CN118129462A - Metallurgical furnace for refining top-blown molten pool - Google Patents

Metallurgical furnace for refining top-blown molten pool Download PDF

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Publication number
CN118129462A
CN118129462A CN202410277852.9A CN202410277852A CN118129462A CN 118129462 A CN118129462 A CN 118129462A CN 202410277852 A CN202410277852 A CN 202410277852A CN 118129462 A CN118129462 A CN 118129462A
Authority
CN
China
Prior art keywords
blown
furnace
spray gun
lance
slag
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410277852.9A
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Chinese (zh)
Inventor
廖云军
刘冬根
罗琨
谭克勤
刘明海
逯超清
徐俊静
王荣怀
郑军涛
石福康
张新军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Zhongjin Lingnan Copper Industry Co ltd
Original Assignee
Shandong Zhongjin Lingnan Copper Industry Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Zhongjin Lingnan Copper Industry Co ltd filed Critical Shandong Zhongjin Lingnan Copper Industry Co ltd
Priority to CN202410277852.9A priority Critical patent/CN118129462A/en
Publication of CN118129462A publication Critical patent/CN118129462A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/0806Charging or discharging devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/14Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/15Tapping equipment; Equipment for removing or retaining slag
    • F27D3/1545Equipment for removing or retaining slag
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B2014/008Continuous casting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses a metallurgical furnace for refining a top-blown molten pool, which relates to the technical field of nonferrous metal smelting, in particular to a metallurgical furnace for refining a top-blown molten pool. The slag former can be continuously added by utilizing the auxiliary material adding port, so that impurities in the solution of the metallurgical furnace can be continuously oxidized for slag formation; the fire-resistant material of the bottom of the furnace hearth below the spray gun is built to be of an inverted arch structure, the compressed gas sprayed by the oxidation-reduction spray gun can enable the melt to form stirring, the lower part of the charging hole is built to be of a protruding structure, the impact of adding solid materials is buffered, the splashing of liquid is reduced, the lower part of the slag hole is built to be of a protruding structure, and slag is automatically discharged from the slag hole along with the surging of the melt formed by the gas sprayed by the top-blowing spray gun.

Description

Metallurgical furnace for refining top-blown molten pool
Technical Field
The invention relates to the technical field of nonferrous metal smelting, in particular to a metallurgical furnace for refining in a top-blowing molten pool.
Background
With the continuous development of industry, in the field of nonferrous metal smelting, according to different requirements of smelting raw materials and target products, different smelting plants adopt different furnace type devices for treatment, and from the broad aspect of furnace type structures, the smelting plants can be divided into fixed furnace types and rotary furnace types; the method can be divided into top blowing, side blowing, bottom blowing, composite converting and the like according to the air supply mode and the air supply position, so that the method is also continuously popularized and applied due to different process advantages of different furnace types.
In the prior art, in the copper smelting process, in the copper matte blowing or blister copper refining and scrap copper smelting processes and in the waste wire and cable copper metal impurity removal and recovery process, because the melt and the continuous casting and rolling production process are not in butt joint with each other, the oxidation slagging of a metallurgical furnace is inconvenient when the metallurgical furnace is used for smelting, and in the secondary process, manual deslagging operation is needed, so that the labor intensity is high, a certain improvement space is provided, and therefore, the metallurgical furnace for refining a top-blowing molten pool is provided.
Disclosure of Invention
The invention provides a metallurgical furnace for refining a top-blown molten pool, which solves the problems set forth in the background art.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a metallurgical furnace of top-blown molten pool refining, includes furnace body and top-blown lance system, top-blown lance system includes top-blown redox spray gun, top-blown combustion gun and spray gun controlling means, top-blown redox spray gun is located the top of furnace body to set up top-blown combustion gun in top-blown redox spray gun's front side, top-blown redox spray gun and top-blown combustion gun are all connected with spray gun controlling means, and top-blown redox spray gun and top-blown combustion gun are through the operation controllable spray gun of spray gun controlling means entering furnace chamber in the furnace body height in, and the furnace body includes the stove outer covering, offered the charge door rather than the inner chamber intercommunication in the side of stove outer covering in the furnace body, be provided with the waste part slag notch in the metallurgical process simultaneously on the length direction of stove outer covering, can be switched over fast according to technology needs, utilize spray gun controlling means control lifting, control spray gun male degree of depth according to smelting cycle needs.
As a further metallurgical furnace for refining a top-blown molten pool, the furnace shell is of a square structure, refractory materials are arranged in the inner lining of the furnace shell, and the furnace shell can be a hearth for melt reaction in metallurgy after the refractory materials are built according to the functional zoning design of different parts of the furnace body.
As a further metallurgical furnace for refining a top-blown molten pool, the top of the furnace shell is provided with an auxiliary material feeding port positioned at one side of a top-blown combustion gun, the top of the furnace shell is provided with a spray gun hole, the spray gun hole can be used for inserting a top-blown oxidation-reduction spray gun and a spray gun on the top-blown combustion gun into a furnace body through a through hole, the through hole can facilitate the top-blown oxidation-reduction spray gun to enter the furnace shell, the temperature in the furnace is controlled by a mode of blowing natural gas, oil, air and oxygen-enriched air, the flame direction of a burner is opposite to the lower edge of the feeding hole, the burner can conveniently and rapidly melt the added solid materials, and the burner can be in a sleeve form of internally introducing oxygen and externally introducing natural gas or a double-pipe form of respectively introducing oxygen and natural gas or oil gas.
As a further metallurgical furnace for refining a top-blown molten pool, the top of the hearth is provided with a flue opening, and the flue opening can guide out flue gas generated in the smelting process.
As a further metallurgical furnace for refining a top-blown molten pool, the invention is characterized in that a melt outlet is arranged below the inner cavity of the furnace shell.
As a metallurgical furnace for refining a top-blown molten pool, the refractory material at the bottom of the pool below the top-blown oxidation-reduction spray gun is built in an inverted arch shape, so that stirring is formed when the top-blown oxidation-reduction spray gun and the top-blown combustion gun are sprayed.
As a further metallurgical furnace for refining a top-blown molten pool, the bottom of the charging hole is built into a convex structure to buffer the impact of adding solid materials, reduce the splashing of liquid, and the bottom of the slag hole is also built into a convex structure, so that slag is automatically discharged from the slag hole along with the melt surge formed by spraying gas by the top-blown oxidation-reduction spray gun.
The invention has the following beneficial effects:
1. According to the metallurgical furnace for refining the top-blown molten pool, the slag former can be continuously added into the metallurgical furnace through the auxiliary material adding port, so that impurities in the solution of the metallurgical furnace can be continuously oxidized for slag formation;
The fire-resistant material of the bottom of the furnace hearth below the spray gun is built to be in an inverted arch structure, so that the compressed gas sprayed by the oxidation-reduction spray gun can stir the melt, the lower part of the charging hole is built to be in a protruding structure, the impact of adding solid materials is buffered, the splashing of liquid is reduced, the lower part of the slag hole is built to be in a protruding structure, and slag is automatically discharged from the slag hole along with the surging of the melt formed by the gas sprayed by the top-blowing spray gun;
manual slag skimming operation is omitted, and labor intensity is reduced;
the practicability during use is improved, and the casting of various metal materials can be conveniently carried out by workers.
Drawings
FIG. 1 is a schematic cross-sectional view of the present invention;
FIG. 2 is a schematic diagram of the structure of the present invention;
FIG. 3 is a schematic view of a partial cross-sectional structure of the present invention;
FIG. 4 is a schematic view of a partially enlarged structure of the present invention;
Fig. 5 is a schematic structural view of the through hole of the present invention.
In the figure: 1. top-blowing redox spray gun; 2. top-blowing burning gun; 3. a spray gun control device; 4. a furnace shell; 5. a feed inlet; 6. a refractory material; 7. a slag outlet; 8. a furnace; 9. a smoke gate; 10. a melt outlet; 11. an auxiliary material adding port; 12. and (5) a through hole.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 5, the present invention provides a technical solution: the utility model provides a metallurgical furnace of top-blown molten pool refining, includes furnace body and top-blown lance system, top-blown lance system includes top-blown redox spray gun 1, top-blown combustion gun 2 and spray gun controlling means 3, top-blown redox spray gun 1 is located the top of furnace body to set up top-blown combustion gun 2 in the front side of top-blown redox spray gun 1, top-blown redox spray gun 1 and top-blown combustion gun 2 are all connected with spray gun controlling means 3, and top-blown redox spray gun 1 and top-blown combustion gun 2 are through the operation controllable spray gun of spray gun controlling means 3 entering the height in the furnace chamber in the furnace body, and the furnace body includes furnace shell 4, and the charge door 5 with its inner chamber intercommunication has been seted up to the side of furnace shell 4 in the furnace body, and the while in the length direction of furnace shell 4 is provided with waste part slag notch 7, can switch in the metallurgical process according to the technology needs, utilizes spray gun controlling means 3 to control the promotion, according to smelting cycle needs control the degree of spray gun insertionment.
The copper alloy melting device can be used for copper matte blowing or crude copper refining, scrap copper smelting and the like in copper smelting, particularly copper metal impurity removal and recovery of waste wires and cables, and the melt is directly in butt joint with a continuous casting and rolling production process to produce high-precision copper materials, and has the advantages of simple structure, reduced cost, low labor intensity of workers and good environmental protection effect.
The furnace type metal casting device can be used for lead and zinc smelting to replace the existing furnace type, can be used for metal casting in copper-lead-zinc deep processing enterprises, increases the practicability in use, and can facilitate the casting of various metal materials by workers.
The furnace shell 4 is of square structure, and refractory material 6 is arranged in the inner lining of the furnace shell 4, and when the refractory material 6 is built on the furnace shell 4, a hearth 8 for melt reaction in metallurgy can be arranged.
The top of the furnace shell 4 is provided with an auxiliary material inlet 11 positioned at one side of the top-blown combustion gun 2, and the top of the furnace shell 4 is provided with a spray gun hole which can be used for inserting the top-blown oxidation-reduction spray gun 1 and the spray gun on the top-blown combustion gun 2 into a furnace body through a through hole 12.
A flue opening 9 is formed in the top of the hearth 8, and the flue opening 9 can guide out flue gas generated in the smelting process.
A melt outlet 10 is arranged below the inner cavity of the furnace shell 4.
The bottom of the top-blown oxidation-reduction spray gun 1 is built into an inverted arch shape by refractory material 6 at the bottom of the furnace tank, stirring can be formed when the top-blown oxidation-reduction spray gun 1 and the top-blown combustion gun 2 are sprayed in, the bottom of the charging hole 5 is built into a convex structure, the bottom of the slag hole 7 is also built into a convex structure, compressed gas sprayed by the oxidation-reduction spray gun 1 can be enabled to stir the melt, the lower part of the charging hole is built into a convex structure, impact of solid materials is buffered, liquid splashing is reduced, the lower part of the slag hole is built into a convex structure, and the slag is automatically discharged from the slag hole along with the gush of the melt formed by gas sprayed by the top-blown spray gun.
In summary, the working principle of the metallurgical furnace for refining the top-blown molten pool is as follows:
Embodiment one:
The metallurgical furnace for top-blown refining can be applied to crude copper refining or scrap copper refining, particularly copper metal impurity removal and recovery of waste wires and cables, and the produced melt is directly in butt joint with a continuous casting and rolling production process to produce high-precision copper materials, specifically, when a smelting period starts, a feeding device is utilized to directly feed solid materials into the middle part of a hearth 8 through a feeding port 5, and a refractory material 6 in the middle part of the hearth 8 can buffer collision and melt splashing caused by falling of the solid materials; when the processed raw materials are liquid melt, the chute erected outside the furnace can be used for adding the raw materials into the furnace, after the feeding is finished, the burner at the top of the furnace body and the top-blown oxidation-reduction spray gun 1 are used for heating and melting the solid materials in the furnace or maintaining the temperature in the furnace, the burner is used for heating natural gas and pure oxygen, the flame direction is controlled to be aligned to the lower part of the feed inlet 5, the solid materials just added are intensively melted in a flame high-temperature area, the heat utilization rate is improved, after the materials are completely melted or the temperature in the furnace meets the process requirement, the top-blown oxidation-reduction spray gun 1 is adjusted by using the furnace top spray gun lifting fixing device, the bottom of the top-blown oxidation-reduction spray gun 1 is inserted into the melt, meanwhile, the spray gun is connected with compressed air/oxygen-enriched air by using the spray gun quick switching joint, the top-blown oxidation-reduction spray gun 1 sprays gas into a molten pool for oxidation operation, the top of the furnace is provided with a spray gun mud covering device, which can automatically cover a layer of refractory mud on the surface of the top-blown oxidation-reduction spray gun 1, slow down the loss of the spray gun, control the air supply pressure of the top-blown oxidation-reduction spray gun 1 to be 0.1 Mpa-0.5 Mpa, the bottom end of the top-blown oxidation-reduction spray gun 1 is inserted into the melt depth of 100 mm-400 mm, simultaneously, slag former is continuously added from an auxiliary material adding port 11, so that impurities in the melt are continuously oxidized and slag-formed, the compressed gas sprayed by the top-blown oxidation-reduction spray gun 1 can lead the melt to be vigorously stirred, so that slag floating on the surface of the melt can automatically flow out through a slag outlet 7, manual slag skimming operation is omitted, the labor intensity is reduced, the generated flue gas is discharged through a flue opening 9, after the oxidation slag discharging operation is completed, the compressed air is switched to be connected with the reducing agent spraying device through a quick connector at the upper part of the top-blown oxidation-reduction spray gun 1, or natural gas, oxygen-enriched air and other reducing agents are sprayed into the molten pool to reduce the copper solution, and the reduced qualified copper solution is discharged and cast into an anode plate through a melt outlet 10.
Embodiment two:
A metallurgical furnace with top blowing can be applied to copper matte blowing working procedures in copper smelting, specifically, copper matte produced in the smelting working procedures is added into the furnace through a charging port 5 by utilizing a chute, the depth of a top-blown oxidation-reduction spray gun 1 in a melt is controlled by utilizing a spray gun control device 3, oxygen-enriched gas is sprayed into the melt by the top-blown oxidation-reduction spray gun 1, the oxygen-enriched concentration is controlled to be 21% -30%, and copper sulfur in the melt is blown. In the blowing process, the top-blowing oxidation-reduction spray gun 1 forms stirring with a certain range in a molten pool through the spray gun control device 3, simultaneously slag formers such as silicon dioxide or limestone are added from the auxiliary material adding port 11, slag is formed on impurities such as Fe, zn and the like in the melt, slag floats on the surface of the molten pool, and overflows and is discharged through the slag outlet 7. The copper matte is subjected to continuous converting oxidation to produce blister copper with copper content of more than 98.5%, and the blister copper is discharged through a melt discharge outlet 10.
Embodiment III:
A metallurgical furnace for top blowing is prepared through proportionally mixing Pb-contained material and flux, granulating, adding it to furnace from auxiliary material inlet 11, smelting, heating, stopping feeding, immersing in molten pool, switching over natural gas, and reducing high-lead slag by high-lead slag at 1000-1400 deg.C. In order to maintain the required temperature in the furnace, heat is supplemented from the burner to ensure the reduction temperature, the metallic lead and slag produced after reduction are separated due to different densities, slag on the surface of the melt is discharged through the slag outlet 7, and the metallic lead is discharged from the melt outlet 10 to complete one furnace period operation.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present invention; the terms "first," "second," "third," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "coupled," and the like are to be construed broadly, and may be fixedly coupled, detachably coupled, or integrally coupled, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. A metallurgical furnace for refining a top-blown molten pool comprises a furnace body and a top-blown spray gun system, and is characterized in that: the top-blown lance system comprises a top-blown redox lance (1), a top-blown combustion lance (2) and a lance control device (3), wherein the top-blown redox lance (1) is positioned above a furnace body, the top-blown combustion lance (2) is arranged on the front side of the top-blown redox lance (1), the top-blown redox lance (1) and the top-blown combustion lance (2) are both connected with the lance control device (3), the top-blown redox lance (1) and the top-blown combustion lance (2) can control the height of the lance entering a furnace cavity in the furnace body through the operation of the lance control device (3), the furnace body comprises a furnace shell (4), a charging hole (5) communicated with the inner cavity of the furnace shell (4) is formed in the side face of the furnace body, and a slag hole (7) at a waste position in the metallurgical process is formed in the length direction of the furnace shell (4).
2. A top-blown molten bath refining metallurgical furnace as claimed in claim 1 wherein: the furnace shell (4) is of a square structure, a refractory material (6) is arranged in the inner lining of the furnace shell (4), and a hearth (8) for melt reaction in metallurgy can be arranged after the refractory material (6) is built on the furnace shell (4).
3. A top-blown molten bath refining metallurgical furnace as claimed in claim 2 wherein: the top of the furnace shell (4) is provided with an auxiliary material adding port (11) positioned at one side of the top-blown combustion gun (2), and the top of the furnace shell (4) is provided with a spray gun hole which can be used for inserting the top-blown oxidation-reduction spray gun (1) and a spray gun on the top-blown combustion gun (2) into a furnace body through a through hole (12).
4. A top-blown molten bath refining metallurgical furnace as claimed in claim 2 wherein: a flue opening (9) is formed in the top of the hearth (8), and the flue opening (9) can guide out flue gas generated in the smelting process.
5. A top-blown molten bath refining metallurgical furnace as claimed in claim 1 wherein: a melt outlet (10) is arranged below the inner cavity of the furnace shell (4).
6. A top-blown molten bath refining metallurgical furnace as claimed in claim 2 wherein: the bottom refractory material (6) of the furnace hearth below the top-blowing oxidation-reduction spray gun (1) is built in an inverted arch shape, so that stirring is formed when the top-blowing oxidation-reduction spray gun (1) and the top-blowing combustion gun (2) are sprayed.
7. A top-blown molten bath refining metallurgical furnace as claimed in claim 1 wherein: the bottom of the charging hole (5) is built to be of a convex structure, and the bottom of the slag hole (7) is also built to be of a convex structure.
CN202410277852.9A 2024-03-12 2024-03-12 Metallurgical furnace for refining top-blown molten pool Pending CN118129462A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410277852.9A CN118129462A (en) 2024-03-12 2024-03-12 Metallurgical furnace for refining top-blown molten pool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410277852.9A CN118129462A (en) 2024-03-12 2024-03-12 Metallurgical furnace for refining top-blown molten pool

Publications (1)

Publication Number Publication Date
CN118129462A true CN118129462A (en) 2024-06-04

Family

ID=91242394

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410277852.9A Pending CN118129462A (en) 2024-03-12 2024-03-12 Metallurgical furnace for refining top-blown molten pool

Country Status (1)

Country Link
CN (1) CN118129462A (en)

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