CN117985431A - Transportation control system convenient to battery material loading - Google Patents
Transportation control system convenient to battery material loading Download PDFInfo
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- CN117985431A CN117985431A CN202410387526.3A CN202410387526A CN117985431A CN 117985431 A CN117985431 A CN 117985431A CN 202410387526 A CN202410387526 A CN 202410387526A CN 117985431 A CN117985431 A CN 117985431A
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- 238000012544 monitoring process Methods 0.000 claims abstract description 243
- 238000000034 method Methods 0.000 claims abstract description 49
- 230000008569 process Effects 0.000 claims abstract description 45
- 230000005856 abnormality Effects 0.000 claims abstract description 35
- 230000010365 information processing Effects 0.000 claims abstract description 34
- 230000002159 abnormal effect Effects 0.000 claims description 115
- 238000013139 quantization Methods 0.000 claims description 15
- 230000008859 change Effects 0.000 claims description 12
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- 238000012163 sequencing technique Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 24
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000004364 calculation method Methods 0.000 description 14
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- 238000012423 maintenance Methods 0.000 description 6
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/02—Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0241—Quantity of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0258—Weight of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
- B65G2203/0275—Damage on the load carrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention relates to the technical field of battery production, in particular to a transportation control system convenient for battery feeding, which is used for solving the problems that the existing battery feeding transportation system often lacks effective monitoring and control on a transportation process and transportation machinery, thereby influencing the production efficiency and the product quality of a battery; the system comprises the following modules: the system comprises a feeding transportation monitoring module, a data information processing module, an abnormality judging module, an abnormality alarming module, a transportation machinery monitoring module and a terminal display module; the system can monitor and control the transportation process in real time, can realize real-time monitoring and early warning of the transportation machinery, can realize comprehensive monitoring and real-time control of the transportation process, effectively prevent battery damage and production interruption, ensure the accuracy and safety of the feeding process, reduce the production risk, reduce the production cost, improve the production efficiency and the product quality, and improve the production benefit.
Description
Technical Field
The invention relates to the technical field of battery production, in particular to a transportation control system convenient for battery feeding.
Background
In the battery production process, battery feeding and transportation are important links of a production line and are responsible for conveying batteries from a raw material warehouse to the production line. However, the existing battery loading and transporting system often lacks effective monitoring and control on the transporting process, so that the problems of battery position deviation, abnormal transporting speed and battery damage possibly occur in the transporting process, and the transporting machine cannot be effectively monitored and controlled, so that abnormal conditions such as untimely treatment of the transporting machine occur, the production progress is seriously influenced, equipment damage and safety accidents are possibly caused, and the production efficiency and the product quality are further influenced. Therefore, it is important to develop a transportation control system which can effectively monitor the battery transportation process and the transportation machinery and is convenient for battery feeding.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide a transportation control system convenient for battery feeding, which solves the problems that the existing battery feeding transportation system often lacks effective monitoring and control on a transportation process and transportation machinery, thereby influencing the production efficiency and the product quality of a battery.
The aim of the invention can be achieved by the following technical scheme:
Transportation control system convenient to battery material loading includes:
The charging transportation monitoring module is used for monitoring the charging transportation process of the battery, acquiring charging transportation monitoring information and sending the charging transportation monitoring information to the data information processing module; the feeding transportation monitoring information comprises slip information, angle information and collision information;
The data information processing module is used for obtaining a feeding transportation monitoring coefficient according to the feeding transportation monitoring information and sending the feeding transportation monitoring coefficient to the abnormality judging module;
the specific process of the data information processing module for obtaining the feeding transportation monitoring coefficient is as follows:
Quantizing the slip information, the angle information and the collision information, extracting numerical values of the slip information, the angle information and the collision information, substituting the numerical values into a formula for calculation, and calculating according to the formula Obtaining a feeding transportation monitoring coefficient, and recording as SL, wherein lambda is a preset error adjustment factor, lambda=1.228 is taken, epsilon 1, epsilon 2 and epsilon 3 are respectively preset weight factors corresponding to slip information, angle information and collision information, epsilon 1, epsilon 2 and epsilon 3 meet epsilon 3 & gtepsilon 2 & gtepsilon 1 & gtepsilon 1.584, epsilon 1=1.87 is taken, epsilon 2=2.02 and epsilon 3=2.41;
the feeding transportation monitoring coefficient is sent to an abnormality judging module;
The abnormal judging module is used for obtaining the abnormal transportation battery according to the feeding transportation monitoring coefficient, generating an abnormal alarm instruction and a transportation machinery monitoring instruction according to the abnormal transportation battery, sending the abnormal alarm instruction to the abnormal alarm module, and sending the transportation machinery monitoring instruction to the transportation machinery monitoring module;
And the abnormality alarm module is used for sounding an abnormality alarm after receiving the abnormality alarm instruction and stopping the operation of the conveyor.
As a further scheme of the invention: the specific process of the feeding transportation monitoring module obtaining feeding transportation monitoring information is as follows:
Acquiring the position of a battery placed on a conveyor belt, marking the position as a placement point, acquiring the total sliding times of the battery in the process of the time when the battery is placed at the placement point and the time when the battery reaches an end point, marking the total sliding times as sliding times value, marking the total sliding times value as HC, acquiring the distance between the position of the battery on the conveyor belt and the placement point when the battery reaches the end point, marking the total sliding times value as sliding distance, marking the total sliding times value as HJ, acquiring the sliding times value and the total sliding times value as HJ, performing quantization processing, extracting the sliding times value and the sliding distances value, substituting the sliding times value and the sliding distances value into a formula for calculation, and calculating according to the formula Obtaining slip information, and recording the slip information as HY, wherein h1 and h2 are preset proportionality coefficients corresponding to a slip secondary value and a slip distance respectively, wherein h1 and h2 meet the requirements of h1+h2=1, 0< h 1< h2 < 1, and h1=0.33 and h2=0.67;
Acquiring a reference line on one side of the edge of a battery, acquiring a reference line when the battery is placed on a conveyor belt and a reference line in the process of the time when the battery is placed at a placement point and the time when the battery reaches an end point, acquiring an included angle between extension lines of the two reference lines, marking the included angle as a reference angle value, drawing a reference angle value change curve by taking the reference angle value as an ordinate and the transportation time of the battery as an abscissa, acquiring a reference angle value corresponding to the highest point of the reference angle value change curve, marking the reference angle value as a high reference angle value, marking the reference angle value as GJ, drawing a vertical line to an X axis by the end point of the reference angle value change curve, acquiring the area of an area surrounded by the reference angle value change curve, a Y axis, the X axis and the vertical line, marking the area as a face reference angle value as MJ, quantifying the high reference angle value and the face reference angle value, extracting the values of the high reference angle value and the face reference angle value, substituting the values into a formula for calculation, and obtaining the values of the high reference angle value and the face reference angle value according to the formula Obtaining angle information, and recording the angle information as JD, wherein e is a mathematical constant, j1 and j2 are preset proportionality coefficients corresponding to a high parameter value and a surface parameter value respectively, j1 and j2 meet the condition that j1+ j2 = 1,0 < j2 < j1 < 1, j1 = 0.58 and j2 = 0.42;
acquiring the times of collision of the battery on the side baffle plate of the conveyor and the times of collision of the battery on other batteries in the process of the time of the battery being placed at the placement point and the time of the battery reaching the end point, marking the times as a collision gear value and a collision pool value respectively, marking the times as PD and PC respectively, carrying out quantization treatment on the collision gear value and the collision pool value, extracting the values of the collision gear value and the collision pool value, substituting the values into a formula for calculation, and calculating according to the formula Obtaining collision information, and recording the collision information as PZ, wherein p1 and p2 are preset proportionality coefficients corresponding to a collision gear secondary value and a collision pool secondary value respectively, wherein p1 and p2 meet p1+p2=1, 0< p1 < p2 < 1, p1=0.27 is taken, and p2=0.73;
and transmitting the slippage information, the angle information and the collision information to a data information processing module.
As a further scheme of the invention: the specific process of generating the abnormal alarm instruction and the transportation machinery monitoring instruction by the abnormality judging module is as follows:
Comparing the feeding transportation monitoring coefficient with a preset feeding transportation monitoring threshold value: if the feeding transportation monitoring coefficient is larger than the feeding transportation monitoring threshold, marking the battery corresponding to the feeding transportation monitoring coefficient as a transportation abnormal battery;
obtaining the total number of abnormal transportation batteries in unit time and marking the abnormal transportation batteries as an abnormal value;
Comparing the outlier value with a preset outlier threshold value: if the abnormal value is greater than the abnormal value threshold, generating an abnormal alarm instruction and a transportation machine monitoring instruction, sending the abnormal alarm instruction to the abnormal alarm module, and sending the transportation machine monitoring instruction to the transportation machine monitoring module.
As a further scheme of the invention: transportation control system convenient to battery material loading still includes:
The transportation machine monitoring module is used for monitoring the transportation machine after receiving the transportation machine monitoring instruction, acquiring transportation machine monitoring information of a monitoring area and sending the transportation machine monitoring information to the data information processing module; wherein the transportation machine monitoring information includes tension information, damage information, load information, and vibration information.
As a further scheme of the invention: the specific process of the transportation machine monitoring module for acquiring the transportation machine monitoring information is as follows:
After receiving a transport machine monitoring instruction, randomly dividing the conveyor into a plurality of conveying areas, marking the conveying areas as monitoring areas, and marking the monitoring areas as Qi, wherein i=1, 2,3, … …, n, n is a positive integer, n is the total number of the monitoring areas, and i is the number of any one of the monitoring areas;
Acquiring a difference value between the tension of the conveying belt in the monitoring area and a preset standard tension, marking the difference value as tension information, and marking the tension information as ZLI;
The method comprises the steps of obtaining the number of damaged areas and the total area of the damaged areas of a conveyor belt in a monitoring area, marking the damaged areas as a damaged value and a damaged area value respectively, marking the damaged areas as SS and SM respectively, wherein the damaged areas are areas with cracks, bulges, folds, holes and pits, carrying out quantization treatment on the damaged area value and the damaged area value, extracting the damaged area value and the damaged area value, substituting the damaged area value and the damaged area value into a formula for calculation, and obtaining the damaged area value and the damaged area value according to the formula Obtaining damage information, and recording the damage information as SHi, wherein s1 and s2 are preset proportionality coefficients corresponding to a damage area value and a damage area face value respectively, s1 and s2 meet s1+s2=1, 0< s1 < s2 < 1, s1=0.35 and s2=0.65;
acquiring the number of batteries and the total mass of the batteries on a conveyor belt in a monitoring area, obtaining the product of the number of the batteries and the total mass of the batteries, marking the product as load information, and marking the load information as ZZi;
Obtaining the vibration frequency and the maximum vibration amplitude at the monitoring area, marking the vibration frequency and the maximum vibration amplitude as a vibration frequency value and a vibration amplitude respectively, marking the vibration frequency value and the vibration amplitude as ZP and ZF respectively, carrying out quantization treatment on the vibration frequency value and the vibration amplitude, extracting the values of the vibration frequency value and the vibration amplitude, substituting the values into a formula for calculation, and obtaining the values according to the formula Obtaining vibration information, and recording the vibration information as ZDI, wherein z1 and z2 are preset proportionality coefficients corresponding to a vibration frequency value and a vibration amplitude value respectively, wherein z1 and z2 meet z1+z2=1, 0< z1 < z2 < 1, z1=0.24 and z2=0.76;
and sending the tension information, the damage information, the loading information and the vibration information to a data information processing module.
As a further scheme of the invention: the data information processing module is also used for obtaining the transport machinery monitoring coefficient according to the transport machinery monitoring information and sending the transport machinery monitoring coefficient to the abnormality discrimination module.
As a further scheme of the invention: the specific process of the data information processing module for obtaining the monitoring coefficient of the transportation machinery is as follows:
quantifying the tension information, the damage information, the load information and the vibration information, extracting numerical values of the tension information, the damage information, the load information and the vibration information, substituting the numerical values into a formula for calculation, and calculating according to the formula Obtaining a transport machinery monitoring coefficient, and recording as YSi, wherein gamma is a preset error adjustment factor, gamma=0.885 is taken as a mathematical constant, delta 1, delta 2, delta 3 and delta 4 are respectively preset weight factors corresponding to tension information, damage information, load information and vibration information, delta 1, delta 2, delta 3 and delta 4 meet delta 3 & gtdelta 4 & gtdelta 1 & gtdelta 2 & gt0.814, delta 1=1.17, delta 2=0.96, delta 3=1.90 and delta 4=1.45;
and sending the monitoring coefficient of the transportation machinery to an abnormality judging module.
As a further scheme of the invention: the abnormal judging module is also used for obtaining the abnormal transportation area according to the monitoring coefficient of the transportation machine, obtaining an abnormal area list according to the abnormal transportation area and sending the abnormal area list to the terminal display module.
As a further scheme of the invention: the specific process of obtaining the abnormal region list by the abnormality judging module is as follows:
Comparing the transport machine monitoring coefficient with a preset transport machine monitoring threshold value: if the transport machinery monitoring coefficient is larger than the transport machinery monitoring threshold value, marking a monitoring area corresponding to the transport machinery monitoring coefficient as a transport abnormal area;
and sequencing all the abnormal transportation areas according to the sequence of the monitoring coefficients of the transportation machinery from large to small to form an abnormal area list, and sending the abnormal area list to a terminal display module.
As a further scheme of the invention: transportation control system convenient to battery material loading still includes:
And the terminal display module is used for displaying the abnormal region list.
The invention has the beneficial effects that:
According to the transportation control system convenient for battery loading, a loading transportation monitoring module monitors a battery loading transportation process to obtain loading transportation monitoring information, a data information processing module obtains loading transportation monitoring coefficients according to the loading transportation monitoring information, an abnormal judging module obtains transportation abnormal batteries according to the loading transportation monitoring coefficients, an abnormal alarm instruction and a transportation machine monitoring instruction are generated according to the transportation abnormal batteries, the abnormal alarm module sounds an abnormal alarm after receiving the abnormal alarm instruction, meanwhile, the operation of a conveyor is stopped, the transportation machine is monitored after receiving the transportation machine monitoring instruction through the transportation machine monitoring module, transportation machine monitoring information of a monitoring area is obtained, the transportation machine monitoring coefficients are obtained according to the transportation machine monitoring information through the data information processing module, a transportation abnormal area is obtained according to the transportation machine monitoring coefficients through the abnormal judging module, an abnormal area list is obtained according to the transportation abnormal area, and the abnormal area list is displayed through a terminal display module; the system firstly acquires loading transportation monitoring information, the loading transportation monitoring coefficient acquired according to the loading transportation monitoring information can comprehensively measure the abnormal degree of battery loading transportation, the larger the loading transportation monitoring coefficient is, the higher the abnormal degree of battery loading transportation is, after the battery loading transportation is abnormal, the warning is carried out, then the transportation machinery monitoring information is acquired, the abnormal degree of each monitoring area of the transportation machinery can be comprehensively measured according to the transportation machinery monitoring coefficient acquired according to the transportation machinery monitoring information, the larger the transportation machinery monitoring coefficient is, the higher the abnormal degree of the monitoring area is, and finally the warning is displayed;
The transportation control system convenient for battery feeding can monitor and control the transportation process in real time, can monitor and early warn transportation machinery in real time, can realize comprehensive monitoring and real-time control of the transportation process, effectively prevent battery damage and production interruption, ensure the accuracy and safety of the feeding process, reduce production risk, reduce production cost, improve production efficiency and product quality and improve production benefit. Meanwhile, the invention can also provide data support for subsequent fault investigation and maintenance, improve the maintenance efficiency, reduce the maintenance cost, have important practical value and economic benefit, and have wide application prospects.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic block diagram of a transport control system for facilitating battery loading in accordance with the present invention;
fig. 2 is a flow chart of a method of operation of a transport control system for facilitating battery loading in accordance with the present invention.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1:
referring to fig. 1, the present embodiment is a transportation control system for facilitating battery loading, including the following modules: the system comprises a feeding transportation monitoring module, a data information processing module, an abnormality judging module, an abnormality alarming module, a transportation machinery monitoring module and a terminal display module;
The charging transportation monitoring module is used for monitoring the charging transportation process of the battery, acquiring charging transportation monitoring information and sending the charging transportation monitoring information to the data information processing module; the feeding transportation monitoring information comprises slip information, angle information and collision information;
The data information processing module is used for obtaining a feeding transportation monitoring coefficient according to the feeding transportation monitoring information and sending the feeding transportation monitoring coefficient to the abnormality judging module; the system is also used for obtaining the transport machinery monitoring coefficient according to the transport machinery monitoring information and sending the transport machinery monitoring coefficient to the abnormality discrimination module;
the abnormal judging module is used for obtaining a transportation abnormal battery according to the feeding transportation monitoring coefficient, generating an abnormal alarm instruction and a transportation machinery monitoring instruction according to the transportation abnormal battery, sending the abnormal alarm instruction to the abnormal alarm module, and sending the transportation machinery monitoring instruction to the transportation machinery monitoring module; the system is also used for obtaining a transportation abnormal region according to the transportation mechanical monitoring coefficient, obtaining an abnormal region list according to the transportation abnormal region, and sending the abnormal region list to the terminal display module;
the abnormal alarm module is used for sounding an abnormal alarm after receiving the abnormal alarm instruction and stopping the operation of the conveyor at the same time;
The transportation machine monitoring module is used for monitoring the transportation machine after receiving the transportation machine monitoring instruction, acquiring transportation machine monitoring information of a monitoring area and sending the transportation machine monitoring information to the data information processing module; the transportation machinery monitoring information comprises tension information, damage information, loading information and vibration information;
the terminal display module is used for displaying the abnormal area list.
Example 2:
Referring to fig. 2, the embodiment is a working method of a transportation control system for facilitating battery loading, comprising the following steps:
Step one: the charging transportation monitoring module monitors the charging transportation process of the battery to obtain charging transportation monitoring information, wherein the charging transportation monitoring information comprises slip information, angle information and collision information, and the charging transportation monitoring information is sent to the data information processing module;
step two: the data information processing module obtains a feeding transportation monitoring coefficient according to the feeding transportation monitoring information and sends the feeding transportation monitoring coefficient to the abnormality judging module;
Step three: the abnormal judging module obtains a transportation abnormal battery according to the feeding transportation monitoring coefficient, generates an abnormal alarm instruction and a transportation machinery monitoring instruction according to the transportation abnormal battery, sends the abnormal alarm instruction to the abnormal alarm module, and sends the transportation machinery monitoring instruction to the transportation machinery monitoring module;
step four: the abnormal alarm module sounds an abnormal alarm after receiving the abnormal alarm instruction, and simultaneously stops the operation of the conveyor;
Step five: the transportation machine monitoring module monitors transportation machines after receiving the transportation machine monitoring instruction, acquires transportation machine monitoring information of a monitoring area, wherein the transportation machine monitoring information comprises tension information, damage information, load information and vibration information, and sends the transportation machine monitoring information to the data information processing module;
Step six: the data information processing module obtains a transportation machine monitoring coefficient according to the transportation machine monitoring information and sends the transportation machine monitoring coefficient to the abnormality discrimination module;
Step seven: the abnormal judging module obtains a transportation abnormal region according to the transportation mechanical monitoring coefficient, obtains an abnormal region list according to the transportation abnormal region, and sends the abnormal region list to the terminal display module;
Step eight: and the terminal display module displays the abnormal area list.
Example 3:
based on any one of the above embodiments, embodiment 3 of the present invention is a feeding transportation monitoring module, which is used for obtaining feeding transportation monitoring information, where the feeding transportation monitoring information includes slip information, angle information and collision information, and the specific process is as follows:
The feeding transportation monitoring module obtains the position of the battery on the conveyor belt, marks the position as a placement point, obtains the total sliding times of the battery in the process of the time when the battery is placed at the placement point and the time when the battery reaches the end point, marks the total sliding times as sliding times values, marks the total sliding times as HC, obtains the distance between the position on the conveyor belt and the placement point when the battery reaches the end point, marks the total sliding times as HJ, obtains the sliding times and the sliding distances for quantization, extracts the sliding times and the sliding distances, substitutes the sliding times and the sliding distances into a formula for calculation according to the formula Obtaining slip information, and recording the slip information as HY, wherein h1 and h2 are preset proportionality coefficients corresponding to a slip secondary value and a slip distance respectively, wherein h1 and h2 meet the requirements of h1+h2=1, 0< h 1< h2 < 1, and h1=0.33 and h2=0.67;
The feeding transportation monitoring module obtains one side of the edge of the battery as a reference line, obtains the reference line when the battery is placed on the conveyor belt and the reference line in the process of the time when the battery is placed at the placement point and the time when the battery reaches the end point, obtains the included angle between the extension lines of the two reference lines, marks the included angle as a reference angle value, draws a reference angle value change curve by taking the reference angle value as an ordinate and the transportation time of the battery as an abscissa, obtains the reference angle value corresponding to the highest point of the reference angle value change curve, marks the reference angle value as a high reference angle value, marks the reference angle value as GJ, draws a perpendicular line to the X axis by the end point of the reference angle value change curve, obtains the area of an area surrounded by the reference angle value change curve, the Y axis, the X axis and the perpendicular line, marks the area as a face reference angle value as MJ, quantifies the high reference angle value and the face reference angle value, extracts the values of the high reference angle value and the face reference angle value, and substitutes the values into a formula for calculation Obtaining angle information, and recording the angle information as JD, wherein e is a mathematical constant, j1 and j2 are preset proportionality coefficients corresponding to a high parameter value and a surface parameter value respectively, j1 and j2 meet the condition that j1+ j2 = 1,0 < j2 < j1 < 1, j1 = 0.58 and j2 = 0.42;
The feeding transportation monitoring module obtains the times of the battery colliding with the side baffle plate of the conveyor and the times of colliding with other batteries in the process of the time when the battery is placed at the placement point and the time when the battery reaches the end point, marks the times as a collision gear value and a collision pool value respectively, marks the times as PD and PC respectively, carries out quantization processing on the collision gear value and the collision pool value, extracts the values of the collision gear value and the collision pool value, substitutes the values into a formula to calculate, and calculates according to the formula Obtaining collision information, and recording the collision information as PZ, wherein p1 and p2 are preset proportionality coefficients corresponding to a collision gear secondary value and a collision pool secondary value respectively, wherein p1 and p2 meet p1+p2=1, 0< p1 < p2 < 1, p1=0.27 is taken, and p2=0.73;
and the feeding transportation monitoring module sends the slippage information, the angle information and the collision information to the data information processing module.
Example 4:
based on any of the above embodiments, embodiment 4 of the present invention is a data information processing module, which has two functions;
The first function is to obtain the feeding transportation monitoring coefficient, and the specific process is as follows:
the data information processing module carries out quantization processing on the slippage information, the angle information and the collision information, extracts numerical values of the slippage information, the angle information and the collision information, substitutes the numerical values into a formula for calculation, and calculates according to the formula Obtaining a feeding transportation monitoring coefficient, and recording as SL, wherein lambda is a preset error adjustment factor, lambda=1.228 is taken, epsilon 1, epsilon 2 and epsilon 3 are respectively preset weight factors corresponding to slip information, angle information and collision information, epsilon 1, epsilon 2 and epsilon 3 meet epsilon 3 & gtepsilon 2 & gtepsilon 1 & gtepsilon 1.584, epsilon 1=1.87 is taken, epsilon 2=2.02 and epsilon 3=2.41;
The data information processing module sends the feeding transportation monitoring coefficient to the abnormality discrimination module;
The second function is to obtain the monitoring coefficient of the transportation machinery, and the specific process is as follows:
The data information processing module carries out quantization processing on the tension information, the damage information, the load information and the vibration information, extracts numerical values of the tension information, the damage information, the load information and the vibration information, substitutes the numerical values into a formula for calculation, and calculates according to the formula The monitoring coefficient of the transportation machinery is recorded as YSi, wherein gamma is a preset error regulating factor, gamma=0.885 is taken as a mathematical constant, delta 1, delta 2, delta 3 and delta 4 are respectively preset weight factors corresponding to tension information, damage information, load information and vibration information, delta 1, delta 2, delta 3 and delta 4 meet delta 3 & gtdelta 4 & gtdelta 1 & gtdelta 2 & gt0.814, delta 1=1.17, delta 2=0.96, delta 3=1.90 and delta 4=1.45;
the data information processing module sends the monitoring coefficient of the transportation machinery to the abnormality discrimination module.
Example 5:
Based on any of the above embodiments, embodiment 5 of the present invention is an abnormality determination module, which has two functions;
one function is to generate an abnormality warning command and a transport machine monitoring command, and the specific process is as follows:
The abnormality discrimination module compares the feeding transportation monitoring coefficient with a preset feeding transportation monitoring threshold value: if the feeding transportation monitoring coefficient is larger than the feeding transportation monitoring threshold, marking the battery corresponding to the feeding transportation monitoring coefficient as a transportation abnormal battery;
The abnormality judging module obtains the total number of abnormal transportation batteries in unit time and marks the abnormal transportation batteries as abnormal values;
The anomaly discrimination module compares the anomaly value with a preset anomaly threshold value: if the abnormal value is greater than the abnormal value threshold, generating an abnormal alarm instruction and a transportation machine monitoring instruction, sending the abnormal alarm instruction to an abnormal alarm module, and sending the transportation machine monitoring instruction to a transportation machine monitoring module;
the second function is to obtain the list of abnormal areas, which comprises the following steps:
the abnormality discrimination module compares the transport machine monitoring coefficient with a preset transport machine monitoring threshold value: if the transport machinery monitoring coefficient is larger than the transport machinery monitoring threshold value, marking a monitoring area corresponding to the transport machinery monitoring coefficient as a transport abnormal area;
The abnormal judging module sorts all the abnormal transportation areas according to the sequence of the monitoring coefficients of the transportation machinery from large to small to form an abnormal area list, and sends the abnormal area list to the terminal display module.
Example 6:
Based on any of the above embodiments, embodiment 6 of the present invention is a transport machine monitoring module, which is used for acquiring transport machine monitoring information of a monitoring area, wherein the transport machine monitoring information includes tension information, damage information, load information and vibration information, and the specific process is as follows:
After receiving a transport machine monitoring instruction, the transport machine monitoring module randomly divides the conveyor into a plurality of conveying areas, marks the conveying areas as monitoring areas and is marked as Qi, wherein i=1, 2,3, … …, n and n are positive integers, n is the total number of the monitoring areas, and i is the number of any one of the monitoring areas;
the transport machinery monitoring module obtains the difference between the tension of the conveyor belt in the monitoring area and the preset standard tension, marks the difference as tension information and marks the tension information as ZLI;
The transportation machinery monitoring module obtains the number of damaged areas and the total area of the damaged areas of the conveyer belt in the monitoring area, marks the damaged areas as a damaged value and a damaged area value respectively, marks the damaged areas as SS and SM, wherein the damaged areas are areas with cracks, bulges, folds, holes and pits, the damaged area value and the damaged area value are quantized, the damaged area value and the damaged area value are extracted and substituted into a formula for calculation, and the damaged area value are calculated according to the formula Obtaining damage information, and recording the damage information as SHi, wherein s1 and s2 are preset proportionality coefficients corresponding to a damage area value and a damage area face value respectively, s1 and s2 meet s1+s2=1, 0< s1 < s2 < 1, s1=0.35 and s2=0.65;
the transportation machinery monitoring module obtains the number of the batteries and the total mass of the batteries on the conveyor belt in the monitoring area, obtains the product of the number of the batteries and the total mass of the batteries, marks the product as load information and marks the load information as ZZi;
The transportation machinery monitoring module obtains the vibration frequency and the maximum vibration amplitude at the monitoring area, marks the vibration frequency and the maximum vibration amplitude as a vibration frequency value and a vibration amplitude value respectively, marks the vibration frequency value and the vibration amplitude value as ZP and ZF respectively, carries out quantization treatment on the vibration frequency value and the vibration amplitude value, extracts the values of the vibration frequency value and the vibration amplitude value, substitutes the values into a formula for calculation, and calculates according to the formula Obtaining vibration information, and recording the vibration information as ZDI, wherein z1 and z2 are preset proportionality coefficients corresponding to a vibration frequency value and a vibration amplitude value respectively, wherein z1 and z2 meet z1+z2=1, 0< z1 < z2 < 1, z1=0.24 and z2=0.76;
the transportation machinery monitoring module sends tension information, damage information, load information and vibration information to the data information processing module.
Based on examples 1-6, the working principle of the invention is as follows:
According to the transportation control system convenient for battery loading, firstly, the loading transportation monitoring information is obtained, the loading transportation monitoring coefficient obtained according to the loading transportation monitoring information can comprehensively measure the abnormal degree of battery loading transportation, the larger the loading transportation monitoring coefficient is, the higher the abnormal degree of battery loading transportation is, after the battery loading transportation is abnormal, alarming and warning are carried out, afterwards, the transportation machinery monitoring information is obtained, the abnormal degree of each monitoring area of the transportation machinery can be comprehensively measured according to the transportation machinery monitoring coefficient obtained according to the transportation machinery monitoring information, the larger the transportation machinery monitoring coefficient is, the higher the abnormal degree of the monitoring area is, and finally, display and warning are carried out;
The transportation control system convenient for battery feeding can monitor and control the transportation process in real time, can monitor and early warn transportation machinery in real time, can realize comprehensive monitoring and real-time control of the transportation process, effectively prevent battery damage and production interruption, ensure the accuracy and safety of the feeding process, reduce production risk, reduce production cost, improve production efficiency and product quality and improve production benefit. Meanwhile, the invention can also provide data support for subsequent fault investigation and maintenance, improve the maintenance efficiency, reduce the maintenance cost, have important practical value and economic benefit, and have wide application prospects.
It should be further described that, the above formulas are all the dimensionality removing and numerical calculation, the formulas are formulas for obtaining the latest real situation by software simulation by collecting a large amount of data, and preset parameters in the formulas are set by those skilled in the art according to the actual situation.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative and explanatory of the invention, as various modifications and additions may be made to the particular embodiments described, or in a similar manner, by those skilled in the art, without departing from the scope of the invention or exceeding the scope of the invention as defined in the claims.
Claims (10)
1. Transportation control system convenient to battery material loading, characterized by including:
The charging transportation monitoring module is used for monitoring the charging transportation process of the battery, acquiring charging transportation monitoring information and sending the charging transportation monitoring information to the data information processing module; the feeding transportation monitoring information comprises slip information, angle information and collision information;
The data information processing module is used for obtaining a feeding transportation monitoring coefficient according to the feeding transportation monitoring information and sending the feeding transportation monitoring coefficient to the abnormality judging module;
the specific process of the data information processing module for obtaining the feeding transportation monitoring coefficient is as follows:
Quantifying the slip information, the angle information and the collision information according to the formula Obtaining a feeding transportation monitoring coefficient, and recording the feeding transportation monitoring coefficient as SL, wherein lambda is a preset error adjustment factor, and epsilon 1, epsilon 2 and epsilon 3 are preset weight factors corresponding to slip information, angle information and collision information respectively;
the feeding transportation monitoring coefficient is sent to an abnormality judging module;
the abnormal judging module is used for obtaining the abnormal transportation battery according to the feeding transportation monitoring coefficient, generating an abnormal alarm instruction according to the abnormal transportation battery and sending the abnormal alarm instruction to the abnormal alarm module;
And the abnormality alarm module is used for sounding an abnormality alarm after receiving the abnormality alarm instruction and stopping the operation of the conveyor.
2. The transportation control system for facilitating battery feeding according to claim 1, wherein the specific process of the feeding transportation monitoring module obtaining the feeding transportation monitoring information is as follows:
Acquiring the position of a battery placed on a conveyor belt, marking the position as a placement point, acquiring the total sliding times of the battery in the process of the time when the battery is placed at the placement point and the time when the battery reaches an end point, marking the total sliding times as sliding times value, marking the total sliding times value as HC, acquiring the distance between the position of the battery on the conveyor belt and the placement point when the battery reaches the end point, marking the total sliding times value as sliding distance, marking the total sliding times value as HJ, acquiring the sliding times value and the total sliding times value as HJ, performing quantization processing according to a formula Obtaining slip information, and recording the slip information as HY, wherein h1 and h2 are respectively preset proportional coefficients corresponding to slip sub-values and slip distances;
Acquiring a reference line on one side of the edge of a battery, acquiring a reference line when the battery is placed on a conveyor belt and a reference line in the process of the time when the battery is placed at a placement point and the time when the battery reaches an end point, acquiring an included angle between extension lines of the two reference lines, marking the included angle as a reference angle value, drawing a reference angle value change curve by taking the reference angle value as an ordinate and the transportation time of the battery as an abscissa, acquiring a reference angle value corresponding to the highest point of the reference angle value change curve, marking the reference angle value as a high reference angle value, marking the reference angle value as GJ, drawing a vertical line to an X axis by the end point of the reference angle value change curve, acquiring the area of an area surrounded by the reference angle value change curve, a Y axis, the X axis and the vertical line, marking the area as a face reference angle value, marking the MJ, quantifying the high reference angle value and the face reference angle value according to a formula Obtaining angle information, and recording the angle information as JD, wherein e is a mathematical constant, and j1 and j2 are preset proportional coefficients corresponding to a high parameter value and a surface parameter value respectively;
the method comprises the steps of obtaining the times that the battery collides with a side baffle plate of a conveyor and the times that the battery collides with other batteries in the process of the time when the battery is placed at a placement point and the time when the battery reaches an end point, marking the times as a collision gear value and a collision pool value respectively, marking the collision gear value and the collision pool value as PD and PC respectively, carrying out quantization processing on the collision gear value and the collision pool value, and carrying out quantization processing according to a formula Obtaining collision information, and marking the collision information as PZ, wherein p1 and p2 are preset proportional coefficients corresponding to a collision gear secondary value and a collision pool secondary value respectively;
and transmitting the slippage information, the angle information and the collision information to a data information processing module.
3. The transportation control system for facilitating battery loading according to claim 1, wherein the specific process of generating the abnormality alert command by the abnormality discriminating module is as follows:
Comparing the feeding transportation monitoring coefficient with a preset feeding transportation monitoring threshold value: if the feeding transportation monitoring coefficient is larger than the feeding transportation monitoring threshold, marking the battery corresponding to the feeding transportation monitoring coefficient as a transportation abnormal battery;
obtaining the total number of abnormal transportation batteries in unit time and marking the abnormal transportation batteries as an abnormal value;
comparing the outlier value with a preset outlier threshold value: if the outlier is greater than the outlier threshold, generating an outlier alert instruction and sending the outlier alert instruction to the outlier alert module.
4. The transport control system for facilitating battery loading of claim 1, further comprising:
The transportation machine monitoring module is used for monitoring the transportation machine after receiving the transportation machine monitoring instruction, acquiring transportation machine monitoring information of a monitoring area and sending the transportation machine monitoring information to the data information processing module; wherein the transportation machine monitoring information includes tension information, damage information, load information, and vibration information.
5. The transportation control system for facilitating battery loading according to claim 4, wherein the specific process of the transportation machine monitoring module obtaining the transportation machine monitoring information is as follows:
after receiving a transport machine monitoring instruction, randomly dividing the conveyor into a plurality of conveying areas, marking the conveying areas as monitoring areas, and marking the monitoring areas as Qi, wherein i=1, 2,3, … …, n and n are positive integers;
Acquiring a difference value between the tension of the conveying belt in the monitoring area and a preset standard tension, marking the difference value as tension information, and marking the tension information as ZLI;
The number of damaged areas and the total area of the damaged areas of the conveyor belt in the monitoring area are obtained and marked as a damaged value and a damaged face value respectively, the damaged area value and the damaged face value are marked as SS and SM respectively, quantization processing is carried out on the damaged area value and the damaged face value according to a formula Obtaining damage information, and marking the damage information as SHi, wherein s1 and s2 are respectively preset proportional coefficients corresponding to the damage area value and the damage area face value;
acquiring the number of batteries and the total mass of the batteries on a conveyor belt in a monitoring area, obtaining the product of the number of the batteries and the total mass of the batteries, marking the product as load information, and marking the load information as ZZi;
obtaining the vibration frequency and the maximum vibration amplitude at the monitoring area, marking the vibration frequency and the maximum vibration amplitude as a vibration frequency value and a vibration amplitude respectively, marking the vibration frequency and the vibration amplitude as ZP and ZF respectively, carrying out quantization treatment on the vibration frequency value and the vibration amplitude, and carrying out the quantization treatment according to the formula Obtaining vibration information, and recording the vibration information as ZDI, wherein z1 and z2 are preset proportional coefficients corresponding to a vibration frequency value and a vibration amplitude value respectively;
and sending the tension information, the damage information, the loading information and the vibration information to a data information processing module.
6. The system according to claim 1, wherein the data information processing module is further configured to obtain a transport machine monitoring coefficient according to the transport machine monitoring information, and send the transport machine monitoring coefficient to the abnormality determination module.
7. The transportation control system for facilitating battery loading according to claim 6, wherein the specific process of the data information processing module obtaining the transportation machine monitoring coefficient is as follows:
Quantifying tension information, damage information, load information and vibration information according to a formula Obtaining a transportation machinery monitoring coefficient, and marking as YSi, wherein gamma is a preset error adjustment factor, e is a mathematical constant, and delta 1, delta 2, delta 3 and delta 4 are preset weight factors corresponding to tension information, damage information, load information and vibration information respectively;
and sending the monitoring coefficient of the transportation machinery to an abnormality judging module.
8. The transportation control system for facilitating battery loading according to claim 1, wherein the abnormality determination module is further configured to obtain a transportation abnormal region according to a transportation machine monitoring coefficient, obtain an abnormal region list according to the transportation abnormal region, and send the abnormal region list to the terminal display module.
9. The transportation control system for facilitating battery loading according to claim 8, wherein the specific process of the abnormality determination module obtaining the abnormal region list is as follows:
Comparing the transport machine monitoring coefficient with a preset transport machine monitoring threshold value: if the transport machinery monitoring coefficient is larger than the transport machinery monitoring threshold value, marking a monitoring area corresponding to the transport machinery monitoring coefficient as a transport abnormal area;
and sequencing all the abnormal transportation areas according to the sequence of the monitoring coefficients of the transportation machinery from large to small to form an abnormal area list, and sending the abnormal area list to a terminal display module.
10. The transport control system for facilitating battery loading of claim 1, further comprising:
And the terminal display module is used for displaying the abnormal region list.
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