CN117984037A - Tool clamp for welding rotating pin of turbocharger intermediate and application method - Google Patents
Tool clamp for welding rotating pin of turbocharger intermediate and application method Download PDFInfo
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- CN117984037A CN117984037A CN202410194692.1A CN202410194692A CN117984037A CN 117984037 A CN117984037 A CN 117984037A CN 202410194692 A CN202410194692 A CN 202410194692A CN 117984037 A CN117984037 A CN 117984037A
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- 238000003466 welding Methods 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000003825 pressing Methods 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 238000009423 ventilation Methods 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
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- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The invention discloses a tool clamp for welding a rotating pin of a turbocharger intermediate and a using method thereof, and relates to the technical field of turbochargers. The method specifically comprises the following steps: the fixing box is fixedly connected with a fixing pipe inside the fixing box, and a fixing bent rod is fixedly connected to the outside of the fixing box; the adjusting mechanism is used for controlling the height of the intermediate and comprises a first supporting column and a second supporting column, the top of the first supporting column is fixedly connected with a corner plate, a lifting assembly is arranged in the corner plate, the first supporting column and the second supporting column are fixedly connected to the top of the fixed box, and a placing mechanism is fixedly connected to the inside of the adjusting mechanism; the fixing mechanism is used for controlling the position of the rotating pin and comprises an adjusting bent rod, a clamping groove is formed in the adjusting bent rod, and the tool clamp for welding the rotating pin of the turbocharger intermediate and the using method achieve the purpose of improving the using efficiency of equipment.
Description
Technical Field
The invention relates to the technical field of turbochargers, in particular to a tool clamp for welding a rotating pin of a turbocharger intermediate and a using method thereof.
Background
Turbochargers are actually air compressors that increase the amount of intake air by compressing the air. The turbine drives a coaxial impeller by utilizing the inertial impulse of exhaust gas discharged by the engine, and the impeller presses and sends air sent by an air filter pipeline to be pressurized into a cylinder.
The prior fixture and the application method for welding the rotating pin of the intermediate body of the turbocharger need to be respectively fixed with the positions of the intermediate body and the rotating pin when the intermediate body and the rotating pin of the turbocharger are welded, and the positions of the intermediate body and the rotating pin need to be kept motionless in the welding process. After the temperature of the intermediate body and the rotating pin is reduced, the intermediate body and the rotating pin are taken out and replaced by a new intermediate body and a new rotating pin, so that the equipment has low use efficiency and a large amount of time is consumed in raw material cooling.
Disclosure of Invention
In order to solve the technical problems, the invention provides a tool clamp for welding a rotating pin of a turbocharger intermediate, which specifically comprises the following components:
The fixing box is fixedly connected with a fixing pipe inside the fixing box, and a fixing bent rod is fixedly connected to the outside of the fixing box;
The adjusting mechanism is used for controlling the height of the intermediate and comprises a first supporting column and a second supporting column, the top of the first supporting column is fixedly connected with a corner plate, a lifting assembly is arranged in the corner plate, the first supporting column and the second supporting column are fixedly connected to the top of the fixed box, and a placing mechanism is fixedly connected to the inside of the adjusting mechanism;
The fixing mechanism is used for controlling the position of the rotating pin and comprises an adjusting bent rod, a clamping groove is formed in the adjusting bent rod and used for clamping and connecting the protection plate, a sliding block and a cross rod are fixedly connected to the outer portion of the adjusting bent rod, and the adjusting bent rod is fixedly connected to the top of the fixing bent rod.
Preferably, the inside fixedly connected with pump body of fixed case, fixed case is provided with two, the ventilation hole has been seted up to the inside of fixed pipe, fixed bent rod is provided with two.
Preferably, the inside of scute has seted up first spout and first recess, the inside fixedly connected with of first recess is adjusted the pole first, the outside fixedly connected with magnetic force board of first regulation pole, first regulation pole and magnetic force board all are provided with a plurality of.
Preferably, the lifting assembly comprises a second chute, a sliding plate is slidably connected in the second chute, a first electric push rod is fixedly connected to the bottom of the sliding plate, the first electric push rod is fixedly connected in the second chute, and the second chute is arranged in the corner plate.
Preferably, the sliding plate is provided with four, the outside fixedly connected with linking pole of sliding plate, the outside fixedly connected with backup pad of linking pole, backup pad and placement machine construct fixed connection, the vent has been seted up to the inside of backup pad, a plurality of has been seted up to the vent, the outside fixedly connected with backup pad of backup pad, the inside of backup pad is provided with the magnetic stripe for with magnetic force board actuation fixedly.
Preferably, the outside fixedly connected with fixed frame of horizontal pole, the inside fixedly connected with dead lever of fixed frame, the outside fixedly connected with second of dead lever adjusts the pole, the outside fixedly connected with arc bounding wall of second regulation pole is used for fixing the position of rotation round pin, the arc bounding wall sets up to the rubber material.
Preferably, the top fixedly connected with roof of dead lever, the bottom fixedly connected with second electric putter of roof, the bottom fixedly connected with annular plate of second electric putter, the outside fixedly connected with barrel of arc, the outside cover of barrel is equipped with the brush shell for the inner wall of clearance arc bounding wall.
Preferably, the placing mechanism comprises a bottom plate and a fixed column, a third electric push rod is fixedly connected to the top of the bottom plate, a supporting plate is fixedly connected to the top of the third electric push rod, the fixed column is fixedly connected to the top of the supporting plate, a clamping component is fixedly connected to the inside of the supporting plate, the bottom plate is fixedly connected to the bottom of the supporting plate, the clamping component comprises a third adjusting rod, an arc plate is fixedly connected to the outside of the third adjusting rod, and the third adjusting rod is fixedly connected to the outside of the backup plate.
Preferably, the arc sets up to the rubber material, the top fixedly connected with spring of arc, the top fixedly connected with of spring presses the board, is used for protecting the midbody at the top, passageway and second recess have been seted up to the inside of layer board.
The application method of the tool clamp for welding the rotating pin of the turbocharger intermediate comprises the following steps:
S1, opening a pump body in a fixed box, supplying air to two support plates, and preheating the two support plates;
s2, opening the adjusting mechanism and the placing mechanism, placing the intermediate in the placing mechanism, and fixing the position of the intermediate;
S3, opening the adjusting mechanism and the fixing mechanism to fix the position of the rotating pin, wherein the intermediate body and the rotating pin can be welded at the moment, and in the welding process, the fixing mechanism is adjusted to press the rotating pin;
S4, after welding, starting the adjusting mechanism and the placing mechanism, controlling the heights of the two support plates, supplying air to the support plates, manually taking out the welded intermediate and the rotating pin after cooling, and starting the fixing mechanism again to clean the fixed rotating pin.
The invention provides a tool clamp for welding a rotating pin of a turbocharger intermediate and a using method thereof. The beneficial effects are as follows:
1. According to the tool clamp for welding the rotating pin of the intermediate body of the turbocharger and the application method, the adjusting mechanism, the fixing mechanism and the placing mechanism are arranged, when the intermediate body of the turbocharger and the rotating pin are welded, the positions of the intermediate body and the rotating pin are required to be respectively fixed, and in the welding process, the positions of the intermediate body and the rotating pin are required to be kept motionless. After the temperature of the intermediate body and the rotating pin is reduced, the intermediate body and the rotating pin are taken out and replaced by a new intermediate body and a new rotating pin, so that the equipment has low use efficiency and a large amount of time is consumed in raw material cooling. So set up adjustment mechanism, fixed establishment and placement machine constructs, two backup pads and placement machine construct and use in turn, improve equipment availability factor. The positions of the intermediate body and the rotating pin are adjusted and fixed, and the intermediate body is ejected upwards after welding, so that the taking time can be saved, and the problems are solved. The purpose of being convenient for carry out fixed processing to the rotation pin and the intermediate body is achieved.
2. According to the fixture and the application method for welding the rotating pin of the intermediate body of the turbocharger, the adjusting mechanism is arranged, when the intermediate body and the rotating pin of the turbocharger are welded, the positions of the intermediate body and the rotating pin are required to be respectively fixed, then welding is carried out, after the temperature of the intermediate body and the rotating pin is required to be reduced after the welding is finished, the intermediate body and the rotating pin are required to be taken out, the intermediate body and the rotating pin are replaced with new intermediate bodies and the rotating pin, the equipment use efficiency is low, and a large amount of time is consumed on raw material cooling. Therefore, the adjusting mechanism is arranged, the two supporting plates with adjustable heights are used for adjusting the positions of the placing mechanism and the intermediate body, and the two supporting plates can be used alternately, so that the problems are solved. The purpose of being convenient for adjust the position of two backup pads is reached.
3. According to the fixture for welding the rotating pin of the intermediate of the turbocharger and the application method, the fixing mechanism is arranged, when the welding work of the intermediate and the rotating pin is performed, the rotating pin is only provided with the fixing device in the horizontal direction, the problem that the position of the rotating pin is changed in the vertical direction easily occurs, and the welding position is inaccurate. The fixing mechanism is arranged to fix and press the rotating pin, so that the rotating pin is prevented from moving upwards during welding, the problem is solved, and after the work is finished, the arc coaming for fixing the rotating pin can be cleaned by using the barrel with the brush shell. The purpose of being convenient for adjust fixed to the position of swivel pin has been reached.
4. According to the fixture for welding the rotating pin of the intermediate of the turbocharger and the application method, the placement mechanism is arranged, after the welding of the intermediate and the rotating pin is finished, the intermediate and the rotating pin are required to be taken out after being cooled due to the fact that the temperature of the intermediate and the rotating pin is higher, and the size of a die for placing the intermediate is equivalent to that of the intermediate mostly, so that taking the cooled intermediate and the cooled rotating pin is laborious. Therefore, the placement mechanism is arranged, the position of the intermediate body can be fixed or the intermediate body can be ejected upwards after welding, so that the problems are solved. The purpose of being convenient for fixing the position of the intermediate is achieved.
Drawings
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic diagram of the overall structure of the present invention;
FIG. 3 is a schematic view of the bottom structure of the present invention;
FIG. 4 is a schematic view of the structure of the adjusting mechanism of the present invention;
FIG. 5 is a schematic view of a lifting assembly according to the present invention;
FIG. 6 is a schematic view of a fixing mechanism according to the present invention;
FIG. 7 is a schematic diagram of the structure of FIG. 6A according to the present invention;
Fig. 8 is a schematic structural view of the placement mechanism of the present invention.
Fig. 9 is a schematic diagram of the structure of the clamping assembly of the present invention.
In the figure: 1. a fixed box; 2. a fixed tube; 3. an adjusting mechanism; 301. a first support column; 302. a second support column; 303. a corner plate; 304. a first chute; 305. a first groove; 306. a first adjusting lever; 307. a magnetic plate; 308. a lifting assembly; 3081. a second chute; 3082. a sliding plate; 3083. a first electric push rod; 3084. a connecting rod; 3085. a support plate; 3086. a vent; 3087. a backup plate; 4. fixing the bent rod; 5. a fixing mechanism; 501. adjusting the bent rod; 502. a slide block; 503. a clamping groove; 504. a cross bar; 505. a fixed frame; 506. a fixed rod; 507. a second adjusting lever; 508. arc coaming; 509. a top plate; 510. a second electric push rod; 511. an annular plate; 512. a cylinder; 6. a placement mechanism; 601. a bottom plate; 602. a third electric push rod; 603. fixing the column; 604. a supporting plate; 605. a clamping assembly; 6051. a third adjusting lever; 6052. an arc-shaped plate; 6053. a spring; 6054. pressing the plate; 6055. a second groove; 6056. a channel.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description. The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
As shown in fig. 1 to 9, the present invention provides a technical solution: the method specifically comprises the following steps:
The fixing box 1, the inside of the fixing box 1 is fixedly connected with a fixing pipe 2, and the outside of the fixing box 1 is fixedly connected with a fixing bent rod 4;
The adjusting mechanism 3 is used for controlling the height of the intermediate body, the adjusting mechanism 3 comprises a first supporting column 301 and a second supporting column 302, the top of the first supporting column 301 is fixedly connected with a corner plate 303, a lifting assembly 308 is arranged in the corner plate 303, the first supporting column 301 and the second supporting column 302 are fixedly connected to the top of the fixed box 1, and the inside of the adjusting mechanism 3 is fixedly connected with a placing mechanism 6;
The fixing mechanism 5 is used for controlling the position of the rotating pin, the fixing mechanism 5 comprises an adjusting bent rod 501, a clamping groove 503 is formed in the adjusting bent rod 501, a sliding block 502 and a cross rod 504 are fixedly connected to the outer portion of the adjusting bent rod 501, and the adjusting bent rod 501 is fixedly connected to the top of the fixing bent rod 4.
The inside fixedly connected with pump body of fixed case 1, fixed case 1 is provided with two, and the ventilation hole has been seted up to the inside of fixed pipe 2, and fixed bent rod 4 is provided with two.
Before using the device, the pump body in the fixed box 1 is opened to supply air to the placing mechanism 6 for preheating. The adjusting mechanism 3 and the placing mechanism 6 are opened, the intermediate is placed inside the placing mechanism 6, and the position of the intermediate is fixed. The adjusting mechanism 3 and the fixing mechanism 5 are opened to fix the position of the rotation pin, and at this time, the welding process of the intermediate body and the rotation pin can be started. During the welding process, the fixing mechanism 5 is adjusted to press the rotation pin. After the welding is finished, the adjusting mechanism 3 and the placing mechanism 6 are started, the placing mechanism 6 is used for supplying air, the welded intermediate and the rotating pin are manually taken out after cooling, the fixing mechanism 5 is started again, and the position of the fixed rotating pin is cleaned.
The inside of scute 303 has seted up first spout 304 and first recess 305, and the inside fixedly connected with of first recess 305 is adjusted the pole 306, and the outside fixedly connected with magnetic force board 307 of first regulation pole 306, and first regulation pole 306 and magnetic force board 307 all are provided with a plurality of.
The lifting assembly 308 comprises a second sliding groove 3081, a sliding plate 3082 is slidably connected to the inside of the second sliding groove 3081, first electric push rods 3083 are fixedly connected to the bottom of the sliding plate 3082, four first electric push rods 3083 are arranged, the first electric push rods 3083 are fixedly connected to the inside of the second sliding groove 3081, and the second sliding groove 3081 is formed in the corner plate 303.
The sliding plate 3082 is provided with four, and sliding plate 3082's outside fixedly connected with links up the pole 3084, and linking pole 3084's outside fixedly connected with backup pad 3085, backup pad 3085 and placement machine 6 fixed connection, backup pad 3085 are provided with two, and vent 3086 has been seted up to backup pad 3085's inside, and vent 3086 has seted up a plurality of, and backup pad 3085's outside fixedly connected with backup pad 3087, backup pad 3087's inside is provided with the magnetic stripe.
In the initial state, the four first electric push rods 3083 are all in the closed state, and at this time, the two support plates 3085 are respectively at the uppermost and the lowermost positions. The two first electric push rods 3083 above are opened, and the first electric push rods 3083 drive the upper supporting plate 3085 to move downwards until the magnetic strips in the backup plates 3087 are fixed with the magnetic plates 307 in an attracting mode, and at the moment, the upper supporting plate 3085 is in a working position. After the placing mechanism 6 and the fixing mechanism 5 are opened, the intermediate body and the rotating pin can be welded.
After the welding of the upper intermediate body is finished, the first electric push rod 3083 in the opening state is closed, and the first electric push rod 3083 drives the upper supporting plate 3085 to return to the original position upwards. The first electric push rod 3083 at the bottom is opened, and the first electric push rod 3083 drives the supporting plate 3085 at the bottom to move upwards, so that the intermediate at the bottom and the rotating pin are welded. The upper and lower support plates 3085 and the placement mechanism 6 are used alternately, so that the use efficiency of the device is improved.
The outside fixedly connected with fixed frame 505 of horizontal pole 504, the inside fixedly connected with dead lever 506 of fixed frame 505, the outside fixedly connected with second regulation pole 507 of dead lever 506, the outside fixedly connected with arc bounding wall 508 of second regulation pole 507, arc bounding wall 508 sets up to the rubber material.
The top fixedly connected with roof 509 of dead lever 506, the bottom fixedly connected with second electric putter 510 of roof 509, the bottom fixedly connected with annular plate 511 of second electric putter 510, the outside fixedly connected with barrel 512 of arc 6052, the outside cover of barrel 512 is equipped with the brush shell.
The rotation pin is manually snap-fit attached to the inside of the arcuate shroud 508. The length of the adjusting bent rod 501 is manually adjusted, the adjusting bent rod 501 drives the cross rod 504 to move, and the cross rod 504 gradually approaches the middle body until the rotating pin is positioned above the middle body. The second electric push rod 510 is opened, the second electric push rod 510 drives the annular plate 511 and the cylinder 512 to move downwards, and the cylinder 512 starts to press the rotating pin downwards until the rotating pin is at the welding position, and at this time, welding treatment can be performed.
After the welding is finished, the length of the adjusting bent rod 501 is manually adjusted again to separate the arc-shaped coaming 508 from the rotating pin. The second electric push rod 510 is opened to the maximum stroke, and the second electric push rod 510 drives the annular plate 511 and the cylinder 512 to move downwards until the brush shell outside the cylinder 512 contacts with the inside of the arc-shaped coaming 508, so as to clean the arc-shaped coaming 508.
Placing mechanism 6 includes bottom plate 601 and fixed column 603, the top fixedly connected with third electric putter 602 of bottom plate 601, the top fixedly connected with layer board 604 of third electric putter 602, fixed column 603 fixed connection is at the top of backup pad 3085, the inside fixedly connected with screens subassembly 605 of layer board 604, bottom plate 601 fixed connection is in the bottom of backup pad 3085, screens subassembly 605 includes third regulation pole 6051, third regulation pole 6051 is provided with two, the outside fixedly connected with arc 6052 of third regulation pole 6051, third regulation pole 6051 fixed connection is in the outside of backup pad 3087.
The arc 6052 is made of rubber, a spring 6053 is fixedly connected to the top of the arc 6052, a pressing plate 6054 is fixedly connected to the top of the spring 6053, and a channel 6056 and a second groove 6055 are formed in the support plate 604.
Third electric push rod 602 is started, and third electric push rod 602 drives supporting plate 604 to move upwards until supporting plate 604 is positioned above fixing column 603. The intermediate is manually placed in the supporting plate 604, meanwhile, the third adjusting rods 6051 at two sides are manually adjusted, the third adjusting rods 6051 drive the arc plates 6052 to move towards the intermediate, the pressing plates 6054 are manually shifted upwards, the springs 6053 can be pulled up due to the fact that the springs 6053 are arranged at the bottoms of the pressing plates 6054, the pressing plates 6054 are prevented from blocking the arc plates 6052 to contact the intermediate until the arc plates 6052 lean against the outer portion of the intermediate, and friction between the arc plates 6052 and the intermediate can be increased due to the fact that the arc plates 6052 are made of rubber materials, and the pressing plates 6054 are located above the intermediate.
After the welding is finished, the third electric push rod 602 in the open state is closed, the third electric push rod 602 drives the supporting plate 604 to move downwards, the fixing column 603 gradually enters the channel 6056 and contacts the bottom of the intermediate body until the intermediate body is pushed upwards, the intermediate body is separated from the bottom of the supporting plate 604, the length of the third adjusting rod 6051 is manually adjusted, and the intermediate body can be manually taken out.
Working principle: in the initial state, the four first electric push rods 3083 are all in the closed state, and at this time, the two support plates 3085 are respectively at the uppermost and the lowermost positions. The two first electric push rods 3083 above are opened, and the first electric push rods 3083 drive the upper supporting plate 3085 to move downwards until the magnetic strips in the backup plates 3087 are fixed with the magnetic plates 307 in an attracting mode, and at the moment, the upper supporting plate 3085 is in a working position. The pump body in the fixed box 1 is opened, and the air moves upwards through the vent hole in the fixed pipe 2 to supply air to the support plate 3085 for preheating. After the placing mechanism 6 and the fixing mechanism 5 are opened, the intermediate body and the rotating pin can be welded.
After the welding of the upper intermediate body is finished, the first electric push rod 3083 in the opening state is closed, and the first electric push rod 3083 drives the upper supporting plate 3085 to return to the original position upwards. The first electric push rod 3083 at the bottom is opened, and the first electric push rod 3083 drives the supporting plate 3085 at the bottom to move upwards, so that the intermediate at the bottom and the rotating pin are welded. The upper and lower support plates 3085 and the placement mechanism 6 are used alternately, so that the use efficiency of the device is improved. The pump body in the fixed box 1 is opened, and the air moves upwards through the ventilation holes in the fixed pipe 2 to supply air to cool the support plate 3085.
The adjusting mechanism 3 and the placing mechanism 6 are opened, the intermediate is placed inside the placing mechanism 6, and the position of the intermediate is fixed. Third electric push rod 602 is started, and third electric push rod 602 drives supporting plate 604 to move upwards until supporting plate 604 is positioned above fixing column 603. The intermediate is manually placed in the supporting plate 604, meanwhile, the third adjusting rods 6051 at two sides are manually adjusted, the third adjusting rods 6051 drive the arc plates 6052 to move towards the intermediate, the pressing plates 6054 are manually shifted upwards, the springs 6053 can be pulled up due to the fact that the springs 6053 are arranged at the bottoms of the pressing plates 6054, the pressing plates 6054 are prevented from blocking the arc plates 6052 to contact the intermediate until the arc plates 6052 lean against the outer portion of the intermediate, and friction between the arc plates 6052 and the intermediate can be increased due to the fact that the arc plates 6052 are made of rubber materials, and the pressing plates 6054 are located above the intermediate.
The adjusting mechanism 3 and the fixing mechanism 5 are opened, and the rotating pin is manually clamped and connected in the arc coaming 508. The length of the adjusting bent rod 501 is manually adjusted, the adjusting bent rod 501 drives the cross rod 504 to move, and the cross rod 504 gradually approaches the middle body until the rotating pin is positioned above the middle body. The second electric push rod 510 is opened, the second electric push rod 510 drives the annular plate 511 and the cylinder 512 to move downwards, and the cylinder 512 starts to press the rotating pin downwards until the rotating pin is at the welding position, and at this time, welding treatment can be performed.
After the welding is finished, the adjusting mechanism 3 and the placing mechanism 6 are opened, the placing mechanism 6 is used for supplying air, the welded intermediate body and the rotating pin are manually taken out after cooling, the third electric push rod 602 in an opened state is closed, the third electric push rod 602 drives the supporting plate 604 to move downwards, the fixing column 603 gradually enters the channel 6056 and contacts the bottom of the intermediate body until the intermediate body is pushed upwards, the intermediate body is separated from the bottom of the supporting plate 604, the length of the third adjusting rod 6051 is manually adjusted, and the intermediate body can be manually taken out. The fixing mechanism 5 is opened again to clean the fixed rotation pin position. The length of the adjustment lever 501 is again manually adjusted to disengage the arcuate shroud 508 from the rotation pin. The second electric push rod 510 is opened to the maximum stroke, and the second electric push rod 510 drives the annular plate 511 and the cylinder 512 to move downwards until the brush shell outside the cylinder 512 contacts with the inside of the arc-shaped coaming 508, so as to clean the arc-shaped coaming 508.
The invention provides a use method of a tool clamp for welding a rotating pin of a turbocharger intermediate, which comprises the following steps:
s1, opening a pump body in the fixed box 1, supplying air to the two support plates 3085, and preheating the two support plates 3085;
S2, opening the adjusting mechanism 3 and the placing mechanism 6, placing the intermediate in the placing mechanism 6, and fixing the position of the intermediate;
S3, opening the adjusting mechanism 3 and the fixing mechanism 5 to fix the position of the rotating pin, wherein the intermediate body and the rotating pin can be welded at the moment, and in the welding process, the fixing mechanism 5 is adjusted to press the rotating pin;
S4, after welding is finished, the adjusting mechanism 3 and the placing mechanism 6 are started, the heights of the two supporting plates 3085 are controlled, air is supplied to the supporting plates 3085, the welded intermediate body and the rotating pin are manually taken out after cooling, the fixing mechanism 5 is started again, and the positions of the fixed rotating pin are cleaned.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (10)
1. Frock clamp is used in rotation round pin welding of turbo charger midbody specifically includes:
fixed case (1), its characterized in that: the inside of the fixed box (1) is fixedly connected with a fixed pipe (2), and the outside of the fixed box (1) is fixedly connected with a fixed bent rod (4);
The adjusting mechanism (3) is used for controlling the height of the intermediate, the adjusting mechanism (3) comprises a first supporting column (301) and a second supporting column (302), a corner plate (303) is fixedly connected to the top of the first supporting column (301), a lifting assembly (308) is arranged in the corner plate (303), the first supporting column (301) and the second supporting column (302) are fixedly connected to the top of the fixed box (1), and a placing mechanism (6) is fixedly connected to the inside of the adjusting mechanism (3);
the fixing mechanism (5) is used for controlling the position of the rotating pin, the fixing mechanism (5) comprises an adjusting bent rod (501), a clamping groove (503) is formed in the adjusting bent rod (501), a sliding block (502) and a cross rod (504) are fixedly connected to the outer portion of the adjusting bent rod (501), and the adjusting bent rod (501) is fixedly connected to the top of the fixing bent rod (4).
2. The tool clamp for welding the rotating pin of the turbocharger intermediate body according to claim 1, wherein: the inside fixedly connected with pump body of fixed case (1), fixed case (1) is provided with two, the ventilation hole has been seted up to the inside of fixed pipe (2), fixed bent rod (4) are provided with two.
3. The tool clamp for welding the rotating pin of the turbocharger intermediate body according to claim 1, wherein: the novel structure is characterized in that a first sliding groove (304) and a first groove (305) are formed in the corner plate (303), a first adjusting rod (306) is fixedly connected to the inside of the first groove (305), a magnetic plate (307) is fixedly connected to the outside of the first adjusting rod (306), and a plurality of first adjusting rods (306) and the magnetic plate (307) are arranged.
4. The tool clamp for welding the rotating pin of the turbocharger intermediate body according to claim 1, wherein: the lifting assembly (308) comprises a second chute (3081), a sliding plate (3082) is connected to the second chute (3081) in a sliding mode, a first electric push rod (3083) is fixedly connected to the bottom of the sliding plate (3082), the first electric push rod (3083) is fixedly connected to the inside of the second chute (3081), and the second chute (3081) is arranged inside the corner plate (303).
5. The tool clamp for welding the rotating pin of the turbocharger intermediate body according to claim 4, wherein: the utility model discloses a magnetic strip storage device, including sliding plate (3082), backup pad (3087), including sliding plate (3082), backup pad (3086), backup pad (3085), backing plate (3087), connecting rod (3084) are provided with four to outside fixedly connected with of sliding plate (3082), backup pad (3085) and placement machine construct (6) fixed connection, vent (3086) have been seted up to the inside of backup pad (3085), a plurality of has been seted up to vent (3086), outside fixedly connected with backup pad (3087) of backup pad (3085), the inside of backup pad (3087) is provided with the magnetic strip.
6. The tool clamp for welding the rotating pin of the turbocharger intermediate body according to claim 1, wherein: the outside fixedly connected with fixed frame (505) of horizontal pole (504), the inside fixedly connected with dead lever (506) of fixed frame (505), the outside fixedly connected with second regulation pole (507) of dead lever (506), the outside fixedly connected with arc bounding wall (508) of second regulation pole (507), arc bounding wall (508) set up to the rubber material.
7. The tool clamp for welding the rotating pin of the turbocharger intermediate body according to claim 6, wherein: the top fixedly connected with roof (509) of dead lever (506), the bottom fixedly connected with second electric putter (510) of roof (509), the bottom fixedly connected with annular plate (511) of second electric putter (510), the outside fixedly connected with barrel (512) of arc (6052), the outside cover of barrel (512) is equipped with the brush shell.
8. The tool clamp for welding the rotating pin of the turbocharger intermediate body according to claim 5, wherein: placement mechanism (6) include bottom plate (601) and fixed column (603), the top fixedly connected with third electric putter (602) of bottom plate (601), the top fixedly connected with layer board (604) of third electric putter (602), fixed column (603) fixedly connected with is at the top of backup pad (3085), the inside fixedly connected with screens subassembly (605) of layer board (604), bottom plate (601) fixedly connected with is in the bottom of backup pad (3085), screens subassembly (605) include third regulation pole (6051), the outside fixedly connected with arc (6052) of third regulation pole (6051), the outside at backup pad (3087) is adjusted pole (6051) fixedly connected with.
9. The tool clamp for welding the rotating pin of the turbocharger intermediate body according to claim 8, wherein: the arc (6052) is made of rubber, a spring (6053) is fixedly connected to the top of the arc (6052), a pressing plate (6054) is fixedly connected to the top of the spring (6053), and a channel (6056) and a second groove (6055) are formed in the support plate (604).
10. The application method of the tool clamp for welding the rotating pin of the turbocharger intermediate body is characterized by comprising the following steps of:
S1, opening a pump body in a fixed box (1), supplying air to two support plates (3085), and preheating the two support plates (3085);
S2, opening the adjusting mechanism (3) and the placing mechanism (6), placing the intermediate in the placing mechanism (6), and fixing the position of the intermediate;
S3, opening the adjusting mechanism (3) and the fixing mechanism (5) to fix the position of the rotating pin, wherein the intermediate and the rotating pin can be welded at the moment, and in the welding process, the fixing mechanism (5) is adjusted to press the rotating pin;
S4, after welding is finished, opening the adjusting mechanism (3) and the placing mechanism (6), controlling the heights of the two supporting plates (3085), supplying air to the supporting plates (3085), manually taking out the welded intermediate and the rotating pin after cooling, and opening the fixing mechanism (5) again to clean the fixed rotating pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410194692.1A CN117984037B (en) | 2024-02-22 | Tool clamp for welding rotating pin of turbocharger intermediate and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410194692.1A CN117984037B (en) | 2024-02-22 | Tool clamp for welding rotating pin of turbocharger intermediate and application method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117984037A true CN117984037A (en) | 2024-05-07 |
| CN117984037B CN117984037B (en) | 2024-07-12 |
Family
ID=
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010142815A (en) * | 2008-12-16 | 2010-07-01 | Ihi Corp | Machining apparatus of workpiece |
| CN103495830A (en) * | 2013-10-16 | 2014-01-08 | 江苏毅合捷汽车科技股份有限公司 | Fixture for welding rotating pin of intermediate body of turbosuperchager |
| DE102015209458A1 (en) * | 2014-05-28 | 2015-12-03 | Borgwarner Inc. | Exhaust gas turbocharger with acoustically effective impurities |
| CN214350577U (en) * | 2021-02-24 | 2021-10-08 | 沧州科诺机械制造有限公司 | Tool structure for double-station rotary welding frame |
| CN116423132A (en) * | 2023-04-28 | 2023-07-14 | 浙江巨峰汽车零部件有限公司 | Automatic welding equipment of turbocharger |
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010142815A (en) * | 2008-12-16 | 2010-07-01 | Ihi Corp | Machining apparatus of workpiece |
| CN103495830A (en) * | 2013-10-16 | 2014-01-08 | 江苏毅合捷汽车科技股份有限公司 | Fixture for welding rotating pin of intermediate body of turbosuperchager |
| DE102015209458A1 (en) * | 2014-05-28 | 2015-12-03 | Borgwarner Inc. | Exhaust gas turbocharger with acoustically effective impurities |
| CN214350577U (en) * | 2021-02-24 | 2021-10-08 | 沧州科诺机械制造有限公司 | Tool structure for double-station rotary welding frame |
| CN116423132A (en) * | 2023-04-28 | 2023-07-14 | 浙江巨峰汽车零部件有限公司 | Automatic welding equipment of turbocharger |
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