CN118223135A - Process for cleaning wool at low temperature - Google Patents

Process for cleaning wool at low temperature Download PDF

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Publication number
CN118223135A
CN118223135A CN202410330335.3A CN202410330335A CN118223135A CN 118223135 A CN118223135 A CN 118223135A CN 202410330335 A CN202410330335 A CN 202410330335A CN 118223135 A CN118223135 A CN 118223135A
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China
Prior art keywords
wool
spraying
washing
adopting
soaking
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CN202410330335.3A
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Chinese (zh)
Inventor
肖建波
梁靓
徐利浩
展静
杨培华
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ZHANGJIAGANG YUXIN WOOL INDUSTRY CO LTD
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ZHANGJIAGANG YUXIN WOOL INDUSTRY CO LTD
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Priority to CN202410330335.3A priority Critical patent/CN118223135A/en
Publication of CN118223135A publication Critical patent/CN118223135A/en
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Abstract

One or more embodiments of the present disclosure provide a low temperature hair washing process comprising the steps of: s1: washing for the first time, soaking and washing the wool to be washed by adopting a detergent; s2: feather smoothing, namely spraying hot steam for wetting, and adopting a feather smoothing brush for feather smoothing treatment in the wetting process; s3: degreasing treatment is carried out firstly, the duration of the secondary spraying process is 14-16 min, and no water exists in a degreasing tank; s4: degreasing treatment II, adding a proper amount of bleaching agent into the mixture in the soaking stage, taking out the angle nail curtain attached with wool after soaking for 8min, and spraying clean water for 6-8 min under the irradiation of ultraviolet lamps; s5: drying; the wool is firstly subjected to primary washing by heating the water area, dirt in the wool is removed in the secondary process, the follow-up degreasing treatment is convenient after the wool is subjected to the wool following treatment, the raw materials selected in the degreasing process are common, the cost is low, and in addition, a spraying mode is adopted in the treatment process and the spraying temperature is controlled.

Description

Process for cleaning wool at low temperature
Technical Field
One or more embodiments of the present disclosure relate to the field of wool cleaning technology, and more particularly, to a low temperature wool cleaning process.
Background
Wool fibers obtained after wool fat, yang Han, sand, dirt, etc. on the wool fibers are washed out by the wool washing process, and wool fibers obtained after wool fat, yang Han, sand, dirt, etc. on the wool fibers are washed out are called washed out wool.
Application number in prior art: 031573177, patent name: in the patent of the invention of wool fibers and products thereof for air purification and wool washing methods, there are described: the method adopts a series of steps of separating to remove impurities, preserving fat and removing sweat of a synthetic agent, maintaining lanolin by an activating auxiliary agent, stabilizing biological activity and the like, and compared with the wool washing process in the prior art, the method solves the technical problems that the technical functions to be realized in each step are inconsistent, some are even quite opposite. Particularly, the wool washing method of the invention completely eliminates the pickling carbonization step; since the water quality of the aqueous solution of the synthetic agent is 1 mu or more than 1 mu of pure water, the washing effect of the synthetic agent can be fully exerted, thereby ensuring the hair washing effect. The activation auxiliary agent is ammonium sulfate, and the insect-proof degerming agent is sulfur, so that the wool washing method is easier to optimize, however, compared with the method, the whole glossiness of the treated wool and the strength of the treated wool are greatly reduced, and the treated wool is not suitable for being used as a raw material of textile clothing, so that the method cannot meet the requirements of the prior art.
Disclosure of Invention
In view of this, it is an object of one or more embodiments of the present disclosure to provide a low temperature wool scouring process to solve the problem of increasing the strength of wool and its glossiness as much as possible in the prior art wool scouring process.
In view of the above, one or more embodiments of the present specification provide a low temperature hair washing process comprising the steps of:
S1: firstly washing, soaking and washing the wool to be washed by adopting a detergent, and stripping the wool by adopting a textile stripping roller in the soaking and washing process;
S2: the wool after S1 treatment is washed by clean water, meanwhile, the textile wool stripping roller is kept in a rolling state during washing, the textile wool stripping roller is placed in a clean water tank for stripping after washing, the wool is subjected to wool smoothing treatment by adopting a wool cleaning cylinder after stripping, the wool is uniformly paved on a corner nail curtain after stripping, and then hot steam is adopted for spraying, and a wool smoothing treatment is carried out by adopting a hairbrush in the spraying process;
S3: firstly degreasing, placing the corner nail curtain treated in the step S2 into a degreasing tank to be processed, adopting an atomization nozzle to spray wet and cool, adopting an alkali lotion to spray wet for the second time after the wool is fully soaked in the primary spraying wet, and keeping the duration of the secondary spraying wet process for 14-16 min and keeping no water in the degreasing tank;
S4: degreasing treatment II, namely cleaning the wool subjected to secondary spraying of the alkaline lotion in S3 by using clear water again, enabling a degreasing tank to be in a non-water storage state 5min before cleaning, enabling the degreasing tank to be in a water storage state 5min later, adding a proper amount of bleaching agent into the degreasing tank, soaking the wool in the degreasing tank for 8min, taking out a nail curtain attached with the wool, and spraying the wool by using clear water under the irradiation of ultraviolet lamps for 6-8 min;
s5: drying, namely draining moisture from the angle nail curtain by the wool after the treatment of S4, taking out the wool on the angle nail curtain, placing the wool on a drying plate, and drying by adopting a windless drying box.
Wherein the detergent selected by S1 comprises clear water, wool softener, surfactant and anti-redeposition agent, and the raw materials are mixed according to the following percentage:
Clear water: 80% of wool softener: 11%, surfactant: 4% of anti-redeposition agent 5%.
Wherein, the S1 detergent is in a water area heating state during soaking and washing and the temperature is 55 ℃.
Wherein the temperature of S2 steam is between 40 ℃ and 45 ℃ when the steam is sprayed, and the steam spraying time is 20min.
Wherein, the time of the S3 alkaline cleaning agent sprayed for the second time is 12min, and the spraying temperature of the alkaline cleaning agent is 30 ℃.
Wherein, the alkali lotion selected in the step S3 is the mixture of soap powder and clear water, and the weight ratio of the soap powder to the clear water is 5:12.
Wherein, S4 is higher than wool height 2 cm when soaking, and must not stir rivers, need lift from one side when taking out the brad curtain and make rivers flow down along the wool direction.
Wherein the mass percentage concentration of the bleaching agent added by S4 soaking is 30%.
Wherein, S5 is that the temperature in the drying box is 60 ℃ during drying.
From the foregoing, it can be seen that, in the low-temperature wool cleaning process provided in one or more embodiments of the present disclosure, wool is firstly subjected to primary cleaning by heating in a water area, which is conducive to removing dirt in wool, then is subjected to subsequent degreasing treatment after wool smoothing treatment, and raw materials selected in the degreasing process are common, low in cost, and the raw materials are sprayed in the treatment process and are under the control of the spraying temperature, so that the wool is cleaned under the condition of softening, thereby enhancing the degreasing effect, avoiding the poor quality of wool caused by incomplete degreasing in the prior art, and then is subjected to the spraying of a bleaching agent, thereby facilitating the effective removal of alkali detergent in the previous step, reducing the influence of the alkali detergent on the quality of wool, maintaining the irradiation and heating of ultraviolet rays during the final spraying, and facilitating the decomposition of the bleaching agent, and reducing the damage to the quality of wool, so as to ensure the strength of wool.
Drawings
For a clearer description of one or more embodiments of the present description or of the solutions of the prior art, the drawings that are necessary for the description of the embodiments or of the prior art will be briefly described, it being apparent that the drawings in the description below are only one or more embodiments of the present description, from which other drawings can be obtained, without inventive effort, for a person skilled in the art.
FIG. 1 is a schematic diagram of the steps of the present invention.
Detailed Description
For the purposes of promoting an understanding of the principles and advantages of the disclosure, reference will now be made in detail to the following specific examples.
It is noted that unless otherwise defined, technical or scientific terms used in one or more embodiments of the present disclosure should be taken in a general sense as understood by one of ordinary skill in the art to which the present disclosure pertains. The use of the terms "first," "second," and the like in one or more embodiments of the present description does not denote any order, quantity, or importance, but rather the terms "first," "second," and the like are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.
Example 1
As shown in fig. 1, there is provided a low-temperature wool cleaning process comprising the steps of:
S1: firstly washing, soaking and washing the wool to be washed by adopting a detergent, and stripping the wool by adopting a textile stripping roller in the soaking and washing process; the selected detergent comprises clear water, wool softener, surfactant and anti-redeposition agent, and the raw materials are mixed according to the following percentage: clear water: 80% of wool softener: 11%, surfactant: 4% of anti-redeposition agent 5%; the detergent is in a water area heating state during soaking and washing, and the temperature is 55 ℃.
S2: the wool after S1 treatment is washed by clean water, meanwhile, the textile wool stripping roller is kept in a rolling state during washing, the textile wool stripping roller is placed in a clean water tank for stripping after washing, the wool is subjected to wool smoothing treatment by adopting a wool cleaning cylinder after stripping, the wool is uniformly paved on a corner nail curtain after stripping, and then hot steam is adopted for spraying, and a wool smoothing treatment is carried out by adopting a hairbrush in the spraying process; the temperature of the steam sprayed out is 40 ℃ and the steam spraying time is 20min.
The wool smoothing stage is helpful for softening wool when the wool is smoothed by steam spraying, so that the wool smoothing is more convenient, and the situation that the wool breaks in a large area when the wool is smoothed is prevented.
S3: firstly degreasing, placing the corner nail curtain treated in the step S2 into a degreasing tank to be processed, adopting an atomization nozzle to spray and wet for cooling, adopting an alkali lotion to spray and wet for the second time after the wool is completely wet, and keeping the duration of the second time spraying process for 14min and keeping no water in the degreasing tank; the time of the alkaline washing agent sprayed out for the second time is 12min, and the temperature of the alkaline washing agent sprayed out is 30 ℃; the alkali lotion is prepared by mixing soap powder and clear water, and the weight ratio of the soap powder to the clear water is 5:12.
The alkali washing agent is used to help the grease on the wool surface to be effectively removed, and the selected soap powder can be replaced by ammonium alkali, the ammonium alkali is cleaned by sodium carbonate and a surfactant, and a proper amount of ammonium sulfate is added after blending, so that the pH value of the soap powder is controlled between 9 and 10 when the soap powder needs to be cleaned.
S4: degreasing treatment II, namely cleaning the wool subjected to secondary spraying of the alkaline lotion in S3 by using clear water again, enabling a degreasing tank to be in a non-water storage state 5min before cleaning, enabling the degreasing tank to be in a water storage state 5min later, adding a proper amount of bleaching agent into the degreasing tank, soaking the wool in the degreasing tank for 8min, taking out a nail curtain attached with the wool, and spraying the wool by using clear water under the irradiation of ultraviolet lamps for 6min; the water surface is 2 cm higher than the wool in the soaking process, the water flow is not stirred, and the water flow is required to flow down along the wool direction when the angle nail curtain is taken out; the mass percentage concentration of the bleaching agent added by soaking is 30 percent.
Wherein, the bleaching agent is decomposed under the irradiation of an ultraviolet lamp and keeps the washing state, so that the corrosiveness of the bleaching agent to wool is reduced, and the loss of the residual alkaline washing agent on wool in the earlier stage is effectively reduced while the toughness and the glossiness of the wool are effectively kept when the bleaching agent is used.
S5: drying, namely draining moisture from the angle nail curtain by the wool after the treatment of S4, taking out the wool on the angle nail curtain, placing the wool on a drying plate, and drying by adopting a windless drying box, wherein the temperature in the drying box is 60 ℃ during drying, and the inside of the drying box is in a dust-free environment.
The wool is dried in the windless drying box to prevent the treated wool from knotting, and simultaneously static electricity generated by friction of the wool is reduced in the windless state, so that the condition that a large amount of static electricity is generated by the wool in production to influence subsequent production is also reduced.
Example 2
As shown in fig. 1, there is provided a low-temperature wool cleaning process comprising the steps of:
S1: firstly washing, soaking and washing the wool to be washed by adopting a detergent, and stripping the wool by adopting a textile stripping roller in the soaking and washing process; the selected detergent comprises clear water, wool softener, surfactant and anti-redeposition agent, and the raw materials are mixed according to the following percentage: clear water: 80% of wool softener: 11%, surfactant: 4% of anti-redeposition agent 5%; the detergent is in a water area heating state during soaking and washing, and the temperature is 55 ℃.
S2: the wool after S1 treatment is washed by clean water, meanwhile, the textile wool stripping roller is kept in a rolling state during washing, the textile wool stripping roller is placed in a clean water tank for stripping after washing, the wool is subjected to wool smoothing treatment by adopting a wool cleaning cylinder after stripping, the wool is uniformly paved on a corner nail curtain after stripping, and then hot steam is adopted for spraying, and a wool smoothing treatment is carried out by adopting a hairbrush in the spraying process; the temperature is 45 ℃ when the steam is sprayed, and the steam spraying time is 20min.
The wool smoothing stage is helpful for softening wool when the wool is smoothed by steam spraying, so that the wool smoothing is more convenient, and the situation that the wool breaks in a large area when the wool is smoothed is prevented.
S3: firstly degreasing, placing the corner nail curtain treated in the step S2 into a degreasing tank to be processed, adopting an atomization nozzle to spray and wet for cooling, adopting an alkali lotion to spray and wet for the second time after the wool is completely wet, and keeping no water in the degreasing tank in the duration of the second time; the time of the alkaline washing agent sprayed out for the second time is 12min, and the temperature of the alkaline washing agent sprayed out is 30 ℃; the alkali lotion is prepared by mixing soap powder and clear water, and the weight ratio of the soap powder to the clear water is 5:12.
The alkali washing agent is used to help the grease on the wool surface to be effectively removed, and the selected soap powder can be replaced by ammonium alkali, the ammonium alkali is cleaned by sodium carbonate and a surfactant, and a proper amount of ammonium sulfate is added after blending, so that the pH value of the soap powder is controlled between 9 and 10 when the soap powder needs to be cleaned.
S4: degreasing treatment II, namely cleaning the wool subjected to secondary spraying of the alkaline lotion in S3 by using clear water again, enabling a degreasing tank to be in a non-water storage state 5min before cleaning, enabling the degreasing tank to be in a water storage state 5min later, adding a proper amount of bleaching agent into the degreasing tank, soaking the wool in the degreasing tank for 8min, taking out a nail curtain attached with the wool, and spraying the wool by using clear water under the irradiation of ultraviolet lamps for 8min; the water surface is 2 cm higher than the wool in the soaking process, the water flow is not stirred, and the water flow is required to flow down along the wool direction when the angle nail curtain is taken out; the mass percentage concentration of the bleaching agent added by soaking is 30 percent.
Wherein, the bleaching agent is decomposed under the irradiation of an ultraviolet lamp and keeps the washing state, so that the corrosiveness of the bleaching agent to wool is reduced, and the loss of the residual alkaline washing agent on wool in the earlier stage is effectively reduced while the toughness and the glossiness of the wool are effectively kept when the bleaching agent is used.
S5: drying, namely draining moisture from the angle nail curtain by the wool after the treatment of S4, taking out the wool on the angle nail curtain, placing the wool on a drying plate, and drying by adopting a windless drying box, wherein the temperature in the drying box is 60 ℃ during drying, and the inside of the drying box is in a dust-free environment.
The wool is dried in the windless drying box to prevent the treated wool from knotting, and simultaneously static electricity generated by friction of the wool is reduced in the windless state, so that the condition that a large amount of static electricity is generated by the wool in production to influence subsequent production is also reduced.
Example 3
As shown in fig. 1, there is provided a low-temperature wool cleaning process comprising the steps of:
S1: firstly washing, soaking and washing the wool to be washed by adopting a detergent, and stripping the wool by adopting a textile stripping roller in the soaking and washing process; the selected detergent comprises clear water, wool softener, surfactant and anti-redeposition agent, and the raw materials are mixed according to the following percentage: clear water: 80% of wool softener: 11%, surfactant: 4% of anti-redeposition agent 5%; the detergent is in a water area heating state during soaking and washing, and the temperature is 55 ℃.
S2: the wool after S1 treatment is washed by clean water, meanwhile, the textile wool stripping roller is kept in a rolling state during washing, the textile wool stripping roller is placed in a clean water tank for stripping after washing, the wool is subjected to wool smoothing treatment by adopting a wool cleaning cylinder after stripping, the wool is uniformly paved on a corner nail curtain after stripping, and then hot steam is adopted for spraying, and a wool smoothing treatment is carried out by adopting a hairbrush in the spraying process; the temperature of the steam sprayed out is 42 ℃ and the steam spraying time is 20min.
The wool smoothing stage is helpful for softening wool when the wool is smoothed by steam spraying, so that the wool smoothing is more convenient, and the situation that the wool breaks in a large area when the wool is smoothed is prevented.
S3: firstly degreasing, placing the corner nail curtain treated in the step S2 into a degreasing tank to be processed, adopting an atomization nozzle to spray and wet for cooling, adopting an alkali lotion to spray and wet for the second time after the wool is fully soaked in the primary spraying, and keeping the duration of the secondary spraying process for 15min and keeping no water in the degreasing tank; the time of the alkaline washing agent sprayed out for the second time is 12min, and the temperature of the alkaline washing agent sprayed out is 30 ℃; the alkali lotion is prepared by mixing soap powder and clear water, and the weight ratio of the soap powder to the clear water is 5:12.
The alkali washing agent is used to help the grease on the wool surface to be effectively removed, and the selected soap powder can be replaced by ammonium alkali, the ammonium alkali is cleaned by sodium carbonate and a surfactant, and a proper amount of ammonium sulfate is added after blending, so that the pH value of the soap powder is controlled between 9 and 10 when the soap powder needs to be cleaned.
S4: degreasing treatment II, namely cleaning the wool subjected to secondary spraying of the alkaline lotion in S3 by using clear water again, enabling a degreasing tank to be in a non-water storage state 5min before cleaning, enabling the degreasing tank to be in a water storage state 5min later, adding a proper amount of bleaching agent into the degreasing tank, soaking the wool in the degreasing tank for 8min, taking out a nail curtain attached with the wool, and spraying the wool by using clear water under the irradiation of ultraviolet lamps for 7.5min; the water surface is 2 cm higher than the wool in the soaking process, the water flow is not stirred, and the water flow is required to flow down along the wool direction when the angle nail curtain is taken out; the mass percentage concentration of the bleaching agent added by soaking is 30 percent.
Wherein, the bleaching agent is decomposed under the irradiation of an ultraviolet lamp and keeps the washing state, so that the corrosiveness of the bleaching agent to wool is reduced, and the loss of the residual alkaline washing agent on wool in the earlier stage is effectively reduced while the toughness and the glossiness of the wool are effectively kept when the bleaching agent is used.
S5: drying, namely draining moisture from the angle nail curtain by the wool after the treatment of S4, taking out the wool on the angle nail curtain, placing the wool on a drying plate, and drying by adopting a windless drying box, wherein the temperature in the drying box is 60 ℃ during drying, and the inside of the drying box is in a dust-free environment.
The wool is dried in the windless drying box to prevent the treated wool from knotting, and simultaneously static electricity generated by friction of the wool is reduced in the windless state, so that the condition that a large amount of static electricity is generated by the wool in production to influence subsequent production is also reduced.
According to the cleanliness and degreasing condition of the wool after washing, the wool with the highest quality degree can be obtained when the steam spraying temperature is 42 ℃, the spraying time of alkaline lotion is controlled to be 15min for the second time, and the clean water is sprayed for 7.5min under the irradiation of an ultraviolet lamp.
Those of ordinary skill in the art will appreciate that: the discussion of any of the embodiments above is merely exemplary and is not intended to suggest that the scope of the disclosure, including the claims, is limited to these examples; the steps may be performed in any order, and there are numerous other variations in the different aspects of one or more embodiments of the present description described above, which are not provided in detail for the sake of clarity, under the teachings of the present disclosure.
Where specific details are set forth in order to describe example embodiments of the disclosure, it should be apparent to one skilled in the art that one or more embodiments of the disclosure can be practiced without, or with variation of, these specific details. Accordingly, the description is to be regarded as illustrative in nature and not as restrictive.
While the present disclosure has been described in conjunction with specific embodiments thereof, many alternatives, modifications, and variations of those embodiments will be apparent to those skilled in the art in light of the foregoing description.
The present disclosure is intended to embrace all such alternatives, modifications and variances which fall within the broad scope of the appended claims. Any omissions, modifications, equivalents, improvements, and the like, which are within the spirit and principles of the one or more embodiments of the disclosure, are therefore intended to be included within the scope of the disclosure.

Claims (9)

1. A low temperature wool cleaning process, which is characterized by comprising the following steps:
S1: firstly washing, soaking and washing the wool to be washed by adopting a detergent, and stripping the wool by adopting a textile stripping roller in the soaking and washing process;
S2: the wool after S1 treatment is washed by clean water, meanwhile, the textile wool stripping roller is kept in a rolling state during washing, the textile wool stripping roller is placed in a clean water tank for stripping after washing, the wool is subjected to wool smoothing treatment by adopting a wool cleaning cylinder after stripping, the wool is uniformly paved on a corner nail curtain after stripping, and then hot steam is adopted for spraying, and a wool smoothing treatment is carried out by adopting a hairbrush in the spraying process;
S3: firstly degreasing, placing the corner nail curtain treated in the step S2 into a degreasing tank to be processed, adopting an atomization nozzle to spray wet and cool, adopting an alkali lotion to spray wet for the second time after the wool is fully soaked in the primary spraying wet, and keeping the duration of the secondary spraying wet process for 14-16 min and keeping no water in the degreasing tank;
S4: degreasing treatment II, namely cleaning the wool subjected to secondary spraying of the alkaline lotion in S3 by using clear water again, enabling a degreasing tank to be in a non-water storage state 5min before cleaning, enabling the degreasing tank to be in a water storage state 5min later, adding a proper amount of bleaching agent into the degreasing tank, soaking the wool in the degreasing tank for 8min, taking out a nail curtain attached with the wool, and spraying the wool by using clear water under the irradiation of ultraviolet lamps for 6-8 min;
s5: drying, namely draining moisture from the angle nail curtain by the wool after the treatment of S4, taking out the wool on the angle nail curtain, placing the wool on a drying plate, and drying by adopting a windless drying box.
2. The low-temperature wool cleaning process according to claim 1, wherein the detergent selected in the step S1 comprises clean water, wool softener, surfactant and anti-redeposition agent, and the raw materials are mixed according to the following percentage:
Clear water: 80% of wool softener: 11%, surfactant: 4% of anti-redeposition agent 5%.
3. A low temperature wool cleaning process according to claim 1, wherein the S1 detergent is heated in the water area at a temperature of 55 ℃ during the soaking.
4. The low-temperature wool cleaning process according to claim 1, wherein the temperature of the S2 steam is between 40 ℃ and 45 ℃ when the steam is sprayed, and the steam spraying time is 20min.
5. The process of claim 1, wherein the S3 alkaline detergent is sprayed for 12min and the alkaline detergent is sprayed at 30 ℃.
6. The low-temperature wool cleaning process according to claim 1, wherein the alkali lotion selected in the step S3 is a mixture of soap powder and clear water, and the weight ratio of the soap powder to the clear water is 5:12.
7. The process of claim 1, wherein the S4 water surface is 2cm higher than the wool surface during soaking, and the water flow is not agitated, and the curtain of nails is lifted from one side to flow down the wool.
8. A low temperature wool cleaning process according to claim 1, wherein the mass percentage concentration of the bleaching agent added by the S4 soaking is 30%.
9. The low-temperature wool cleaning process according to claim 1, wherein the temperature in the drying box at the time of drying is 60 ℃.
CN202410330335.3A 2024-03-22 2024-03-22 Process for cleaning wool at low temperature Pending CN118223135A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410330335.3A CN118223135A (en) 2024-03-22 2024-03-22 Process for cleaning wool at low temperature

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410330335.3A CN118223135A (en) 2024-03-22 2024-03-22 Process for cleaning wool at low temperature

Publications (1)

Publication Number Publication Date
CN118223135A true CN118223135A (en) 2024-06-21

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CN202410330335.3A Pending CN118223135A (en) 2024-03-22 2024-03-22 Process for cleaning wool at low temperature

Country Status (1)

Country Link
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