CN118183384A - Synchronous line splicing machine - Google Patents

Synchronous line splicing machine Download PDF

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Publication number
CN118183384A
CN118183384A CN202410305348.5A CN202410305348A CN118183384A CN 118183384 A CN118183384 A CN 118183384A CN 202410305348 A CN202410305348 A CN 202410305348A CN 118183384 A CN118183384 A CN 118183384A
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CN
China
Prior art keywords
silk thread
plate
thread plate
sensor
accommodating space
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410305348.5A
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Chinese (zh)
Inventor
陈玉林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Jimao Nail Manufacturing Co ltd
Original Assignee
Tianjin Jimao Nail Manufacturing Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Jimao Nail Manufacturing Co ltd filed Critical Tianjin Jimao Nail Manufacturing Co ltd
Priority to CN202410305348.5A priority Critical patent/CN118183384A/en
Publication of CN118183384A publication Critical patent/CN118183384A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0218Pretreatment, e.g. heating the substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21GMAKING NEEDLES, PINS OR NAILS OF METAL
    • B21G3/00Making pins, nails, or the like
    • B21G3/18Making pins, nails, or the like by operations not restricted to one of the groups B21G3/12 - B21G3/16
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • B65H54/2848Arrangements for aligned winding
    • B65H54/2851Arrangements for aligned winding by pressing the material being wound against the drum, flange or already wound material, e.g. by fingers or rollers; guides moved by the already wound material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H71/00Moistening, sizing, oiling, waxing, colouring or drying filamentary material as additional measures during package formation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/35Ropes, lines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The application provides a synchronous wire splicing machine, which relates to the technical field of processing equipment and comprises a wiring mechanism, a flattening mechanism, a gluing mechanism, a drying mechanism and a material winding mechanism which are sequentially arranged; the gluing mechanism and the drying mechanism are arranged in groups, and at least one group is arranged; a silk thread plate buffer mechanism is arranged between the last drying mechanism and the coil stock mechanism, and comprises an input end, an output end and a containing space arranged between the input end and the output end, wherein the containing space can contain a silk thread plate with a threshold range; the input end and the output end are arranged at one side of the accommodating space for accommodating the minimum threshold value of the silk thread plate; the accommodating space is provided with a detection component, the detection component detects the cache length of the silk thread plate in the accommodating space, and the speed of the material winding mechanism is controlled through a feedback signal. The application can solve the problem of mismatching of winding and gluing in the continuous production of the nail plate.

Description

Synchronous line splicing machine
The application relates to a divisional application of a patent application named as 'synchronous line splicing machine', wherein the application date of the original application is 2022, 06 and 15, and the application number is 202210675024.1.
Technical Field
The invention relates to the technical field of processing equipment, in particular to a synchronous line splicing machine.
Background
The plaiting nail is a kind of pneumatic gun nail, and is generally made of galvanized iron wire, similar to the nail. The method is mainly used for a plurality of industries such as engineering, home decoration, furniture manufacturing, packaging, leather, shoemaking artware and the like. The code nails are divided into two kinds, namely a long code nail and a wide code nail. Long code nails are usually narrow but long, and often act as T-nails, and are often used to make commodity circulation wooden racks. The wide code nails act to secure the thinner components to the wood structure.
The code nail is formed by bending and forming a nail plate. In the production process of the nail plate, the wires for manufacturing the nail wires are respectively flattened, the flattened wires are spliced and glued, the nail plate is further obtained, and the nail plate is rolled into a bundle for producing the code nails.
The efficiency is relatively low because the yarns are respectively flattened and then spliced and glued in the production process of the nail plate. Application number
201910316437.9, The patent application of the synchronous line splicing machine equipment discloses synchronous line splicing machine equipment, which comprises a frame 1, wherein the frame 1 is sequentially connected with a flattening assembly 2, a preheating assembly 3, a dust removing assembly 4, a first straightening assembly 5, a first gluing assembly 6, a first heating assembly 14, a second gluing assembly 15, a second heating assembly 151, a second straightening assembly 16, a third gluing assembly 17, a third heating assembly 171, a tightening assembly 7, a third straightening assembly 18, a power assembly 8 and a winding assembly 9 along the conveying direction of nails. The power assembly 8 plays a role in driving the nail wire; the tensioning assembly 7 can adjust the tensioning of the nail wires, so that the phenomenon that the quality of the nail wires is influenced due to the fact that the nail wires are too tightly stretched is avoided, and meanwhile, the phenomenon that the nail wires are too loose and messy to form a neat top plate is avoided; the flattening component 2 can flatten the nail wires and preliminarily process and shape the nail wires; then, the preheating component 3 heats the nail wires, so that the temperature of the nail wires is increased, and after the nail wires are glued, the higher temperature of the nail wires is favorable for solidification of glue; after preheating, the nail wire is straightened by the first straightening component 5, and the internal stress of the nail wire is removed; then, the first gluing component 6 is used for gluing for the first time, and after gluing, the glue enters the first heating component 14 for drying, so that the solidification of the glue is accelerated; then, the second gluing component 15 and the second heating component 151 are used for gluing and drying for the second time; then further straightening in the second straightening assembly 16, and simultaneously removing internal stress generated by the nailing wire through twice gluing and drying; and then, the third gluing component 17 and the third heating component 171 are used for gluing and drying for the third time, so that the gluing step is divided into a plurality of times, the gluing uniformity is facilitated, the nail plate is formed, and the third straightening component 18 is used for straightening and stress removing, so that the quality of the nail plate after rolling is ensured.
As shown in fig. 1. In addition, in the production process of the nail plate, when the nail plate is rolled into a bundle, the speed of rolling is not adapted to the speed of gluing production, and the state of overstretching or overstretching of the nail plate is generated. When the winding speed is higher than the gluing production speed, the nail plate passing through the gluing section in unit time is insufficient for the coil feeding mechanism, so that the tension of the nail plate is overlarge, and the nail plate is wound into a bundle to be overtightened; or the gluing section is driven to produce too quickly, the gluing is insufficient, the glue is not dried, the splicing quality of the nail plate is affected, or the inside of the nail plate rolled bundle is bonded; and even deformation or breakage of the pegboard due to excessive tension may occur. When the winding speed is slower than the gluing production speed, the nail plate passing through the gluing section in unit time exceeds the winding amount of the material winding mechanism, so that the nail plate is loosened and piled in front of the material winding mechanism, and the winding becomes loose; when the accumulation amount is large, even the production of the nail plate gluing section can be caused to stop temporarily, so that the accumulation amount can be solved.
With respect to the above related art, the inventor considers how to realize continuous production, and solves the problem of mismatching between winding and gluing, which is a problem to be solved in nail plate production.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a synchronous line splicing machine.
In order to achieve the above object, the present invention provides the following solutions:
1. A synchronous line splicing machine comprises a wiring mechanism, a flattening mechanism, a gluing mechanism, a drying mechanism and a material winding mechanism which are sequentially arranged; the flattening mechanism is used for pressing and forming silk threads for making nails; the gluing mechanism is used for gluing silk threads to form silk thread plates; the drying mechanism is used for drying the glued silk thread plate; the winding mechanism is used for winding the silk thread plates into bundles; it is characterized in that the method comprises the steps of,
The wiring mechanism carries out carding wiring on silk threads for nail making so that the silk threads are arranged in parallel at the flattening mechanism;
the gluing mechanism and the drying mechanism are arranged in groups, and at least one group is arranged;
A silk thread plate buffer mechanism is arranged between the last drying mechanism and the coil stock mechanism, and comprises an input end, an output end and a containing space arranged between the input end and the output end, wherein the containing space can accommodate a silk thread plate buffer length in a threshold range; the input end and the output end are arranged at one side of the minimum threshold value of the cache length of the silk thread plate accommodated in the accommodating space; the accommodating space is provided with a detection component, the detection component detects the cache length of the silk thread plate in the accommodating space, and the speed of the material winding mechanism is controlled through a feedback signal;
the detection assembly comprises a first sensor, a second sensor and a third sensor;
when only the first sensor detects a signal, the buffer memory length of the accommodating space accommodating the silk thread plate is close to the minimum threshold value, and the rotating speed of the material coiling mechanism is adjusted to be small;
When the third sensor detects a signal, the cache length of the accommodating space accommodating the wire plate approaches to a maximum threshold value; the rotating speed of the material winding mechanism is greatly adjusted;
When only the first sensor and the second sensor detect signals, the buffer memory length of the accommodating space for accommodating the silk thread plate is between a minimum threshold value and a maximum threshold value, and the rotating speed of the material winding mechanism is kept unchanged;
Signals detected by the first sensor, the second sensor and the third sensor respectively represent thresholds of cache lengths of different silk thread plates in the accommodating space, and the different thresholds correspond to different decisions for speed regulation of the winding mechanism so as to realize real-time adjustment of the rotating speed of the winding structure and adapt to working procedures;
the accommodating space is horizontally or vertically arranged, and the input end and the output end are arranged on the same side of the accommodating space;
The first sensor, the second sensor and the third sensor are sequentially arranged in the horizontal direction, and the distance between the first sensor, the second sensor and the third sensor and the first transmission shaft is sequentially increased.
2. The synchronous splicing machine according to claim 1, wherein the thread plate buffer mechanism comprises a first transmission shaft and a second transmission shaft, and the first transmission shaft is arranged at the input end; the second transmission shaft is arranged at the output end; the silk thread moves axially to the inside of the accommodating space through the first transmission shaft; the wire plate moves outside the accommodating space through the second transmission shaft.
3. The synchronized threading machine of claim 1 wherein the thread plate buffering mechanism includes two side plates; the first transmission shaft and the second transmission shaft are arranged between the side plates;
A supporting surface and/or a supporting rod and/or a transmission shaft are/is arranged between the side plates;
The side plates, the first transmission shaft, the second transmission shaft, the supporting surface and/or the supporting rods and/or the transmission shafts form the accommodating space.
4. The synchronized assembly machine of claim 1, wherein the routing mechanism is provided with a plurality of through holes, each through hole passing through a wire.
5. A synchronous splicing machine according to any of claims 1-4, characterized in that between the flattening mechanism and the first of the gluing mechanisms there is provided:
The preheating mechanism is used for heating the silk thread; and/or the number of the groups of groups,
The first straightening mechanism is used for straightening the pressed silk thread; the first straightening mechanism comprises a frame, a plurality of upper press rolls and a plurality of lower press rolls; the lower pressing roller is rotatably connected with the frame; the upper press roll is connected with a lifting screw rod, and the lifting screw rod is connected with the frame; the upper press rolls and the lower press rolls are arranged in a staggered manner; the horizontal height of the rotating axes of the upper press rolls is higher than that of the rotating axes of the lower press rolls; the distance between the upper press roller and the lower press roller can be adjusted through the lifting screw.
6. The synchronized threading machine of any one of claims 1 to 4, wherein between the last drying mechanism and the threading plate buffer mechanism is disposed:
the cooling mechanism is used for cooling the formed silk thread plate; the cooling mechanism comprises a gas nozzle which is arranged towards the silk thread plate, and the other end of the gas nozzle is connected with the gas supply system; and/or the number of the groups of groups,
The second straightening mechanism is used for straightening the silk thread plate; and/or the number of the groups of groups,
The tensioning mechanism is used for tensioning the silk thread plate; the tensioning mechanism comprises two tensioning rollers, and the silk thread plate sequentially passes through the two tensioning rollers in a wrapping mode; and, a step of, in the first embodiment,
The third straightening mechanism is used for straightening the silk thread plate; and/or the number of the groups of groups,
The pressing mechanism is used for pressing the silk thread plate; the pressing mechanism comprises pressing wheels which are arranged in a relatively rolling manner; and/or the number of the groups of groups,
And the reversing mechanism is used for reversing the wire plate.
7. The synchronous splicing machine according to claim 6, wherein the reversing mechanism comprises a rotating disc, end plates are arranged on two sides of an arc surface perpendicular to the rotating disc, and the end plates and the rotating disc are coaxially arranged; the diameter of the end plate is larger than that of the rotating disc; a plurality of rollers are arranged between the two end plates, a gap exists between the rollers and the rotating disc, the gap allows the silk thread plate to pass through, and the rollers tightly abut against the silk thread plate.
8. The synchronized splicing machine of any of claims 1-4, wherein between said wire plate buffer mechanism and said coil stock mechanism is disposed:
the fourth straightening mechanism is used for straightening the silk thread plate; and/or the number of the groups of groups,
The tensioning mechanism is used for tensioning the silk thread plate and comprises a tensioning wheel, and the silk thread plate slides on the upper surface of the tensioning wheel.
The application has at least one of the following beneficial technical effects:
1. The integrated matching of the wiring mechanism, the flattening mechanism, the gluing mechanism, the drying mechanism, the coiling mechanism and the like enables the production process of the nail plate to be fully automatic, continuous production can be realized, and abnormal shutdown is reduced.
2. The wiring mechanism is arranged to enable the silk threads to be arranged in parallel on the flattening mechanism, so that the silk threads are flattened at the same time, and the working efficiency is improved.
3. Through setting up silk thread board buffer memory mechanism, can buffer memory the silk thread board to through detecting the buffer memory length of silk thread board in the accommodation space, the speed of feedback signal control coil stock mechanism realizes the speed adaptation of rolling and rubber coating production through the speed of adjustment coil stock mechanism, thereby guarantees the stability of production and the safety of equipment operation.
4. On the basis of basic production process, optional setting facilities are arranged, the matched setting is selected according to the effect and investment cost, the effect is optimized on the premise of realizing the production of the nail plate, and the production quality and quality are improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the drawings that are needed in the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a patent application of application number 201910316437.9 in the background art.
FIG. 2 is a schematic process flow diagram of one embodiment of the present application.
FIG. 3 is a schematic process flow diagram of yet another embodiment of the present application.
Fig. 4 is a schematic process flow diagram of yet another embodiment of the present application.
Fig. 5 is a schematic process flow diagram of yet another embodiment of the present application.
Fig. 6 is a schematic process flow diagram of yet another embodiment of the present application.
Fig. 7 is a schematic process flow diagram of yet another embodiment of the present application.
Fig. 8 is a schematic process flow diagram of yet another embodiment of the present application.
Fig. 9 is a schematic process flow diagram of yet another embodiment of the present application.
Fig. 10 is a schematic structural view of an embodiment of the present application.
Fig. 11 is a schematic structural view of the reversing mechanism and the thread plate buffer mechanism of the present application in a thread passing state.
Fig. 12 is a schematic view of the structure of the yarn passing state of the yarn plate buffer mechanism of the present application.
Fig. 13 is a schematic view of the structure of the yarn plate buffer mechanism of the present application with one side plate removed.
Fig. 14 is a schematic view of the structure of the yarn passing state of the reversing mechanism of the present application.
Fig. 15 is a schematic structural view of the reversing mechanism of the present application.
Fig. 16 is a schematic view of the structure of the first straightening mechanism of the present application.
Reference numerals illustrate:
A wiring mechanism a1, a flattening mechanism a2, a gluing mechanism a3, a drying mechanism a4, a silk thread plate buffer mechanism a5 and a material coiling mechanism a6;
A preheating mechanism k1, a first straightening mechanism k2, a cooling mechanism k3, a second straightening mechanism k4, a tensioning mechanism k5, a third straightening mechanism k6, a pressing mechanism k7, a reversing mechanism k8, a fourth straightening mechanism k9 and a tensioning mechanism k10;
a frame k21, an upper press roller k22, a lower press roller k23 and a lifting screw k24;
A rotating disc k81, an end plate k82 and a roller k83;
a side plate a51, a first transmission shaft a52, a second transmission shaft a53, a detection assembly a54, a first sensor a541, a second sensor a542, and a third sensor a543.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
The application is described in further detail below with reference to fig. 2-16.
Aiming at realizing continuous automatic production in the production process of the nail plate, improving the production efficiency and solving the problem that the rolling speed is not matched with the gluing speed which often happens, the application discloses a synchronous line splicing machine. The wiring mechanism a1 is arranged to enable the wires to be arranged in parallel on the flattening mechanism a2, the wires are flattened at the same time, the wires are well arranged, the defect that the wires are arranged after being respectively pressed in the prior art is avoided, and the working efficiency is improved. The whole processes of the wiring mechanism a1, the flattening mechanism a2, the gluing mechanism a3, the drying mechanism a4, the material winding mechanism a6 and the like are matched, so that the nail plate production process is fully automatic, continuous production can be realized, and abnormal shutdown conditions are reduced. Through setting up silk thread board buffer gear a5, can buffer memory the silk thread board to through detecting the buffer memory length of silk thread board in the accommodation space, the speed of feedback signal control coil stock mechanism a6 realizes the speed adaptation of rolling and rubber coating production through the speed of adjustment coil stock mechanism a6, thereby guarantees the stability of production and the safety of equipment operation.
Example 1
Referring to fig. 2, the embodiment discloses a composition diagram of a synchronous wire splicing machine, which comprises a wiring mechanism a1, a flattening mechanism a2, a gluing mechanism a3, a drying mechanism a4, a reversing mechanism k8, a wire plate buffering mechanism a5 and a coiling mechanism a6 which are sequentially arranged, wherein the gluing mechanism a3 and the drying mechanism a4 are continuously provided with a plurality of groups. The yarn for nailing sequentially passes through the mechanisms, the yarn carding and wiring mechanism a1 is used for carding and wiring the yarn, the yarn is arranged in parallel at the flattening mechanism a2, the flattening mechanism a2 is used for flattening and forming the yarn, the gluing mechanism a3 is used for gluing the yarn, the yarn is bonded to form a yarn plate, the drying mechanism a4 is used for drying the glued yarn plate, the reversing mechanism k8 is used for turning and steering the yarn plate and sending the yarn plate after being turned to the yarn plate buffer mechanism a5, the yarn plate buffer mechanism a5 is arranged in the horizontal direction, the yarn plate with a certain length can be contained and stored, the yarn plate enters from the input end of the yarn plate buffer mechanism a5 and is output from the output end, and the yarn plate is wound into a bundle by the winding mechanism a 6.
Example 2
Referring to fig. 3, this embodiment discloses a composition diagram of a synchronous yarn splicing machine, which is different from embodiment 1 in that a tensioning mechanism k5 is disposed between a last drying mechanism a4 and a reversing mechanism k8 to tension a yarn plate, so as to prevent the yarn from being too tightly stretched in a gluing drying section to affect the quality of the yarn plate, or prevent the yarn from being too loose and messy to form a neat yarn plate. The tensioning mechanism k5 comprises a first tensioning roller and a second tensioning roller, and the silk thread plate sequentially passes through the first tensioning roller and the second tensioning roller in a wrapping mode.
Example 3
Referring to fig. 4, this embodiment discloses a simplified composition of a synchronous splicing machine, which is different from embodiment 2 in that, between a thread plate buffer mechanism a5 and a winding mechanism a6, there are disposed: the fourth straightening mechanism k9 and the tensioning mechanism k10 are used for straightening the wire plate again before winding, eliminating stress and guaranteeing winding quality. The tensioning mechanism k10 is used for tensioning the silk thread plate, and supporting and jacking the silk thread plate between the silk thread plate buffering mechanism and the coiling mechanism, so that compactness and non-loosening of coiling are ensured, and coiling quality is improved. The tensioning mechanism k10 comprises a tensioning wheel over which the wire plate slides.
Example 4
Referring to fig. 5, this embodiment discloses a simplified composition of a synchronous wire splicing machine, which is different from embodiment 3 in that a third straightening mechanism k6 and a pressing mechanism k7 are disposed between a tensioning mechanism k5 and a reversing mechanism k8, and the third straightening mechanism k6 straightens a wire plate and eliminates stress concentration generated in the tensioning process. The pressing mechanism k7 presses the silk thread plate so as to improve the quality of the silk thread plate; the pressing mechanism k7 comprises pressing wheels which are arranged in a relatively rolling manner.
Example 5
Referring to fig. 6, this embodiment discloses a composition diagram of a synchronous thread splicing machine, which is different from embodiment 4 in that a preheating mechanism k1 and a first straightening mechanism k2 are arranged between a flattening mechanism a2 and a first gluing mechanism a3, the preheating mechanism k1 heats the thread, so that the temperature of the thread is increased, the higher temperature is favorable for the solidification of glue, the glue can be adhered to the thread more quickly, and the glue coating efficiency is improved. The first straightening mechanism k2 straightens the pressed silk thread, and corrects and sorts the flattened silk thread through the straightening mechanism, so that the silk thread is orderly and smoothly arranged, the subsequent gluing to form a plate is convenient, the internal stress in the silk thread is eliminated, and the quality of the production silk thread and the molding quality are improved.
Example 6
Referring to fig. 7, this embodiment discloses a simplified composition of a synchronous yarn splicing machine, which is different from embodiment 5 in that a cooling mechanism k3 and a second straightening mechanism k4 are disposed between a last drying mechanism a4 and a tensioning mechanism k5, the cooling mechanism k3 blows air to cool the formed yarn plate, the second straightening mechanism k4 straightens the yarn plate after being glued, and internal stress generated by multiple heating in the drying process is eliminated.
Example 7
Referring to fig. 8, the present embodiment discloses a simplified composition diagram of a synchronous wire splicing machine, which is different from embodiment 1 in that no reversing mechanism k8 is provided, the wire plate buffer mechanism a5 is arranged in a vertical direction, and in the vertical direction, the wire plates are conveyed downwards by gravity, so that the wire plates are conveyed into the accommodating space, which is more concise and convenient, and is not easy to fold.
Example 8
Referring to fig. 9, the present embodiment discloses a simplified composition of a synchronous wire splicing machine, which is different from embodiment 6 in that a wire plate buffer mechanism a5 is arranged in the vertical direction.
Example 9
Referring to fig. 10, the embodiment discloses a synchronous wire splicing machine, which comprises a wiring mechanism a1, a flattening mechanism a2, a preheating mechanism k1, a first straightening mechanism k2, two groups of gluing mechanisms a3, a drying mechanism a4, a cooling mechanism k3, a second straightening mechanism k4, a tensioning mechanism k5, a third straightening mechanism k6, a compressing mechanism k7, a reversing mechanism k8, a wire plate buffering mechanism a5, a fourth straightening mechanism k9, a tensioning mechanism k10 and a winding mechanism a6 which are sequentially arranged, wherein wires for manufacturing nails sequentially pass through the mechanisms.
Wherein the wiring mechanism a1 is provided with a plurality of through holes each penetrating one wire. The silk thread passes through the through holes from the wire coil support and is distributed in the flattening mechanism a2, each through hole passes through one silk thread, disorder of the silk thread in the conveying process can be avoided, and the silk thread can be distributed in parallel after being flattened through the arrangement at the flattening mechanism a2, so that follow-up gluing is facilitated to be plate-shaped.
The flattening assembly a2 comprises two flattening rollers which are arranged up and down, the two flattening rollers rotate in opposite directions, and after a silk thread for manufacturing nails passes through the space between the two flattening rollers, the silk thread is flattened by the flattening rollers.
The preheating mechanism k1 and the drying mechanism a4 may have the same structure. The mechanism is provided with a channel for allowing the wire to pass through, which may be slightly larger in order to prevent contact with the wire, and heating plates are provided separately or together at the upper and lower parts of the channel. The outside of the heating plate is a heat conduction layer, and a heating wire is arranged in the heating plate and is electrically heated.
The first straightening mechanism k2, referring to fig. 16, includes a frame k21, a plurality of upper press rollers k22, and a plurality of lower press rollers k23. The lower press roll k23 is rotatably connected with the frame k 21; the upper press roll k22 is connected with a lifting screw k24, and the lifting screw k24 is connected with the frame k 21; and the upper press roller k22 and the lower press roller k23 are arranged in a staggered manner; the wire passes between the upper press roller k22 and the lower press roller k23. The rotation axis line level of the plurality of upper press rollers k22 is higher than the rotation axis line level of the plurality of lower press rollers k23. The distance between the upper press roller k22 and the lower press roller k23 can be adjusted through the lifting screw rod k24, and the distance is properly adjusted according to different requirements. The second straightening mechanism k4, the third straightening mechanism k6, the fourth straightening mechanism k9 and the first straightening mechanism k2 can be the same or similar in structure. As simple deformation, if in the angle of arranging, the horizontal section of the production line is horizontally arranged, the inclined adaptive adjustment is carried out on the inclined section, the distance between the upper compression roller and the lower compression roller can be the same through the lifting screw rod adjustment, the distance can be sequentially reduced in the transmission direction of the silk thread, the straightening effect is improved, the straightening effect can be firstly reduced and then the distance can be the same, and the straightening effect is improved and then the straightening effect is stably output. Of course, to save investment costs, it may be optionally provided. In this embodiment, the fourth straightening mechanism k9 is arranged obliquely, and the other straightening mechanisms are arranged horizontally.
The gluing mechanism a3 is provided with a gluing block and a gluing barrel, the gluing barrel is connected with the gluing block and used for supplying glue to the gluing block, and when the silk thread passes through the gluing mechanism a3, the gluing block is contacted with the silk thread to coat the glue on the silk thread. The multiple groups of gluing mechanisms a3 are arranged, the gluing is carried out for a small amount of times, the glue coated on the nail wires is uniform, and the uniformity and stability of the bonding between the nail wires are ensured.
The cooling mechanism k3 is provided with a gas nozzle, the gas nozzle is arranged towards the silk thread plate, the other end of the gas nozzle is connected with a gas supply system, and the dried silk thread plate is cooled.
The tensioning mechanism k5 is provided with two tensioning rollers, the first tensioning roller is far away from the second straightening mechanism k4, the second tensioning roller is close to the second straightening mechanism k4, and the silk thread plate sequentially wraps the first tensioning roller and the second tensioning roller, so that the conveying direction of the silk thread plate is continuously turned, and the silk thread plate is tensioned.
The pressing mechanism k7 comprises pressing wheels which are arranged in a relatively rolling manner, and the silk thread plate passes through the pressing wheels.
The reversing mechanism k8, referring to fig. 14 and 15, comprises a rotating disc k81, wherein end plates k82 are arranged on two sides of an arc surface perpendicular to the rotating disc k81, and the end plates k82 and the rotating disc k81 are coaxially arranged; the diameter of the end plate k82 is larger than that of the rotating disc k 81; between the two end plates k82 are provided a plurality of rollers k83, there being a gap between the rollers k83 and the rotating disc k81, which allows the wire plates to pass through, and the rollers k83 closely abut against the wire plates. The silk thread board passes in proper order between a plurality of cylinders k83 and the rotation disc k81, turns to the silk thread board to send silk thread board buffer gear a5 after the change, make the effort that the silk thread board got into in the accommodation space less, effective natural buffering.
The thread plate buffer mechanism a5, referring to fig. 11-13, comprises two side plates a51; the first transmission shaft a52 and the second transmission shaft a53 are arranged between the two side plates a51; a supporting surface and a transmission shaft are further arranged between the two side plates a51, and the two side plates a51, the first transmission shaft a52, the second transmission shaft a53 and the supporting surface form a containing space. The first transmission shaft a52 is arranged at the input end of the accommodating space and is a driving transmission shaft; the second transmission shaft a53 is arranged at the output end and is a driven transmission shaft; the first transmission shaft a52 drives the silk thread plate to move towards the inside of the accommodating space; the second transmission shaft a53 drives the silk thread plate to move towards the outside of the accommodating space. The first transmission shaft a52 and the second transmission shaft a53 are arranged at the left side of the accommodating space in the vertical direction. The bottom in the accommodation space is also provided with detection component a54, and detection component a54 includes first sensor a541, second sensor a542, third sensor a543, and first sensor a541, second sensor a542, third sensor a543 horizontal direction arranges in proper order, and increases in proper order with the distance of first transmission shaft a 52. The accommodating space can accommodate a threshold range of wire plates; the input end and the output end are arranged at one side of the accommodating space for accommodating the minimum threshold value of the silk thread plate; the detection component a54 arranged in the accommodating space can detect the cache length of the silk thread plate in the accommodating space and control the speed of the material coiling mechanism a6 through a feedback signal. When only the first sensor a541 detects signals, the buffer memory length of the accommodating space for accommodating the wire plates is close to the minimum threshold value, and the rotating speed of the winding mechanism a6 is adjusted to be small; when the third sensor a543 detects a signal, the buffer length of the accommodating space accommodating the wire plate approaches to the maximum threshold value; the rotating speed of the material coiling mechanism a6 is greatly adjusted; when only the first sensor a541 and the second sensor a542 detect signals, the buffer length of the accommodating space accommodating the wire plate is between the minimum threshold value and the maximum threshold value, and the rotating speed of the winding mechanism a6 is kept unchanged. By adopting the technical scheme, the signals detected by the three sensors respectively represent the thresholds of the buffer lengths of different silk thread plates in the accommodating space, and the different thresholds correspond to different decisions for speed regulation of the winding mechanism, so that the speed of the winding mechanism is adjusted in real time, and the speed is adapted to the previous working procedure.
The tensioning mechanism k10 comprises a tensioning wheel, the silk thread plate slides on the upper surface of the tensioning wheel to pass through, and the tensioning wheel jacks up the silk thread plate at the bottom side of the silk thread plate to play a role in tensioning.
The winding mechanism a6 is used for winding the silk thread plates into bundles.
According to the application, a plurality of silk threads are arranged in parallel and are subjected to one-time compression molding, then the silk threads are subjected to gluing, drying and coiling, and the whole process is automatically completed, so that the working efficiency is improved. Through setting up silk thread board buffer memory mechanism, can buffer memory the silk thread board to through detecting the buffer memory length of silk thread board in the accommodation space, the speed of feedback signal control coil stock mechanism realizes the speed adaptation of rolling and rubber coating production through the speed of adjustment coil stock mechanism, thereby guarantees the stability of production and the safety of equipment operation. And discloses a plurality of optional structures and different combined implementation forms, which can adapt to different investment requirements and production and quality requirements.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other.
The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to assist in understanding the methods of the present invention and the core ideas thereof; also, it is within the scope of the present invention to be modified by those of ordinary skill in the art in light of the present teachings. In view of the foregoing, this description should not be construed as limiting the invention.

Claims (8)

1. A synchronous line splicing machine comprises a wiring mechanism, a flattening mechanism, a gluing mechanism, a drying mechanism and a material winding mechanism which are sequentially arranged; the flattening mechanism is used for pressing and forming silk threads for making nails; the gluing mechanism is used for gluing silk threads to form silk thread plates; the drying mechanism is used for drying the glued silk thread plate; the winding mechanism is used for winding the silk thread plates into bundles; it is characterized in that the method comprises the steps of,
The wiring mechanism carries out carding wiring on silk threads for nail making so that the silk threads are arranged in parallel at the flattening mechanism;
the gluing mechanism and the drying mechanism are arranged in groups, and at least one group is arranged;
A silk thread plate buffer mechanism is arranged between the last drying mechanism and the coil stock mechanism, and comprises an input end, an output end and a containing space arranged between the input end and the output end, wherein the containing space can accommodate a silk thread plate buffer length in a threshold range; the input end and the output end are arranged at one side of the minimum threshold value of the cache length of the silk thread plate accommodated in the accommodating space; the accommodating space is provided with a detection component, the detection component detects the cache length of the silk thread plate in the accommodating space, and the speed of the material winding mechanism is controlled through a feedback signal;
the detection assembly comprises a first sensor, a second sensor and a third sensor;
when only the first sensor detects a signal, the buffer memory length of the accommodating space accommodating the silk thread plate is close to the minimum threshold value, and the rotating speed of the material coiling mechanism is adjusted to be small;
When the third sensor detects a signal, the cache length of the accommodating space accommodating the wire plate approaches to a maximum threshold value; the rotating speed of the material winding mechanism is greatly adjusted;
When only the first sensor and the second sensor detect signals, the buffer memory length of the accommodating space for accommodating the silk thread plate is between a minimum threshold value and a maximum threshold value, and the rotating speed of the material winding mechanism is kept unchanged;
Signals detected by the first sensor, the second sensor and the third sensor respectively represent thresholds of cache lengths of different silk thread plates in the accommodating space, and the different thresholds correspond to different decisions for speed regulation of the winding mechanism so as to realize real-time adjustment of the rotating speed of the winding structure and adapt to working procedures;
the accommodating space is horizontally or vertically arranged, and the input end and the output end are arranged on the same side of the accommodating space;
The first sensor, the second sensor and the third sensor are sequentially arranged in the horizontal direction, and the distance between the first sensor, the second sensor and the third sensor and the first transmission shaft is sequentially increased.
2. The synchronous splicing machine according to claim 1, wherein the thread plate buffer mechanism comprises a first transmission shaft and a second transmission shaft, and the first transmission shaft is arranged at the input end; the second transmission shaft is arranged at the output end; the silk thread moves axially to the inside of the accommodating space through the first transmission shaft; the wire plate moves outside the accommodating space through the second transmission shaft.
3. The synchronized threading machine of claim 1 wherein the thread plate buffering mechanism includes two side plates; the first transmission shaft and the second transmission shaft are arranged between the side plates;
A supporting surface and/or a supporting rod and/or a transmission shaft are/is arranged between the side plates;
The side plates, the first transmission shaft, the second transmission shaft, the supporting surface and/or the supporting rods and/or the transmission shafts form the accommodating space.
4. The synchronized assembly machine of claim 1, wherein the routing mechanism is provided with a plurality of through holes, each through hole passing through a wire.
5. A synchronous splicing machine according to any of claims 1-4, characterized in that between the flattening mechanism and the first of the gluing mechanisms there is provided:
The preheating mechanism is used for heating the silk thread; and/or the number of the groups of groups,
The first straightening mechanism is used for straightening the pressed silk thread; the first straightening mechanism comprises a frame, a plurality of upper press rolls and a plurality of lower press rolls; the lower pressing roller is rotatably connected with the frame; the upper press roll is connected with a lifting screw rod, and the lifting screw rod is connected with the frame; the upper press rolls and the lower press rolls are arranged in a staggered manner; the horizontal height of the rotating axes of the upper press rolls is higher than that of the rotating axes of the lower press rolls; the distance between the upper press roller and the lower press roller can be adjusted through the lifting screw.
6. The synchronized threading machine of any one of claims 1 to 4, wherein between the last drying mechanism and the threading plate buffer mechanism is disposed:
the cooling mechanism is used for cooling the formed silk thread plate; the cooling mechanism comprises a gas nozzle which is arranged towards the silk thread plate, and the other end of the gas nozzle is connected with the gas supply system; and/or the number of the groups of groups,
The second straightening mechanism is used for straightening the silk thread plate; and/or the number of the groups of groups,
The tensioning mechanism is used for tensioning the silk thread plate; the tensioning mechanism comprises two tensioning rollers, and the silk thread plate sequentially passes through the two tensioning rollers in a wrapping mode; and, a step of, in the first embodiment,
The third straightening mechanism is used for straightening the silk thread plate; and/or the number of the groups of groups,
The pressing mechanism is used for pressing the silk thread plate; the pressing mechanism comprises pressing wheels which are arranged in a relatively rolling manner; and/or the number of the groups of groups,
And the reversing mechanism is used for reversing the wire plate.
7. The synchronous splicing machine according to claim 6, wherein the reversing mechanism comprises a rotating disc, end plates are arranged on two sides of an arc surface perpendicular to the rotating disc, and the end plates and the rotating disc are coaxially arranged; the diameter of the end plate is larger than that of the rotating disc; a plurality of rollers are arranged between the two end plates, a gap exists between the rollers and the rotating disc, the gap allows the silk thread plate to pass through, and the rollers tightly abut against the silk thread plate.
8. The synchronized splicing machine of any of claims 1-4, wherein between said wire plate buffer mechanism and said coil stock mechanism is disposed:
the fourth straightening mechanism is used for straightening the silk thread plate; and/or the number of the groups of groups,
The tensioning mechanism is used for tensioning the silk thread plate and comprises a tensioning wheel, and the silk thread plate slides on the upper surface of the tensioning wheel.
CN202410305348.5A 2022-06-15 2022-06-15 Synchronous line splicing machine Pending CN118183384A (en)

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