CN118116728A - Inductance and coil winding device suitable for multiple dimensions - Google Patents
Inductance and coil winding device suitable for multiple dimensions Download PDFInfo
- Publication number
- CN118116728A CN118116728A CN202410427448.5A CN202410427448A CN118116728A CN 118116728 A CN118116728 A CN 118116728A CN 202410427448 A CN202410427448 A CN 202410427448A CN 118116728 A CN118116728 A CN 118116728A
- Authority
- CN
- China
- Prior art keywords
- shaped support
- support plate
- servo motor
- rod
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004804 winding Methods 0.000 title claims abstract description 103
- 230000000149 penetrating effect Effects 0.000 claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 241000883990 Flabellum Species 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 11
- 230000000694 effects Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000005672 electromagnetic field Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses an inductance and coil winding device suitable for multiple dimensions, relates to the technical field of coil winding, and solves the problems that an iron core rod in the existing coil winding device is complex in overall disassembly and assembly operation, and meanwhile, a device body cannot accurately and efficiently wind coils for a long time. The winding device comprises a U-shaped support plate, a positioning driving assembly and a positioning conveying assembly; the positioning driving assembly comprises a first servo motor arranged on one side of the U-shaped support plate, the output end of the first servo motor is connected with a first rotating shaft penetrating through the side edge of the U-shaped support plate, the tail end of the first rotating shaft is coaxially fixed with a three-jaw chuck, and a pipe winding die is clamped on the three-jaw chuck; according to the invention, the first servo motor and the second servo motor are matched with each other, so that the coil can be more accurately and efficiently wound on the tube winding mould, and the self-adaptive winding can be realized according to the tube winding moulds with different sizes.
Description
Technical Field
The invention relates to the technical field of coil winding, in particular to an inductor and a coil winding device suitable for multiple dimensions.
Background
The inductance coil is a device which works by utilizing the principle of electromagnetic induction, the inductance coil is formed by winding wires around an insulating tube, the wires are mutually insulated, when current flows through one wire, a certain electromagnetic field is generated around the wire, and the wire of the electromagnetic field can induce the wire within the range of the electromagnetic field. In the prior art, an inductance coil is formed after an insulation pipe or the outside of an iron core rod is wound through a winding device.
The current chinese patent application of publication No. CN114743791B discloses a winding device of high-frequency transformer coil, which comprises a mounting base plate, mounting base plate's upper surface left and right sides fixedly connected with locating plate two respectively and locating plate one, the through-hole has been seted up to locating plate one's outer wall and is connected with the spline housing through this through-hole dead axle rotation, the inner wall grafting of spline housing has the spline shaft, and communicating pipe carries out the air pumping air of external air blower inside to from communicating pipe input to jet head, jet air to iron core pole outer wall winding wire surface, prevent iron core pole winding wire in-process dust or impurity inclusion in winding wire inside, influence winding wire's cleanliness, after the cleaning roller carries winding wire winding one deck at iron core pole outer wall winding, the cleaning roller direction of movement begins to reverse, and then drives winding wire at iron core pole outer wall winding next floor, realizes multilayer winding wire winding's function, improves winding wire winding continuity and compactness.
However, this winding device has the following drawbacks when it is specifically used:
1. When the device is used, the installation of the iron core rod can be completed only after the connection disc and the rectangular rod II are used for plug-in installation, the whole disassembly and assembly operation is complex, the iron core rod needing winding cannot be easily and rapidly disassembled, inconvenience still exists when the device is used as a whole, and the high-efficiency requirement during production cannot be met;
2. In the device, linkage effect is realized through structures such as rack and pinion between the rotation of iron core pole and the reciprocating motion of cleaning roller, however, when concrete coil winding, in case structure such as rack and pinion takes place wearing and tearing, can make the rotational speed of iron core pole and the travel speed of cleaning roller receive the influence, and iron core pole rotational speed and the travel speed of cleaning roller directly influence winding technology again, therefore linkage structure such as rack and pinion in the device can't wind accurately high-efficiently for a long time, very easily influence subsequent concrete winding effect, and be not applicable to in the long-term production technology.
Disclosure of Invention
The present invention is directed to an inductor and coil winding device suitable for multiple sizes, and solves the above-mentioned problems.
In order to achieve the aim of the invention, the invention adopts the following technical scheme:
the invention provides an inductance and coil winding device suitable for multiple dimensions, which comprises a U-shaped support plate and further comprises:
the device comprises a positioning driving assembly, a positioning conveying assembly, a clamping guide assembly, a tail end limiting assembly and a dust cleaning assembly;
wherein,
The positioning driving assembly comprises a first servo motor arranged on one side of the U-shaped support plate, the output end of the first servo motor is connected with a first rotating shaft penetrating through the side edge of the U-shaped support plate, the first rotating shaft is rotationally connected with the U-shaped support plate through a bearing, the tail end of the first rotating shaft is coaxially fixed with a three-jaw chuck, a pipe winding die is clamped on the three-jaw chuck, and the pipe winding die is used for winding an inductance coil;
The positioning and conveying assembly comprises a second servo motor arranged on one side of the U-shaped support plate, the output end of the second servo motor is connected with a second rotating shaft penetrating through the side edge of the U-shaped support plate, the second rotating shaft is rotatably connected with the U-shaped support plate through a bearing, the tail end of the second rotating shaft is coaxially fixed with a threaded rod, the tail end of the threaded rod is rotatably connected with the other side of the U-shaped support plate, the external thread of the threaded rod is connected with a thread block, and the clamping and guiding assembly is arranged at the top of the thread block; the positioning and conveying assembly further comprises a guide rod fixed between the two side walls of the U-shaped support plate, and the guide rod penetrates through the threaded block and is in sliding fit with the threaded block;
the terminal limiting assembly is arranged on one side, far away from the first servo motor, of the U-shaped support plate, and the terminal limiting assembly is used for limiting the tail end of the pipe winding die.
Preferably, the clamping guide assembly includes:
The connecting rod, the outer cylinder, the inner rod, the connecting plate and the guide wheel;
The connecting rod vertically penetrates through the middle of the threaded block and is in rotary connection with the threaded block through a bearing sleeve, the top of the connecting rod is coaxially fixed with the bottom of the outer cylinder, the inner rod penetrates through the inner part of the outer cylinder and is in threaded connection with the inner wall of the outer cylinder, the top end of the inner rod is fixed with the bottom of the connecting plate, the guide wheels are rotationally connected to the top of the connecting plate, and the number of the guide wheels is at least three; the top of screw thread piece is fixed with the vertical pole that runs through the connecting plate, and sliding fit between vertical pole and the connecting plate.
Preferably, two control components are further arranged on the inner bottom end face of the U-shaped support plate, and the control components comprise:
The device comprises a mounting frame arranged at the inner bottom end of a U-shaped support plate, a third servo motor is arranged at the bottom of the mounting frame, a third rotating shaft penetrating through the top of the mounting frame is connected to the output end of the third servo motor, the third rotating shaft is rotatably connected with the mounting frame through a bearing, and an electromagnet is coaxially connected to the top end of the third rotating shaft; the bottom of the connecting rod is coaxially fixed with a fixed magnet matched with the electromagnet.
Preferably, the control assembly further comprises:
The trigger switch is arranged on the side edge of the mounting frame, matched with the side edge of the thread block and electrically connected with the third servo motor and the electromagnet;
the control switches on the sides of the two mounting frames are oppositely arranged.
Preferably, the dust cleaning assembly comprises:
The fixing box is fixed on the inner side wall of the U-shaped support plate, a rotating rod is rotatably connected to the inside of the fixing box, fan blades are sleeved on the rotating rod, a filter screen is further arranged in the fixing box, and a hose is connected to the outside of the fixing box; the middle part of leading wheel is hollow structure, and a plurality of holes have been seted up in leading wheel middle part outside, the one end of hose runs through to fixed box inside and be located the one side that the flabellum was kept away from to the filter screen, the other end and the leading wheel middle part intercommunication of hose.
Preferably, the dust cleaning assembly further comprises:
and the two synchronizing wheels are externally matched through synchronous belt winding.
Preferably, the end stop assembly includes:
The transverse plate is arranged at the inner bottom end of the U-shaped support plate, one side of the transverse plate is fixed with a vertical plate, one side of the vertical plate facing the positioning driving assembly is provided with a thimble, and the end part of the thimble is matched with the tail end of the pipe winding die; the mounting frame close to the transverse plate is fixed at the top of the transverse plate.
Preferably, the top of diaphragm still is fixed with the fixed plate, and two electric telescopic handle are installed to the top symmetry of fixed plate, two electric telescopic handle's output is connected with the loading board, and the top center department of loading board sets up flutedly, the top of loading board still rotates and is connected with the carrier wheel that is located the recess both sides.
Preferably, a sleeve is fixed at the center of the top of the fixing plate, a sleeve rod is slidably arranged in the sleeve, and the top of the sleeve rod is fixed with the bottom of the bearing plate.
Preferably, the side of the transverse plate is fixed with a guide post penetrating through the side of the U-shaped support plate, the side of the transverse plate is also rotationally connected with a screw, and the screw penetrates through the side of the U-shaped support plate and is in threaded connection with the side of the U-shaped support plate.
Compared with the prior art, the above technical scheme has the following beneficial effects:
1. in the inductance and coil winding device suitable for multiple sizes, the first servo motor and the second servo motor are matched with each other, so that the coil can be more accurately and efficiently wound on the winding pipe die, and the rotation parameters of the first servo motor and the second servo motor are controlled according to the winding pipe dies with different sizes, so that the self-adaptive winding can be realized, the whole winding device can be used for a long time, and the winding device is suitable for long-term production technology;
2. In the inductance and coil winding device suitable for multiple sizes, on the premise that the three-jaw chuck can wind the winding pipe dies with different sizes, the first servo motor and the second servo motor are combined, so that the whole device can be used for processing and forming coils, inductors and springs with various sizes, a whole set of different dies are not required to be designed for different sizes like a conventional die, only the diameter of the winding pipe die is required to be replaced and the rotating speeds of the first servo motor and the second servo motor are required to be adjusted, and the required winding pipe size is formed;
3. In the inductance and coil winding device suitable for multiple dimensions, the two control components are arranged to respectively correspond to the left and right maximum limiting positions of the clamping guide component, so that after a circle of pipe winding mold is wound each time, the third servo motor can instantly control the inner rod to rotate for a certain angle, and then the guide wheel rises for a certain height, so that the guide wheel can be ensured to be always consistent with the coil height wound on the outermost layer, and the whole winding and pre-straightening effects are improved;
4. In the inductance and coil winding device suitable for multiple dimensions, when the thread block moves to the leftmost end, the left side of the thread block is contacted with a left trigger switch, so that a left electromagnet and a third servo motor are electrified, the third servo motor can immediately control the electromagnet to rotate by a designated angle, and when the thread block moves to the rightmost end, the right side of the thread block is contacted with a right trigger switch, so that the right electromagnet and the third servo motor are electrified, and the reciprocating cycle is realized, so that the automation work of the electromagnet and the third servo motor is realized, and the convenience and usability of the device are improved;
5. In the inductance and coil winding device suitable for multiple sizes, when the first rotating shaft is driven by the servo motor, the synchronous wheel on the first rotating shaft rotates along with the first rotating shaft, and under the action of the synchronous belt, the synchronous wheel on the rotating rod drives the rotating rod to rotate, so that the fan blades rotate, the absorption treatment of dust and impurities on the inductance coil in the middle of the guide wheel is completed, and the rotating rod does not need additional driving force, so that the integral use is more energy-saving and efficient, and the use effect is improved;
6. This be applicable to among inductance and the coil winding device of many dimensions, can carry out the bearing to the tip of winding pipe mould through two carrier wheels that set up, the winding pipe mould is placed in the recess for whole stability effect of winding pipe mould is better, can adjust the height of carrier plate and carrier wheel through the electric telescopic handle that sets up simultaneously, and then can satisfy the bearing of different winding pipe moulds, and self-adaptation ability is strong.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention.
Furthermore, the terms "install," "set," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; may be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements, or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the positioning drive assembly and positioning conveyor assembly of the present invention;
FIG. 3 is a schematic view of the connection structure of the clamping guide assembly and the screw block according to the present invention;
FIG. 4 is a schematic exploded view of the clamp guide assembly of the present invention;
FIG. 5 is a schematic top view of the clamp guide assembly of the present invention;
FIG. 6 is a schematic view of the dust cleaning assembly of the present invention;
FIG. 7 is a longitudinal cross-sectional view of the fixing case of the present invention;
FIG. 8 is a schematic view of the structure of the guide wheel of the present invention;
FIG. 9 is a schematic view of the end stop assembly of the present invention;
FIG. 10 is a schematic structural view of the control assembly of the present invention;
FIG. 11 is a schematic top view of the mounting plate of the present invention;
In the figure:
1. A U-shaped support plate; 2. positioning a driving assembly; 201. a first servo motor; 202. a first rotating shaft; 203. a three-jaw chuck; 204. a pipe winding mold; 3. positioning the conveying assembly; 301. a second servo motor; 302. a second rotating shaft; 303. a threaded rod; 304. a screw block; 305. a guide rod; 4. clamping the guide assembly; 401. a connecting rod; 402. an outer cylinder; 403. an inner rod; 404. a connecting plate; 405. a vertical rod; 406. a guide wheel; 4061. a hole; 5. a terminal limit assembly; 501. a cross plate; 502. a vertical plate; 503. a thimble; 6. a dust cleaning assembly; 601. a fixed box; 602. a rotating rod; 603. a fan blade; 604. a filter screen; 605. a hose; 606. a synchronizing wheel; 607. a synchronous belt; 7. a control assembly; 701. a mounting frame; 702. a third servo motor; 703. a third rotating shaft; 704. an electromagnet; 705. a fixed magnet; 706. triggering a switch; 8. a fixing plate; 9. an electric telescopic rod; 10. a carrying plate; 11. a carrying wheel; 12. a groove; 13. a sleeve; 14. a loop bar; 15. a guide post; 16. and (3) a screw.
Detailed Description
In order that those skilled in the art will better understand the present application, a technical solution in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present application without making any inventive effort, shall fall within the scope of the present application.
Referring to fig. 1-11, an inductance and coil winding device suitable for multiple dimensions includes a U-shaped support plate 1, and further includes:
the device comprises a positioning driving assembly 2, a positioning conveying assembly 3, a clamping guide assembly 4, a tail end limiting assembly 5 and a dust cleaning assembly 6;
wherein,
The positioning driving assembly 2 comprises a first servo motor 201 arranged on one side of the U-shaped support plate 1, the output end of the first servo motor 201 is connected with a first rotating shaft 202 penetrating through the side edge of the U-shaped support plate 1, the first rotating shaft 202 is rotationally connected with the U-shaped support plate 1 through a bearing, the tail end of the first rotating shaft 202 is coaxially fixed with a three-jaw chuck 203, a pipe winding die 204 is clamped on the three-jaw chuck 203, and the pipe winding die 204 is used for winding an inductance coil;
The positioning and conveying assembly 3 comprises a second servo motor 301 arranged on one side of the U-shaped support plate 1, the output end of the second servo motor 301 is connected with a second rotating shaft 302 penetrating through the side edge of the U-shaped support plate 1, the second rotating shaft 302 is rotatably connected with the U-shaped support plate 1 through a bearing, the tail end of the second rotating shaft 302 is coaxially fixed with a threaded rod 303, the tail end of the threaded rod 303 is rotatably connected with the other side of the U-shaped support plate 1, the external thread of the threaded rod 303 is connected with a thread block 304, and the clamping and guiding assembly 4 is arranged on the top of the thread block 304; the positioning and conveying assembly 3 further comprises a guide rod 305 fixed between two side walls of the U-shaped support plate 1, and the guide rod 305 penetrates through the threaded block 304 and is in sliding fit with the threaded block 304;
The tail end limiting assembly 5 is arranged on one side, far away from the first servo motor 201, of the U-shaped support plate 1, and the tail end limiting assembly 5 is used for limiting the tail end of the pipe winding die 204;
In summary, please refer to fig. 1 and 2, when the device is in use, the clamping guide assembly 4 is disposed on the threaded block 304, which can guide and pre-straighten the inductance coil to be wound, thereby facilitating subsequent winding; when in winding, after the first servo motor 201 is started, the first servo motor 201 can drive the first rotating shaft 202 and the three-jaw chuck 203 to rotate, and the three-jaw chuck 203 can clamp and clamp the winding pipe dies 204 with different sizes, meanwhile, the second servo motor 301 is utilized to drive the second rotating shaft 302 to rotate, so that the threaded rod 303 rotates and then the threaded block 304 is controlled to drive the clamping guide assembly 4 to transversely move, further, the first servo motor 201 and the second servo motor 301 are mutually matched, the winding pipe dies 204 can be more accurately and efficiently wound, and the rotation parameters of the first servo motor 201 and the second servo motor 301 are controlled according to the winding pipe dies 204 with different sizes, so that the self-adaptive winding can be realized, the whole winding device can be used for a long time, and the winding device is suitable for long-term production technology;
in addition, because the three-jaw chuck 203 can wind the pipe winding mold 204 with different sizes, after combining the first servo motor 201 and the second servo motor 301, the whole device can be used for processing and forming coils, inductors and springs with different sizes, a whole set of different molds are not required to be designed for different sizes like a conventional mold, only the diameter of the pipe winding mold 204 is required to be replaced and the rotating speeds of the first servo motor 201 and the second servo motor 301 are required to be adjusted, so that the required winding size can be formed, and the three-jaw chuck is multipurpose, simple in assembly and disassembly, convenient and efficient.
Further, in the present embodiment, the clamp guide assembly 4 includes:
A connecting rod 401, an outer cylinder 402, an inner rod 403, a connecting plate 404, and a guide wheel 406;
The connecting rod 401 vertically penetrates through the middle of the threaded block 304 and is rotationally connected with the threaded block 304 through a bearing sleeve, the top of the connecting rod 401 is coaxially fixed with the bottom of the outer cylinder 402, the inner rod 403 penetrates through the inner part of the outer cylinder 402 and is in threaded connection with the inner wall of the outer cylinder 402, the top end of the inner rod 403 is fixed with the bottom of the connecting plate 404, the guide wheels 406 are rotationally connected with the top of the connecting plate 404, and the number of the guide wheels 406 is at least three; a vertical rod 405 penetrating through the connecting plate 404 is fixed at the top of the threaded block 304, and the vertical rod 405 is in sliding fit with the connecting plate 404;
In summary, when in use, with reference to fig. 2 and 3, the number of the guide wheels 406 is at least three, and the three guide wheels 406 are distributed on the connecting plate 404 in a triangular structure, so that the guide wheels 406 can clamp and pre-straighten the inductance coil, and the connecting rod 401 is rotationally connected with the threaded block 304 through the fixing between the outer cylinder 402 and the connecting rod 401, so that after the connecting rod 401 is rotated, the outer cylinder 402 rotates along with the connecting rod, and due to the threaded connection between the inner part of the outer cylinder 402 and the inner rod 403, when the outer cylinder 402 rotates, the inner rod 403 drives the connecting plate 404 to rise or fall under the guiding action of the vertical rod 405, so as to adjust the overall height of the guide wheels 406, thereby meeting different winding requirements;
Furthermore, in the present embodiment, the guiding wheel 406 and the connecting plate 404 are connected in a plugging and rotating manner, so that the guiding wheel 406 can be maintained or replaced regularly, thereby meeting different production requirements.
Further, in this embodiment, two control assemblies 7 are further disposed on the inner bottom end surface of the U-shaped support plate 1, and the control assemblies 7 include:
The mounting frame 701 is arranged at the bottom end in the U-shaped support plate 1, the bottom of the mounting frame 701 is provided with the third servo motor 702, the output end of the third servo motor 702 is connected with the third rotating shaft 703 penetrating to the top of the mounting frame 701, the third rotating shaft 703 is rotationally connected with the mounting frame 701 through a bearing, and the top end of the third rotating shaft 703 is coaxially connected with the electromagnet 704; a fixed magnet 705 matched with the electromagnet 704 is coaxially fixed at the bottom of the connecting rod 401;
Specifically, in use, with reference to fig. 1, 5 and 10, when the threaded block 304 moves laterally to the leftmost limit and the rightmost limit, the fixed magnet 705 at the bottom of the threaded block 304 exactly corresponds to the electromagnet 704 in one of the control components 7 on the left and right sides, that is: when the threaded block 304 slides to the leftmost limit, the fixed magnet 705 is in opposite contact with the electromagnet 704 in the left control assembly 7, the left electromagnet 704 is electrified and is adsorbed with the fixed magnet 705, the left third servo motor 702 drives the electromagnet 704 to rotate for a certain angle, so that the fixed magnet 705 synchronously rotates, the connecting rod 401 and the outer cylinder 402 are driven to rotate, and the inner rod 403 can drive the connecting plate 404 and the guide wheel 406 to rise for a certain height due to the rotation of the outer cylinder 402 at the moment, and the process is instantaneously completed in a short time; then, when the threaded block 304 slides to the rightmost limit, the operation steps are the same as the above, and the guide wheel 406 rises again to a certain height, so that the guide wheel reciprocates;
Therefore, in combination with the above working process, in this embodiment, the two control assemblies 7 respectively correspond to the positions of the left and right maximum limiting positions of the clamping guide assembly 4, so that after each winding of the pipe winding mold 204, the third servo motor 702 can instantaneously control the inner rod 403 to rotate for a certain angle, and further the guide wheel 406 rises for a certain height, so that the guide wheel 406 can be ensured to keep consistent with the height of the coil wound on the outermost layer all the time, and further the whole winding and pre-straightening effects are improved.
Further, in the present embodiment, the control unit 7 further includes:
The trigger switch 706 is arranged on the side of the mounting frame 701, and the trigger switch 706 is matched with the side of the thread block 304 and is electrically connected with the third servo motor 702 and the electromagnet 704;
The control switches at the sides of the two mounting frames 701 are oppositely arranged;
That is, when the threaded block 304 moves to the leftmost end, the left side of the threaded block 304 is contacted with the left trigger switch 706, so that the left electromagnet 704 and the third servo motor 702 are electrified, the third servo motor 702 can immediately control the electromagnet 704 to rotate a designated angle, and when the threaded block 304 moves to the rightmost end, the right side of the threaded block 304 is contacted with the right trigger switch 706, so that the right electromagnet 704 and the third servo motor 702 are electrified, and the reciprocating cycle is realized, so that the automatic work of the electromagnet 704 and the third servo motor 702 is realized, and the convenience and usability of the device are improved;
In addition, it should be noted that in the present embodiment, the control switch is a pressure switch, and as other embodiments, the control switch may be an infrared distance sensor, a photoelectric sensor, etc. to meet different production requirements, which are all in the prior art, so that redundant descriptions are omitted.
Further, in the present embodiment, the dust cleaning assembly 6 includes:
The fixing box 601 is fixed on the inner side wall of the U-shaped support plate 1, a rotating rod 602 is rotatably connected to the inside of the fixing box 601, fan blades 603 are sleeved on the rotating rod 602, a filter screen 604 is further arranged in the fixing box 601, and a hose 605 is connected to the outside of the fixing box 601; the middle part of the guide wheel 406 is of a hollow structure, a plurality of holes 4061 are formed in the outer side of the middle part of the guide wheel 406, one end of a hose 605 penetrates into the fixed box 601 and is positioned at one side of the filter screen 604 away from the fan blades 603, and the other end of the hose 605 is communicated with the middle part of the guide wheel 406;
When the dust collector is used, as shown in fig. 6, 7 and 8, after the rotating rod 602 is controlled to rotate, the fan blade 603 generates suction force after rotating at high speed by utilizing the special structure (prior art) of the fan blade 603, and further suction force is generated at the hose 605 and the hole 4061;
in addition, according to actual production requirements, the timing belt 607 and the timing wheel 606 in the present embodiment can be replaced by a chain, a sprocket, etc., and between these, sprockets with different sizes can be added to change the transmission ratio.
Further, in the present embodiment, the dust cleaning assembly 6 further includes:
A synchronizing wheel 606 sleeved on the rotating rod 602 and the first rotating shaft 202, wherein the two synchronizing wheels 606 are externally wound and matched through a synchronizing belt 607;
When the first rotating shaft 202 is driven by the servo motor, the synchronous wheel 606 on the first rotating shaft 202 rotates along with the first rotating shaft, under the action of the synchronous belt 607, the synchronous wheel 606 on the rotating rod 602 drives the rotating rod 602 to rotate, so that the fan blades 603 rotate, the absorption treatment of dust and impurities on the inductance coil in the middle of the guide wheel 406 is completed, and the rotation of the rotating rod 602 does not need additional driving force, so that the whole use is more energy-saving and efficient, and the use effect is improved;
In addition, it should be noted that the two synchronizing wheels 606 may be different in size, so as to cause a rotation speed difference, and promote a negative pressure effect generated when the fan blade 603 rotates.
Further, in the present embodiment, the end stop assembly 5 includes:
The transverse plate 501 is arranged at the inner bottom end of the U-shaped support plate 1, a vertical plate 502 is fixed on one side of the transverse plate 501, a thimble 503 is arranged on one side of the vertical plate 502 facing the positioning driving assembly 2, and the end part of the thimble 503 is matched with the tail end of the pipe winding die 204; a mounting bracket 701 adjacent to the cross plate 501 is secured to the top of the cross plate 501;
Referring to fig. 9, the end of the winding mold 204 is abutted by the ejector pins 503, so that the entire winding mold 204 is more stable and the winding of the inductor coil is facilitated.
Further, in the present embodiment, a fixing plate 8 is further fixed on the top of the transverse plate 501, two electric telescopic rods 9 are symmetrically installed on the top of the fixing plate 8, output ends of the two electric telescopic rods 9 are connected with a bearing plate 10, a groove 12 is formed in the center of the top of the bearing plate 10, and bearing wheels 11 located on two sides of the groove 12 are further rotatably connected to the top of the bearing plate 10;
Specifically, when using, according to the illustration of fig. 2 and 11, can carry out the bearing to the tip of winding pipe mould 204 through two carrier wheels 11 that set up, place in recess 12 around pipe mould 204 for whole stability effect around pipe mould 204 is better, can adjust the height of loading board 10 and carrier wheel 11 through the electric telescopic handle 9 that sets up simultaneously, and then can satisfy the bearing of different around pipe mould 204, and self-adaptation ability is strong.
Further, in the present embodiment, a sleeve 13 is fixed at the center of the top of the fixing plate 8, and a loop bar 14 is slidably provided inside the sleeve 13, and the top of the loop bar 14 is fixed with the bottom of the carrier plate 10;
Through the mutual sliding of the loop bar 14 and the sleeve 13, the lifting stability of the whole bearing plate 10 can be improved, and the subsequent bearing effect is further ensured.
Further, in the present embodiment, a guide post 15 penetrating the side of the U-shaped support plate 1 is fixed to the side of the cross plate 501, and a screw 16 is further rotatably connected to the side of the cross plate 501, and the screw 16 penetrates the side of the U-shaped support plate 1 and is in threaded connection with the side of the U-shaped support plate 1;
When in use, as can be seen by combining with fig. 9, after the screw 16 is rotated, under the action of the screw thread and the guide post 15, the transverse plate 501 can drive the guide post 15 to transversely move, so that the transverse positions of the transverse plate 501 and all structures at the top of the transverse plate 501 are adjusted, thereby meeting the requirements of abutting and supporting the end parts of the pipe winding dies 204 with different lengths and expanding the application range of the whole device;
in addition, it should be noted that in the present embodiment, a speed reducer may be added to the first servomotor 201, the second servomotor 301, and the third servomotor 702 according to actual requirements, so as to meet different production requirements.
The present invention is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present invention and the inventive concept thereof, can be replaced or changed within the scope of the present invention.
Claims (10)
1. Inductance and coil winding device suitable for many dimensions, including U type mounting panel (1), its characterized in that: further comprises:
The device comprises a positioning driving assembly (2), a positioning conveying assembly (3), a clamping guide assembly (4), a tail end limiting assembly (5) and a dust cleaning assembly (6);
wherein,
The positioning driving assembly (2) comprises a first servo motor (201) arranged on one side of the U-shaped support plate (1), the output end of the first servo motor (201) is connected with a first rotating shaft (202) penetrating through the side edge of the U-shaped support plate (1), the first rotating shaft (202) is rotationally connected with the U-shaped support plate (1) through a bearing, the tail end of the first rotating shaft (202) is coaxially fixed with a three-jaw chuck (203), a pipe winding die (204) is clamped on the three-jaw chuck (203), and the pipe winding die (204) is used for winding an inductance coil;
The positioning conveying assembly (3) comprises a second servo motor (301) arranged on one side of the U-shaped support plate (1), the output end of the second servo motor (301) is connected with a second rotating shaft (302) penetrating through the side edge of the U-shaped support plate (1), the second rotating shaft (302) is rotatably connected with the U-shaped support plate (1) through a bearing, the tail end of the second rotating shaft (302) is coaxially fixed with a threaded rod (303), the tail end of the threaded rod (303) is rotatably connected with the other side of the U-shaped support plate (1), the external threads of the threaded rod (303) are connected with threaded blocks (304), and the clamping guide assembly (4) is arranged at the top of each threaded block (304); the positioning and conveying assembly (3) further comprises a guide rod (305) fixed between two side walls of the U-shaped support plate (1), and the guide rod (305) penetrates through the threaded block (304) and is in sliding fit with the threaded block (304);
the tail end limiting assembly (5) is arranged on one side, far away from the first servo motor (201), of the U-shaped support plate (1), and the tail end limiting assembly (5) is used for limiting the tail end of the pipe winding die (204).
2. The inductance and coil winding device according to claim 1, wherein: the clamping guide assembly (4) comprises:
a connecting rod (401), an outer cylinder (402), an inner rod (403), a connecting plate (404) and a guide wheel (406);
The connecting rod (401) vertically penetrates through the middle of the threaded block (304) and is rotationally connected with the threaded block (304) through a bearing sleeve, the top of the connecting rod (401) is coaxially fixed with the bottom of the outer cylinder (402), the inner rod (403) penetrates through the inner part of the outer cylinder (402) and is in threaded connection with the inner wall of the outer cylinder (402), the top end of the inner rod (403) is fixed with the bottom of the connecting plate (404), the guide wheels (406) are rotationally connected to the top of the connecting plate (404), and the number of the guide wheels (406) is at least three; a vertical rod (405) penetrating through the connecting plate (404) is fixed at the top of the threaded block (304), and the vertical rod (405) is in sliding fit with the connecting plate (404).
3. The inductance and coil winding device according to claim 2, wherein: two control components (7) are further arranged on the inner bottom end face of the U-shaped support plate (1), and the control components (7) comprise:
The device comprises a mounting frame (701) arranged at the inner bottom end of a U-shaped support plate (1), wherein a third servo motor (702) is arranged at the bottom of the mounting frame (701), the output end of the third servo motor (702) is connected with a third rotating shaft (703) penetrating through the top of the mounting frame (701), the third rotating shaft (703) is rotatably connected with the mounting frame (701) through a bearing, and the top end of the third rotating shaft (703) is coaxially connected with an electromagnet (704); the bottom of the connecting rod (401) is coaxially fixed with a fixed magnet (705) matched with an electromagnet (704).
4. The inductance and coil winding device according to claim 3, wherein: the control assembly (7) further comprises:
the trigger switch (706) is arranged on the side edge of the mounting frame (701), and the trigger switch (706) is matched with the side edge of the thread block (304) and is electrically connected with the third servo motor (702) and the electromagnet (704);
the control switches at the sides of the two mounting frames (701) are oppositely arranged.
5. The inductance and coil winding device according to claim 2, wherein: the dust cleaning assembly (6) comprises:
The fixing box (601) is fixed on the inner side wall of the U-shaped support plate (1), a rotating rod (602) is rotatably connected to the inside of the fixing box (601), fan blades (603) are sleeved on the rotating rod (602), a filter screen (604) is further arranged in the fixing box (601), and a hose (605) is connected to the outside of the fixing box (601); the middle part of leading wheel (406) is hollow structure, and a plurality of holes (4061) have been seted up in leading wheel (406) middle part outside, the one end of hose (605) runs through to inside fixed box (601) and be located one side that flabellum (603) was kept away from to filter screen (604), the other end and leading wheel (406) middle part intercommunication of hose (605).
6. The inductance and coil winding device according to claim 5, wherein: the dust cleaning assembly (6) further comprises:
And the two synchronous wheels (606) are externally wound and matched through a synchronous belt (607).
7. The inductance and coil winding device according to claim 3, wherein: the end stop assembly (5) comprises:
The horizontal plate (501) is arranged at the inner bottom end of the U-shaped support plate (1), one side of the horizontal plate (501) is fixedly provided with a vertical plate (502), one side of the vertical plate (502) facing the positioning driving assembly (2) is provided with a thimble (503), and the end part of the thimble (503) is matched with the tail end of the pipe winding die (204); a mounting bracket (701) adjacent to the cross plate (501) is secured to the top of the cross plate (501).
8. The inductance and coil winding device according to claim 7, wherein: the top of diaphragm (501) still is fixed with fixed plate (8), and the top symmetry of fixed plate (8) installs two electric telescopic handle (9), two the output of electric telescopic handle (9) is connected with loading board (10), and the top center department of loading board (10) sets up fluted (12), the top of loading board (10) still rotates and is connected with loading wheel (11) that are located recess (12) both sides.
9. The inductance and coil winding device according to claim 8, wherein: the center department at fixed plate (8) top is fixed with sleeve (13), and the inside slip of sleeve (13) is provided with loop bar (14), the top of loop bar (14) is fixed with the bottom of loading board (10).
10. The inductance and coil winding device according to claim 9, wherein: the side of diaphragm (501) is fixed with guide post (15) that runs through U type mounting panel (1) side, and the side of diaphragm (501) still rotates and is connected with screw rod (16), and screw rod (16) run through the side of U type mounting panel (1) and with U type mounting panel (1) side threaded connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410427448.5A CN118116728B (en) | 2024-04-10 | 2024-04-10 | Inductance and coil winding device suitable for multiple dimensions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410427448.5A CN118116728B (en) | 2024-04-10 | 2024-04-10 | Inductance and coil winding device suitable for multiple dimensions |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118116728A true CN118116728A (en) | 2024-05-31 |
| CN118116728B CN118116728B (en) | 2024-08-30 |
Family
ID=91217180
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410427448.5A Active CN118116728B (en) | 2024-04-10 | 2024-04-10 | Inductance and coil winding device suitable for multiple dimensions |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118116728B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114743791A (en) * | 2022-06-10 | 2022-07-12 | 江苏邦泰电气有限公司 | Winding device of high-frequency transformer coil |
| WO2023116948A2 (en) * | 2022-08-19 | 2023-06-29 | 中擎电机有限公司 | Efficient motor coil automatic winding apparatus |
| CN117497325A (en) * | 2023-12-04 | 2024-02-02 | 鹰潭市金诚电子科技有限公司 | Coil winding device of power transformer |
-
2024
- 2024-04-10 CN CN202410427448.5A patent/CN118116728B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114743791A (en) * | 2022-06-10 | 2022-07-12 | 江苏邦泰电气有限公司 | Winding device of high-frequency transformer coil |
| WO2023116948A2 (en) * | 2022-08-19 | 2023-06-29 | 中擎电机有限公司 | Efficient motor coil automatic winding apparatus |
| CN117497325A (en) * | 2023-12-04 | 2024-02-02 | 鹰潭市金诚电子科技有限公司 | Coil winding device of power transformer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN118116728B (en) | 2024-08-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110266161B (en) | Numerical control winding process of enameled wire | |
| CN110752090B (en) | Automatic coil winding machine is used in transformer production | |
| CN110233043A (en) | Wire storage mechanism and fully-automatic series coil winder are cut in drawing | |
| CN103199655A (en) | Motor stator coil winding machine | |
| CN118116728B (en) | Inductance and coil winding device suitable for multiple dimensions | |
| CN210339533U (en) | Positioning and conveying device for high-frequency transformer production | |
| CN116387015A (en) | Inductance coil double-wire parallel winding device and winding method | |
| CN216980333U (en) | Winding device for core piece of transformer | |
| CN113470962B (en) | Amorphous alloy magnetic core winding device | |
| CN221295712U (en) | Winding tool for earphone | |
| CN105855651A (en) | Double-wire-cylinder electric spark linear cutting machine tool | |
| CN216155187U (en) | Novel automatic coil winding machine | |
| CN105834535A (en) | Ultra efficient energy-saving type double-wire-winding-drum wire conveying mechanism | |
| CN220510946U (en) | Winding tool for winding of direct-current brushless hollow cup motor | |
| CN221415290U (en) | Inductance coil tin-dipping clamping mechanism | |
| CN221079819U (en) | Winding device of anti-theft acousto-magnetic coil | |
| CN213661389U (en) | Efficient and rapid embedding device for motor coil | |
| CN219254681U (en) | Screw feeding and screwing mechanism of motor production line | |
| CN218730426U (en) | Inductance coil bobbin | |
| CN219966310U (en) | Gear rolling machine jumping mechanism | |
| CN215420011U (en) | Winding machine for manufacturing fan stator | |
| CN219267474U (en) | Adjustable transformer winding mould | |
| CN216398633U (en) | Automatic numerical control laser positioning assembling machine | |
| CN115881423B (en) | Automatic board penetrating equipment for high-frequency coil production | |
| CN220421622U (en) | Frequency conversion stator core wire winding location frock |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Country or region after: China Address after: Room 5, No. 117 Meiyu Road, Meicun Street, Xinwu District, Wuxi City, Jiangsu Province, China 214115 Applicant after: Wuxi Huiman Precision Machinery Co.,Ltd. Address before: Building A1, No. 999 Gaolang East Road, Wuxi Economic Development Zone, Jiangsu Province, 214115 Applicant before: Wuxi Huiman Precision Machinery Co.,Ltd. Country or region before: China |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |