限公司 | Module winding head |
| CN111926399B (en) * | 2020-08-15 | 2021-06-22 | 慈溪市惠美展示设备有限公司 | Module winding head |
| CN113386328A (en) * | 2021-06-07 | 2021-09-14 | 太原理工大学 | Multi-beam fiber spiral winding equipment |
| CN117102274A (en) * | 2023-10-25 | 2023-11-24 | 点夺机电工程江苏有限公司 | Ventilating duct roll forming equipment |
| CN117102274B (en) * | 2023-10-25 | 2023-12-26 | 点夺机电工程江苏有限公司 | Ventilating duct roll forming equipment |
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Owner name: NO. 33-13, HEPING ROAD, GUTA DISTRICT, JINZHOU CIT Free format text: FORMER NAME OR ADDRESS: NO. 412, BUILDING 75, JINHUA STREET, GUTA DISTRICT, JINZHOU CITY, LIAONING PROVINCE |
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Patentee address after: No. 33-13 Heping Road, Guta District, Liaoning, Jinzhou Patentee address before: Guta Jinhua street in Liaoning city of Jinzhou province No. 75 Building No. 412 |
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