CN118158846A - Electric blanket processing device - Google Patents

Electric blanket processing device Download PDF

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Publication number
CN118158846A
CN118158846A CN202410259474.1A CN202410259474A CN118158846A CN 118158846 A CN118158846 A CN 118158846A CN 202410259474 A CN202410259474 A CN 202410259474A CN 118158846 A CN118158846 A CN 118158846A
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CN
China
Prior art keywords
cloth
conveying platform
knife
wiring
portal
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Pending
Application number
CN202410259474.1A
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Chinese (zh)
Inventor
李勇
旷钟
黄瑞
李应承
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Chengdu Rainbow Group New Material Technology Co ltd
Original Assignee
Chengdu Rainbow Group New Material Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Chengdu Rainbow Group New Material Technology Co ltd filed Critical Chengdu Rainbow Group New Material Technology Co ltd
Priority to CN202410259474.1A priority Critical patent/CN118158846A/en
Publication of CN118158846A publication Critical patent/CN118158846A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Treatment Of Fiber Materials (AREA)

Abstract

An electric blanket processing device comprises a cloth feeding mechanism, a wiring mechanism and a cutting mechanism; the cloth feeding mechanism, the wiring mechanism and the cutting mechanism are connected in sequence; the cloth feeding mechanism comprises an upper cloth feeding mechanism and a lower cloth feeding mechanism, and upper cloth and lower cloth are respectively wound on the upper cloth feeding mechanism and the lower cloth feeding mechanism; the wiring mechanism comprises a conveying platform and a wiring robot, the lower cloth roll is paved on the conveying platform, the upper cloth bypasses the wiring robot through a top conveying platform, the lower cloth is paved on the conveying platform through a positioning mechanism and is finally pressed with the upper cloth through a pressing mechanism, the pressing mechanism is arranged in the middle of the conveying platform, the wiring robot is fixedly arranged on a portal frame, and the top conveying platform is arranged at the top of the portal frame; the cutting mechanism is a walking cutting knife arranged at the tail end of the conveying platform, and a wiring positioning mechanism is arranged below the conveying platform.

Description

Electric blanket processing device
Technical Field
The invention belongs to the field of articles for daily use, and particularly relates to the field of heating equipment processing.
Background
An electric blanket is a common contact type electric heater, which is laid on a bed surface in use, and generates heat when being electrified, so as to warm people when sleeping in winter. And heating the bedding can be realized, and moisture in the bedding can be removed. In the traditional electric blanket processing process, manual operation is adopted as a main component, the labor efficiency is low, the labor cost is high, and the consistency of products is limited by the level of manual operation. Through years of development, a plurality of manufacturers realize partial automatic processing at present, and the aims of reducing cost and increasing yield are preliminarily achieved.
Chinese patent document CN2818531Y discloses an automatic wiring needling machine for electric blanket, which discloses a wiring device comprising: the automatic needling machine comprises a frame, a driving mechanism, a needling mechanism, a traction mechanism and a wiring mechanism, wherein the needling machine is used for automatically and transversely wiring through the application of a needle embedding chain and an automatic wiring mechanism.
The automatic electric blanket production device disclosed in the Chinese patent document CN202004988U specifically comprises a guide mechanism, a glue spraying mechanism, a reciprocating double-wire wiring mechanism, a guide shaft and a pressing and conveying mechanism; with the transmission of the upper cloth and the lower cloth, the wire laying and the hot-press bonding are realized.
The electric blanket processing machine disclosed in the chinese patent document CN106604425B includes: the device comprises an unreeling mechanism, an unreeling and storing mechanism, a winding mechanism, a wire clamping and pulling mechanism, an ultrasonic welding spot mechanism, a trimming and trimming mechanism, a material clamping and pulling mechanism, a transverse cutting mechanism and a material receiving mechanism; the electric blanket wiring dotter does not need needle and line, utilizes the ultrasonic wave to press the whole plate, utilizes the ultrasonic wave die, has high degree of automation of the whole machine, can continuously operate, improves the production efficiency and reduces the production cost.
However, the equipment depends on manual processing in wiring efficiency and different degrees of finished product cutting links, the degree of automation is not high, and the processed semi-finished product still needs a plurality of processing procedures in the later processing.
Disclosure of Invention
The invention aims to provide an electric blanket processing device which aims to solve the technical problem of low electric blanket processing efficiency.
In order to solve the technical problems, the specific technical scheme of the invention is as follows:
an electric blanket processing device is characterized by comprising a cloth feeding mechanism, a wiring mechanism and a cutting mechanism; the cloth feeding mechanism, the wiring mechanism and the cutting mechanism are connected in sequence;
The cloth feeding mechanism comprises an upper cloth feeding mechanism and a lower cloth feeding mechanism, and upper cloth and lower cloth are respectively wound on the upper cloth feeding mechanism and the lower cloth feeding mechanism;
The wiring mechanism comprises a conveying platform and a wiring robot, the lower cloth roll is paved on the conveying platform, the upper cloth bypasses the wiring robot through a top conveying platform, the lower cloth is paved on the conveying platform through a positioning mechanism and is finally pressed with the upper cloth through a pressing mechanism, the pressing mechanism is arranged in the middle of the conveying platform, the wiring robot is fixedly arranged on a portal frame, and the top conveying platform is arranged at the top of the portal frame;
The cutting mechanism is a walking cutting knife arranged at the tail end of the conveying platform, and a wiring positioning mechanism is arranged below the conveying platform.
Further, the upper cloth mechanism and the lower cloth mechanism comprise a cloth roll base and a tensioning door frame, a pair of rollers are arranged on the cloth roll base, and the cloth roll is arranged between the rollers; the tensioning door is erected on one side of the cloth roll base, the tensioning door frame is a door-shaped frame body, a pair of rolling shafts are arranged at the top of the tensioning door frame, a group of tensioning wheels are arranged between the rolling shafts, a chain is arranged on the tensioning wheels, a tensioning rolling shaft is arranged on the chain, and the top conveying table is a flexible conveying belt.
Further, a wiring arm is connected to the wiring robot, and a wiring collar is arranged on the wiring arm.
Further, the conveying platform is formed by splicing a plurality of strip-shaped conveying plates into a ring shape and is arranged on the frame, the back of the strip-shaped conveying plates is fixed on a chain, and the chain is arranged on a chain wheel; the back of the strip-shaped conveying plate is fixedly provided with a base, the base is movably provided with a sliding seat, the sliding seat is fixedly provided with a threading needle, one end of the threading needle penetrates through the strip-shaped conveying plate, the tail of the sliding seat is provided with a roller, and the roller is arranged in a guide rail;
The guide rail comprises an upper guide plate and a lower guide plate, the idler wheels are positioned between the upper guide plate and the lower guide plate, the middle of the lower guide plate is parallel to the upper guide plate, two ends of the lower guide plate are outwards expanded, and horn mouths are formed at two ends of the upper guide plate and the lower guide plate.
Further, the wiring positioning mechanism comprises a needle threading wheel and a clamping wheel set, the needle threading wheel is arranged above the conveying platform through a portal, two ends of the needle threading wheel are connected with telescopic cylinders on the portal, and brush heads are arranged on the periphery of the needle threading wheel;
The clamping wheel set comprises positioning vertical frames arranged on two sides of the conveying platform and a flattening rod arranged between the vertical frames and the door frame; the positioning vertical frame is provided with a chute, the chute is provided with a pair of sliding blocks, and the sliding blocks are respectively connected with a compression roller; the positioning vertical frame is arranged on the sliding block, and the sliding block is connected with the telescopic cylinder.
Further, a cutting mechanism is arranged on the side face of the conveying platform and comprises a track base, a walking frame and a gantry knife rest, the walking frame is arranged on the track base in a sliding mode, the knife rest is fixedly arranged on the walking frame, and the walking frame is connected with the track base through the walking base; the track base is rectangular, a gear belt is sleeved above the track base, and cylindrical stabilizer bars are arranged on two sides of the track base;
The walking bases are clamped on the track bases and connected with the gear belts, and the two walking bases are sleeved on the stabilizer bars and are clamped with clamping grooves on two sides of the track bases;
The walking frame is sequentially provided with a cutting knife, a threading knife and a perforating knife, and the cutting knife, the threading knife and the perforating knife are respectively connected with a pneumatic push rod;
the track base and the portal frame are arranged on the machine table, and limit idler wheels are arranged on the portal frame;
the walking frame is also provided with a wire pressing head and a cloth pressing head, the wire pressing head and the cloth pressing head are connected with the walking frame through a telescopic cylinder, and the perforating knife penetrates through a knife hole reserved in the cloth pressing head.
Further, the pressing mechanism comprises a pressing support frame, a positioning vertical frame is arranged at the top of the pressing support frame, a supporting roller is arranged in the middle of the pressing support frame, a pressing rod and a pressing pre-tensioning rod are connected to the bottom of the pressing support frame through a telescopic cylinder, and a plurality of needle passing grooves are formed in the pressing rod.
Further, a knife groove is arranged on a conveying platform formed by the strip-shaped conveying plates, the knife groove is transversely and longitudinally distributed to form a rectangular frame, and a wide knife groove is arranged at the bent angle of the knife groove; the knife slot divides the conveying platform into a plurality of rectangular frames, the adjacent rectangular frames are connected through the knife slot, and the strip-shaped conveying plate is also provided with an open-pore knife slot.
Further, the walking cutter comprises track bases arranged on two sides of the conveying platform and track bases transversely arranged above the conveying platform through a portal, and the portal is arranged on the track bases on two sides of the conveying platform through a translation sliding seat;
The rail bases on two sides of the conveying platform are connected through a transmission rod to realize synchronous movement, a transverse sliding seat is arranged on the rail base on the portal frame, a rotary seat is arranged below the transverse sliding seat, a rolling cutter is arranged on the rotary seat, a hob is connected onto the rolling cutter, a rolling prevention plate is arranged below the hob, and the rolling prevention plate is connected with the rolling cutter.
Further, a thread end sliding groove is formed in the machine table, a thread clamp seat is arranged above the thread end sliding groove, thread clamp heads are arranged on two sides of the thread clamp seat, and the thread clamp heads are arranged on the machine table through telescopic cylinders;
The wire clamp seat is provided with a wire fork which extends to the upper part of the conveying platform; the wire fork end is provided with a group of fork heads, the fork heads are V-shaped and are arranged at the end heads of the wire fork in a manner of being perpendicular to the axial direction of the wire fork.
The technical scheme of the invention has the following advantages:
1. the wiring arm can flexibly realize wiring, and the thread ends are penetrated to the lower part through the thread cutting mechanism, so that the processing of finished products is facilitated, the thread end treatment process is omitted, and the manual operation is reduced;
2. the automatic cutting is realized to the cutting knife, avoids manual operation.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic structural view of the distributing mechanism of the present invention;
FIG. 3 is a schematic view of the structure of the conveying platform of the present invention;
FIG. 4 is a schematic view of a wiring positioning mechanism according to the present invention;
FIG. 5 is a schematic view of a cutting mechanism according to the present invention
FIG. 6 is a schematic view of the structure of the gantry of the present invention;
FIG. 7 is a schematic structural view of the pressing mechanism of the present invention;
FIG. 8 is a schematic side view of a pressing mechanism according to the present invention;
FIG. 9 is a schematic view of a press-fit stick according to the present invention;
FIG. 10 is a schematic plan view of a transport platform according to the present invention;
FIG. 11 is a schematic view of a cutting mechanism according to the present invention;
FIG. 12 is a schematic top view of the gantry of the present invention;
fig. 13 is a schematic view of the structure of the wire fork of the present invention.
Detailed Description
For a better understanding of the objects, structures and functions of the present invention, an electric blanket processing apparatus according to the present invention will be described in further detail with reference to the accompanying drawings.
Example 1
As shown in fig. 1 to 13, the electric blanket processing device of the invention comprises a cloth feeding mechanism, a wiring mechanism and a cutting mechanism, wherein the cloth feeding mechanism, the wiring mechanism and the cutting mechanism are sequentially connected. The cloth feeding mechanism comprises an upper cloth feeding mechanism 1 and a lower cloth feeding mechanism 2, and upper cloth and lower cloth are respectively wound on the upper cloth feeding mechanism and the lower cloth feeding mechanism. In the use, upper cloth and lower cloth are pulled out from an upper cloth mechanism 1 and a lower cloth mechanism 2 respectively, the lower cloth mechanism 2 is flatly laid on a wiring mechanism, heating wires are arranged on the lower cloth mechanism 2 through the wiring mechanism, the upper cloth mechanism 1 bypasses from the upper part of the wiring mechanism, and the tail end of the wiring mechanism is pressed with the lower cloth mechanism 2. After the upper cloth mechanism 1 and the lower cloth mechanism 2 are pressed, the cloth is cut into designed sizes in a cutting mechanism area, and the next processing is prepared.
Specifically, the wiring mechanism comprises a conveying platform 6 and a wiring robot 3, and lower cloth is pulled out from the lower cloth mechanism 2, passes through the positioning mechanism 4 and is paved on the conveying platform 6. After the upper cloth is pulled out from the upper cloth mechanism 1, the upper cloth bypasses the wiring robot 3 through the top conveying table 5 and is pressed with the lower cloth through the pressing mechanism 8. The pressing mechanism 8 is arranged in the middle of the conveying platform 6, the wiring robot 3 is fixedly arranged on the portal frame, and the top conveying table 5 is arranged at the top of the portal frame.
Specifically, the cutting mechanism is a walking cutting knife 9 arranged at the tail end of the conveying platform 6, and after upper cloth and lower cloth are pressed, the cutting knife 9 automatically cuts and splits the pressed cloth into designed sizes.
In the specific application process of the technical scheme of the application, a wiring positioning mechanism is arranged below the conveying platform 6, and in the use process, the heating wire is wound on the wiring positioning mechanism through the mechanical arm of the wiring robot 3.
In the specific application process of the technical scheme of the application, the upper cloth distributing mechanism 1 and the lower cloth distributing mechanism 2 comprise a cloth roll base 11 and a tensioning portal 14, and the upper cloth distributing mechanism 1 and the lower cloth distributing mechanism 2 have the same structure composition, and the difference is that the tensioning portal 14 of the upper cloth distributing mechanism 1 is higher than the tensioning portal 14 of the lower cloth distributing mechanism 2.
Specifically, a pair of rollers 12 are disposed on the cloth roll base 11, the cloth roll 13 is disposed between the rollers 12, and a motor can be mounted on the rollers 12 to power the rotation of the cloth roll 13. The tensioning portal 14 is established in one side of yardage roll base 11, and tensioning portal 14 is the door-shaped support body, and the bottom passes through steel construction and yardage roll base 11 to be connected into an organic whole, avoids the toppling on the one hand, and on the other hand guarantees that go up cloth or lower cloth and pull out the back from yardage roll 13, and the unanimity of tensioning dynamics. The top of the tensioning portal 14 is provided with a pair of rollers 15, a group of tensioning wheels 16 are arranged between the rollers 15, and the tensioning wheels 16 are vertically arranged on the tensioning portal 14. The tensioning wheel 16 is provided with a chain 17, the chain 17 is provided with a tensioning roller 18, and the horizontal height of the tensioning roller 18 can be adjusted by rotating the tensioning wheel 16, so that the tensioning force of the adjusting mechanism is realized. Meanwhile, in the use process, the tensioning wheel 16 can also rotate back and forth, so that the tensioning roller 18 keeps slowly moving up and down, and a better tensioning effect is achieved. After the upper or lower cloth is pulled from the cloth roll 13, the cloth is wound from one roller 15, downward from the tensioning roller 18, upward from the other roller 15, and then out.
In a specific application of the technical solution of the application, the top conveyor table 5 is a flexible conveyor belt, such as a belt conveyor belt or a rubber conveyor belt.
Specifically, the conveying platform 6 is formed by splicing a plurality of strip-shaped conveying plates 61 into a ring shape and is arranged on the frame, a T-shaped groove is formed in the back of each strip-shaped conveying plate 61, the T-shaped groove is fixed on a chain 63 through screws, and the chain 63 is arranged on a sprocket to form a conveying belt. The T-shaped groove of the strip-shaped conveying plate 61 is internally fixed with a base 64, the base 64 is movably provided with a sliding seat 66, the sliding seat 66 is arranged on the base 64 through a sliding groove, a threading needle 62 is fixed on the sliding seat 66, one end of the threading needle 62 penetrates through the strip-shaped conveying plate 61, the tail of the sliding seat 66 is provided with a roller 65, the roller 65 is arranged in the guide rail 7, and the length of the threading needle 62 penetrating out of the strip-shaped conveying plate 61 is controlled along with the fluctuation of the guide rail 7.
In the specific application process of the technical scheme of the application, the guide rail 7 comprises an upper guide plate 71 and a lower guide plate 72, the roller 65 is positioned between the upper guide plate 71 and the lower guide plate 72, the middle part of the lower guide plate 72 is parallel to the upper guide plate 71, the two ends of the lower guide plate 72 are expanded outwards, and horn mouths are formed at the two ends of the upper guide plate 71 and the lower guide plate 72. The flare facilitates entry of the roller 65 between the knife upper guide 71 and the lower guide 72.
Specifically, wiring positioning mechanism includes the needle wheel 4 and presss from both sides tight wheelset, and the needle wheel 4 passes through portal 48 setting in delivery platform 6 top, and needle wheel 4 both ends are connected with telescopic cylinder 47 on the portal 48, can control needle wheel 4's reciprocates, controls the pressure to lower cloth. The brush head 41 is arranged on the periphery of the threading wheel 4, the brush head 41 prevents the threading needle 62 from contacting with the threading wheel 4 body, and the damage of the threading needle 62 is avoided while the pressure is applied to the lower cloth to ensure that the threading needle 62 penetrates out of the lower cloth.
The clamping wheel set comprises positioning vertical frames 43 arranged on two sides of the conveying platform 6 and a flattening roller 42 arranged between the vertical frames 43 and a portal frame 48, and the flattening roller 42 ensures that the rear end of lower cloth does not tilt in the needle threading process.
The positioning stand 43 is provided with a chute 44, the chute 44 is provided with a pair of sliding blocks 46, the sliding blocks 46 are respectively connected with a compression roller 45, and the sliding blocks 46 are tightly pressed with the chute 44 through screws. The positioning stand 43 is arranged on the sliding block 82, the sliding block 82 is connected with the telescopic cylinder 83, and the telescopic cylinder 83 drives the sliding block 82 to transversely move back and forth. In the use process, the lower cloth passes through the compression rollers 45, passes through the lower part of the flattening roller 42 and is flatly paved on the conveying platform 6. The press roller 45 clamps the lower cloth during installation, and the transverse movement of the lower cloth is adjusted under the drive of the telescopic cylinder 83.
Specifically, the side surface of the conveying platform 6 is provided with a cutting mechanism 10, and specifically comprises a track base 102, a walking frame 110 and a gantry tool rest 111, wherein the walking frame 110 is connected with the track base 102 in a sliding manner through the walking base 105, so that feeding of the walking frame 110 is realized. The track base 102 is rectangular, the gear belt 104 is sleeved above the track base, the cylindrical stabilizer bars 106 are arranged on two sides of the track base 102, the walking base 105 is clamped on the track base 102 and connected with the gear belt 104, the walking base 105 is sleeved on the stabilizer bars 6 and is clamped with the clamping grooves 113 on two sides of the track base 102, and the walking base 105 is driven by the gear belt 104 to reciprocate.
In the specific application process of the technical scheme of the application, a cutting knife 107, a threading knife 108 and a perforating knife 109 are sequentially arranged on a walking frame 110, and the cutting knife 107, the threading knife 108 and the perforating knife 109 are respectively connected with a pneumatic push rod to realize expansion and contraction.
The track base 102 and the gantry 111 are disposed on the machine 103, which facilitates independent installation and movement. The limiting roller 112 is arranged on the portal frame 111, so that the upward tilting of the walking frame 110 is prevented when the cutting knife 107, the threading knife 108 and the perforating knife 109 work downwards.
The walking frame 110 is also provided with a wire pressing head 114 and a cloth pressing head 115, the wire pressing head 114 and the cloth pressing head 115 are connected with the walking frame 110 through a telescopic cylinder, and the wire pressing head 114 can press the electric heating wire so that the cutting knife 107 can cut off the electric heating wire. The cloth pressing head 115 presses the non-woven fabric when in use, so that the perforation knife 109 can conveniently penetrate through a knife hole reserved on the cloth pressing head 115 to cut the non-woven fabric. The end of the heating wire is led to the other side of the non-woven fabric through the incision by the threading knife 108.
Specifically, the pressing mechanism 8 comprises a pressing support frame 81, a positioning vertical frame 43 is arranged at the top of the pressing support frame 81, a supporting roller 84 is arranged in the middle of the pressing support frame 81, the supporting roller 84 is used for preventing excessive falling of upper cloth, and pressure is brought to a pressing rod 85. The bottom of the pressing support frame 81 is connected with a pressing rod 85 and a pressing pre-tensioning rod 86 through a telescopic cylinder, and the telescopic cylinder controls the tensioning force of the pressing pre-tensioning rod 86 and the pressing force of the pressing rod 85. The pressing roller 85 is provided with a plurality of needle passing grooves 851 for passing the threading needle 62.
In use, the upper cloth passes between the press rollers 45, passes through the supporting roller 84, bypasses the outside of the pressing pre-tension roller 86, and is guided to the lower part of the pressing roller 85 to be pressed with the lower cloth.
Specifically, the conveying platform 6 formed by the strip-shaped conveying plates 61 is provided with knife grooves 91, the knife grooves 91 are transversely and longitudinally distributed to form a rectangular frame, wide knife grooves 92 are formed in bent corners of the knife grooves 91, the knife grooves 91 facilitate the hob 96 to cut the pressed non-woven fabrics together according to the required product size, and the wide knife grooves 92 reserve a feed space for chamfering cutting. The knife slot 91 divides the conveying platform 6 into a plurality of rectangular frames, the adjacent rectangular frames are connected through the knife passing slot 94, the strip-shaped conveying plate 61 is also provided with an opening knife slot 93, the opening knife slot 93 facilitates the perforation knife 109 to cut on the non-woven fabric, and knife holes penetrating through the electric heating wire heads are reserved. During actual use, the placement of the sipe 91 may be adjusted and distributed to a plurality of sizes as appropriate.
Specifically, the walking cutter 9 includes track bases 102 disposed on two sides of the conveying platform 6, and track bases 102 disposed above the conveying platform 6 transversely by a gantry 95, the gantry 95 is disposed on the track bases 102 on two sides of the conveying platform 6 by a translation slide 910, and the translation slide 910 is connected with the track bases 102 by a gear belt or a screw rod.
In the implementation process of the technology, the track bases 102 on the two sides of the conveying platform 6 are connected through the transmission rod 99, so that the synchronous movement on the two sides of the portal 95 is realized, and the locking caused by the cheap movement of the portal is avoided. A traversing carriage 911 is connected to a rail base 102 on the gantry 95 by a gear belt or screw. A rotary seat 912 is arranged below the transverse sliding seat 911 through a motor, a cutter holder 98 is arranged on the rotary seat 912, a hob 96 is connected to the cutter holder 98, an anti-rolling plate 97 is arranged below the hob 96, and the anti-rolling plate 97 is connected with the cutter holder 98. In the use process, the rolling prevention plate 97 presses the cloth of the electric blanket, and the hob 96 cuts the cloth in the opening in the middle of the rolling prevention plate 97. The rolling prevention plate 97 can prevent cloth from shifting and winding in the cutting process, and ensure cutting precision.
In the implementation process of the technology, the machine 103 is provided with the wire end chute 101, and the wire ends after the electric heating wires are cut slide off from the wire end chute 101. A wire clamp seat 119 is arranged above the wire clamp chute 101, wire clamps 118 are arranged on two sides of the wire clamp seat 119, and the wire clamps 118 are arranged on the machine 103 through telescopic cylinders.
Specifically, the wire clamp seat 119 is provided with a wire fork 117, the wire fork 117 extends to the upper side of the conveying platform 6, a group of fork heads 116 are arranged at the end of the wire fork 117, the fork heads 116 are in a V shape, and the wire fork heads 116 are axially arranged at the end of the wire fork heads perpendicular to the wire fork 117. The wiring robot 3 is connected to a wiring arm 31, and a wiring collar 32 is provided on the wiring arm 31.
In the wiring process, the walking frame 110 moves forwards, the cloth cover is pressed by the cloth pressing head 115, then the opening is cut out above the opening knife groove 93 by the perforating knife 109, the walking frame 110 is retracted, the electric heating wire penetrates through the wiring collar 32, the electric heating wire passes through the space between the right wire clamping head 118 and the wire clamping seat 119 in fig. 12 under the drive of the wiring arm 31, the wire clamping head 118 is clamped and then passes through the wire fork 117 and is wound on the threading needle 62 in a reciprocating manner, after wiring is completed, the wiring arm 31 returns to the wire fork 117, finally, the walking frame 110 moves forwards after the wire clamping head 118 is clamped and then the electric heating wire is cut off by the cutting knife 107, finally, the well-distributed wire is pressed by the wire pressing head 114, and the well-distributed electric heating wire end passes through the opening knife groove 93 to the lower part of the cloth cover by the threading knife 108.
It will be understood that the application has been described in terms of several embodiments, and that various changes and equivalents may be made to these features and embodiments by those skilled in the art without departing from the spirit and scope of the application. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the application without departing from the essential scope thereof. Therefore, it is intended that the application not be limited to the particular embodiment disclosed, but that the application will include all embodiments falling within the scope of the appended claims.

Claims (10)

1. An electric blanket processing device is characterized by comprising a cloth feeding mechanism, a wiring mechanism and a cutting mechanism; the cloth feeding mechanism, the wiring mechanism and the cutting mechanism are connected in sequence;
the cloth feeding mechanism comprises an upper cloth feeding mechanism (1) and a lower cloth feeding mechanism (2), and upper cloth and lower cloth are respectively wound on the upper cloth feeding mechanism and the lower cloth feeding mechanism;
The wiring mechanism comprises a conveying platform (6) and a wiring robot (3), the lower cloth roll is paved on the conveying platform (6), the upper cloth bypasses the wiring robot (3) through a top conveying table (5), the lower cloth is paved on the conveying platform (6) through a positioning mechanism (4), and finally is pressed with the upper cloth through a pressing mechanism (8), the pressing mechanism (8) is arranged in the middle of the conveying platform (6), the wiring robot (3) is fixedly arranged on a portal frame, and the top conveying table (5) is arranged at the top of the portal frame;
The cutting mechanism is a walking cutting knife (9) arranged at the tail end of the conveying platform (6), and a wiring positioning mechanism is arranged below the conveying platform (6).
2. The electric blanket processing device of claim 1, wherein; the upper cloth distributing mechanism (1) and the lower cloth distributing mechanism (2) comprise a cloth roll base (11) and a tensioning portal (14), a pair of rollers (12) are arranged on the cloth roll base (11), and a cloth roll (13) is arranged between the rollers (12); the utility model discloses a cloth roll base, including cloth roll base, tensioning portal (14), top conveying platform (5), chain (17) are equipped with on tensioning portal (14), tensioning portal (14) establish in one side of cloth roll base (11), tensioning portal (14) are the portal body, tensioning portal (14) top is equipped with a pair of roller (15), be equipped with a set of take-up pulley (16) between roller (15), be equipped with chain (17) on take-up pulley (16), be equipped with tensioning roller (18) on chain (17), top conveying platform (5) are flexible conveyer belt.
3. The electric blanket processing device according to claim 2, wherein the wiring robot (3) is connected with a wiring arm (31), and a wiring collar (32) is provided on the wiring arm (31).
4. An electric blanket processing device according to claim 3, characterized in that the conveying platform (6) is formed by splicing a plurality of strip-shaped conveying plates (61) into a ring shape and is arranged on the frame, the back of the strip-shaped conveying plates (61) is fixed on a chain (63), and the chain (63) is arranged on a chain wheel; the back of the strip-shaped conveying plate (61) is fixedly provided with a base (64), the base (64) is movably provided with a sliding seat (66), the sliding seat (66) is fixedly provided with a threading needle (62), one end of the threading needle (62) penetrates through the strip-shaped conveying plate (61), the tail of the sliding seat (66) is provided with a roller (65), and the roller (65) is arranged in the guide rail (7);
the guide rail (7) comprises an upper guide plate (71) and a lower guide plate (72), the roller (65) is located between the upper guide plate (71) and the lower guide plate (72), the middle of the lower guide plate (72) is parallel to the upper guide plate (71), two ends of the lower guide plate (72) are expanded outwards, and horn mouths are formed at two ends of the upper guide plate (71) and two ends of the lower guide plate (72).
5. The electric blanket processing device according to claim 4, wherein the wiring positioning mechanism comprises a needle threading wheel (4) and a clamping wheel set, the needle threading wheel (4) is arranged above the conveying platform (6) through a portal (48), two ends of the needle threading wheel (4) are connected with telescopic cylinders (47) on the portal (48), and brush heads (41) are arranged on the periphery of the needle threading wheel (4);
The clamping wheel set comprises positioning vertical frames (43) arranged on two sides of the conveying platform (6), and a flattening rod (42) arranged between the vertical frames (43) and the portal frame (48); a chute (44) is arranged on the positioning vertical frame (43), a pair of sliding blocks (46) are arranged on the chute (44), and the sliding blocks (46) are respectively connected with a compression roller (45); the positioning stand (43) is arranged on a sliding block (82), and the sliding block (82) is connected with a telescopic cylinder (83).
6. The electric blanket processing device according to claim 5, wherein a cutting mechanism (10) is arranged on the side surface of the conveying platform (6), the cutting mechanism (10) comprises a track base (102), a walking frame (110) and a gantry knife rest (111), the walking frame (110) is slidably arranged on the track base (102), and the walking frame (110) is connected with the track base (102) through a walking base (105); the track base (102) is rectangular, a gear belt (104) is sleeved above the track base, and cylindrical stabilizer bars (106) are arranged on two sides of the track base (102);
The walking bases (105) are clamped on the track base (102) and connected with the gear belt (104), and the walking bases (105) are arranged on the stabilizer bar (6) in two sets and are clamped with clamping grooves (113) on two sides of the track base (102);
The walking frame (110) is sequentially provided with a cutting knife (107), a threading knife (108) and a perforating knife (109), and the cutting knife (107), the threading knife (108) and the perforating knife (109) are respectively connected with a pneumatic push rod;
The track base (102) and the portal frame (111) are arranged on the machine table (103), and a limiting roller (112) is arranged on the portal frame (111);
The walking frame (110) is further provided with a wire pressing head (114) and a cloth pressing head (115), the wire pressing head (114) and the cloth pressing head (115) are connected with the walking frame (110) through telescopic cylinders, and the perforating knife (109) penetrates through a reserved knife hole on the cloth pressing head (115).
7. The electric blanket processing device according to claim 6, wherein the pressing mechanism (8) comprises a pressing support frame (81), a positioning vertical frame (43) is arranged at the top of the pressing support frame (81), a supporting roller (84) is arranged in the middle of the pressing support frame (81), a pressing rod (85) and a pressing pre-tensioning rod (86) are connected to the bottom of the pressing support frame (81) through a telescopic cylinder, and a plurality of needle passing grooves (851) are formed in the pressing rod (85).
8. The electric blanket processing device according to claim 7, wherein a knife slot (91) is arranged on a conveying platform (6) formed by the strip-shaped conveying plates (61), the knife slot (91) is transversely and longitudinally distributed to form a rectangular frame, and a wide knife slot (92) is arranged at a bent angle of the knife slot (91); the knife groove (91) divides the conveying platform (6) into a plurality of rectangular frames, adjacent rectangular frames are connected through a knife passing groove (94), and the strip-shaped conveying plate (61) is also provided with an open knife groove (93).
9. The electric blanket processing device according to claim 8, wherein the walking cutter (9) comprises track bases (102) arranged at both sides of the conveying platform (6), and the track bases (102) are transversely arranged above the conveying platform (6) through a portal (95), and the portal (95) is arranged on the track bases (102) at both sides of the conveying platform (6) through a translation sliding seat (910);
The rail bases (102) on two sides of the conveying platform (6) are connected through transmission rods (99) to realize synchronous movement, a transverse sliding seat (911) is arranged on the rail bases (102) on the portal (95), a rotary seat (912) is arranged below the transverse sliding seat (911), a rolling tool rest (98) is arranged on the rotary seat (912), a hob (96) is connected to the rolling tool rest (98), a rolling prevention plate (97) is arranged below the hob (96), and the rolling prevention plate (97) is connected with the rolling tool rest (98).
10. The electric blanket processing device according to claim 9, wherein a wire end chute (101) is arranged on the machine table (103), a wire clamp seat (119) is arranged above the wire end chute (101), wire clamp heads (118) are arranged on two sides of the wire clamp seat (119), and the wire clamp heads (118) are arranged on the machine table (103) through telescopic cylinders;
A wire fork (117) is arranged on the wire clamp seat (119), and the wire fork (117) extends to the upper part of the conveying platform (6); the end of the wire fork (117) is provided with a group of fork heads (116), and the fork heads (116) are V-shaped and are axially arranged at the end of the wire fork (117) perpendicular to the wire fork (117).
CN202410259474.1A 2024-03-07 2024-03-07 Electric blanket processing device Pending CN118158846A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410259474.1A CN118158846A (en) 2024-03-07 2024-03-07 Electric blanket processing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410259474.1A CN118158846A (en) 2024-03-07 2024-03-07 Electric blanket processing device

Publications (1)

Publication Number Publication Date
CN118158846A true CN118158846A (en) 2024-06-07

Family

ID=91286221

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410259474.1A Pending CN118158846A (en) 2024-03-07 2024-03-07 Electric blanket processing device

Country Status (1)

Country Link
CN (1) CN118158846A (en)

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