CN211216901U - A water mill rice flour processing device - Google Patents
A water mill rice flour processing device Download PDFInfo
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Description
技术领域technical field
本实用新型涉及米粉加工领域,具体为一种水磨米粉加工装置。The utility model relates to the field of rice flour processing, in particular to a water-milled rice flour processing device.
背景技术Background technique
现有技术中,申请号为“201820271856.6”的水磨米粉生产装置钢磨系统,由2级钢磨采取串联方法连接,第1级钢磨将米磨浆后再将米浆经过第2级钢磨磨浆;钢磨由米斗、静钢磨、动钢磨、钢磨支架及动力系统组成,静钢磨安装在钢磨支架上,由4根弹簧压支撑固定,动力系统由电机、皮带轮、皮带、轴组成,动力系统并给动钢磨提供动力,静钢磨与动钢磨按上、下叠合结构连接,动钢磨与静钢磨之间的间隙通过动钢磨升降调整,该水磨米粉生产装置钢磨系统集2级磨浆为一体,结构连接紧密,使用方便,能够提高米粉的精细度,从而达到了提高米粉质量的目的。In the prior art, the steel mill system of the water-milled rice flour production device with the application number of "201820271856.6" is connected in series by two-stage steel mills, and the first-stage steel mill refines the rice and then passes the rice pulp through the second-stage steel mill. Refining; steel mill consists of rice bucket, static steel mill, dynamic steel mill, steel mill bracket and power system. The static steel mill is installed on the steel mill bracket and is supported and fixed by 4 springs. The power system consists of motor, pulley, It is composed of belt and shaft. The power system also provides power for the moving steel mill. The static steel mill and the moving steel mill are connected according to the upper and lower superimposed structure. The gap between the moving steel mill and the static steel mill is adjusted by the moving steel mill. The steel mill system of the water-milled rice flour production device integrates 2-stage refining, the structure is tightly connected, the use is convenient, and the fineness of the rice flour can be improved, thereby achieving the purpose of improving the quality of the rice flour.
但是,其在使用过程中,仍然存在较为明显的缺陷:上述装置只涉及到对大米进行磨浆操作,而没有涉及到对磨浆后的米粉进行脱水和干燥处理,还需要较多的人工辅助才能完成米粉的生产,加工效率较低。However, there are still obvious defects in the use process: the above-mentioned device only involves refining the rice, but does not involve dehydrating and drying the refined rice flour, which requires more manual assistance. In order to complete the production of rice noodles, the processing efficiency is low.
实用新型内容Utility model content
本实用新型的目的在于提供一种水磨米粉加工装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a water-milling rice flour processing device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种水磨米粉加工装置,包括底板,所述底板上固定设置有支撑柱,所述支撑柱上活动设置有循环传动带,所述循环传动带上放置有操作箱,所述操作箱的外壁上设置有触发开关,所述操作箱的内腔中固定设置有隔板,所述隔板上开设有沥水孔,所述隔板和操作箱的底壁之间形成浆液槽,所述操作箱远离浆液槽的一端内壁上设置有气缸,所述气缸和触发开关电性连接,所述气缸的输出端固定设置有推板,所述推板和隔板活动相贴设置,所述操作箱侧壁开设的凹槽中固定设置有中心杆,所述中心杆上活动设置有阻挡门,所述阻挡门和操作箱侧壁之间连接设置有平面涡卷弹簧,所述浆液槽通过回水管连通于喷水板上,所述回水管上设置有水泵,所述喷水板上连通设置有喷水管一和喷水管二,所述喷水板的旁边设置有进料斗,所述进料斗的下方设置有进料传输带;A water-milling rice flour processing device comprises a bottom plate, a supporting column is fixedly arranged on the bottom plate, a circulating transmission belt is movably arranged on the supporting column, an operation box is placed on the circulating transmission belt, and an outer wall of the operation box is provided with a Trigger the switch, the inner cavity of the operation box is fixedly provided with a partition plate, the partition plate is provided with a drain hole, a slurry tank is formed between the partition plate and the bottom wall of the operation box, and the operation box is far away from the slurry tank A cylinder is provided on the inner wall of one end, the cylinder is electrically connected with the trigger switch, the output end of the cylinder is fixedly provided with a push plate, the push plate and the partition are movably attached to each other, and the side wall of the operation box opens A central rod is fixed in the groove, a blocking door is movably arranged on the central rod, a plane scroll spring is connected between the blocking door and the side wall of the operation box, and the slurry tank is connected to the water spray through the return pipe A water pump is arranged on the water return pipe, a water spray pipe 1 and a water spray pipe 2 are connected to the water spray plate, and a feeding hopper is arranged beside the water spray plate. There is a feeding conveyor belt below;
所述喷水板和进料传输带的下方固定设置有镜面对称相连的两组碾压板,所述碾压板上开设有出浆口,所述碾压板中分别设置有碾压辊一和碾压辊二,所述碾压辊一的中心处固定设置有转轮一,所述碾压辊二的中心处固定设置有转轮二,所述转轮一和转轮二活动啮合设置在链条一中,所述转轮二的中心处固定设置有传动轮一,所述传动轮一活动啮合设置在链条二中,所述链条二中活动啮合设置有传动轮二;Two sets of mirror-symmetrically connected rolling plates are fixed below the water spray plate and the feeding conveyor belt. The rolling plates are provided with a pulp outlet, and the rolling plates are respectively provided with rolling rollers. and rolling roller 2, the center of the rolling roller 1 is fixedly provided with a runner 1, and the center of the rolling roller 2 is fixedly provided with a runner 2, and the runner 1 and the runner 2 are movably meshed. In the first chain, a transmission wheel 1 is fixed at the center of the second wheel, the first transmission wheel is movably meshed with the second chain, and the second chain is movably meshed with a transmission wheel 2;
所述传动轮二固定设置在主动轮的中心处,所述主动轮活动啮合设置在链条三中,所述链条三中活动啮合设置有多组被动轮,所述主动轮和被动轮上均固定设置有凸轮,所述凸轮的下方固定设置有固定横板,所述固定横板开设的安装槽中固定设置有套管,所述套管中活动设置有推杆,所述推杆靠近凸轮的一端固定设置有压板,所述压板和固定横板之间连接设置有压缩弹簧,所述推杆远离压板的一端固定设置有脱水板;The second transmission wheel is fixedly arranged at the center of the driving wheel, the driving wheel is movably meshed in the chain 3, and the chain 3 is movably meshed with a plurality of sets of passive wheels, and both the driving wheel and the passive wheel are fixed on A cam is provided, a fixed horizontal plate is fixed below the cam, a sleeve is fixed in the installation groove opened by the fixed horizontal plate, and a push rod is movably arranged in the sleeve, and the push rod is close to the cam. A pressure plate is fixedly arranged at one end, a compression spring is connected between the pressure plate and the fixed horizontal plate, and a dewatering plate is fixedly arranged at one end of the push rod away from the pressure plate;
所述底板上对称固定设置有立柱,所述立柱上设置有烘干箱,所述烘干箱靠近操作箱的一侧外壁上设置有触发杆,所述烘干箱的侧壁内腔中设置有加热片,所述烘干箱的底壁上开设有出料孔,所述烘干箱上铰接设置有箱门,所述箱门靠近烘干箱的一侧设置有电机,所述电机的输出端上固定设置有转轴,所述转轴上固定设置有搅拌杆,所述烘干箱的下方设置有收集箱,所述烘干箱和收集箱之间活动设置有挡板。A column is symmetrically fixed on the bottom plate, a drying box is arranged on the column, a trigger rod is arranged on the outer wall of one side of the drying box close to the operation box, and a side wall cavity of the drying box is arranged in the inner cavity There is a heating plate, a discharge hole is opened on the bottom wall of the drying box, a box door is hinged on the drying box, and a motor is provided on the side of the box door close to the drying box, and the motor A rotating shaft is fixedly arranged on the output end, a stirring rod is fixedly arranged on the rotating shaft, a collection box is arranged below the drying box, and a baffle plate is movably arranged between the drying box and the collecting box.
优选的,两组所述碾压板的连接处固定设置有尖锥块。Preferably, a sharp cone block is fixedly arranged at the joint of the two groups of the rolling plates.
优选的,所述凸轮的初始倾斜位置均不相同。Preferably, the initial inclined positions of the cams are all different.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、本装置可以自动完成对大米水磨、米浆脱水和米粉干燥等一系列操作,有效减少了人力劳动,标准化程度高,有效提高加工效率;1. This device can automatically complete a series of operations such as rice water milling, rice milk dehydration and rice flour drying, which effectively reduces human labor, has a high degree of standardization, and effectively improves processing efficiency;
2、本装置在加工过程中对研磨浆液进行回收利用,既可以避免对浆液中残留米粉的浪费,也可以降低加工用水量,节能环保;2. The device recycles the grinding slurry during the processing, which can not only avoid the waste of the residual rice flour in the slurry, but also reduce the processing water consumption, save energy and protect the environment;
3、本装置的加工过程具有连动性,因此动力结构精简,装配成本整体较低,使用中的电耗也较低,有效降低了加工成本。3. The processing process of the device has linkage, so the power structure is simplified, the overall assembly cost is low, and the power consumption in use is also low, which effectively reduces the processing cost.
本实用新型提供了水磨米粉加工装置,能够自动完成大米水磨、米浆脱水和米粉干燥等一系列操作,效率高,动力系统精简,节能环保,操作简单,非常值得推广。The utility model provides a water-milling rice flour processing device, which can automatically complete a series of operations such as rice water-grinding, rice milk dehydration and rice flour drying, with high efficiency, simplified power system, energy saving and environmental protection, simple operation, and is very worthy of popularization.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的阻挡门和操作箱连接结构侧视图;2 is a side view of the connecting structure of the blocking door and the operation box of the present invention;
图3为本实用新型的水磨装置结构示意图;3 is a schematic structural diagram of a water mill device of the present invention;
图4为本实用新型的脱水装置结构示意图;Fig. 4 is the structural representation of the dehydration device of the present invention;
图5为本实用新型的干燥装置结构示意图。FIG. 5 is a schematic structural diagram of the drying device of the present invention.
图中:1底板、2支撑柱、3循环传动带、4操作箱、5触发开关、6隔板、7沥水孔、8浆液槽、9气缸、10推板、11中心杆、12阻挡门、13平面涡卷弹簧、14回水管、15水泵、16喷水板、17喷水管一、18喷水管二、19进料斗、20进料传输带、21碾压板、22出浆口、23尖锥块、24碾压辊一、25碾压辊二、26转轮一、27转轮二、28链条一、29传动轮一、30链条二、31传动轮二、32主动轮、33链条三、34被动轮、35凸轮、36固定横板、37套管、38推杆、39压板、40压缩弹簧、41脱水板、42立柱、43烘干箱、44触发杆、45加热片、46出料孔、47箱门、48电机、49转轴、50搅拌杆、51收集箱、52挡板。In the picture: 1 bottom plate, 2 support column, 3 circulating transmission belt, 4 operation box, 5 trigger switch, 6 partition plate, 7 drain hole, 8 slurry tank, 9 cylinder, 10 push plate, 11 center rod, 12 block door, 13 Flat scroll spring, 14 return water pipe, 15 water pump, 16 water spray plate, 17 water spray pipe one, 18 water spray pipe two, 19 feeding hopper, 20 feeding conveyor belt, 21 rolling plate, 22 pulp outlet, 23 taper block, 24 rolling roller one, 25 rolling roller two, 26 wheel one, 27 wheel two, 28 chain one, 29 transmission wheel one, 30 chain two, 31 transmission wheel two, 32 driving wheel, 33 Chain three, 34 driven wheels, 35 cams, 36 fixed horizontal plates, 37 sleeves, 38 push rods, 39 pressure plates, 40 compression springs, 41 dehydration plates, 42 columns, 43 drying boxes, 44 trigger rods, 45 heating plates, 46 discharge holes, 47 box doors, 48 motors, 49 rotating shafts, 50 stirring rods, 51 collecting boxes, 52 baffles.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-5,本实用新型提供一种技术方案:Please refer to Figures 1-5, the present utility model provides a technical solution:
一种水磨米粉加工装置,包括底板1,底板1上固定设置有支撑柱2,支撑柱2上活动设置有循环传动带3,循环传动带3可以循环运转,循环传动带3上放置有操作箱4,操作箱4的外壁上设置有触发开关5,操作箱4的内腔中固定设置有隔板6,隔板6上开设有沥水孔7,沥水孔7中可以增设滤网,使得米浆中多余的水可以从沥水孔7中滤出,进行初步脱水,但是米浆中的米粉不会通过沥水孔7,隔板6和操作箱4的底壁之间形成浆液槽8,浆液槽8中存放有沥出的水,操作箱4远离浆液槽8的一端内壁上设置有气缸9,气缸9可采用洪洋气动公司提供的SC50-350型号,气缸9和触发开关5电性连接,当触发开关5被触压时,气缸9启动,气缸9的输出端固定设置有推板10,推板10和隔板6活动相贴设置,尽量减小间隙以防止在推出粉饼时出现残留,操作箱4侧壁开设的凹槽中固定设置有中心杆11,中心杆11上活动设置有阻挡门12,阻挡门12和操作箱4侧壁之间连接设置有平面涡卷弹簧13,平面涡卷弹簧13具有拉伸后自动复原的性质,浆液槽8通过回水管14连通于喷水板16上,回水管14上设置有水泵15,水泵15可采用厦门纽茂泵业有限公司提供的NMDP41型号,喷水板16上连通设置有喷水管一17和喷水管二18,喷水管一17和喷水管二18均可以采用一定角度的倾斜设置,从而将用喷淋至碾压板21中进行水磨,喷水板16的旁边设置有进料斗19,进料斗19中存放有加工米粉用的大米,大米需要提前进行清洗和浸泡,进料斗19的下方设置有进料传输带20,进料传输带20将进料斗19中漏出的大米引导至碾压板21中。A water-milling rice flour processing device comprises a bottom plate 1, a support column 2 is fixedly arranged on the bottom plate 1, a circulating transmission belt 3 is movably arranged on the supporting column 2, the circulating transmission belt 3 can be circulated, and an
喷水板16和进料传输带20的下方固定设置有镜面对称相连的两组碾压板21,碾压板21上开设有出浆口22,被研磨成适宜大小的米浆才能通过出浆口22,碾压板21中分别设置有碾压辊一24和碾压辊二25,可以同时进行水磨米粉,节省近一半的研磨时间,碾压辊一24的中心处固定设置有转轮一26,碾压辊二25的中心处固定设置有转轮二27,转轮一26和转轮二27活动啮合设置在链条一28中,可通过电机等动力系统带动转轮一26旋转,转轮一26会通过链条一28带动转轮二27旋转,使得碾压辊一24和碾压辊二25运转,转轮二27的中心处固定设置有传动轮一29,传动轮一29随着转轮二27一起转动,传动轮一29活动啮合设置在链条二30中,链条二30中活动啮合设置有传动轮二31,传动轮一29又通过链条二30带动传动轮二31转动。Two sets of
传动轮二31固定设置在主动轮32的中心处,传动轮二31带动主动轮32随之运动,主动轮32活动啮合设置在链条三33中,链条三33中活动啮合设置有多组被动轮34,主动轮32又通过链条三33带动多组被动轮34转动,主动轮32和被动轮34上均固定设置有凸轮35,凸轮35的下方固定设置有固定横板36,固定横板36开设的安装槽中固定设置有套管37,套管37中活动设置有推杆38,推杆38靠近凸轮35的一端固定设置有压板39,压板39和固定横板36之间连接设置有压缩弹簧40,推杆38远离压板39的一端固定设置有脱水板41,凸轮35持续转动,间歇性地推动压板39,使得压缩弹簧40受到挤压,压板39通过推杆38推动脱水板41下降,对米浆进行挤压脱水处理。The
底板1上对称固定设置有立柱42,立柱42上设置有烘干箱43,烘干箱43靠近操作箱4的一侧外壁上设置有触发杆44,烘干箱43的侧壁内腔中设置有加热片45,加热片45产生热量对潮湿的米粉粉饼进行烘干,烘干箱43的底壁上开设有出料孔46,烘干箱43上铰接设置有箱门47,箱门47靠近烘干箱43的一侧设置有电机48,电机48可采用台州朗博电机有限公司提供的Y2-132M-4型号,电机48的输出端上固定设置有转轴49,转轴49上固定设置有搅拌杆50,搅拌杆50旋转将凝结的粉饼打散,烘干箱43的下方设置有收集箱51,烘干箱43和收集箱51之间活动设置有挡板52,挡板52的作用是将出料孔46堵住,避免烘干前米粉漏出。A
作为一个优选,两组碾压板21的连接处固定设置有尖锥块23,尖锥块23的作用是将加入的大米和水等原料向两侧进行导流,避免原料堆积。As a preferred option, a pointed
作为一个优选,凸轮35的初始倾斜位置均不相同,使得多个脱水板41在同一时刻分别处于不同的位置,进行间歇往复性的下压,提高脱水效果。As an example, the initial inclined positions of the
工作原理:基于本装置的水磨米粉加工装置的使用方法,包括以下步骤:Working principle: The use method of the water-milling rice flour processing device based on this device includes the following steps:
步骤一:首先将清洗、浸泡后的大米放入进料斗19中;Step 1: first put the washed and soaked rice into the feeding hopper 19;
步骤二:合理调节大米从进料斗19落入进料传输带20的速度,以及喷水管一17和喷水管二18的喷水速度,使得大米和研磨用水以合理比例同时进入碾压板21中;Step 2: Reasonably adjust the speed of the rice falling from the feeding hopper 19 into the feeding conveyor belt 20, as well as the water spraying speed of the water spray pipe 1 17 and the water spray pipe 2 18, so that the rice and the grinding water enter the rolling at a reasonable ratio at the same time in
步骤三:碾压辊一24和碾压辊二25旋转,将大米在碾压板21上挤压,挤压成粉末状的米粉才能够从出浆口22中落入下方的第一个操作箱4中;Step 3: Rolling roller 1 24 and rolling roller 2 25 rotate, squeeze the rice on the rolling
步骤四:米浆在第一个操作箱4中堆积,并通过沥水孔7进行初步脱水,直至累积有较多的米浆时,循环传动带3运转,直至装有米浆的第一个操作箱4前进至脱水板41下方、后续空的第二个操作箱4移动至碾压板21下方时停止运转;Step 4: The rice pulp is accumulated in the
步骤五:第二个操作箱4开始盛装米浆,第一个操作箱4在脱水板41下方,不同倾斜角度的凸轮35运转,带动脱水板41下压,将操作箱4中的米浆挤压成粉饼,进行二次脱水;Step 5: The
步骤六:循环传动带3继续运转,直至第一个操作箱4上的触发开关5和触发杆44相接触时停止,此时第二个操作箱4运转至脱水板41下方,第三个空的操作箱4运转至碾压板21下方;Step 6: The circulating transmission belt 3 continues to run until the trigger switch 5 on the
步骤七:气缸9启动,通过推板10将第一个操作箱4的隔板6上的粉饼推出,阻挡门12受力倾斜打开,粉饼被推至烘干箱43中,推出后气缸9收回,阻挡门12失去推动力,会在平面涡卷弹簧13的带动下回复至初始状态,此时第二个操作箱4在二次脱水,第三个操作箱4在承接米浆;Step 7: The air cylinder 9 is activated, the powder cake on the partition 6 of the
步骤八:关闭烘干箱43的箱门47,加热片45对潮湿的粉饼进行烘干,电机48启动并通过搅拌杆50将凝结的粉饼打散,直至烘干完成后,抽离挡板52,干燥的米粉从出料孔46落入收集箱51中;与此同时,第一个操作箱4通过循环传动带3重新运转至碾压板21的下方,第二个操作箱4逐渐前移并使得触发开关5和触发杆44相接触时停止,第三个操作箱4在脱水板41的下方挤压粉饼;Step 8: Close the
步骤九:重复上述步骤,直至完成所有的水磨米粉的研磨和脱水烘干。Step 9: Repeat the above steps until the grinding, dehydration and drying of all the water-milled rice flour are completed.
此外,在进行步骤二至八进行的同时,还可以同时进行下述步骤:启动水泵15,将浆液槽8中滤出的米浆泵至喷水板16中,进行重复利用,若回收的水量不够的话,可以将喷水板16的外接水管打开作为补充。In addition, while carrying out steps 2 to 8, the following steps can also be carried out at the same time: start the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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