CN1768978A - Method for manufacturing pneumatic chainriveting tape and its dedicated equipment - Google Patents
Method for manufacturing pneumatic chainriveting tape and its dedicated equipment Download PDFInfo
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- CN1768978A CN1768978A CN 200510012923 CN200510012923A CN1768978A CN 1768978 A CN1768978 A CN 1768978A CN 200510012923 CN200510012923 CN 200510012923 CN 200510012923 A CN200510012923 A CN 200510012923A CN 1768978 A CN1768978 A CN 1768978A
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Abstract
The invention discloses a method for producing air chain riveting belting wire and relative special device. The invention comprises: a, laying several bundles of wires on the rotational material frame; b, guiding several wires into the stretching wheel with wire slot to be stretched; c, feeding stretched wires into integrated compressor with wire-distributor to be compressed; d, heating the compressed wires with heating device to be plated with A paste, then heating again to be plated with B paste; e, drying the wires and feeding them into wire-sheet stretching device to be stretched; f, winding them via the wire-sheet traction device and winding device into belting wire. The inventive special devices comprises: a bracket, a wire stretching device, and a wire compressor. And the key points of said invention comprise: arranging a rotational material frame on the ends of bracket; the stretching wheel of wire stretching device has several wire slot; and the wire compressor is the integrated compressor with wire-distributor.
Description
Technical field
The present invention relates to the manufacture method and the special equipment thereof of employed row's nail in the pneumatic nail gun, specifically the manufacture method of pneumatic chainriveting tape and special equipment thereof.
Technical background
The method of manufacturing pneumatic chainriveting tape at present generally is to be wrapped on the I-beam wheel again after raw material thread is flattened, flattens by monofilament straightener, monofilament flatting mill, again several I-beam wheel are rotated on the I-beam wheel set support, the flat filament line is passed row's silk orifice plate, through the winding displacement hub, with its marshalling, through the silk thread straightener aligning back coating first road A glue, after by heater it being heated again, be coated with the second road A glue again.Through the heater heating, be coated with B glue one once more, at last again by silk thread straightener aligning, the traction of line plate, wrapping machine twines becomes tape (concrete technological process sees Fig. 3 for details).This method is to adopt monofilament flattening in advance, and later stage monofilament set is arranged nail again and made.In actual production, for satisfying the needs of follow-up work, at production line several monofilament flatting mills must be set usually and operate simultaneously, so just need be equipped with several guiding and aligning wheels and several I-beam wheel kinking machines simultaneously.This shows that its equipment is huge, produce line length, floor space is many, and personnel's occupancy is big.Even more serious is, when practical operation, be difficult to the top clearance of several monofilament flatting mills is adjusted consistent, so the monofilament thin and thick of suppressing out differ, thereby directly influenced the flatness of tape.In addition, this method also has the following disadvantages: (1) is to adopt the I-beam wheel coiling, and its twining amount is little, causes wire connections many, so influence product quality.(2) this method is to overcome the quality problems that thin and thick differs and caused due to the monofilament flatting mill, needs to adopt to be coated with two road A glue and to be remedied, so caused the waste of a large amount of glues.(3) the tape fastness of this method preparation is poor.
Summary of the invention
Purpose of the present invention just provides a kind of new method and special equipment thereof of making pneumatic chainriveting tape.This method and special equipment thereof can be simplified production line, and the chainriveting tape quality of making is good, cost is low.
The object of the present invention is achieved like this:
The inventive method comprises following technological process:
A, will count the bundle wire rod and be placed on respectively on the rotation material frame;
B, several wire rods are introduced aligning in the aligning wheel that is provided with the wire rod groove;
Wire rod behind c, the aligning enters the set flatting mill that has strand oscillator and flattens;
Wire rod heater via heating back coating A glue after d, the flattening after the heating, is coated with B glue again;
E, wire rod are dried laggard lambda line plate straightener aligning;
F, warp plate hauling machine, wrapping machine are wound in tape.
The special equipment of implementing the inventive method includes support, wire-straightening machine structure, wire flattening mechanism, heater, line plate straightening mechanism, the traction of line plate and winding mechanism, and the main points of its design are to be provided with rotation material frame in the termination of support; Aligning wheel in the wire-straightening machine structure is provided with several wire rod grooves; Wire flattening mechanism is that mechanism is flattened in the set that has strand oscillator.
Present device has been simplified existing production line greatly, and it is simple in structure, and is reasonable in design.Provide assurance for implementing the inventive method.
The inventive method and special equipment thereof have following beneficial effect:
(1) the inventive method will be put in order the bundle wire rod and be placed on and be introduced into aligning in the aligning wheel on the rotation material frame again, thereby avoided wire rod to be pumped off or taken out the generation of random phenomenon.
(2) the inventive method has been avoided being forced to block the joint that wire rod causes because of the cap ned off-capacity, maximally utilises the length of former wire rod.The present invention can make product joint quantity reduce more than 1 times.
(3) the present invention adopts many wire rods simultaneously by aligning, flattening, thereby has guaranteed the superior quality of product, has also reduced manufacturing cost simultaneously.Straightening mechanism and set specifically flattened mechanism and substituted array straightener and several monofilament flatting mills and I-shaped coil winding machine, obviously simplified existing production line greatly, reduced the operation staff.Particularly because set is flattened mechanism with several wire rods extrusion molding in the lump, so the wire rod thin and thick is even, product quality is guaranteed thus.Simultaneously, because the wire rod neat and consistent that is crushed also can be saved glue amount 45%.
(4) the present invention is flattening back heat treated in advance through set, makes that wire rod is dry and be easy to be coated with glue, and has guaranteed the good bonding of glue.Also can reduce the program of one coating A glue simultaneously.
(5) the present invention will put in order machine continuous operations on the bundle wire rod, only need the welding from beginning to end of a bundle wire rod and another bundle wire rod is got final product when joint.Because the wire rod of original state is garden shape, so only need to align end to end and can directly weld during joint.Overcome thus in the prior art because of docking the defective that needs to adjust the interface direction after flattening again.So the present invention is time saving and energy saving, can improve work efficiency 30%.
The beneficial effect that the inventive method is brought quantizes examination through experiment, and the comparable existing method of 1 ton of tape of its every production reduces cost more than 200 yuan.
Fig. 1 is a structural representation of implementing the special equipment of the inventive method.
Fig. 2 is the A--A fragmentary top TV structure schematic diagram of Fig. 1.
Fig. 3 is the process chart of prior art.
Fig. 4 is the process chart of the inventive method.
Be described in further detail the present invention below in conjunction with embodiment:
The specific embodiment
Embodiment 1 makes pneumatic chainriveting tape
As shown in Figure 4, the technological process of the inventive method is as follows:
Concrete grammar is:
A, will count the bundle wire rod and be placed on respectively on the rotation material frame;
B, several wire rods are introduced side by side aligning in the aligning wheel that has the wire rod groove;
Wire rod behind c, the aligning enters the set flatting mill that has strand oscillator, flattens in the lump;
Wire rod heater via heating back coating A glue (A glue gluing glue box) after d, the flattening, after heating again (passing through heater), coating B glue (B glue gluing glue box), oven dry (passing through heater);
E, wire rod are dried laggard lambda line plate straightener, aligning;
F, warp plate hauling machine, wrapping machine are wound in tape.
As shown in Figure 1 and Figure 2, special equipment of the present invention includes support 1, wire-straightening machine structure 3, wire flattening mechanism 5, heater 7, line plate straightening mechanism 8, the traction of line plate and winding mechanism 9, wherein heater 7, line plate straightening mechanism 8, the traction of line plate and winding mechanism 8 are same as the prior art, the main points of its design are to be provided with rotation material frame 2 in the termination of support 1, this rotation material frame 2 is made of basket and rotating shaft, wire rod is sleeved in this rotating shaft, when affecting wire rod 6, this basket is advanced and is slowly rotated with wire rod 6.Thereby overcome wire rod and easily pumped off, take out random phenomenon generation.Said wire-straightening machine structure 3, its structure and existing aligning turbine are basic identical, just on the aligning wheel several wire rod grooves 10 will be set, and to separate every wire rod, so just can make many wire rods simultaneously by aligning wheels aligning.The quantity of the wire rod groove 10 on the aligning wheel is the amount doesn't matter, but wants 〉=2 at least.Its concrete quantity normally is complementary with the design of the output of production line.Mechanism is flattened for the set that has strand oscillator 4 by wire flattening mechanism 5.The flaser texture of this mechanism and existing flatting mill are basic identical, also contain pressure roller and transmission device, and key is to be provided with strand oscillator 4 in the place ahead to pressure roller.This strand oscillator 4 is exactly in fact a device that is provided with several wire guide grooves 11.When making strand oscillator 4, can fixedly form by equidistant arrangement of several piece iron plate.The formed groove of this spacing promptly can be used for separating, arranging wire rod, makes several wire rods that pass through after aligning is taken turns aligning, can introduce according to the order of sequence being flattened simultaneously in the pressure roller.
Claims (4)
1, a kind of method of making pneumatic chainriveting tape is characterized in that it comprises following processing step:
A, will count the bundle wire rod and be placed on respectively on the rotation material frame;
B, several wire rods are introduced aligning in the aligning wheel that is provided with the wire rod groove;
Wire rod behind c, the aligning enters the set flatting mill that has strand oscillator and flattens;
Wire rod heater via heating back coating A glue after d, the flattening after the heating, is coated with B glue again;
E, wire rod are dried laggard lambda line plate straightener aligning;
F, warp plate hauling machine, wrapping machine are wound in tape.
2, the method for manufacturing pneumatic chainriveting tape according to claim 1 is characterized in that the said aligning wheel that is provided with the wire rod groove, the quantity of its wire rod groove 〉=2.
3, implement the special equipment of claim 1 or 2 described methods, include support (1), wire-straightening machine structure (3), wire flattening mechanism (5), heater (7), line plate straightening mechanism (8), the traction of line plate and winding mechanism (9), it is characterized in that being provided with rotation in the termination of support (1) expects frame (2); Aligning wheel in the wire-straightening machine structure (3) is provided with several wire rod grooves (10); Mechanism is flattened for the set that has strand oscillator (4) by wire flattening mechanism (5).
4, special equipment according to claim 3 is characterized in that said strand oscillator (4) is a device that is provided with several wire guide grooves (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200510012923XA CN1325188C (en) | 2005-10-20 | 2005-10-20 | Method for manufacturing pneumatic chainriveting tape and its dedicated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200510012923XA CN1325188C (en) | 2005-10-20 | 2005-10-20 | Method for manufacturing pneumatic chainriveting tape and its dedicated equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1768978A true CN1768978A (en) | 2006-05-10 |
| CN1325188C CN1325188C (en) | 2007-07-11 |
Family
ID=36750656
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200510012923XA Expired - Fee Related CN1325188C (en) | 2005-10-20 | 2005-10-20 | Method for manufacturing pneumatic chainriveting tape and its dedicated equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1325188C (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527883A (en) * | 2012-03-27 | 2012-07-04 | 张家港市胜达钢绳有限公司 | Rewinding straightening device for tire bead steel wires |
| CN102886472A (en) * | 2012-10-12 | 2013-01-23 | 浙江大学 | Steel wire drawing device for steel wire-wound reinforced plastics composite pipe |
| CN106167169A (en) * | 2016-07-18 | 2016-11-30 | 南京诺淳五金制品有限公司 | Full cap paper nail ordering machine |
| CN107350403A (en) * | 2017-07-20 | 2017-11-17 | 绍兴新艺五金工具有限公司 | A kind of production line and its production technology for manufacturing high strength steel nail |
| CN108176792A (en) * | 2017-12-08 | 2018-06-19 | 佛山市南海盐步雄恒制钉厂 | Cable Assembly system and line row's production technology |
| CN111098152A (en) * | 2019-12-31 | 2020-05-05 | 杭州华光焊接新材料股份有限公司 | Metal wire online processing equipment |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5060797A (en) * | 1990-10-15 | 1991-10-29 | Illinois Tool Works Inc. | Collated nails having tape recesses |
| CN2135680Y (en) * | 1992-11-19 | 1993-06-09 | 陈燕玲 | U shape raw nail |
| CN2170168Y (en) * | 1993-08-12 | 1994-06-29 | 郭清亮 | Machine for arranging and making T-shaped nails |
| CN2203198Y (en) * | 1994-08-05 | 1995-07-12 | 黄明顺 | Row-of-nails shaper for nail machine |
| CN2197515Y (en) * | 1994-08-17 | 1995-05-17 | 湖北省鄂州市白浒镇铸造工业总公司 | Automatic joggling device for ball bearing |
| CN2212465Y (en) * | 1994-12-13 | 1995-11-15 | 张天宝 | Multi-operational position mold type device for making nails |
| CN2369792Y (en) * | 1998-04-15 | 2000-03-22 | 北京标准件机械厂 | Automatic upsetter for T-shape row nail |
| CN1459340A (en) * | 2002-05-24 | 2003-12-03 | 黄泉水 | Technique for processing pneumatic chain riveting |
-
2005
- 2005-10-20 CN CNB200510012923XA patent/CN1325188C/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527883A (en) * | 2012-03-27 | 2012-07-04 | 张家港市胜达钢绳有限公司 | Rewinding straightening device for tire bead steel wires |
| CN102527883B (en) * | 2012-03-27 | 2014-07-09 | 张家港市胜达钢绳有限公司 | Rewinding straightening device for tire bead steel wires |
| CN102886472A (en) * | 2012-10-12 | 2013-01-23 | 浙江大学 | Steel wire drawing device for steel wire-wound reinforced plastics composite pipe |
| CN102886472B (en) * | 2012-10-12 | 2014-07-23 | 浙江大学 | Steel wire drawing device for steel wire-wound reinforced plastics composite pipe |
| CN106167169A (en) * | 2016-07-18 | 2016-11-30 | 南京诺淳五金制品有限公司 | Full cap paper nail ordering machine |
| CN107350403A (en) * | 2017-07-20 | 2017-11-17 | 绍兴新艺五金工具有限公司 | A kind of production line and its production technology for manufacturing high strength steel nail |
| CN107350403B (en) * | 2017-07-20 | 2019-09-20 | 绍兴新艺五金工具有限公司 | A kind of production line and its production technology manufacturing high strength steel nail |
| CN108176792A (en) * | 2017-12-08 | 2018-06-19 | 佛山市南海盐步雄恒制钉厂 | Cable Assembly system and line row's production technology |
| CN111098152A (en) * | 2019-12-31 | 2020-05-05 | 杭州华光焊接新材料股份有限公司 | Metal wire online processing equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1325188C (en) | 2007-07-11 |
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