CN117130332A - Intelligent monitoring system for production line of military industry enterprise based on data analysis - Google Patents

Intelligent monitoring system for production line of military industry enterprise based on data analysis Download PDF

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Publication number
CN117130332A
CN117130332A CN202311096087.2A CN202311096087A CN117130332A CN 117130332 A CN117130332 A CN 117130332A CN 202311096087 A CN202311096087 A CN 202311096087A CN 117130332 A CN117130332 A CN 117130332A
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information
equipment
production
detection
evaluation parameter
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姬炜
徐晗
沈月
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Xi'an Speed Time And Space Big Data Technology Co ltd
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Xi'an Speed Time And Space Big Data Technology Co ltd
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Priority to CN202311096087.2A priority Critical patent/CN117130332A/en
Publication of CN117130332A publication Critical patent/CN117130332A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31282Data acquisition, BDE MDE

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention discloses an intelligent monitoring system of a production line of a military enterprise based on data analysis, which comprises an equipment information acquisition module, an environment information acquisition module, an instrument monitoring acquisition module, an image information acquisition module, a safety equipment acquisition module, a data processing module and an information sending module; the equipment information acquisition module is used for acquiring production equipment information, the environment information acquisition module is used for acquiring production environment information, and the instrument detection acquisition module is used for acquiring detection equipment information; the image acquisition module is used for acquiring production image information, and the safety equipment information acquisition module is used for acquiring safety equipment information; the data processing module is used for processing production equipment information, production environment information, production image information, detection equipment information and safety equipment information. The invention can more comprehensively and intelligently monitor the production line of the military industry enterprise.

Description

Intelligent monitoring system for production line of military industry enterprise based on data analysis
Technical Field
The invention relates to the field of production supervision, in particular to an intelligent supervision system for a production line of a military enterprise based on data analysis.
Background
The military industry enterprise is an enterprise which bears national defense scientific research production tasks, provides various weapon equipment development, production and operation activities and has independent legal qualification;
the military enterprises need to closely monitor the production line in the production process to ensure the production safety, and a monitoring system can be used in the production line monitoring process.
The existing supervision system is single in supervision type, so that the supervision safety is low, the system is not suitable for being used by military enterprises, and certain influence is brought to the use of the supervision system, and therefore, the intelligent supervision system for the production line of the military enterprises based on data analysis is provided.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: how to solve the problem that the existing supervision system is single in supervision type, so that the supervision safety is low, the system is not suitable for being used by military enterprises, and certain influence is brought to the use of the supervision system, and the intelligent supervision system for the production line of the military enterprises based on data analysis is provided.
The invention solves the technical problems through the following technical scheme that the device comprises an equipment information acquisition module, an environment information acquisition module, an instrument monitoring acquisition module, an image information acquisition module, a safety equipment acquisition module, a data processing module and an information sending module;
the equipment information acquisition module is used for acquiring production equipment information, the environment information acquisition module is used for acquiring production environment information, and the instrument detection acquisition module is used for acquiring detection equipment information;
the image acquisition module is used for acquiring production image information, and the safety equipment information acquisition module is used for acquiring safety equipment information;
the data processing module is used for processing the production equipment information, the production environment information, the production image information, the detection equipment information and the safety equipment information to obtain production equipment management and control information, production environment management and control information, production warning information, detection equipment management and control information and safety equipment management and control information;
after the production equipment control information, the production environment control information, the production warning information, the detection equipment control information and the safety equipment control information are generated, the information sending module sends the information to a preset receiving terminal.
The production equipment management and control information comprises production equipment overhaul management and control information and production equipment shutdown maintenance management and control information;
the specific processing procedures of the equipment maintenance management and control information and the equipment shutdown maintenance management and control information are as follows: extracting and collecting production equipment information, wherein the production equipment information comprises production equipment maintenance information, production product yield information, production equipment operation time length and production equipment real-time production speed information;
processing the maintenance information of the production equipment to obtain a first evaluation parameter, processing the yield information of the production product to obtain a second evaluation parameter, processing the operation time of the production equipment to obtain a third evaluation parameter, and processing the real-time production speed information of the production equipment to obtain a fourth evaluation parameter;
when any one of the first evaluation parameter, the second evaluation parameter, the third evaluation parameter and the fourth evaluation parameter is abnormal, generating production equipment maintenance information;
and when any two of the first evaluation parameter, the second evaluation parameter, the third evaluation parameter and the fourth evaluation parameter have abnormality at the same time, generating equipment shutdown maintenance management and control information.
Further, the acquiring process of the first evaluation parameter is as follows: extracting maintenance information of the production equipment, wherein the position information of the production equipment is maintenance interval information of each maintenance of the production equipment, calculating the maintenance interval information of each maintenance of the production equipment, acquiring average maintenance interval information, acquiring standard maintenance intervals of the production equipment, and calculating a difference value between the average maintenance interval information and the standard maintenance intervals, namely acquiring a first evaluation parameter.
The second evaluation parameter is obtained as follows: collecting yield information of the production products once every preset time, setting standard production yields after continuously collecting the yield information for x times, and obtaining second evaluation parameters when the collected yield information of the production products for x times is smaller than the number of the standard production yields, wherein x is more than or equal to 5;
the third evaluation parameter is obtained as follows: the operation time of the production equipment is the time from the last shutdown of the production equipment to the acquisition time point, equipment standard operation time information is set, and the difference value between the operation time of the production equipment and the equipment standard operation time information is calculated, namely a third evaluation parameter is acquired;
the fourth evaluation parameter is obtained as follows: collecting real-time production speed information of production equipment once every preset time length, setting standard production speed information after continuously collecting x times, and extracting the quantity of the real-time production speed information of the x times of production equipment smaller than the standard production speed information to obtain a fourth evaluation parameter, wherein x is more than or equal to 5;
the anomaly determination process of the first, second, third and fourth evaluation parameters is as follows: the first evaluation parameter is larger than a preset value A1 to indicate that the abnormality exists, the second evaluation parameter is larger than a preset value A2 to indicate that the abnormality exists, the third evaluation information is larger than a preset value A3 to indicate that the abnormality exists, and the fourth evaluation information is larger than a preset value A4 to indicate that the abnormality exists.
Further, the specific processing process of the production environment management and control information is as follows: extracting the collected production environment information, wherein the production environment information comprises environment temperature information, environment humidity information and environment noise information;
and when the environmental temperature information exceeds a preset range, the environmental humidity information exceeds the preset range or the environmental noise information is larger than any one of preset values, generating production environment management and control information.
Further, the specific processing procedure of the production warning information is as follows: the method comprises the steps of extracting collected production image information, wherein the production image information is the image information of the position of production equipment of an enterprise production line, when the production equipment in the image information is of a preset type of equipment, warning area information is set, personnel information in a warning area is monitored in real time, and when illegal personnel appear in a monitoring area, production warning information is generated;
the setting process of the warning area is as follows: extracting length information and equipment width information of production equipment, marking the length information and the equipment width information as H1 and H2, setting preset protection distances P1 and P2, calculating the sum of H1 and P1 to obtain a warning long side Hp1, calculating the sum of H2 and P2 to obtain a warning short side HP2, extracting the geometric center of the production equipment, taking the geometric center of the production equipment as a middle point, taking the warning long side Hp1 as a long side, and taking the warning short side HP2 as a wide drawing rectangle, namely obtaining a warning region;
the judgment process of the offender is as follows: and carrying out face recognition on the personnel entering the warning area, and judging as illegal personnel when the personnel face information of the personnel entering the warning area is not searched in a preset database.
The detection equipment management and control information comprises detection equipment maintenance information and detection equipment replacement information, and the specific processing procedures of the detection equipment maintenance information and the detection equipment replacement information are as follows: extracting collected detection equipment information, wherein the detection equipment information is a detection result of the detection equipment, processing the detection result information of the detection equipment to obtain detection evaluation parameters, and generating detection equipment maintenance information when the detection evaluation parameter information is larger than a preset value B1;
after the detection equipment maintenance information is generated, the detection evaluation parameter information is acquired again, and when the detection evaluation parameter information is acquired again and is larger than a preset value B2, the detection equipment replacement information is generated.
Further, the specific processing procedure of the detection and evaluation parameters is as follows: and continuously acquiring detection results of the m detection devices, processing the detection results of the m detection devices to obtain m detection result error information, and extracting the number exceeding a preset range from the m evaluation result error information to obtain detection evaluation parameters.
Further, the specific processing procedure of the security device management and control information is as follows: extracting collected safety equipment information, wherein the safety equipment information comprises production workshop safety equipment information and dangerous goods warehouse safety equipment information, the workshop safety equipment information comprises workshop safety equipment quantity information and protection areas of single safety equipment, and the dangerous goods warehouse safety equipment information comprises warehouse safety equipment quantity and protection area information of single safety equipment;
acquiring production workshop area information and dangerous goods warehouse area information, and processing the production workshop area information, the safety equipment quantity information and the protection area of single safety equipment to acquire a first safety evaluation parameter;
processing the dangerous goods warehouse area information, the number of warehouse safety devices and the single safety device protection area information to obtain a second safety evaluation parameter;
and when any one of the first security evaluation parameters and the first security evaluation parameters is smaller than a preset value, generating security equipment management and control information.
Further, the specific processing procedure of the first security evaluation parameter is as follows: extracting workshop area information, safety equipment quantity information and protection areas of single safety equipment, marking the workshop area information, the safety equipment quantity information and the protection areas as K1, K2 and K3, and obtaining a first evaluation parameter Kk through a formula K1, K2/K3=Kk;
the specific processing procedure of the second security evaluation parameter is as follows: and extracting the dangerous goods warehouse area information, the number of warehouse safety devices and the protection area information of single safety devices, marking as E1, E2 and E3, and obtaining a second evaluation parameter Ee through a formula E1, E2/E3=ee.
Compared with the prior art, the invention has the following advantages: this intelligent supervisory systems of military industry enterprise's production line based on data analysis monitors production facility in real time, when production facility has the abnormality in the discovery, timely equipment management and control information of formation warns, guarantee production stability, through the formation environmental management and control information of formation, real-time regulation is carried out production environment, reduce the situation emergence that the production environment is unusual to lead to the quality of the military industry product of formation to appear problem, through handling production image information, when the discovery offence personnel enter into the warning region, promptly production warning information warns, the safety of assurance production information that can be better prevents the revealing of military industry production information, timely warning when the state of the detection equipment of the detection product of finding the military industry product exists, the state of production safety protection equipment can be known through the safety equipment management and control information of formation, and in its unusual timely warning assurance production safety, thereby the supervision of the intelligent military industry enterprise's production line of more comprehensive has been realized, make this system more worth popularizing and using.
Drawings
Fig. 1 is a system block diagram of the present invention.
Detailed Description
The following describes in detail the examples of the present invention, which are implemented on the premise of the technical solution of the present invention, and detailed embodiments and specific operation procedures are given, but the scope of protection of the present invention is not limited to the following examples.
As shown in fig. 1, this embodiment provides a technical solution: the intelligent monitoring system for the production line of the military enterprise based on the data analysis comprises an equipment information acquisition module, an environment information acquisition module, an instrument monitoring acquisition module, an image information acquisition module, a safety equipment acquisition module, a data processing module and an information sending module;
the equipment information acquisition module is used for acquiring production equipment information, the environment information acquisition module is used for acquiring production environment information, and the instrument detection acquisition module is used for acquiring detection equipment information;
the image acquisition module is used for acquiring production image information, and the safety equipment information acquisition module is used for acquiring safety equipment information;
the data processing module is used for processing the production equipment information, the production environment information, the production image information, the detection equipment information and the safety equipment information to obtain production equipment management and control information, production environment management and control information, production warning information, detection equipment management and control information and safety equipment management and control information;
after the production equipment control information, the production environment control information, the production warning information, the detection equipment control information and the safety equipment control information are generated, the information sending module sends the information to a preset receiving terminal;
according to the invention, production equipment is monitored in real time, when abnormality of the production equipment is found, timely generated equipment management and control information is used for warning, production stability is guaranteed, the production environment is adjusted in real time through the generated production environment management and control information, the occurrence of problems in quality of the generated military products caused by abnormality of the production environment is reduced, production image information is processed, when illegal personnel are found to enter a warning area, namely, production warning information is used for warning, safety of the production information can be better guaranteed, leakage of the military production information is prevented, timely warning can be carried out through the generated detection equipment management and control information when abnormality of the detection equipment of the military products is found, the state of production safety protection equipment can be known through the generated safety equipment management and control information, and production safety is guaranteed through timely warning of the abnormality of the production safety equipment, so that the system is more worth popularizing and using.
The production equipment management and control information comprises production equipment overhaul management and control information and production equipment shutdown maintenance management and control information;
the specific processing procedures of the equipment overhaul management and control information and the equipment shutdown maintenance management and control information are as follows: extracting and collecting production equipment information, wherein the production equipment information comprises production equipment maintenance information, production product yield information, production equipment operation time length and production equipment real-time production speed information;
processing the maintenance information of the production equipment to obtain a first evaluation parameter, processing the yield information of the production product to obtain a second evaluation parameter, processing the operation time of the production equipment to obtain a third evaluation parameter, and processing the real-time production speed information of the production equipment to obtain a fourth evaluation parameter;
when any one of the first evaluation parameter, the second evaluation parameter, the third evaluation parameter and the fourth evaluation parameter is abnormal, generating production equipment maintenance information;
when any two of the first evaluation parameter, the second evaluation parameter, the third evaluation parameter and the fourth evaluation parameter have abnormality at the same time, generating equipment shutdown maintenance management and control information;
the production equipment maintenance information indicates that the production equipment needs to be overhauled and maintained, and whether faults exist or not is checked to ensure stable production;
the shutdown maintenance management and control information indicates that the production equipment has larger problems and the shutdown maintenance is needed for troubleshooting;
the military industry needs to ensure enough production precision, so when production equipment is abnormal, timely production equipment management and control information needs to be generated to manage and control the production equipment.
The first evaluation parameter is obtained as follows: extracting maintenance information of the production equipment, wherein the position information of the production equipment is maintenance interval information of each maintenance of the production equipment, calculating the maintenance interval information of each maintenance of the production equipment, acquiring average maintenance interval information, acquiring standard maintenance intervals of the production equipment, and calculating a difference value between the average maintenance interval information and the standard maintenance intervals, namely acquiring a first evaluation parameter.
The second evaluation parameters were obtained as follows: collecting yield information of the production products once every preset time, setting standard production yields after continuously collecting the yield information for x times, and obtaining second evaluation parameters when the collected yield information of the production products for x times is smaller than the number of the standard production yields, wherein x is more than or equal to 5;
the third evaluation parameter is obtained as follows: the operation time of the production equipment is the time from the last shutdown of the production equipment to the acquisition time point, equipment standard operation time information is set, and the difference value between the operation time of the production equipment and the equipment standard operation time information is calculated, namely a third evaluation parameter is acquired;
the fourth evaluation parameter is obtained as follows: collecting real-time production speed information of production equipment once every preset time length, setting standard production speed information after continuously collecting x times, and extracting the quantity of the real-time production speed information of the x times of production equipment smaller than the standard production speed information to obtain a fourth evaluation parameter, wherein x is more than or equal to 5;
the anomaly determination process of the first, second, third and fourth evaluation parameters is as follows: the first evaluation parameter is larger than a preset value A1 to indicate that the abnormality exists, the second evaluation parameter is larger than a preset value A2 to indicate that the abnormality exists, the third evaluation information is larger than a preset value A3 to indicate that the abnormality exists, and the fourth evaluation information is larger than a preset value A4 to indicate that the abnormality exists;
the preset values in the process are not fixed values, and the user manually sets the preset values according to actual production requirements;
through the process, more accurate first evaluation parameters, second evaluation parameters, third evaluation parameters and fourth evaluation parameters can be obtained, so that the accuracy of equipment maintenance management and control information and equipment shutdown maintenance management and control information generation is ensured.
The specific processing process of the production environment management and control information is as follows: extracting the collected production environment information, wherein the production environment information comprises environment temperature information, environment humidity information and environment noise information;
when the environmental temperature information exceeds a preset range, the environmental humidity information exceeds the preset range or the environmental noise information is larger than any one of preset values, generating production environment management and control information;
the military products have high production precision requirements, so that the production environment needs to be regulated and controlled, the influence of the production environment on the product quality is reduced, and the environmental noise information is analyzed because the vibration of articles in the production process can be possibly caused when the noise is large, and the vibration of the articles can possibly influence the production quality.
The specific processing process for producing the warning information is as follows: the method comprises the steps of extracting collected production image information, wherein the production image information is the image information of the position of production equipment of an enterprise production line, when the production equipment in the image information is of a preset type of equipment, warning area information is set, personnel information in a warning area is monitored in real time, and when illegal personnel appear in a monitoring area, production warning information is generated;
the setting process of the warning area is as follows: extracting length information and equipment width information of production equipment, marking the length information and the equipment width information as H1 and H2, setting preset protection distances P1 and P2, calculating the sum of H1 and P1 to obtain a warning long side Hp1, calculating the sum of H2 and P2 to obtain a warning short side HP2, extracting the geometric center of the production equipment, taking the geometric center of the production equipment as a middle point, taking the warning long side Hp1 as a long side, and taking the warning short side HP2 as a wide drawing rectangle, namely obtaining a warning region;
the procedure for determining the offender is as follows: carrying out face recognition on the personnel entering the warning area, and judging as illegal personnel when the personnel face information of the personnel entering the warning area is not searched in a preset database;
through the above, personnel entering into production equipment with high confidentiality level are monitored, and when abnormal personnel are found, warning is timely generated, so that production data safety is ensured.
The detection equipment management and control information comprises detection equipment maintenance information and detection equipment replacement information, and the specific processing procedures of the detection equipment maintenance information and the detection equipment replacement information are as follows: extracting collected detection equipment information, wherein the detection equipment information is a detection result of the detection equipment, processing the detection result information of the detection equipment to obtain detection evaluation parameters, and generating detection equipment maintenance information when the detection evaluation parameter information is larger than a preset value B1;
after the maintenance information of the detection equipment is generated, acquiring detection evaluation parameter information, and generating detection equipment replacement information when the detection evaluation parameter information is acquired again and is larger than a preset value B2;
the accuracy requirement of the military products is high, so that the detection equipment for detecting the military products also needs higher accuracy to discover production errors in time.
The specific processing procedure for detecting the evaluation parameters is as follows: continuously acquiring detection results of m detection devices, processing the detection results of the m detection devices to acquire m detection result error information, and extracting the number exceeding a preset range from the m evaluation result error information to acquire detection evaluation parameters;
through the process, more accurate detection and evaluation parameters can be obtained, so that the accuracy of the generation of the maintenance information of the detection equipment and the replacement information of the detection equipment is ensured.
The specific processing process of the security equipment management and control information is as follows: extracting collected safety equipment information, wherein the safety equipment information comprises production workshop safety equipment information and dangerous goods warehouse safety equipment information, the workshop safety equipment information comprises workshop safety equipment quantity information and protection areas of single safety equipment, and the dangerous goods warehouse safety equipment information comprises warehouse safety equipment quantity and protection area information of single safety equipment;
acquiring production workshop area information and dangerous goods warehouse area information, and processing the production workshop area information, the safety equipment quantity information and the protection area of single safety equipment to acquire a first safety evaluation parameter;
processing the dangerous goods warehouse area information, the number of warehouse safety devices and the single safety device protection area information to obtain a second safety evaluation parameter;
and when any one of the first security evaluation parameters and the first security evaluation parameters is smaller than a preset value, generating security equipment management and control information.
Further, the specific processing procedure of the first security assessment parameter is as follows: extracting workshop area information, safety equipment quantity information and protection areas of single safety equipment, marking the workshop area information, the safety equipment quantity information and the protection areas as K1, K2 and K3, and obtaining a first evaluation parameter Kk through a formula K1, K2/K3=Kk;
the specific processing procedure of the second security evaluation parameter is as follows: extracting dangerous goods warehouse area information, warehouse safety equipment quantity and single safety equipment protection area information, marking the dangerous goods warehouse area information, the warehouse safety equipment quantity and the single safety equipment protection area information as E1, E2 and E3, and obtaining a second evaluation parameter Ee through a formula E1, E2/E3=ee;
the production safety chemical protection equipment has a plurality of types, such as fire extinguishers and the like, and is mainly used for guaranteeing the safety of a production line, so that when the safety equipment is abnormal, warning is timely generated, and the safety equipment is prompted to regulate and control, so that the safety of the production line is guaranteed.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.

Claims (9)

1. The intelligent monitoring system for the production line of the military enterprise based on the data analysis is characterized by comprising an equipment information acquisition module, an environment information acquisition module, an instrument monitoring acquisition module, an image information acquisition module, a safety equipment acquisition module, a data processing module and an information sending module;
the equipment information acquisition module is used for acquiring production equipment information, the environment information acquisition module is used for acquiring production environment information, and the instrument detection acquisition module is used for acquiring detection equipment information;
the image acquisition module is used for acquiring production image information, and the safety equipment information acquisition module is used for acquiring safety equipment information;
the data processing module is used for processing the production equipment information, the production environment information, the production image information, the detection equipment information and the safety equipment information to obtain production equipment management and control information, production environment management and control information, production warning information, detection equipment management and control information and safety equipment management and control information;
after the production equipment control information, the production environment control information, the production warning information, the detection equipment control information and the safety equipment control information are generated, the information sending module sends the information to a preset receiving terminal.
2. The intelligent monitoring system for the production line of the military industry enterprise based on data analysis as claimed in claim 1, wherein: the production equipment management and control information comprises production equipment overhaul management and control information and production equipment shutdown maintenance management and control information;
the specific processing procedures of the equipment maintenance management and control information and the equipment shutdown maintenance management and control information are as follows: extracting and collecting production equipment information, wherein the production equipment information comprises production equipment maintenance information, production product yield information, production equipment operation time length and production equipment real-time production speed information;
processing the maintenance information of the production equipment to obtain a first evaluation parameter, processing the yield information of the production product to obtain a second evaluation parameter, processing the operation time of the production equipment to obtain a third evaluation parameter, and processing the real-time production speed information of the production equipment to obtain a fourth evaluation parameter;
when any one of the first evaluation parameter, the second evaluation parameter, the third evaluation parameter and the fourth evaluation parameter is abnormal, generating production equipment maintenance information;
and when any two of the first evaluation parameter, the second evaluation parameter, the third evaluation parameter and the fourth evaluation parameter have abnormality at the same time, generating equipment shutdown maintenance management and control information.
3. The intelligent monitoring system for the production line of the military industry enterprise based on data analysis as claimed in claim 2, wherein: the first evaluation parameter is obtained as follows: extracting maintenance information of production equipment, wherein the position information of the production equipment is maintenance interval information of each maintenance of the production equipment, calculating the maintenance interval information of each maintenance of the production equipment, acquiring average maintenance interval information, acquiring standard maintenance intervals of the production equipment, and calculating a difference value between the average maintenance interval information and the standard maintenance intervals, namely acquiring a first evaluation parameter;
the second evaluation parameter is obtained as follows: collecting yield information of the production products once every preset time, setting standard production yields after continuously collecting the yield information for x times, and obtaining second evaluation parameters when the collected yield information of the production products for x times is smaller than the number of the standard production yields, wherein x is more than or equal to 5;
the third evaluation parameter is obtained as follows: the operation time of the production equipment is the time from the last shutdown of the production equipment to the acquisition time point, equipment standard operation time information is set, and the difference value between the operation time of the production equipment and the equipment standard operation time information is calculated, namely a third evaluation parameter is acquired;
the fourth evaluation parameter is obtained as follows: collecting real-time production speed information of production equipment once every preset time length, setting standard production speed information after continuously collecting x times, and extracting the quantity of the real-time production speed information of the x times of production equipment smaller than the standard production speed information to obtain a fourth evaluation parameter, wherein x is more than or equal to 5;
the anomaly determination process of the first, second, third and fourth evaluation parameters is as follows: the first evaluation parameter is larger than a preset value A1 to indicate that the abnormality exists, the second evaluation parameter is larger than a preset value A2 to indicate that the abnormality exists, the third evaluation information is larger than a preset value A3 to indicate that the abnormality exists, and the fourth evaluation information is larger than a preset value A4 to indicate that the abnormality exists.
4. The intelligent monitoring system for the production line of the military industry enterprise based on data analysis as claimed in claim 1, wherein: the specific processing process of the production environment management and control information is as follows: extracting the collected production environment information, wherein the production environment information comprises environment temperature information, environment humidity information and environment noise information;
and when the environmental temperature information exceeds a preset range, the environmental humidity information exceeds the preset range or the environmental noise information is larger than any one of preset values, generating production environment management and control information.
5. The intelligent monitoring system for the production line of the military industry enterprise based on data analysis as claimed in claim 1, wherein: the specific processing process of the production warning information is as follows: the method comprises the steps of extracting collected production image information, wherein the production image information is the image information of the position of production equipment of an enterprise production line, when the production equipment in the image information is of a preset type of equipment, setting a warning area, monitoring personnel information in the warning area in real time, and when illegal personnel appear in the monitoring area, generating production warning information;
the setting process of the warning area is as follows: extracting length information and equipment width information of production equipment, marking the length information and the equipment width information as H1 and H2, setting preset protection distances P1 and P2, calculating the sum of H1 and P1 to obtain a warning long side Hp1, calculating the sum of H2 and P2 to obtain a warning short side HP2, extracting the geometric center of the production equipment, taking the geometric center of the production equipment as a middle point, taking the warning long side Hp1 as a long side, and taking the warning short side HP2 as a wide drawing rectangle, namely obtaining a warning region;
the judgment process of the offender is as follows: and carrying out face recognition on the personnel entering the warning area, and judging as illegal personnel when the personnel face information of the personnel entering the warning area is not searched in a preset database.
6. The intelligent monitoring system for the production line of the military industry enterprise based on data analysis as claimed in claim 1, wherein: the detection equipment management and control information comprises detection equipment maintenance information and detection equipment replacement information, and the specific processing process of the detection equipment maintenance information and the detection equipment replacement information is as follows: extracting collected detection equipment information, wherein the detection equipment information is a detection result of the detection equipment, processing the detection result information of the detection equipment to obtain detection evaluation parameters, and generating detection equipment maintenance information when the detection evaluation parameter information is larger than a preset value B1;
after the detection equipment maintenance information is generated, the detection evaluation parameter information is acquired again, and when the detection evaluation parameter information is acquired again and is larger than a preset value B2, the detection equipment replacement information is generated.
7. The intelligent monitoring system for the production line of the military industry enterprise based on data analysis of claim 6, wherein: the specific processing procedure of the detection evaluation parameters is as follows: and continuously acquiring detection results of the m detection devices, processing the detection results of the m detection devices to obtain m detection result error information, and extracting the number exceeding a preset range from the m evaluation result error information to obtain detection evaluation parameters.
8. The intelligent monitoring system for the production line of the military industry enterprise based on data analysis as claimed in claim 1, wherein: the specific processing process of the security equipment management and control information is as follows: extracting collected safety equipment information, wherein the safety equipment information comprises production workshop safety equipment information and dangerous goods warehouse safety equipment information, the workshop safety equipment information comprises workshop safety equipment quantity information and protection areas of single safety equipment, and the dangerous goods warehouse safety equipment information comprises warehouse safety equipment quantity and protection area information of single safety equipment;
acquiring production workshop area information and dangerous goods warehouse area information, and processing the production workshop area information, the safety equipment quantity information and the protection area of single safety equipment to acquire a first safety evaluation parameter;
processing the dangerous goods warehouse area information, the number of warehouse safety devices and the single safety device protection area information to obtain a second safety evaluation parameter;
and when any one of the first security evaluation parameters and the first security evaluation parameters is smaller than a preset value, generating security equipment management and control information.
9. The intelligent monitoring system for the production line of the military industry enterprise based on data analysis of claim 8, wherein: the specific processing procedure of the first security evaluation parameter is as follows: extracting workshop area information, safety equipment quantity information and protection areas of single safety equipment, marking the workshop area information, the safety equipment quantity information and the protection areas as K1, K2 and K3, and obtaining a first evaluation parameter Kk through a formula K1, K2/K3=Kk;
the specific processing procedure of the second security evaluation parameter is as follows: and extracting the dangerous goods warehouse area information, the number of warehouse safety devices and the protection area information of single safety devices, marking as E1, E2 and E3, and obtaining a second evaluation parameter Ee through a formula E1, E2/E3=ee.
CN202311096087.2A 2023-08-29 2023-08-29 Intelligent monitoring system for production line of military industry enterprise based on data analysis Pending CN117130332A (en)

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