CN118060910A - Saw cut end and mill all-in-one - Google Patents

Saw cut end and mill all-in-one Download PDF

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Publication number
CN118060910A
CN118060910A CN202410037753.3A CN202410037753A CN118060910A CN 118060910 A CN118060910 A CN 118060910A CN 202410037753 A CN202410037753 A CN 202410037753A CN 118060910 A CN118060910 A CN 118060910A
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CN
China
Prior art keywords
moving
workbench
power piece
plate
sawing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410037753.3A
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Chinese (zh)
Inventor
李鹏飞
梅永金
王卫东
魏涛
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Shandong Ganzheng Cnc Machinery Co ltd
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Shandong Ganzheng Cnc Machinery Co ltd
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Application filed by Shandong Ganzheng Cnc Machinery Co ltd filed Critical Shandong Ganzheng Cnc Machinery Co ltd
Priority to CN202410037753.3A priority Critical patent/CN118060910A/en
Publication of CN118060910A publication Critical patent/CN118060910A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02—Machine tools for performing different machining operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25—Movable or adjustable work or tool supports
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042—Devices for removing chips
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Sawing (AREA)

Abstract

The invention relates to the technical field of door and window profile machining, and provides a sawing end milling integrated machine, which comprises: the machine frame is provided with a sawing unit and a workbench, and the sawing unit is positioned above the workbench; the workbench comprises a left workbench and a right workbench, a space is reserved between the left workbench and the right workbench, an end milling unit is arranged on a rack between the left workbench and the right workbench, and the end milling unit can move along a direction perpendicular to feeding of the workbench; the end milling unit comprises a left end milling assembly and a right end milling assembly which are respectively used for milling the end surfaces of the sectional materials on the left workbench and the right workbench; and the scrap output unit comprises a conveyor belt, is arranged below the workbench and is used for outputting scraps generated by processing. The invention can saw cut the end surfaces of door and window sectional materials with various angles, mill the end surfaces of the sectional materials, and output the sawed stub bars and scraps produced by milling out of the device, thereby improving the production efficiency and quality.

Description

Saw cut end and mill all-in-one
Technical Field
The invention relates to the technical field of door and window profile machining, in particular to a sawing end milling integrated machine.
Background
At present, the mode of multi-angle cutting and table milling of the end faces of the aluminum profiles of the door and window curtain walls and the sunlight houses is to use two processing machines to process the aluminum profiles respectively and independently, the error after the processing mode is processed is large, the gap of the combined angle after the profile is assembled is large, the dislocation is large, and the standard requirement is difficult to meet.
Therefore, in order to solve the above problems, a sawing and end milling integrated machine is provided.
Disclosure of Invention
Aiming at the defects of the prior art, the invention develops the sawing end milling integrated machine, which can saw the end surfaces of door and window sectional materials with various angles, and mill the end surfaces of the saw-cut sectional materials on the same equipment, so that the sectional materials do not need to be transferred, and the processing error is small; meanwhile, the sawed material head and scraps produced by milling are output out of the device, so that the production efficiency and quality are improved.
The invention aims to achieve the aim, and the aim is achieved by the following technical scheme:
a saw cut end mill all-in-one comprising:
The machine frame is provided with a sawing unit and a workbench, and the sawing unit is positioned above the workbench;
the workbench comprises a left workbench and a right workbench, a space is reserved between the left workbench and the right workbench, an end milling unit is arranged on a rack between the left workbench and the right workbench, and the end milling unit can move along a direction perpendicular to feeding of the workbench;
The end milling unit comprises a left end milling assembly and a right end milling assembly which are respectively used for milling the end surfaces of the sectional materials on the left workbench and the right workbench;
and the scrap output unit comprises a conveyor belt, is arranged below the workbench and is used for outputting scraps generated by processing.
Preferably, the sawing unit comprises a sawing moving assembly, a sawing rotating assembly, a saw blade rotating assembly and a saw blade;
The sawing moving assembly comprises a sawing moving seat, a moving power piece and a moving transmission piece, wherein the sawing moving seat is arranged on the frame through a guide rail sliding block pair, the moving transmission piece comprises a gear and a rack, the moving power piece is arranged on the sawing moving seat, the output end of the moving power piece is meshed with the rack arranged on the frame through the gear of the moving transmission piece, the sawing moving seat can move on the frame under the action of the moving power piece and the moving transmission piece, and the moving direction of the sawing moving seat is consistent with the feeding direction of the section bar;
the sawing rotating assembly comprises a first rotating power piece, a rotating transmission piece and a rotary table, wherein the first rotating power piece is arranged on the sawing moving seat, the output end of the first rotating power piece is connected with the rotary table through the rotating transmission piece, the rotating transmission piece can be set to be in worm gear transmission, the worm is connected with the output end of the first rotating power piece, and the center of the worm gear is connected with the rotary table;
the saw blade rotating assembly comprises a rotating power piece II, a rotating shaft and a saw blade mounting seat, the rotating power piece II is arranged on the rotary table, the output end of the rotating power piece II is connected with the rotating shaft, the saw blade mounting seat is arranged on the rotating shaft, a motor is arranged on the saw blade mounting seat, the output end of the motor is provided with a saw blade, the saw blade mounting seat and the ground are at a certain angle, the rotating shaft is driven to rotate through the rotating power piece II, then the rotating shaft drives one end of the saw blade mounting seat to rotate, the saw blade is located at one end of the saw blade mounting seat away from the rotating shaft, and accordingly the saw blade mounting seat drives the saw blade to rotate downwards to saw the profile, and practicality and safety are improved.
Preferably, the left workbench comprises a left workbench plate and a left clamping assembly, the left workbench plate is arranged on the frame, and further preferably, the left workbench plate can move along the feeding direction of the section bar so as to better support the section bar; the left clamping assembly comprises a clamping moving power piece, a clamping moving seat, a clamping supporting seat, a left clamping block, a left horizontal pressing block and a left backup plate, wherein the clamping moving seat is arranged on the frame in a sliding manner through a guide rail sliding block pair, the clamping moving seat can move along the feeding direction, the clamping moving power piece is arranged on the clamping moving seat, the output end of the clamping moving power piece is connected with the frame through a gear rack pair, the clamping supporting seat is arranged on the clamping moving seat, the left backup plate is arranged on the clamping moving seat, the left clamping block is arranged on the clamping supporting seat through an air cylinder, the left clamping block can move towards the left backup plate direction and is used for clamping a section bar, the moving direction of the left clamping block is an oblique angle with the feeding direction of the section bar, the left horizontal pressing block is arranged on the clamping supporting seat through the air cylinder and can move towards the left backup plate in the feeding direction of the section bar, and the stability of section bar processing is improved.
Still preferably, still include left clamp plate, set up on pressing from both sides tight supporting seat through the cylinder, left clamp plate direction of movement is perpendicular to section bar direction of feed and left horizontal briquetting direction of movement simultaneously to press from both sides the section bar more firmly, further improved the stability of processing.
Preferably, the right workbench comprises a right workbench plate and a right clamping assembly, the right workbench plate is connected with a lead screw arranged on the rack through a nut, the lead screw is arranged at the output end of the motor, and the right workbench plate can move along the feeding direction of the section bar; the right clamping assembly is arranged on the right working platen and comprises a right backup plate, a right clamping block and a right horizontal pressing block, wherein the right backup plate is arranged on one side of the right working platen, the right clamping block and the right horizontal pressing block are arranged on one side of the right working platen, which is far away from the right backup plate, the right clamping block is connected with the output end of the cylinder and can move towards the direction of the right backup plate for clamping a section bar, the moving direction of the right clamping block and the feeding direction of the section bar are oblique angles, and the right horizontal pressing block is connected with the output end of another cylinder and can move right backup plate perpendicular to the feeding direction of the section bar for compacting the section bar, so that the stability of the milling of the end face of the section bar is improved.
Further preferably, the device further comprises a right pressing plate which is arranged on the right working table plate through an air cylinder, wherein the moving direction of the right pressing plate is perpendicular to the feeding direction of the section bar and the moving direction of the right horizontal pressing block at the same time, and the stability of the section bar on the right working table is further improved.
Preferably, the left working table plate and the right working table plate are arranged on the same straight line along the section bar feeding direction, and one side surface of the left working table plate and one side surface of the right working table plate, which are close to each other, are arranged in a wedge shape and are used for facilitating sawing.
Preferably, the end milling unit further comprises an end milling moving assembly, the end milling moving assembly comprises a moving plate, an end milling moving power piece and an end milling moving transmission piece, the moving plate is arranged on the frame through a guide rail sliding block pair, the left end milling assembly and the right end milling assembly are arranged on the moving plate, the end milling moving power piece is arranged on the moving plate, the output end of the end milling moving power piece is connected with the frame through the end milling moving transmission piece, the end milling moving transmission piece comprises a gear and a rack which are meshed, the gear is arranged at the output end of the end milling moving power piece, the rack is arranged on the frame, and the moving plate moves along the direction perpendicular to the feeding direction of the profile under the action of the end milling moving power piece and the end milling moving transmission piece and is used for driving the left end milling assembly and the right end milling assembly to mill the profile end, so that the practicability of the device is improved.
Preferably, the left end milling assembly comprises a left and right moving power piece I, a left and right moving transmission piece I, a left and right moving seat I, an up and down moving seat I, a left and right rotating power piece, a left end milling power piece and a left end milling cutter, wherein the left and right moving power piece I is arranged on the moving plate, an output end of the left and right moving power piece I is connected with the left and right moving seat I through the left and right moving transmission piece I, the left and right moving transmission piece I comprises a meshed gear rack, the gear is arranged at an output end of the left and right moving power piece I, the gear rack is arranged on the left and right moving seat I, the left and right moving seat I is arranged on the moving plate in a sliding manner, the moving direction of the left and right moving seat I is parallel to the feeding direction of the section, the up and down moving power piece I is arranged on the left and right moving seat I, the output end of the up and down moving power piece I is connected with the up and down moving seat I, the left rotating power piece output end is connected with the left end milling power piece, the left end milling power piece output end is arranged at the left end, the left end has three degrees of freedom of movement and one degree of freedom, and the machining range of freedom of the section milling cutter is enlarged, and the practical machining range is enlarged.
Preferably, the right end milling assembly comprises a left and right moving power piece II, a left and right moving transmission piece II, a left and right moving seat II, an up and down moving seat II, a right end milling power piece and a right end milling cutter, wherein the left and right moving power piece II is arranged on the moving plate, the output end of the left and right moving power piece II is connected with the left and right moving seat II through the left and right moving transmission piece II, the left and right moving transmission piece II comprises a meshed gear rack, the gear is arranged at the output end of the left and right moving power piece II, the gear rack is arranged on the left and right moving seat II, the left and right moving seat II is arranged on the moving plate in a sliding manner, the moving direction of the left and right moving seat II is consistent with the moving direction of the left and right moving seat I, the up and down moving power piece II is arranged on the left and right moving seat II, the output end of the up and down moving power piece II is connected with the up and down moving seat II, the output end of the right end milling power piece is arranged at the right end milling power piece, and the axis of the output end of the right end milling power piece is perpendicular to the ground.
Further preferably, the left end milling cutter and the right end milling cutter are arranged front and back in the moving direction of the end milling unit, so that the possible interference of simultaneous processing of the left and right is avoided, and the processing safety and the processing quality are improved.
Preferably, the conveyor belt comprises a left conveyor belt and a right conveyor belt which are respectively arranged below the left working table plate and the right working table plate and used for discharging sawed ends and scraps produced by processing into the device, so that the phenomenon that scraps are accumulated to affect processing is avoided, and the safety and efficiency of processing are improved.
Preferably, the device further comprises a control component, preferably numerical control, and the numerical control host is connected with each power piece, so that a worker can conveniently control the device, and meanwhile, the working state of the device is monitored in time, and the safety of processing is improved.
The effects provided in the summary of the invention are only effects of the embodiments, not all effects of the invention, and the above technical solution has the following advantages:
1. According to the invention, the sawing unit is arranged, and can rotate a plurality of angles to saw the end of the section bar, so that the end of the section bar is processed into different angles according to processing requirements, different construction requirements are met, and the processing quality of the section bar is improved;
2. According to the invention, the workbench is arranged and is arranged as the left workbench and the right workbench, and a gap is reserved between the left workbench and the right workbench, so that saw cutting of the saw blade of the saw cutting unit is facilitated; meanwhile, one side surface of the left workbench plate of the left workbench, which is close to the right workbench plate of the right workbench, is wedge-shaped, so that the workbench is not influenced when a saw blade of the sawing unit makes an angle sawing, and the processing safety is improved;
3. the end milling unit comprises a left end milling assembly and a right end milling assembly, and the end milling units are positioned between the left workbench and the right workbench, so that end face machining is carried out on opposite ends of sectional materials on the left workbench and the right workbench; meanwhile, the milling angle of the left end milling cutter can be adjusted by rotating the power piece left, so that the profile with more end faces can be processed, and the practicability of the device is improved;
4. According to the invention, the scrap output unit is arranged below the workbench, so that the sawed stub bars and scraps can be conveniently and timely output, the phenomenon that the scraps are accumulated to influence the processing is avoided, and the safety and the efficiency of the processing are improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
FIG. 2 is a schematic diagram of the overall structure of a second embodiment of the present invention;
fig. 3 is a schematic structural diagram of a sawing unit according to an embodiment of the present invention;
fig. 4 is a schematic view of a part of a sawing unit according to an embodiment of the invention;
FIG. 5 is a schematic view of a workbench according to an embodiment of the invention;
FIG. 6 is a second schematic structural diagram of a workbench according to an embodiment of the invention;
FIG. 7 is a schematic diagram of an end mill unit according to an embodiment of the present invention;
FIG. 8 is a schematic diagram of a second embodiment of an end mill unit;
FIG. 9 is a schematic view of a part of an end mill unit according to an embodiment of the present invention;
Fig. 10 is a schematic diagram of the position of the scrap output unit according to the embodiment of the invention.
In the figure, 1, a rack; 2. sawing units; 3. a work table; 4. an end milling unit; 5. a scrap output unit; 201. sawing the moving assembly; 202. sawing the rotating assembly; 203. a saw blade rotation assembly; 204. a saw blade; 301. a left workbench; 302. a right workbench; 401. a left end milling assembly; 402. a right end milling assembly; 403. an end mill moving assembly; 501. a conveyor belt; 2011. sawing the movable seat; 2012. moving the power piece; 2013. moving the transmission member; 2021. rotating the first power piece; 2022. rotating the transmission member; 2023. a turntable; 2031. rotating the second power piece; 2032. a rotating shaft; 2033. a saw blade mounting seat; 3011. a left work table; 3012. a left clamping assembly; 3121. clamping the movable power piece; 3122. clamping the movable seat; 3123. clamping the supporting seat; 3124. a left clamping block; 3125. a left horizontal pressing block; 3126. a left backup plate; 3021. a right work platen; 3022. a right clamping assembly; 3221. a right backup plate; 3222. a right clamping block; 3223. a right horizontal pressing block; 4011. a first power piece is moved left and right; 4012. the first transmission piece is moved left and right; 4013. a first left-right moving seat; 4014. the first power piece is moved up and down; 4015. the first seat is moved up and down; 4016. a power piece is rotated left; 4017. milling a power piece at the left end; 4018. a left end mill; 4021. the second power piece is moved left and right; 4022. a second transmission piece is moved left and right; 4023. a second left and right moving seat; 4024. the second power piece is moved up and down; 4025. a second seat is moved up and down; 4026. milling a power piece at the right end; 4027. a right end mill; 4031. a moving plate; 4032. end milling of a movable power piece; 4033. end milling of the movable transmission piece; 5011. a left conveyor belt; 5012. and a right conveyor belt.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-10, the present invention provides a technical solution:
a saw cut end mill all-in-one comprising:
The device comprises a frame 1, wherein a sawing unit 2 and a workbench 3 are arranged on the frame 1, and the sawing unit 2 is positioned above the workbench 3; the workbench 3 comprises a left workbench 301 and a right workbench 302, a space is reserved between the left workbench 301 and the right workbench 302, the end milling unit 4 is convenient to process, the end milling unit 4 is arranged on the frame 1 between the left workbench 301 and the right workbench 302, and the end milling unit 4 can move along the direction perpendicular to the feeding direction of the workbench 3; the end milling unit 4 comprises a left end milling assembly 401 and a right end milling assembly 402, which are respectively used for milling the end surfaces of the sectional materials on the left workbench 301 and the right workbench 302; the scrap output unit 5 includes a conveyor 501 provided below the table 3 for outputting scraps generated by processing.
In the present embodiment, the sawing unit 2 comprises a sawing movement assembly 201, a sawing rotation assembly 202, a saw blade rotation assembly 203 and a saw blade 204; the sawing moving assembly 201 comprises a sawing moving seat 2011, a moving power piece 2012 and a moving transmission piece 2013, wherein the sawing moving seat 2011 is arranged on the frame 1 through a guide rail sliding block pair, the moving transmission piece 2013 comprises a gear and a rack, the moving power piece 2012 is a motor, the moving power piece 2012 is arranged on the sawing moving seat 2011, the output end of the moving power piece 2012 is meshed with the rack arranged on the frame 1 through the gear of the moving transmission piece 2013, the sawing moving seat 2011 can move on the frame 1 under the action of the moving power piece 2012 and the moving transmission piece 2013, and the moving direction of the sawing moving seat 2011 is consistent with the feeding direction of the profile; the sawing rotating assembly 202 comprises a first rotating power piece 2021, a rotating transmission piece 2022 and a rotary table 2023, wherein the first rotating power piece 2021 is a motor, the motor is arranged on the sawing moving seat 2011, the output end of the first rotating power piece 2021 is connected with the rotary table 2023 through the rotating transmission piece 2022, the rotating transmission piece 2022 is a worm gear which is used for transmission, the worm is connected with the output end of the first rotating power piece 2021, and the center of the worm gear is connected with the rotary table 2023; the saw blade rotating assembly 203 comprises a rotating power piece II 2031, a rotating shaft 2032 and a saw blade mounting seat 2033, wherein a motor is selected for the rotating power piece II 2031 and is arranged on the turntable 2023, the output end of the rotating power piece II 2031 is connected with the rotating shaft 2032, the saw blade mounting seat 2033 is arranged on the rotating shaft 2032, the motor is arranged on the saw blade mounting seat 2033, the output end of the motor is provided with the saw blade 204, the saw blade mounting seat 2033 is at a certain angle with the ground, the rotating shaft 2032 is driven by the rotating power piece II 2031, then the rotating shaft 2032 drives one end of the saw blade mounting seat 2033 to rotate, and the saw blade 204 is positioned at one end of the saw blade mounting seat 2033 far away from the rotating shaft 2032, so that the saw blade mounting seat 3 drives the saw blade 204 to rotate downwards to saw a section bar, and the practicability and the safety are improved.
In the present embodiment, the left work table 301 includes a left work table 3011 and a left clamping assembly 3012 for clamping and outputting a finished profile, the left work table 3011 is provided on the frame 1, and the left work table 3011 is movable in a profile feeding direction to better support the profile; the left clamping assembly 3012 comprises a clamping moving power piece 3121, a clamping moving seat 3122, a clamping supporting seat 3123, a left clamping block 3124, a left horizontal pressing block 3125 and a left leaning plate 3126, wherein the clamping moving seat 3122 is arranged on the frame 1 in a sliding way through a guide rail sliding block pair, the clamping moving seat 3122 can move along a feeding direction, the clamping moving power piece 3121 is a motor, the clamping moving seat 3122 is arranged, the output end of the clamping moving power piece 3121 is connected with the frame 1 through a rack-and-pinion pair, the clamping supporting seat 3123 is arranged on the clamping moving seat 3122, the left leaning plate 3126 is arranged on the clamping moving seat 3122, the left clamping block 3124 is arranged on the clamping supporting seat 3123 through an air cylinder, the left clamping block 3124 can move towards the left leaning plate 3126 direction for clamping a profile, the moving direction of the left clamping block 3124 is in an oblique angle of 45 DEG with the profile feeding direction, the left horizontal pressing block 3125 is arranged on the clamping supporting seat 3123 through an air cylinder, and the left horizontal pressing block 3125 can move towards the left leaning plate 3126 perpendicular to the profile feeding direction for compacting the profile, and the processing stability is improved.
In another embodiment, the clamping support seat 3123 is further provided with a left pressing plate, and the moving direction of the left pressing plate is perpendicular to the feeding direction of the profile and the moving direction of the left horizontal pressing block 3125 at the same time, so as to clamp the profile more firmly, thereby further improving the processing stability.
In this embodiment, the right working table 302 includes a right working table plate 3021 and a right clamping assembly 3022 for clamping the profile, the right working table plate 3021 is connected to a screw provided on the frame 1 by a nut, the screw is provided at an output end of the motor, and the right working table plate 3021 is capable of moving along the feeding direction of the profile; the right clamping assembly 3022 is arranged on the right working platform plate 3021 and comprises a right backup plate 3221, a right clamping block 3222 and a right horizontal pressing block 3223, the right backup plate 3221 is arranged on one side of the right working platform plate 3021, the right clamping block 3222 and the right horizontal pressing block 3223 are arranged on one side, far away from the right backup plate 3221, of the right working platform plate 3021, the right clamping block 3222 is connected with an air cylinder output end and can move towards the right backup plate 3221 for clamping a section bar, the moving direction of the right clamping block 3222 is a 45-degree oblique angle with the feeding direction of the section bar and is a right angle with the moving direction of the left clamping block 3124, the right horizontal pressing block 3223 is connected with the output end of another air cylinder and can move towards the right backup plate 3221 perpendicular to the feeding direction of the section bar for pressing the section bar, and stability of the section bar during end face milling is improved.
In another embodiment, the device further comprises a right pressing plate, the right pressing plate is arranged on the right working platform 3021 through an air cylinder, and the moving direction of the right pressing plate is perpendicular to the feeding direction of the section bar and the moving direction of the right horizontal pressing block 3223 at the same time, so that the stability of the section bar on the right working platform is further improved.
In this embodiment, the left working platen 3011 and the right working platen 3021 are disposed on the same straight line along the profile feeding direction, and the side surfaces of the left working platen 3011 and the right working platen 3021, which are close to each other, are each set to be wedge-shaped, and the angle of the wedge-shaped is preferably 45 °, which is consistent with the moving direction of the left clamping block 3124 and the moving direction of the right clamping block 3222, respectively, for facilitating sawing, and improving practicality.
In another embodiment, rollers are disposed on the surfaces of the left working platform 3011 and the right working platform 3021, the axes of the rollers are perpendicular to the feeding direction of the profile, and the highest point of the rollers is higher than the upper surfaces of the left working platform 3011 and the right working platform 3021, so that friction between the profile and the surfaces of the left working platform 3011 and the right working platform 3021 is reduced when the profile slides on the left working platform 3011 and the right working platform 3021, damage to the profile is prevented, and processing quality is improved.
In this embodiment, the end milling unit 4 further includes an end milling moving assembly 403, including a moving plate 4031, an end milling moving power member 4032 and an end milling moving transmission member 4033, the moving plate 4031 is disposed on the frame 1 through a guide rail slider pair, the left end milling assembly 401 and the right end milling assembly 402 are both disposed on the moving plate 4031, the end milling moving power member 4032 is a motor, and is disposed on the moving plate 4031, the output end of the end milling moving power member 4032 is connected to the frame 1 through the end milling moving transmission member 4033, the end milling moving transmission member 4033 includes a gear and a rack engaged with each other, the gear is disposed at the output end of the end milling moving power member 4032, the rack is disposed on the frame 1, the length direction of the rack is perpendicular to the feeding direction of the profile, and the moving plate 4031 moves along the direction perpendicular to the feeding direction of the profile under the action of the end milling moving power member 4032 and the end milling moving transmission member 4033, so as to drive the left end milling assembly 401 and the right end milling assembly 402 to perform end milling processing on the profile, and practicality of the device is improved.
In this embodiment, the left end milling component 401 includes a left-right moving power element 4011, a left-right moving transmission element 4012, a left-right moving seat 4013, a up-down moving power element 4014, a up-down moving seat 4015, a left rotating power element 4016, a left end milling power element 4017 and a left end milling cutter 4018, the left-right moving power element 4011 is selected by a motor and is arranged on a moving plate 4031, an output end of the left-right moving power element 4011 is connected with the left-right moving seat 4013 through the left-right moving transmission element 4012, the left-right moving transmission element 4012 includes a meshed rack, the rack is arranged on the left-right moving seat 4013, the left-right moving seat 4013 is arranged on the moving plate 4031 in a sliding manner through a guide rail sliding pair, the left-right moving seat 4013 is parallel to a profile feeding direction, the up-down moving power element 4014 is selected by a cylinder, the left-right moving seat 4013 is arranged on the left-right moving seat 4013, an output end of the left power element 4014 is connected with the left-right moving power element 4016 through the left-right moving transmission element 4012, the left power element 4016 is arranged on the left-right end face milling power element 4018, the left end milling power element 4016 is arranged on the left-right end face milling power element is provided by the left end milling power element 4016, the left end milling power element is arranged by the left end milling power element, the left end milling tool is arranged by the left end milling power element 4016, the left end milling power element is arranged by the left end milling power element, and the power element is arranged by the left end milling power element, the power element is arranged by the left end milling tool is in the face milling tool, and the power element is freely.
In this embodiment, the right end milling assembly 402 includes a left and right moving power member two 4021, a left and right moving transmission member two 4022, a left and right moving seat two 4023, an up and down moving power member two 4024, an up and down moving seat two 4025, a right end milling power member two 4026 and a right end milling cutter 4027, a motor is selected for the left and right moving power member two 4021 and is arranged on the moving plate 4031, an output end of the left and right moving power member two 4021 is connected with the left and right moving seat two 4023 through the left and right moving transmission member two 4022, the left and right moving transmission member two 4022 includes a meshed gear rack, the gear is arranged at the output end of the left and right moving power member two 4021, the gear rack is arranged on the left and right moving seat two 4023, the moving direction of the left and right moving seat two 4023 is consistent with the moving direction of the left and right moving seat one 4023, the up and down moving power member two 4024 is arranged on the left and right moving seat two 4023, the upper end of the upper and lower power member 4 is connected with the right end milling cutter 4026, and the power member 5 is arranged at the right end of the power member 5 and the right end milling cutter 4026 is arranged on the ground end of the milling cutter 4.
In this embodiment, the end milling unit 4 is used for milling a mortise on the end surface of the muntin section bar and milling a 45 ° sharp corner on the window sash section bar, and the left end milling cutter 4018 of the left end milling assembly 401 can swing left and right by 90 ° for cutting a muntin vertical surface.
In this embodiment, the left end mill 4018 and the right end mill 4027 are disposed back and forth in the moving direction of the end mill unit 4, so that interference during simultaneous processing of left and right sides is avoided, and processing safety and processing quality are improved.
In this embodiment, the conveyor 501 includes a left conveyor 5011 and a right conveyor 5012, which are respectively disposed below the left working platen 3011 and the right working platen 3021, and the transmission mode of the conveyor 501 is selected to be a conventional transmission mode, that is, the rollers are driven by motors at two ends of the conveyor to transmit, so that the sawed end and the scraps produced during processing are discharged from the device, the processing is prevented from being influenced by accumulation of the scraps, and the safety and efficiency of the processing are improved.
In another embodiment, the conveyor belt 501 may also be driven by a chain plate.
In this embodiment, still include control assembly, preferably numerical control, each motor and cylinder are connected to numerical control host computer to make things convenient for the staff to control the device, in time monitor device operating condition simultaneously, improved the security of processing.
Working principle: firstly, feeding a section bar from the right side of the right workbench 302 to the left, and clamping and compacting the section bar by a right clamping assembly 3022 when the section bar is fed onto a right workbench plate 3021 and exceeds the right workbench plate 3021; then starting the sawing unit 2, driving the saw blade 204 to move to a cutting reference position on the upper side of the left end of the profile by the sawing moving assembly 201, starting a rotating power piece II 2031 of the saw blade rotating assembly 203 to swing the saw blade 204 from top to bottom to cut the end surface of the 90-degree profile, and then lifting the saw blade 204; starting a first rotating power part 2021 of the sawing rotating assembly 202, swinging the saw blade 204 to the right to a required angle, and then cutting the end face of the angle from top to bottom, so that a compound angle can be cut under the condition of one clamping; the saw blade 204 is rotated back to 90 degrees after being lifted, and meanwhile, the saw blade is moved to one side of the frame by the saw cutting moving assembly 201, so that a processing space is reserved for the end milling unit 4;
Then milling the left end of the profile, controlling a left rotary power piece 4016 of a left end milling assembly 401 to drive a left end milling cutter 4018 to swing rightwards by a required angle, lifting the left end milling cutter 4018 to a table top vertical depth position by moving a first power piece 4014 up and down, moving the left end milling cutter 4018 to a horizontal depth position by moving a first power piece 4011 left and right, keeping a right end milling cutter 4027 in a horizontal position, lifting a second power piece 4024 up and down to the table top vertical depth position, moving a second power piece 4021 left and right and a second transmission piece 4022 left and right to the horizontal depth position, and combining the left end milling cutter and the right end milling cutter into the table top size in a crossing manner; then, the end milling moving assembly 403 drives the left end milling assembly 401 and the right end milling assembly 402 to move towards the direction of the section bar, and a table top of the left end head of the section bar is milled;
Then the left end milling assembly 401 and the right end milling assembly 402 are restored to the initial state, the left clamping assembly 3012 is moved rightwards, the right clamping assembly 3022 is moved leftwards, the left clamping assembly 3012 can clamp the left end head of the profile, the left clamping assembly 3012 clamps the left end head of the profile, the right clamping assembly 3022 is loosened, the left clamping assembly 3012 is moved leftwards to bring the profile onto the left working table 3011, the right clamping assembly 3022 clamps the profile again after being positioned, the saw blade 204 is controlled to move to the position above a gap between the left working table 3011 and the right working table 3021, then the saw blade 204 swings downwards to cut the profile, the saw blade 204 is lifted after the profile is divided into two parts, and the right clamping assembly 3022 drives a part of the profile clamped by the right clamping assembly to move rightwards to return to the initial position;
Then the saw blade 204 swings leftwards by a set angle and moves to a preset cutting position of the right end face of the section bar on the left working table 3011, and the saw blade 204 swings downwards to cut the end face by the set angle; then, the left end milling assembly 401 and the right end milling assembly 402 are combined in a crossing way to obtain the size of the table top of the right end of the section bar, and the left end milling assembly 401 and the right end milling assembly 402 are driven to move towards the direction of the section bar by the end milling moving assembly 403 to mill the table top of the right end of the section bar; and the composite angle and the table top processing at the two ends of the profile are finished, and the steps are circulated to realize continuous processing of the profile.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby a feature defining "first," "second," or the like, may explicitly or implicitly include one or more such feature, and in the description of the present invention, a "plurality" means two or more, unless otherwise specifically limited.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. Saw cut end mill all-in-one, its characterized in that includes:
The device comprises a frame (1), wherein a sawing unit (2) and a workbench (3) are arranged on the frame (1), and the sawing unit (2) is positioned above the workbench (3);
the workbench (3) comprises a left workbench (301) and a right workbench (302), an end milling unit (4) is arranged on the frame (1) between the left workbench (301) and the right workbench (302), and the end milling unit (4) can move along a direction perpendicular to the feeding direction of the workbench (3);
The end milling unit (4) comprises a left end milling assembly (401) and a right end milling assembly (402) which are respectively used for milling the end surfaces of the sectional materials on the left workbench (301) and the right workbench (302);
And a scrap output unit (5) comprising a conveyor belt (501) arranged below the workbench (3) and used for outputting scraps generated by processing.
2. The sawing end mill as claimed in claim 1, wherein: the sawing unit (2) comprises a sawing moving assembly (201), a sawing rotating assembly (202), a saw blade rotating assembly (203) and a saw blade (204);
the sawing moving assembly (201) comprises a sawing moving seat (2011), a moving power piece (2012) and a moving transmission piece (2013), wherein the sawing moving seat (2011) and the moving transmission piece (2013) are arranged on the frame (1), the moving power piece (2012) is arranged on the sawing moving seat (2011), the output end of the moving power piece (2012) is connected with the frame (1) through the moving transmission piece (2013), and the sawing moving seat (2011) can move on the frame (1) under the action of the moving power piece (2012) and the moving transmission piece (2013);
The sawing rotating assembly (202) comprises a first rotating power piece (2021), a rotating transmission piece (2022) and a rotary table (2023), wherein the first rotating power piece (2021) is arranged on the sawing moving seat (2011), and the output end of the first rotating power piece (2021) is connected with the rotary table (2023) through the rotating transmission piece (2022);
the saw blade rotating assembly (203) comprises a rotating power piece II (2031), a rotating shaft (2032) and a saw blade mounting base (2033), the rotating power piece II (2031) is arranged on the rotary table (2023), the output end of the rotating power piece II (2031) is connected with the rotating shaft (2032), the saw blade mounting base (2033) is arranged on the rotating shaft (2032), and the saw blade (204) is arranged on the saw blade mounting base (2033).
3. The sawing end mill as claimed in claim 2, wherein: the left workbench (301) comprises a left workbench plate (3011) and a left clamping assembly (3012), the left workbench plate (3011) is arranged on the machine frame (1), the left clamping assembly (3012) comprises a clamping moving power piece (3121), a clamping moving seat (3122), a clamping supporting seat (3123), a left clamping block (3124), a left horizontal pressing block (3125) and a left leaning plate (3126), the clamping moving seat (3122) is arranged on the machine frame (1) in a sliding mode, the clamping moving seat (3122) can move along a feeding direction, the clamping moving power piece (3121) is arranged on the clamping moving seat (3122), the output end of the clamping moving power piece (3121) is connected with the machine frame (1) through a gear rack, the clamping supporting seat (3123) is arranged on the clamping moving seat (3122), the left leaning plate (3126) is arranged on the clamping moving seat (3122), the left clamping block (3124) is arranged on the clamping supporting seat (3123), the left clamping block (3124) can move towards the left leaning plate (3126) direction, the left clamping block (3124) is used for pressing down the section bar (3126) in the feeding direction, and the left leaning plate (3124) can move in the feeding direction perpendicular to the clamping direction.
4. A sawing end mill as claimed in claim 3, wherein: the right workbench (302) comprises a right workbench plate (3021) and a right clamping assembly (3022), the right workbench plate (3021) is arranged on the frame (1), the right clamping assembly (3022) is arranged on the right workbench plate (3021) and comprises a right backup plate (3221), a right clamping block (3222) and a right horizontal pressing block (3223), the right backup plate (3221) is arranged on one side of the right workbench plate (3021), the right clamping block (3222) and the right horizontal pressing block (3223) are arranged on one side, far away from the right backup plate (3221), of the right workbench plate (3021), the right clamping block (3222) can move towards the right backup plate (3221) and is used for clamping a profile, the moving direction of the right clamping block (3222) is oblique with the feeding direction of the profile, and the right horizontal pressing block (3223) can move towards the right backup plate (3221) and is used for pressing the profile.
5. The sawing end mill as claimed in claim 4, wherein: the left working table plate (3011) and the right working table plate (3021) are arranged on the same straight line along the section feeding direction, and one side surface of the left working table plate (3011) and one side surface of the right working table plate (3021) close to each other are wedge-shaped and are used for facilitating sawing.
6. The sawing end mill as claimed in claim 5, wherein: the end milling unit (4) further comprises an end milling moving assembly (403), and comprises a moving plate (4031), an end milling moving power piece (4032) and an end milling moving transmission piece (4033), wherein the left end milling assembly (401) and the right end milling assembly (402) are arranged on the moving plate (4031), the end milling moving power piece (4032) is arranged on the moving plate (4031), the output end of the end milling moving power piece (4032) is connected with the frame (1) through the end milling moving transmission piece (4033), and the moving plate (4031) moves along the direction perpendicular to the feeding direction of the profile under the action of the end milling moving power piece (4032) and the end milling moving transmission piece (4033) and is used for driving the left end milling assembly (401) and the right end milling assembly (402) to mill the end of the profile.
7. The sawing end mill as claimed in claim 6, wherein: the left end milling assembly (401) comprises a left and right moving power piece I (4011), a left and right moving transmission piece I (4012), a left and right moving seat I (4013), an up and down moving power piece I (4014), an up and down moving seat I (4015), a left rotating power piece (4016), a left end milling power piece (4017) and a left end milling cutter (4018), the left and right moving power piece I (4011) is arranged on a moving plate (4031), the output end of the left and right moving power piece I (4011) is connected with the left and right moving seat I (4013) through the left and right moving transmission piece I (4012), the left and right moving seat I (4013) is arranged on a moving plate (4031) in a sliding mode, the moving direction of the left and right moving seat I (4013) is parallel to the feeding direction of a section bar, the output end of the up and down moving power piece I (4014) is connected with the up and down moving seat I (4015), the left rotating power piece (4016) is arranged on the up and down moving seat I (4015), the output end of the left and the left rotating power piece (4016) is connected with the left and right moving seat I (4017).
8. The sawing end mill as claimed in claim 7, wherein: the right end milling assembly (402) comprises a left-right moving power piece II (4021), a left-right moving transmission piece II (4022), a left-right moving seat II (4023), an up-down moving power piece II (4024), an up-down moving seat II (4025), a right end milling power piece II (4026) and a right end milling cutter (4027), wherein the left-right moving power piece II (4021) is arranged on a moving plate (4031), the output end of the left-right moving power piece II (4021) is connected with the left-right moving seat II (4023) through the left-right moving transmission piece II (4022), the left-right moving seat II (4023) is arranged on the moving plate (4031) in a sliding mode, the moving direction of the left-right moving seat II (4023) is consistent with the moving direction of the left-right moving seat II (4013), the output end of the up-down moving power piece II (4024) is connected with the up-down moving seat II (4025), the output end of the up-down moving power piece II (4025) is arranged on the right moving seat II (4025), and the power end of the power piece (4026) is arranged on the ground end milling cutter (4026), and the output end of the power piece is milled on the ground end (4026).
9. The sawing end mill as claimed in claim 8, wherein: the conveyor belt (501) comprises a left conveyor belt (5011) and a right conveyor belt (5012) which are respectively arranged below the left working table plate (3011) and the right working table plate (3021) and are used for discharging sawed ends and scraps produced by processing into the device.
CN202410037753.3A 2024-01-10 2024-01-10 Saw cut end and mill all-in-one Pending CN118060910A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410037753.3A CN118060910A (en) 2024-01-10 2024-01-10 Saw cut end and mill all-in-one

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410037753.3A CN118060910A (en) 2024-01-10 2024-01-10 Saw cut end and mill all-in-one

Publications (1)

Publication Number Publication Date
CN118060910A true CN118060910A (en) 2024-05-24

Family

ID=91103105

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410037753.3A Pending CN118060910A (en) 2024-01-10 2024-01-10 Saw cut end and mill all-in-one

Country Status (1)

Country Link
CN (1) CN118060910A (en)

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