CN118160944A - Food dewatering device - Google Patents
Food dewatering device Download PDFInfo
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- CN118160944A CN118160944A CN202410606865.6A CN202410606865A CN118160944A CN 118160944 A CN118160944 A CN 118160944A CN 202410606865 A CN202410606865 A CN 202410606865A CN 118160944 A CN118160944 A CN 118160944A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
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Abstract
本发明公开了一种食品脱水装置,属于脱水领域。一种食品脱水装置,包括壳体,壳体上设有进料口,还包括倾斜设置在壳体内部的第一传送带;滑动连接在壳体内部的支撑板,支撑板上转动连接有多个压辊,多个压辊上连接有第二传送带,第二传送带倾斜设置,第二传送带位于第一传送带上方,且第二传送带与第一传送带相平行设置;固定连接在第一立板和第二立板之间的横板,横板位于第一传送带最低端的正下方,横板的底部设有收集筒,横板上设有与收集筒相对应的圆孔,收集筒的外壁上滑动连接有两组相对应的传感器组件;本发明能够有效的提高脱水的效果,脱水更彻底,同时保证了海带的完整性,避免其出现破损,便于后续的加工使用。
The invention discloses a food dehydration device, belonging to the field of dehydration. A food dehydration device comprises a shell, a feed port is provided on the shell, and a first conveyor belt is obliquely arranged inside the shell; a support plate slidably connected to the inside of the shell, a plurality of pressure rollers are rotatably connected to the support plate, a second conveyor belt is connected to the plurality of pressure rollers, the second conveyor belt is obliquely arranged, the second conveyor belt is located above the first conveyor belt, and the second conveyor belt is arranged parallel to the first conveyor belt; a horizontal plate fixedly connected between the first vertical plate and the second vertical plate, the horizontal plate is located directly below the lowest end of the first conveyor belt, a collecting cylinder is provided at the bottom of the horizontal plate, a circular hole corresponding to the collecting cylinder is provided on the horizontal plate, and two groups of corresponding sensor components are slidably connected to the outer wall of the collecting cylinder; the invention can effectively improve the dehydration effect, dehydration is more thorough, and at the same time ensure the integrity of the kelp, avoid its damage, and facilitate subsequent processing and use.
Description
技术领域Technical Field
本发明涉及脱水技术领域,尤其涉及一种食品脱水装置。The invention relates to the technical field of dehydration, and in particular to a food dehydration device.
背景技术Background technique
在食品加工过程中,对于不同的食品其加工流程不尽相同,有些食品则需要对其原料进行烘干脱水,如海带等,海带进行脱水的主要目的是为了增加其保存时间和方便运输;脱水过程可以将海带中的水分含量大幅降低,从而延长其保质期,减少腐败和变质的可能性;此外,脱水后的海带体积和重量也会减小,便于包装和运输,降低了运输成本和风险;相比于新鲜海带,脱水后的海带更容易进行切割、加工和烹饪,同时能够保持其特有的风味和营养成分。In the process of food processing, the processing procedures for different foods are not the same. Some foods need to be dried and dehydrated for their raw materials, such as kelp. The main purpose of dehydrating kelp is to increase its shelf life and facilitate transportation. The dehydration process can significantly reduce the moisture content in the kelp, thereby extending its shelf life and reducing the possibility of corruption and deterioration. In addition, the volume and weight of the dehydrated kelp will also be reduced, which is convenient for packaging and transportation, reducing transportation costs and risks. Compared with fresh kelp, dehydrated kelp is easier to cut, process and cook, while maintaining its unique flavor and nutrients.
现有技术中在对海带脱水操作时,通常都是直接将海带放置在罐体内进行搅拌脱水操作,在脱水的过程中,一方面会导致脱水不彻底,另一方面会导致海带出现严重的破损,不便于后续的加工成长条或长片等操作,在专利CN114087859A、CN211147176U等中均存在该问题,有鉴于此,特提出本发明。In the prior art, when dehydrating kelp, the kelp is usually placed directly in a tank for stirring and dehydration. During the dehydration process, on the one hand, the dehydration will not be thorough, and on the other hand, the kelp will be seriously damaged, which is not convenient for subsequent processing into long strips or long slices. This problem exists in patents CN114087859A, CN211147176U, etc. In view of this, the present invention is specially proposed.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中存在的问题,而提出的一种食品脱水装置。The purpose of the present invention is to solve the problems existing in the prior art and to provide a food dehydration device.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种食品脱水装置,包括壳体,所述壳体上设有进料口,还包括:A food dehydration device comprises a housing, wherein the housing is provided with a feed inlet, and further comprises:
倾斜设置在壳体内部的第一传送带;A first conveyor belt obliquely arranged inside the housing;
滑动连接在壳体内部的支撑板,所述支撑板上转动连接有多个压辊,多个所述压辊上连接有第二传送带,所述第二传送带倾斜设置,所述第二传送带位于第一传送带上方,且所述第二传送带与第一传送带相平行设置;A support plate slidably connected to the inside of the shell, a plurality of pressure rollers are rotatably connected to the support plate, a second conveyor belt is connected to the plurality of pressure rollers, the second conveyor belt is inclinedly arranged, the second conveyor belt is located above the first conveyor belt, and the second conveyor belt is arranged parallel to the first conveyor belt;
第一立板和第二立板均固定连接在壳体的内壁;The first vertical plate and the second vertical plate are both fixedly connected to the inner wall of the shell;
固定连接在第一立板和第二立板之间的横板,所述横板位于第一传送带最低端的正下方,所述横板的底部设有收集筒,所述横板上设有与收集筒相对应的圆孔,所述收集筒的外壁上滑动连接有两组相对应的传感器组件;A horizontal plate fixedly connected between the first vertical plate and the second vertical plate, the horizontal plate being located directly below the lowest end of the first conveyor belt, a collecting cylinder being provided at the bottom of the horizontal plate, a circular hole corresponding to the collecting cylinder being provided on the horizontal plate, and two groups of corresponding sensor assemblies being slidably connected to the outer wall of the collecting cylinder;
排水管,设置在收集筒的底部,所述排水管的底部设有阀门;A drainage pipe is arranged at the bottom of the collecting cylinder, and a valve is arranged at the bottom of the drainage pipe;
隔板,固定连接在壳体上,且所述第一立板和第二立板均固定连接在隔板上,所述隔板与壳体的内壁之间设有滤网。The partition is fixedly connected to the shell, and the first vertical plate and the second vertical plate are both fixedly connected to the partition, and a filter is provided between the partition and the inner wall of the shell.
进一步地,所述收集筒的外壁固定连接有四个固定块,四个所述固定块上分别连接有两个导向杆和两个螺纹杆,两个所述螺纹杆均与固定块转动相连,每组所述传感器组件均包括两个相对应的传感器本体,两个所述传感器本体上固定连接有弧形杆,两个所述传感器本体上均设有限位板,其中一个所述限位板与螺纹杆螺纹连接,另一个所述限位板与导向杆滑动相连。Furthermore, four fixed blocks are fixedly connected to the outer wall of the collecting cylinder, and two guide rods and two threaded rods are respectively connected to the four fixed blocks, and the two threaded rods are rotatably connected to the fixed blocks. Each group of the sensor assemblies includes two corresponding sensor bodies, and an arc rod is fixedly connected to the two sensor bodies. Limiting plates are provided on the two sensor bodies, one of the limiting plates is threadedly connected to the threaded rod, and the other limiting plate is slidably connected to the guide rod.
进一步地,所述第一立板与壳体的内壁之间固定连接有挡块,所述挡块的顶部呈锥形,所述挡块内设置有电动伸缩杆,所述电动伸缩杆与传感器组件电性相连,所述电动伸缩杆的输出端设有推杆,所述推杆上设有梯形块,所述阀门上转动连接有与梯形块相对应的推块。Furthermore, a block is fixedly connected between the first vertical plate and the inner wall of the shell, the top of the block is conical, an electric telescopic rod is arranged inside the block, the electric telescopic rod is electrically connected to the sensor assembly, a push rod is arranged at the output end of the electric telescopic rod, a trapezoidal block is arranged on the push rod, and a push block corresponding to the trapezoidal block is rotatably connected to the valve.
进一步地,所述阀门上固定连接有支撑耳,所述支撑耳上转动连接有销轴,所述推块设置在销轴上,所述推块与支撑耳之间设有扭簧,所述扭簧套设在销轴的外壁上,所述支撑耳上海固定连接有限位块。Furthermore, a supporting ear is fixedly connected to the valve, a pin is rotatably connected to the supporting ear, the push block is arranged on the pin, a torsion spring is arranged between the push block and the supporting ear, the torsion spring is sleeved on the outer wall of the pin, and a limiting block is fixedly connected to the supporting ear.
进一步地,所述第二立板的外壁上固定连接有第二气筒,所述第二气筒内滑动连接有第二活塞,所述第二活塞与第二气筒的内壁之间设有第二弹簧,所述第二活塞远离第二弹簧的一端外壁上固定连接有连杆,所述连杆上设有与推杆相对应的圆板。Furthermore, a second air cylinder is fixedly connected to the outer wall of the second vertical plate, a second piston is slidably connected inside the second air cylinder, a second spring is provided between the second piston and the inner wall of the second air cylinder, a connecting rod is fixedly connected to the outer wall of the second piston away from the second spring, and a circular plate corresponding to the push rod is provided on the connecting rod.
进一步地,所述壳体的内壁固定连接有第一气筒,所述第一气筒与第二气筒之间连接有软管,所述第一气筒内滑动连接有第一活塞,所述第一活塞与壳体之间设有第一弹簧,所述第一活塞远离第一弹簧的一端固定连接有齿条板。Furthermore, a first air cylinder is fixedly connected to the inner wall of the shell, a hose is connected between the first air cylinder and the second air cylinder, a first piston is slidably connected inside the first air cylinder, a first spring is provided between the first piston and the shell, and a rack plate is fixedly connected to one end of the first piston away from the first spring.
进一步地,所述壳体的顶部内壁固定连接有斜板,所述斜板上螺纹连接有调节杆,所述调节杆转动连接在支撑板上,所述调节杆上固定连接有长齿轮,所述长齿轮与齿条板相啮合,所述支撑板上还设有斜杆,所述斜杆滑动连接在斜板上。Furthermore, an inclined plate is fixedly connected to the top inner wall of the shell, an adjusting rod is threadedly connected to the inclined plate, the adjusting rod is rotatably connected to the support plate, a long gear is fixedly connected to the adjusting rod, the long gear is meshed with the rack plate, and an inclined rod is also provided on the support plate, which is slidably connected to the inclined plate.
进一步地,所述支撑板上转动连接有多个第二转动轴,多个所述压辊分别设置在多个第二转动轴上,所述斜板和支撑板均与第二传送带相平行。Furthermore, the support plate is rotatably connected to a plurality of second rotating shafts, the plurality of pressure rollers are respectively arranged on the plurality of second rotating shafts, and the inclined plate and the support plate are parallel to the second conveyor belt.
进一步地,所述壳体的外壁设有第一电机和第二电机,所述第一电机的输出端设有第一转动轴,所述第一转动轴上设有转动辊,所述第一传送带设置在转动辊上,所述壳体的内壁还设有与第一传送带相对应的辅助板,所述第一传送带的两侧壁上均设有挡条,所述第二转动轴设置在第二电机的输出端。Furthermore, the outer wall of the shell is provided with a first motor and a second motor, the output end of the first motor is provided with a first rotating shaft, the first rotating shaft is provided with a rotating roller, the first conveyor belt is arranged on the rotating roller, the inner wall of the shell is also provided with an auxiliary plate corresponding to the first conveyor belt, both side walls of the first conveyor belt are provided with baffles, and the second rotating shaft is arranged at the output end of the second motor.
优选地,所述第二立板上设有通孔,所述隔板与壳体的内壁之间固定连接有支撑块,所述滤网放置在支撑块上,所述壳体上设有与滤网相对应的转动门,所述壳体上还设有支撑腿,所述支撑腿与壳体的外壁之间设有放置板。Preferably, a through hole is provided on the second vertical plate, a support block is fixedly connected between the partition and the inner wall of the shell, the filter is placed on the support block, a rotating door corresponding to the filter is provided on the shell, and a support leg is also provided on the shell, and a placement plate is provided between the support leg and the outer wall of the shell.
与现有技术相比,本发明提供了一种食品脱水装置,具备以下有益效果:Compared with the prior art, the present invention provides a food dehydration device, which has the following beneficial effects:
1、该食品脱水装置,在对海带进行脱水操作时,通过第一传送带和第二传送带的相互配合,能够将海带内的水分脱出,使水流进入收集筒内,然后通过传感器组件检测水流的多少,当水流达到一定的高度或者一定的数量后,一方面能够控制阀门开启,将水流排出,另一方面能够控制第二传送带移动,使第一传送带和第二传送带之间的距离缩小,提高脱水的效果,便于海带后期的加工使用。1. When the food dehydration device is dehydrating kelp, the first conveyor belt and the second conveyor belt cooperate with each other to remove the water in the kelp, so that the water flows into the collecting tube, and then the amount of water flow is detected by the sensor component. When the water flow reaches a certain height or a certain amount, on the one hand, the valve can be controlled to open to discharge the water flow, and on the other hand, the second conveyor belt can be controlled to move to reduce the distance between the first conveyor belt and the second conveyor belt, thereby improving the dehydration effect and facilitating the later processing and use of the kelp.
2、该食品脱水装置,当收集筒内的水流达到上方一组的传感器本体能检测的位置时,电动伸缩杆工作,将水流排出的同时,带动第二传送带移动,当水流排出直至水位线低于下方一组的传感器本体的位置后,电动伸缩杆则会复位,能够在排水的同时往复压动海带本体,提高脱水的效果,缩小第一传送带和第二传送带之间的距离是为了提高脱水效果,而使第一传送带和第二传送带之间的距离复位是为了,使后续的海带便于进入第一传送带和第二传送带之间,避免二者之间的间距过小导致无法进入。2. In the food dehydration device, when the water flow in the collecting cylinder reaches a position that can be detected by the upper group of sensor bodies, the electric telescopic rod works to discharge the water and drive the second conveyor belt to move. When the water flow is discharged until the water level line is lower than the position of the lower group of sensor bodies, the electric telescopic rod will reset, and can reciprocately press the kelp body while draining water to improve the dehydration effect. The distance between the first conveyor belt and the second conveyor belt is shortened to improve the dehydration effect, and the distance between the first conveyor belt and the second conveyor belt is reset to facilitate the subsequent kelp to enter between the first conveyor belt and the second conveyor belt to avoid the inability to enter due to the small distance between the two.
3、该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本发明能够有效的提高脱水的效果,脱水更彻底,同时保证了海带的完整性,避免其出现破损,便于后续的加工使用。3. The parts not involved in the device are the same as the existing technology or can be implemented by the existing technology. The present invention can effectively improve the dehydration effect, dehydrate more thoroughly, and at the same time ensure the integrity of the kelp, avoid damage, and facilitate subsequent processing and use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种食品脱水装置的结构示意图;FIG1 is a schematic structural diagram of a food dehydration device proposed by the present invention;
图2为本发明提出的一种食品脱水装置内部的结构示意图一;FIG2 is a first schematic diagram of the structure of the interior of a food dehydration device proposed by the present invention;
图3为本发明提出的一种食品脱水装置内部的结构示意图二;FIG3 is a second schematic diagram of the internal structure of a food dehydration device proposed by the present invention;
图4为本发明提出的一种食品脱水装置中第一传送带和第二传送带的结构示意图;FIG4 is a schematic structural diagram of a first conveyor belt and a second conveyor belt in a food dehydration device proposed by the present invention;
图5为本发明提出的一种食品脱水装置中第一立板、第二立板和挡块的结构示意图;FIG5 is a schematic structural diagram of a first vertical plate, a second vertical plate and a stopper in a food dehydration device proposed by the present invention;
图6为本发明提出的一种食品脱水装置中第二气筒剖视的结构示意图;FIG6 is a schematic structural diagram of a cross-section of a second gas cylinder in a food dehydration device provided by the present invention;
图7为本发明提出的一种食品脱水装置中收集筒和电动伸缩杆的结构示意图;FIG7 is a schematic structural diagram of a collecting cylinder and an electric telescopic rod in a food dehydration device proposed by the present invention;
图8为本发明提出的一种食品脱水装置中收集筒底部的结构示意图;FIG8 is a schematic structural diagram of the bottom of a collecting cylinder in a food dehydration device proposed by the present invention;
图9为本发明提出的一种食品脱水装置中阀门的结构示意图;FIG9 is a schematic structural diagram of a valve in a food dehydration device provided by the present invention;
图10为本发明提出的一种食品脱水装置图3中A部分的放大图;FIG10 is an enlarged view of part A in FIG3 of a food dehydration device proposed by the present invention;
图11为本发明提出的一种食品脱水装置图9中B部分的放大图。FIG. 11 is an enlarged view of part B in FIG. 9 of a food dehydration device proposed by the present invention.
图中:1、壳体;101、进料口;102、支撑腿;103、放置板;2、第一电机;201、第一转动轴;202、转动辊;203、第一传送带;204、挡条;205、辅助板;3、第二电机;301、第二转动轴;302、压辊;303、第二传送带;304、支撑板;305、调节杆;306、斜杆;4、斜板;401、第一气筒;402、第一活塞;403、第一弹簧;404、齿条板;405、长齿轮;406、软管;5、第一立板;501、第二立板;502、通孔;503、隔板;504、支撑块;505、滤网;506、转动门;507、横板;508、挡块;509、圆孔;6、收集筒;601、固定块;602、导向杆;603、螺纹杆;604、限位板;605、传感器本体;606、弧形杆;607、排水管;608、阀门;609、支撑耳;610、销轴;611、推块;612、扭簧;613、限位块;7、电动伸缩杆;701、推杆;702、梯形块;703、第二气筒;704、第二活塞;705、连杆;706、圆板;707、第二弹簧。In the figure: 1, shell; 101, feed port; 102, support leg; 103, placement plate; 2, first motor; 201, first rotating shaft; 202, rotating roller; 203, first conveyor belt; 204, stop bar; 205, auxiliary plate; 3, second motor; 301, second rotating shaft; 302, pressure roller; 303, second conveyor belt; 304, support plate; 305, adjustment rod; 306, inclined rod; 4, inclined plate; 401, first air cylinder; 402, first piston; 403, first spring; 404, rack plate; 405, long gear; 406, hose; 5, first vertical plate; 501, second vertical plate; 502, through hole; 503 , partition; 504, support block; 505, filter; 506, rotating door; 507, horizontal plate; 508, stopper; 509, round hole; 6, collecting cylinder; 601, fixing block; 602, guide rod; 603, threaded rod; 604, limit plate; 605, sensor body; 606, arc rod; 607, drain pipe; 608, valve; 609, supporting ear; 610, pin shaft; 611, push block; 612, torsion spring; 613, limit block; 7, electric telescopic rod; 701, push rod; 702, trapezoidal block; 703, second air cylinder; 704, second piston; 705, connecting rod; 706, round plate; 707, second spring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
实施例1:参照图1-图11,一种食品脱水装置,包括壳体1,壳体1上设有进料口101,还包括倾斜设置在壳体1内部的第一传送带203以及滑动连接在壳体1内部的支撑板304,支撑板304上转动连接有多个压辊302,多个压辊302上连接有第二传送带303,第二传送带303倾斜设置,第二传送带303位于第一传送带203上方,且第二传送带303与第一传送带203相平行设置;在壳体1的内壁还固定连接有第一立板5和第二立板501,在第一立板5和第二立板501之间固定连接有横板507,横板507位于第一传送带203最低端的正下方,横板507的底部设有收集筒6,横板507上设有与收集筒6相对应的圆孔509,收集筒6的外壁上滑动连接有两组相对应的传感器组件,在收集筒6的底部设置有排水管607,排水管607的底部设有阀门608,壳体1内固定连接有隔板503,且第一立板5和第二立板501均固定连接在隔板503上,隔板503与壳体1的内壁之间设有滤网505。Embodiment 1: With reference to Fig. 1 to Fig. 11, a food dehydration device comprises a shell 1, a feed port 101 is arranged on the shell 1, a first conveyor belt 203 obliquely arranged inside the shell 1 and a support plate 304 slidably connected inside the shell 1, a plurality of pressure rollers 302 are rotatably connected to the support plate 304, a second conveyor belt 303 is connected to the plurality of pressure rollers 302, the second conveyor belt 303 is obliquely arranged, the second conveyor belt 303 is located above the first conveyor belt 203, and the second conveyor belt 303 is arranged parallel to the first conveyor belt 203; a first vertical plate 5 and a second vertical plate 501 are also fixedly connected to the inner wall of the shell 1, A transverse plate 507 is fixedly connected between the first vertical plate 5 and the second vertical plate 501, and the transverse plate 507 is located directly below the lowest end of the first conveyor belt 203. A collecting cylinder 6 is provided at the bottom of the transverse plate 507, and a circular hole 509 corresponding to the collecting cylinder 6 is provided on the transverse plate 507. Two groups of corresponding sensor components are slidably connected to the outer wall of the collecting cylinder 6, and a drain pipe 607 is provided at the bottom of the collecting cylinder 6. A valve 608 is provided at the bottom of the drain pipe 607. A partition 503 is fixedly connected in the shell 1, and the first vertical plate 5 and the second vertical plate 501 are both fixedly connected to the partition 503. A filter screen 505 is provided between the partition 503 and the inner wall of the shell 1.
本实施例中,在使用时,直接将需要进行脱水的食品放入壳体1内,具体的,将海带从进料口101放入第一传送带203上,此时第一传送带203会缓慢转动,从而带动海带移动,当其移动至第一传送带203与第二传送带303之间时,通过两个传送带则会对海带进行挤压,从而将海带内残留的水分挤出,此时,由于第一传送带203为倾斜设置,海带内的水分则会沿着第一传送带203向下流动,从而通过第一传送带203的最低端滴落,由于横板507位于第一传送带203最低端的正下方,因此,被挤出的水流则会全部落入至横板507上,然后通过通孔502进入收集筒6内,收集筒6内的传感器组件检测到水位达到一定的高度后,则会发出信号,从而使阀门608打开,使水流能够从排水管607流出,从而进入隔板503与壳体1之间,并且在壳体1的底部设有出水口,能够使水流排出,同时能够使支撑板304在壳体1内产生滑动,从而带动压辊302和第二传送带303移动,从而压缩第一传送带203与第二传送带303之间的距离,从而能够提高脱水效果,并且能够有效的保证海带之间的完整性能,便于后续加工成大块的长条状材料等。In this embodiment, when in use, the food to be dehydrated is directly placed in the shell 1. Specifically, the kelp is placed on the first conveyor belt 203 from the feed port 101. At this time, the first conveyor belt 203 will rotate slowly, thereby driving the kelp to move. When it moves between the first conveyor belt 203 and the second conveyor belt 303, the kelp will be squeezed by the two conveyor belts, thereby squeezing out the residual water in the kelp. At this time, since the first conveyor belt 203 is inclined, the water in the kelp will flow downward along the first conveyor belt 203, and then drip through the lowest end of the first conveyor belt 203. Since the cross plate 507 is located directly below the lowest end of the first conveyor belt 203, the squeezed water will all fall. It enters the horizontal plate 507 and then enters the collecting tube 6 through the through hole 502. When the sensor component in the collecting tube 6 detects that the water level has reached a certain height, it will send a signal to open the valve 608, so that the water can flow out from the drain pipe 607 and enter between the partition 503 and the shell 1. A water outlet is provided at the bottom of the shell 1 to discharge the water. At the same time, the support plate 304 can slide in the shell 1, thereby driving the pressure roller 302 and the second conveyor belt 303 to move, thereby compressing the distance between the first conveyor belt 203 and the second conveyor belt 303, thereby improving the dehydration effect and effectively ensuring the integrity of the kelp, which is convenient for subsequent processing into large pieces of long strips of material.
实施例2:参照图1-图11,一种食品脱水装置,包括壳体1,壳体1上设有进料口101,还包括倾斜设置在壳体1内部的第一传送带203以及滑动连接在壳体1内部的支撑板304,支撑板304上转动连接有多个压辊302,多个压辊302上连接有第二传送带303,第二传送带303倾斜设置,第二传送带303位于第一传送带203上方,且第二传送带303与第一传送带203相平行设置;在壳体1的内壁还固定连接有第一立板5和第二立板501,在第一立板5和第二立板501之间固定连接有横板507,横板507位于第一传送带203最低端的正下方,横板507的底部设有收集筒6,横板507上设有与收集筒6相对应的圆孔509,收集筒6的外壁上滑动连接有两组相对应的传感器组件,在收集筒6的底部设置有排水管607,排水管607的底部设有阀门608,壳体1内固定连接有隔板503,且第一立板5和第二立板501均固定连接在隔板503上,隔板503与壳体1的内壁之间设有滤网505。Embodiment 2: With reference to FIGS. 1 to 11 , a food dehydration device comprises a shell 1, a feed port 101 is provided on the shell 1, a first conveyor belt 203 obliquely arranged inside the shell 1, and a support plate 304 slidably connected to the inside of the shell 1, a plurality of pressure rollers 302 are rotatably connected to the support plate 304, a second conveyor belt 303 is connected to the plurality of pressure rollers 302, the second conveyor belt 303 is obliquely arranged, the second conveyor belt 303 is located above the first conveyor belt 203, and the second conveyor belt 303 is arranged parallel to the first conveyor belt 203; a first vertical plate 5 and a second vertical plate 501 are also fixedly connected to the inner wall of the shell 1, A transverse plate 507 is fixedly connected between the first vertical plate 5 and the second vertical plate 501, and the transverse plate 507 is located directly below the lowest end of the first conveyor belt 203. A collecting cylinder 6 is provided at the bottom of the transverse plate 507, and a circular hole 509 corresponding to the collecting cylinder 6 is provided on the transverse plate 507. Two groups of corresponding sensor components are slidably connected to the outer wall of the collecting cylinder 6, and a drain pipe 607 is provided at the bottom of the collecting cylinder 6. A valve 608 is provided at the bottom of the drain pipe 607. A partition 503 is fixedly connected in the shell 1, and the first vertical plate 5 and the second vertical plate 501 are both fixedly connected to the partition 503. A filter screen 505 is provided between the partition 503 and the inner wall of the shell 1.
收集筒6的外壁固定连接有四个固定块601,四个固定块601上分别连接有两个导向杆602和两个螺纹杆603,两个螺纹杆603均与固定块601转动相连,每组传感器组件均包括两个相对应的传感器本体605,两个传感器本体605上固定连接有弧形杆606,两个传感器本体605上均设有限位板604,其中一个限位板604与螺纹杆603螺纹连接,另一个限位板604与导向杆602滑动相连。Four fixed blocks 601 are fixedly connected to the outer wall of the collecting cylinder 6, and two guide rods 602 and two threaded rods 603 are respectively connected to the four fixed blocks 601, and the two threaded rods 603 are rotatably connected to the fixed blocks 601. Each group of sensor components includes two corresponding sensor bodies 605, and the two sensor bodies 605 are fixedly connected with arc rods 606. The two sensor bodies 605 are provided with limit plates 604, one of which is threadedly connected to the threaded rod 603, and the other limit plate 604 is slidably connected to the guide rod 602.
本实施例中,通过转动螺纹杆603,能够使其与限位板604进行螺纹连接,从而带动限位板604在螺纹杆603上移动,从而带动传感器本体605进行移动,通过设置的导向杆602能够使另一侧的限位板604和传感器本体605进行同步移动,且不会影响两个传感器本体605之间的配合使用效果。In this embodiment, by rotating the threaded rod 603, it can be threadedly connected with the limit plate 604, thereby driving the limit plate 604 to move on the threaded rod 603, thereby driving the sensor body 605 to move. The set guide rod 602 can make the limit plate 604 and the sensor body 605 on the other side move synchronously without affecting the coordinated use effect between the two sensor bodies 605.
第一立板5与壳体1的内壁之间固定连接有挡块508,挡块508的顶部呈锥形,挡块508内设置有电动伸缩杆7,电动伸缩杆7与传感器组件电性相连,电动伸缩杆7的输出端设有推杆701,推杆701上设有梯形块702,阀门608上转动连接有与梯形块702相对应的推块611。A stopper 508 is fixedly connected between the first vertical plate 5 and the inner wall of the shell 1. The top of the stopper 508 is conical. An electric telescopic rod 7 is arranged inside the stopper 508. The electric telescopic rod 7 is electrically connected to the sensor assembly. A push rod 701 is arranged at the output end of the electric telescopic rod 7. A trapezoidal block 702 is arranged on the push rod 701. A push block 611 corresponding to the trapezoidal block 702 is rotatably connected to the valve 608.
具体的,两组传感器本体605的高度不同,具体的,当水流一直进入收集筒6内之后,并且直至上方的两个传感器本体605检测到水流后,则会发出信号,从而使后续的电动伸缩杆7开始工作,从而使阀门608打开,当水流排出直至到与下方的两个传感器本体605高度相同时,此时,电动伸缩杆7则会复位,如此往复操作,能够在海带内存在的水流较多时,缩小第一传送带203与第二传送带303之间的间隙,以此来达到快速脱水以及提高脱水效果的好处,并且能够修改两组传感器本体605位于收集筒6上不同的高度位置,更便于使用。Specifically, the two groups of sensor bodies 605 have different heights. Specifically, when the water flows into the collecting tube 6 and the two upper sensor bodies 605 detect the water flow, a signal will be sent out to start the subsequent electric telescopic rod 7 to open the valve 608. When the water flows out until it reaches the same height as the two lower sensor bodies 605, the electric telescopic rod 7 will be reset. Such reciprocating operation can reduce the gap between the first conveyor belt 203 and the second conveyor belt 303 when there is a lot of water in the kelp, so as to achieve the benefits of rapid dehydration and improved dehydration effect, and the two groups of sensor bodies 605 can be modified to be located at different heights on the collecting tube 6, which is more convenient to use.
实施例3:参照图1-图11,一种食品脱水装置,与实施例2基本相同,更进一步的是,阀门608上固定连接有支撑耳609,支撑耳609上转动连接有销轴610,推块611设置在销轴610上,推块611与支撑耳609之间设有扭簧612,扭簧612套设在销轴610的外壁上,支撑耳609上海固定连接有限位块613。Embodiment 3: Referring to Figures 1 to 11, a food dehydration device is basically the same as Embodiment 2, and further, a support ear 609 is fixedly connected to the valve 608, a pin 610 is rotatably connected to the support ear 609, a push block 611 is arranged on the pin 610, a torsion spring 612 is provided between the push block 611 and the support ear 609, the torsion spring 612 is sleeved on the outer wall of the pin 610, and a limiting block 613 is fixedly connected to the support ear 609.
第二立板501的外壁上固定连接有第二气筒703,第二气筒703内滑动连接有第二活塞704,第二活塞704与第二气筒703的内壁之间设有第二弹簧707,第二活塞704远离第二弹簧707的一端外壁上固定连接有连杆705,连杆705上设有与推杆701相对应的圆板706。A second air cylinder 703 is fixedly connected to the outer wall of the second vertical plate 501, a second piston 704 is slidably connected inside the second air cylinder 703, a second spring 707 is provided between the second piston 704 and the inner wall of the second air cylinder 703, a connecting rod 705 is fixedly connected to the outer wall of the second piston 704 away from the second spring 707, and a circular plate 706 corresponding to the push rod 701 is provided on the connecting rod 705.
壳体1的内壁固定连接有第一气筒401,第一气筒401与第二气筒703之间连接有软管406,第一气筒401内滑动连接有第一活塞402,第一活塞402与壳体1之间设有第一弹簧403,第一活塞402远离第一弹簧403的一端固定连接有齿条板404。A first gas cylinder 401 is fixedly connected to the inner wall of the shell 1, a hose 406 is connected between the first gas cylinder 401 and the second gas cylinder 703, a first piston 402 is slidably connected inside the first gas cylinder 401, a first spring 403 is provided between the first piston 402 and the shell 1, and a rack plate 404 is fixedly connected to one end of the first piston 402 away from the first spring 403.
本实施例中,当传感器本体605发出信号,从而使电动伸缩杆7工作时,推杆701则会伸出,从而带动梯形块702工作,当梯形块702与推块611接触后,在限位块613的作用下,则会使推块611无法转动,此时,梯形块702则会推动推块611带动阀门608转动,从而使阀门608打开,此时位于收集筒6内的水流则会流出,从而排出,当梯形块702与推块611不在接触时,在扭簧612的作用下能够使推块611自动复位,从而使阀门608关闭,从而避免水流流出,推杆701在移动时,还会压动圆板706移动,从而使其带动连杆705移动,进而压缩第二活塞704在第二气筒703内移动,将第二气筒703内的气体通过软管406输送至第一气筒401内。In this embodiment, when the sensor body 605 sends a signal to make the electric telescopic rod 7 work, the push rod 701 will extend, thereby driving the trapezoidal block 702 to work. When the trapezoidal block 702 contacts the push block 611, under the action of the limit block 613, the push block 611 will be unable to rotate. At this time, the trapezoidal block 702 will push the push block 611 to drive the valve 608 to rotate, so that the valve 608 is opened, and the water in the collecting tube 6 will flow out and be discharged. When the trapezoidal block 702 is no longer in contact with the push block 611, the push block 611 can be automatically reset under the action of the torsion spring 612, so that the valve 608 is closed, thereby preventing the water from flowing out. When the push rod 701 moves, it will also press the circular plate 706 to move, so that it drives the connecting rod 705 to move, and then compress the second piston 704 to move in the second gas cylinder 703, and the gas in the second gas cylinder 703 is transported to the first gas cylinder 401 through the hose 406.
需要说明的是,推杆701设置在收集筒6的下方,在工作时,推杆701不会与其他的部件产生干涉。It should be noted that the push rod 701 is arranged below the collecting tube 6, and the push rod 701 will not interfere with other components during operation.
壳体1的顶部内壁固定连接有斜板4,斜板4上螺纹连接有调节杆305,调节杆305转动连接在支撑板304上,调节杆305上固定连接有长齿轮405,长齿轮405与齿条板404相啮合,支撑板304上还设有斜杆306,斜杆306滑动连接在斜板4上。The top inner wall of the shell 1 is fixedly connected with an inclined plate 4, and an adjusting rod 305 is threadedly connected to the inclined plate 4. The adjusting rod 305 is rotatably connected to the support plate 304. A long gear 405 is fixedly connected to the adjusting rod 305, and the long gear 405 is meshed with the rack plate 404. An inclined rod 306 is also provided on the support plate 304, and the inclined rod 306 is slidably connected to the inclined plate 4.
气体进入第一气筒401内之后,会持续的推动第一气筒401内的第一活塞402移动,从而带动齿条板404移动,齿条板404则会与长齿轮405相啮合,使其转动,从而带动与长齿轮405固定相连的调节杆305转动,调节杆305在转动时则会与斜板4进行螺纹连接,在斜杆306的导向作用下,能够使调节杆305也在斜板4上产生滑动,从而带动支撑板304移动,进而带动第二传送带303移动,缩小第一传送带203和第二传送带303之间的距离,提高脱水的效果。After the gas enters the first gas cylinder 401, it will continuously push the first piston 402 in the first gas cylinder 401 to move, thereby driving the rack plate 404 to move, and the rack plate 404 will mesh with the long gear 405 to make it rotate, thereby driving the adjusting rod 305 fixedly connected to the long gear 405 to rotate, and the adjusting rod 305 will be threadedly connected with the inclined plate 4 when rotating. Under the guiding action of the inclined rod 306, the adjusting rod 305 can also slide on the inclined plate 4, thereby driving the support plate 304 to move, and then driving the second conveyor belt 303 to move, thereby reducing the distance between the first conveyor belt 203 and the second conveyor belt 303, and improving the dehydration effect.
需要说明的是,齿条板404与长齿轮405的轴线相垂直,因此,在齿条板404移动时,能够更好的与长齿轮405相啮合,并带动长齿轮405转动,且长齿轮405设置的较长,当长齿轮405带动调节杆305转动的同时,调节杆305会产生移动,因而也会带动长齿轮405移动,因此,将长齿轮405设置的较长,能够使齿条板404始终与长齿轮405相啮合,使其啮合状态不会脱离。It should be noted that the rack plate 404 is perpendicular to the axis of the long gear 405. Therefore, when the rack plate 404 moves, it can better mesh with the long gear 405 and drive the long gear 405 to rotate. The long gear 405 is set longer. When the long gear 405 drives the adjusting rod 305 to rotate, the adjusting rod 305 will move, thereby also driving the long gear 405 to move. Therefore, setting the long gear 405 longer can make the rack plate 404 always mesh with the long gear 405, so that the meshing state will not be disengaged.
实施例4:参照图1-图4,一种食品脱水装置,与实施例3基本相同,更进一步的是,支撑板304上转动连接有多个第二转动轴301,多个压辊302分别设置在多个第二转动轴301上,斜板4和支撑板304均与第二传送带303相平行。Embodiment 4: Referring to Figures 1-4, a food dehydration device is basically the same as Embodiment 3. Furthermore, a plurality of second rotating shafts 301 are rotatably connected to the support plate 304, a plurality of pressure rollers 302 are respectively arranged on the plurality of second rotating shafts 301, and the inclined plate 4 and the support plate 304 are parallel to the second conveyor belt 303.
本实施例中,通过将第一传送带203、第二传送带303、斜板4和支撑板304设置的相互平行,一方面能够使第二传送带303便于移动,避免出现歪斜现象,另一方面能够便于调整第一传送带203与第二传送带303之间的距离,并且使二者任一对应位置之间的距离一致,更便于使用,且第一传送带203和第二传送带303倾斜的角度较小,不会使海带直接从传送带上倾斜滑落。In the present embodiment, by arranging the first conveyor belt 203, the second conveyor belt 303, the inclined plate 4 and the support plate 304 to be parallel to each other, on the one hand, the second conveyor belt 303 can be easily moved to avoid skewing, and on the other hand, the distance between the first conveyor belt 203 and the second conveyor belt 303 can be easily adjusted, and the distance between any corresponding positions of the two can be made consistent, which is more convenient to use. In addition, the inclination angles of the first conveyor belt 203 and the second conveyor belt 303 are small, so that the kelp will not tilt and slide directly from the conveyor belt.
壳体1的外壁设有第一电机2和第二电机3,第一电机2的输出端设有第一转动轴201,第一转动轴201上设有转动辊202,第一传送带203设置在转动辊202上,壳体1的内壁还设有与第一传送带203相对应的辅助板205,第一传送带203的两侧壁上均设有挡条204,第二转动轴301设置在第二电机3的输出端。The outer wall of the shell 1 is provided with a first motor 2 and a second motor 3, the output end of the first motor 2 is provided with a first rotating shaft 201, the first rotating shaft 201 is provided with a rotating roller 202, and the first conveyor belt 203 is arranged on the rotating roller 202. The inner wall of the shell 1 is also provided with an auxiliary plate 205 corresponding to the first conveyor belt 203, and both side walls of the first conveyor belt 203 are provided with a blocking bar 204, and the second rotating shaft 301 is arranged at the output end of the second motor 3.
通过启动第一电机2,能够带动其输出端的第一转动轴201转动,从而带动转动辊202和第一传送带203转动,通过启动第二电机3,能够带动其输出端的第二转动轴301转动,然后带动压辊302转动,从而使第二传送带303转动,需要说明的是,第一电机2和第二电机3的转动方向相反,因此会使第一传送带203和第二传送带303的转动方向相反,更便于输送物料,且第一电机2和第二电机3的输出端均可设置减速器,从而使第一传送带203和第二传送带303缓慢转动,并使其转动速度相同,设置的辅助板205是为了避免在压力的作用下,第一传送带203出现塌陷,从而影响挤压脱水的效果,且设置的挡条204能够避免水流从第一传送带203的两侧流出。By starting the first motor 2, the first rotating shaft 201 at its output end can be driven to rotate, thereby driving the rotating roller 202 and the first conveyor belt 203 to rotate. By starting the second motor 3, the second rotating shaft 301 at its output end can be driven to rotate, and then the pressure roller 302 can be driven to rotate, thereby rotating the second conveyor belt 303. It should be noted that the rotation directions of the first motor 2 and the second motor 3 are opposite, so the rotation directions of the first conveyor belt 203 and the second conveyor belt 303 are opposite, which is more convenient for conveying materials. Reducers can be set at the output ends of the first motor 2 and the second motor 3, so that the first conveyor belt 203 and the second conveyor belt 303 rotate slowly and have the same rotation speed. The auxiliary plate 205 is set to prevent the first conveyor belt 203 from collapsing under the action of pressure, thereby affecting the effect of extrusion and dehydration, and the baffle 204 is set to prevent water from flowing out from both sides of the first conveyor belt 203.
第二立板501上设有通孔502,隔板503与壳体1的内壁之间固定连接有支撑块504,滤网505放置在支撑块504上,壳体1上设有与滤网505相对应的转动门506,壳体1上还设有支撑腿102,支撑腿102与壳体1的外壁之间设有放置板103。A through hole 502 is provided on the second vertical plate 501, a support block 504 is fixedly connected between the partition plate 503 and the inner wall of the shell 1, the filter 505 is placed on the support block 504, a rotating door 506 corresponding to the filter 505 is provided on the shell 1, and a support leg 102 is also provided on the shell 1, and a placement plate 103 is provided between the support leg 102 and the outer wall of the shell 1.
本发明中,脱水后,水流会沿着第一传送带203的最低处落下,进入横板507上,然后进入收集筒6内,需要说明的是,第二立板501的顶部与第一传送带203和挡条204之间的间隙较小,因此,部分的水流在东第一传送带203上滑落时,会撞击到第二立板501,从而更好的落至横板507上,便于收集,脱水后的海带则会从第一立板5与壳体1之间的缝隙进入壳体1的底部,然后落在滤网505上,挡块508的顶部设置成锥形,是为了避免海带残留在挡块508上,打开转动门506,则能够使滤网505以及位于滤网505上的海带取出,能够在脱水时保证海带整体的完整性,便于进行后续的操作。In the present invention, after dehydration, the water flow will fall along the lowest point of the first conveyor belt 203, enter the horizontal plate 507, and then enter the collecting cylinder 6. It should be noted that the gap between the top of the second vertical plate 501 and the first conveyor belt 203 and the baffle 204 is small. Therefore, when part of the water flow slides down the first conveyor belt 203, it will hit the second vertical plate 501, so that it can better fall on the horizontal plate 507 for collection. The dehydrated kelp will enter the bottom of the shell 1 from the gap between the first vertical plate 5 and the shell 1, and then fall on the filter screen 505. The top of the block 508 is set to be conical to prevent the kelp from remaining on the block 508. Opening the rotating door 506 can take out the filter screen 505 and the kelp on the filter screen 505, so that the overall integrity of the kelp can be ensured during dehydration, which is convenient for subsequent operations.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101686378B1 (en) * | 2016-01-11 | 2016-12-13 | 백성훈 | seaweed dehydration device |
| CN112161177A (en) * | 2020-09-27 | 2021-01-01 | 兰杰 | Quick mounting seat and sensor main body of water level sensor in water tank |
| CN219810221U (en) * | 2023-05-15 | 2023-10-10 | 福州旺多福生物科技有限公司 | Easy-to-clean dehydration equipment for processing seaweed powder |
| CN220018086U (en) * | 2023-05-30 | 2023-11-14 | 漯河市汇博自动化机械设备有限公司 | Food processing dehydration drying device |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101686378B1 (en) * | 2016-01-11 | 2016-12-13 | 백성훈 | seaweed dehydration device |
| CN112161177A (en) * | 2020-09-27 | 2021-01-01 | 兰杰 | Quick mounting seat and sensor main body of water level sensor in water tank |
| CN219810221U (en) * | 2023-05-15 | 2023-10-10 | 福州旺多福生物科技有限公司 | Easy-to-clean dehydration equipment for processing seaweed powder |
| CN220018086U (en) * | 2023-05-30 | 2023-11-14 | 漯河市汇博自动化机械设备有限公司 | Food processing dehydration drying device |
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