CN117966283B - Automatic cleaning device and method for micropores of wool type fiber spinneret plate - Google Patents
Automatic cleaning device and method for micropores of wool type fiber spinneret plate Download PDFInfo
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- CN117966283B CN117966283B CN202410340143.0A CN202410340143A CN117966283B CN 117966283 B CN117966283 B CN 117966283B CN 202410340143 A CN202410340143 A CN 202410340143A CN 117966283 B CN117966283 B CN 117966283B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 78
- 239000000835 fiber Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 12
- 210000002268 wool Anatomy 0.000 title claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 107
- 238000002156 mixing Methods 0.000 claims abstract description 31
- 230000001680 brushing effect Effects 0.000 claims abstract description 22
- 230000000694 effects Effects 0.000 claims abstract description 14
- 238000011010 flushing procedure Methods 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims description 29
- 239000007921 spray Substances 0.000 claims description 27
- 238000005507 spraying Methods 0.000 claims description 22
- 239000012459 cleaning agent Substances 0.000 claims description 8
- 230000007306 turnover Effects 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 210000004209 hair Anatomy 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 3
- 238000000429 assembly Methods 0.000 claims 3
- 238000009991 scouring Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
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- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The application discloses an automatic cleaning device and method for micropores of a wool-type fiber spinneret plate, which belong to the technical field of spinneret plate cleaning and comprise a main body module, a cleaning module and a mixing module, wherein the main body module comprises a device frame, a cleaning pool and a sliding rail are fixedly connected between two sides of the inner wall of the device frame, the sliding rail is positioned right above the cleaning pool, a water tank is fixedly connected to the bottom of the inner wall of the device frame, a water pump is fixedly connected to the front end surface of the water tank, and the cleaning effect of the spinneret plate is improved through the cooperation of a plurality of modes by virtue of the arrangement of a fixed long frame, a brushing assembly, a connecting assembly, a circular ring, a flushing assembly and a driving assembly.
Description
Technical Field
The application relates to the technical field of spinneret plate cleaning, in particular to an automatic cleaning device and method for micropores of a wool type fiber spinneret plate.
Background
The spinneret plate is also called a spinning cap. The spinneret plate is used for converting a viscous polymer melt or solution into a thin stream with a specific cross section through micropores, solidifying the thin stream through a solidifying medium such as air or a solidifying bath to form filaments, and after the spinneret plate is used, impurities attached to the surface of the spinneret plate affect the next use, so that a corresponding cleaning device is needed to clean the spinneret plate.
According to searching and finding, chinese patent No. CN216585335U discloses an automatic cleaning device for micropores of a spinneret plate, which comprises a box body, wherein a positioning mechanism is fixedly connected to the top of the box body, a supporting leg is fixedly connected to the bottom of the box body, a cleaning pool is arranged at the top of the box body, and a cleaning mechanism is fixedly connected to the top of the box body. This automatic cleaning device of spinneret micropore, through positioning mechanism, in the use, earlier will need clear up microporous spinneret and put into the recess of the opposite face of clamp splice first arc wall and two stopper down, then push down the movable rod through the handle, the movable rod moves down and promotes clamp splice downwardly moving, until the gag lever post enters into in the spacing downthehole under the effect of second spring, accomplish the fixing to the spinneret this moment, positioning mechanism is through the fixing to the spinneret, prevent to take place to rock the phenomenon that influences the cleaning effect when cleaning mechanism washs the micropore and appear, microporous cleaning efficiency has been improved.
The applicant believes that, in the above-mentioned related art, although the above-mentioned and present automatic cleaning device can realize cleaning the spinneret plate when using, because the spinneret orifice of the spinneret plate is smaller, the condition that the spinneret plate is easy to be blocked when passing through the use, and after using, part of impurities are easy to adhere to the outer surface of the spinneret plate, and the mode that only washes the spinneret plate through the shower nozzle is comparatively single at present, is inconvenient to assist in dredging the blockage of the spinneret plate, and then results in poor cleaning effect, therefore we propose an automatic cleaning device and method for micropores of a wool fiber spinneret plate.
Disclosure of Invention
In order to solve the problems, the application provides an automatic cleaning device and an automatic cleaning method for micropores of a wool type fiber spinneret plate, which adopt the following technical scheme:
The utility model provides an automatic cleaning device of hair type fiber spinneret micropore, includes main part module, clearance module and mixed module, the main part module includes the device frame, fixedly connected with clearance pond and slide rail between the both sides of device frame inner wall, the slide rail is located directly over the clearance pond, the bottom fixedly connected with water tank of device frame inner wall, the preceding terminal surface fixedly connected with water pump of water tank, the input of water pump extends to the inner wall of water tank, the output fixedly connected with water supply hose of water pump, the inside that one end of water supply hose extends to the clearance pond, the clearance module includes two equal sliding sleeves and establishes the sliding block at the slide rail surface, the rear end fixedly connected with cylinder of device frame, the output shaft of cylinder articulates there are two first push arms, two the one end of first push arm is articulated with two sliding blocks respectively, the bottom of clearance pond inner wall is provided with fixed subassembly, fixed subassembly is connected with two adjacent one side of sliding block, two the bottom of sliding block is all fixedly connected with fixed long frame, the bottom of fixed long frame is provided with water supply hose, the one side of four sliding block is provided with the brush out assembly, four arc-shaped connection between the fixed connection of one side of the brush assembly and the arc-shaped assembly, one side is provided with the arc-shaped connection of brush assembly, one side is provided with the arc-shaped assembly, and one side is connected with the arc-shaped assembly.
Further, brushing the subassembly including rotating the spliced pole that rotates at one of them fixed long frame bottom, the inside swing joint of spliced pole has square pole, the one end fixedly connected with disc brush of square pole, fixedly connected with spring between disc brush and the one end of spliced pole, the spring is located the outside of square pole, the surface fixedly connected with of spliced pole is first to link up the gear.
Through adopting above-mentioned technical scheme for brush the spinneret through the rotation of disc brush, promote the clearance effect to the spinneret.
Further, the linking assembly comprises a linking plate fixedly connected to the outer surface of the square rod and far away from the disc-shaped hairbrush, the inside of the linking plate is movably connected with a linking rod, one end of the linking rod is movably connected with a ball, and the outer surface of the ball is in contact with one side of the circular ring.
Through adopting above-mentioned technical scheme for the disc brush is when rotatory, can carry out the back-and-forth movement, and supplementary dredge the spinneret.
Further, the linking assembly further comprises two locking holes which are formed in the linking rod, one side of the linking plate is fixedly connected with a fixing ring which is located on the linking rod, a threaded bolt is movably inserted between the fixing ring and the inside of one of the locking holes, and two nuts are connected with the outer surface of the threaded bolt in a threaded mode.
By adopting the technical scheme, the frequency of the front-back movement of the disc-shaped hairbrush during rotation can be adjusted.
Further, the flushing assembly comprises a rotating pipe which is rotationally connected to the bottom end of the other fixed long frame, one end of the rotating pipe is rotationally connected with one end of the water supply hose, the other end of the rotating pipe is fixedly connected with a water spraying disc, one side of the water spraying disc is fixedly connected with a plurality of spray heads, and the outer surface of the rotating pipe is fixedly connected with a second connecting gear.
Through adopting above-mentioned technical scheme, can let a plurality of shower nozzles rotate and wash the spinneret, promote the cleaning performance.
Further, the drive assembly is including rotating the actuating lever of connection between clearance pond inner wall both sides, the outside in clearance pond is all extended at the both ends of actuating lever, the surface fixedly connected with of actuating lever two drive gears, two drive gear respectively with second linking gear and first linking gear looks adaptation, one side fixedly connected with driving motor in clearance pond, driving motor's output shaft and the one end fixed connection of actuating lever.
By adopting the technical scheme, the flushing component and the brushing component can be simultaneously driven to rotate through the two driving gears.
Further, fixed subassembly includes fixed connection at the rotating electrical machines of clearance pond bottom, the output shaft of rotating electrical machines extends to clearance pond inside and fixedly connected with cavity mount, the bottom fixedly connected with arc bottom plate of cavity mount inner wall, first arc clamping groove has been seted up at the top of arc bottom plate.
By adopting the technical scheme, the spinneret plate is conveniently driven to rotate and turn over, so that the spinneret plate is convenient to clean all over.
Further, fixed subassembly still includes swing joint at the movable rod at cavity mount top, the bottom fixedly connected with arc clamp plate of movable rod, the second arc clamp groove has been seted up to the bottom of arc clamp plate, the top of movable rod articulates there are two second push arms, two the top of second push arm articulates with two adjacent one sides of sliding block respectively.
Through adopting above-mentioned technical scheme for when two sliding blocks are close to, can press the fixed to the spinneret voluntarily, realize the automatic fixation to the wire coiling board.
Further, the mixing module comprises a mixing rod which is rotationally connected between two sides of the inner wall of the water tank, one end of the mixing rod extends to the outside of the water tank and is fixedly connected with a large transmission roller, the outer surface of the mixing rod is fixedly connected with a plurality of mixing blades, the mixing blades are located in the water tank, the other end of the driving rod is fixedly connected with a small transmission roller, and a transmission belt is connected between the small transmission roller and the outer surface of the transmission belt.
By adopting the technical scheme, the water and the cleaning agent can be comprehensively mixed, so that the cleaning effect is improved.
An automatic cleaning method for micropores of a wool type fiber spinneret plate comprises the following steps:
S1, preparation: placing water and a cleaning agent into a water tank, placing a spinneret plate to be cleaned in a first arc-shaped groove on an arc-shaped bottom plate by a worker, opening an air cylinder by the worker, pulling two sliding blocks to be close to each other by the shrinkage of an output shaft of the air cylinder through two first pushing arms, enabling a disc-shaped hairbrush and a water spraying disc to be close to two sides of the spinneret plate, enabling bristles of the disc-shaped hairbrush to contact the spinneret plate, and enabling the two sliding blocks to be close to each other and driving a movable rod to move downwards through two second pushing arms, so that the second pushing arms are lowered to fix the spinneret plate;
S2, flushing: opening a driving motor to drive a driving rod to rotate, wherein the driving rod drives two driving gears to rotate while rotating, the two driving gears respectively drive a first connecting gear and a second connecting gear, so that a rotary pipe drives a water spraying disc to rotate, a water pump is opened to send water into the rotary pipe through a water supply hose, and subsequent water is sprayed out from a plurality of spray heads through the water spraying disc, so that the plurality of spray heads rotate to flush the water to a spinneret plate;
S3, vibration brushing: the first connecting gear drives the rotating column and the square rod to rotate, so that the disc-shaped hairbrush rotates to brush the spinneret plate, the balls roll on the outer surface of the circular ring, and the balls of each connecting assembly drive the square rod to move forwards when passing through the convex point blocks, so that the disc-shaped hairbrush repeatedly moves forwards and backwards while rotating, the hairbrush moves forwards and backwards to be inserted into the spray hole, and the cleaning effect of the spinneret plate is improved;
S4, turning over: and (3) releasing the fixation of the spinneret plate, opening the rotating motor to drive the hollow fixing frame and the spinneret plate to rotate for one hundred and eighty degrees to turn over, and then repeating the steps to clean again, and circularly cleaning for a plurality of times, so that the cleaning quality of the spinneret plate is improved.
In summary, the application has the following beneficial technical effects:
(1) According to the application, through the arrangement of the fixed long frame, the brushing assembly, the connecting assembly, the circular ring, the flushing assembly and the driving assembly, the device is used for brushing the spinneret plate in a matched manner while flushing the spinneret plate, and the brushing assembly moves back and forth to assist in dredging the spinneret plate, so that the cleaning effect of the spinneret plate is improved through the matching of various modes;
(2) According to the application, through the arrangement of the connecting rod, the ball, the fixed ring and the threaded bolt, the contact quantity of the connecting component and the circular ring can be adjusted, so that the movable frequency of the disc-shaped hairbrush during rotation is changed, the frequency can be adjusted according to the requirement, and the use of staff is facilitated;
(3) According to the application, through the arrangement of the rotating motor, the arc-shaped bottom plate, the movable rod, the arc-shaped pressing plate and the second pushing arm, the rotating motor is opened to drive the hollow fixing frame and drive the spinneret plate to rotate for one hundred eighty degrees to turn over, so that the spinneret plate is convenient to clean in a full-face manner, the two sliding blocks are close to each other, and the movable rod is driven to move downwards through the two second pushing arms, so that the second pushing arm descends to fix the spinneret plate, the automatic fixing of the spinneret plate can be realized, manual operation of staff is reduced, and the operation of the plate device by the staff is facilitated;
(4) According to the application, through the arrangement of the mixing rod, the mixing blade, the large transmission roller, the small transmission roller, the transmission belt and the large transmission roller, the large transmission roller is driven to rotate by the small transmission roller and the transmission belt in the rotation process of the driving rod, and the large transmission roller drives the mixing rod and the mixing blade to rotate, so that water and cleaning agent are fully mixed, and further the subsequent cleaning of the spinneret plate is facilitated.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present application;
FIG. 2 is a schematic diagram of the overall structure of the cleaning module of the present application;
FIG. 3 is a schematic view of a fixing assembly according to the present application;
FIG. 4 is a schematic view of a brushing assembly according to the present application;
FIG. 5 is a schematic cross-sectional view of the water tank of the present application;
FIG. 6 is a schematic view of the structure of the flushing assembly of the present application;
fig. 7 is an enlarged schematic view of the structure of the present application at a.
The reference numerals in the figures illustrate:
100. A main body module; 110. a device frame; 120. a slide rail; 130. a water tank; 140. a water pump; 150. a water supply hose;
200. A cleaning module; 210. a sliding block; 220. a cylinder; 230. a fixing assembly; 231. a rotating electric machine; 232. a hollow fixing frame; 233. an arc-shaped bottom plate; 234. a movable rod; 235. an arc-shaped pressing plate; 236. a second push arm; 240. fixing the long frame; 250. a brushing assembly; 251. rotating the column; 252. square bar; 253. a disk-shaped brush; 254. a spring; 255. a first engagement gear; 260. a joining assembly; 261. a splice plate; 262. a connecting rod; 263. a ball; 264. a fixing ring; 265. a threaded bolt; 270. a circular ring; 280. flushing the assembly; 281. a rotary pipe; 282. a water spraying disc; 283. a second engagement gear; 290. a drive assembly; 291. a driving rod; 292. a drive gear; 293. a driving motor;
300. a mixing module; 310. a mixing rod; 320. mixing blades; 330. a large transfer roller; 340. a small transfer roller; 350. a driving belt.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application; it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present application are within the protection scope of the present application.
In the description of the present application, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
The application is described in further detail below with reference to fig. 1-7.
Referring to fig. 1-7, an automatic cleaning device for micropores of a wool-type fiber spinneret plate comprises a main body module 100, a cleaning module 200 and a mixing module 300, wherein the main body module 100 comprises a device frame 110, a cleaning pool and a sliding rail 120 are fixedly connected between two sides of the inner wall of the device frame 110, the sliding rail 120 is positioned right above the cleaning pool, a water tank 130 is fixedly connected to the bottom of the inner wall of the device frame 110, a water pump 140 is fixedly connected to the front end surface of the water tank 130, the input end of the water pump 140 extends to the inner wall of the water tank 130, the output end of the water pump 140 is fixedly connected with a water supply hose 150, one end of the water supply hose 150 extends to the inside of the cleaning pool, the cleaning module 200 comprises two sliding blocks 210 which are sleeved on the outer surface of the sliding rail 120 in a sliding manner, the rear end surface of the device frame 110 is fixedly connected with a cylinder 220, an output shaft of the cylinder 220 is hinged with two first pushing arms, one ends of the two first pushing arms are respectively hinged with the two sliding blocks 210, the bottom of the inner wall of the cleaning pool is provided with a fixed assembly 230, one side of the fixed assembly 230 is connected with the two sliding blocks 210, the bottom of the two sliding blocks 210 is fixedly connected with a fixed long frame 240, one side of the fixed assembly is fixedly connected with the bottom of the two sliding blocks 240, one side of the fixed assembly 250 is provided with a fixed ring assembly 250, one side of the fixed ring assembly is connected with the other side of the fixed ring assembly is connected with the fixed ring assembly 250, one side of the fixed ring assembly is connected with the other end assembly is connected with the fixed ring assembly 270, and the other end assembly is connected with the other end assembly 250, and the other end assembly is connected with the fixed ring assembly 250 and the other end assembly 250 is connected with the other ring assembly 250.
When the spinneret plate cleaning device is used, a worker places a spinneret plate needing cleaning on the fixed component 230, then the worker opens the air cylinder 220, the shrinkage of the output shaft of the air cylinder 220 pulls the two sliding blocks 210 to be close to each other through the two first pushing arms, the brushing component 250 and the scouring component 280 are close to the two sides of the spinneret plate, the brushing component 250 contacts the spinneret plate, meanwhile, the sliding blocks 210 are close to each other and drive the fixed component 230 to fix the spinneret plate, meanwhile, the brushing component 250 and the scouring component 280 are in butt joint with the driving component 290, the driving component 290 and the water pump 140 are opened by the subsequent worker, the water pump 140 sends water into the scouring component 280, the scouring component 280 washes water out towards the spinneret plate, the driving component 290 simultaneously drives the scouring component 280 and the brushing component 250, the scouring component 280 rotates to wash the spinneret plate, the brushing component 250 simultaneously, and the brushing component 250 drives the four connecting components 260 to rotate, and each connecting component 260 drives the brushing component 250 to move forwards when passing through the bump blocks, so that the brushing component 250 repeatedly moves forwards and backwards while rotating, the brush hairs are inserted into the spray holes, the spinneret plate is lifted upwards, the spinneret plate is cleaned repeatedly, and the cleaning effect is carried out after the spinneret plate is cleaned repeatedly, and the cleaning component is cleaned repeatedly, and the spinneret plate cleaning is cleaned repeatedly.
The brushing assembly 250 comprises a rotating column 251 which is rotationally connected with the bottom end of one fixed long frame 240, a square rod 252 is movably connected in the rotating column 251, a disc-shaped brush 253 is fixedly connected with one end of the square rod 252, a spring 254 is fixedly connected between the disc-shaped brush 253 and one end of the rotating column 251, the spring 254 is positioned outside the square rod 252, a first connecting gear 255 is fixedly connected with the outer surface of the rotating column 251, the connecting assembly 260 comprises a connecting plate 261 which is fixedly connected with the outer surface of the square rod 252 and far away from the disc-shaped brush 253, a connecting rod 262 is movably connected in the connecting plate 261, one end of the connecting rod 262 is movably connected with a ball 263, the outer surface of the ball 263 is contacted with one side of the circular ring 270, the connecting assembly 260 further comprises two locking holes which are respectively arranged in the connecting rod 262, one side of the connecting plate 261 is fixedly connected with a connecting rod 262 positioned in a fixed ring 264, a threaded bolt 265 is movably inserted between the fixed ring 264 and the inside of one of the locking holes, two nuts are connected with the outer surface of the threaded bolt 265 in a threaded manner, the flushing assembly 280 comprises a rotary pipe 281 which is rotatably connected to the bottom end of the other fixed long frame 240, one end of the rotary pipe 281 is rotatably connected with one end of the water supply hose 150, the other end of the rotary pipe 281 is fixedly connected with a water spraying disc 282, one side of the water spraying disc 282 is fixedly connected with a plurality of spray heads, the outer surface of the rotary pipe 281 is fixedly connected with a second connecting gear 283, the driving assembly 290 comprises a driving rod 291 which is rotatably connected between two sides of the inner wall of the cleaning pool, two ends of the driving rod 291 extend out of the cleaning pool, two driving gears 292 are fixedly connected with the outer surface of the driving rod 291, the two driving gears 292 are respectively matched with the second connecting gear 283 and the first connecting gear 255, one side of the cleaning pool is fixedly connected with a driving motor 293, an output shaft of the driving motor 293 is fixedly connected to one end of the driving rod 291.
The driving motor 293 is opened to drive the driving rod 291 to rotate, the driving rod 291 drives the two driving gears 292 to rotate while rotating, the two driving gears 292 respectively drive the first connecting gear 255 and the second connecting gear 283, so that the rotary pipe 281 drives the water spraying disc 282 to rotate, the water pump 140 is opened to send water into the rotary pipe 281 through the water supply hose 150, the subsequent water is sprayed out of the plurality of spray nozzles through the water spraying disc 282, the plurality of spray nozzles rotate to wash the water towards the spray nozzles, meanwhile, the first connecting gear 255 drives the rotary column 251 and the square rod 252 to rotate, the disc-shaped hairbrush 253 rotates to brush the spray nozzles, the balls 263 roll on the outer surface of the circular ring 270, and when the balls 263 of each connecting assembly 260 pass through the bump blocks, the square rod 252 is driven to move forwards, so that the disc-shaped hairbrush 253 repeatedly moves forwards and backwards while rotating, the bristles are inserted into the spray holes, and the spray holes on the spray nozzles are further dredged, and the cleaning effect of the spray nozzles is improved.
The fixed subassembly 230 includes fixed connection at the rotating electrical machines 231 of clearance pond bottom, the output shaft of rotating electrical machines 231 extends to clearance pond inside and fixedly connected with cavity mount 232, the bottom fixedly connected with arc bottom plate 233 of cavity mount 232 inner wall, first arc double-layered groove has been seted up at the top of arc bottom plate 233, fixed subassembly 230 still includes swing joint at the movable rod 234 at cavity mount 232 top, the bottom fixedly connected with arc clamp plate 235 of movable rod 234, the second arc double-layered groove has been seted up to the bottom of arc clamp plate 235, the top of movable rod 234 articulates there are two second push arms 236, the top of two second push arms 236 articulates with the adjacent one side of two sliding blocks 210 respectively.
The two sliding blocks 210 are close to each other, and the two second pushing arms 236 drive the movable rod 234 to move downwards, so that the second pushing arms 236 descend to fix the spinneret plate, the rotating motor 231 is turned on to drive the hollow fixing frame 232 and the spinneret plate to rotate one hundred eighty degrees for turning.
The mixing module 300 includes a mixing rod 310 rotatably connected between two sides of the inner wall of the water tank 130, one end of the mixing rod 310 extends to the outside of the water tank 130 and is fixedly connected with a large transmission roller 330, the outer surface of the mixing rod 310 is fixedly connected with a plurality of mixing blades 320, the mixing blades 320 are all located in the water tank 130, the other end of the driving rod 291 is fixedly connected with a small transmission roller 340, and a transmission belt 350 is in transmission connection between the small transmission roller 340 and the outer surface of the transmission belt 350.
In the process of rotating the driving rod 291, the small transmission roller 340 and the transmission belt 350 are used for decelerating and transmitting the large transmission roller 330, and the large transmission roller 330 drives the mixing rod 310 and the mixing blade 320 to rotate, so that water and cleaning agent are fully mixed, and the subsequent cleaning of the spinneret plate is facilitated.
An automatic cleaning method for micropores of a wool type fiber spinneret plate comprises the following steps:
S1, preparation: placing water and cleaning agent into the water tank 130, placing a spinneret plate to be cleaned in a first arc-shaped groove on the arc-shaped bottom plate 233 by a worker, opening the air cylinder 220 by the worker, pulling the two sliding blocks 210 to be close to each other by the shrinkage of the output shaft of the air cylinder 220 through the two first pushing arms, enabling the disc-shaped hairbrush 253 and the water spraying disc 282 to be close to two sides of the spinneret plate, enabling bristles of the disc-shaped hairbrush 253 to contact the spinneret plate, and enabling the two sliding blocks 210 to be close to each other and driving the movable rod 234 to move downwards through the two second pushing arms 236, so that the second pushing arms 236 are lowered to fix the spinneret plate;
S2, flushing: opening a driving motor 293 to drive a driving rod 291 to rotate, wherein the driving rod 291 drives two driving gears 292 to rotate while rotating, and the two driving gears 292 respectively drive a first connecting gear 255 and a second connecting gear 283, so that a water spraying disc 282 is driven by a rotary pipe 281 to rotate, a water pump 140 is opened to send water into the rotary pipe 281 through a water supply hose 150, and the water is sprayed out from a plurality of spray nozzles through the water spraying disc 282, so that the spray nozzles rotate to flush the water to the spray nozzles;
S3, vibration brushing: the first engagement gear 255 drives the rotating column 251 and the square rod 252 to rotate, so that the disc-shaped hairbrush 253 rotates to brush the spinneret plate, the balls 263 roll on the outer surface of the circular ring 270, and when the balls 263 of each engagement assembly 260 pass through the bump blocks, the square rod 252 is driven to move forward, so that the disc-shaped hairbrush 253 repeatedly moves forward and backward while rotating, the bristles are movably inserted into the spray holes forward and backward, the spray holes on the spinneret plate are dredged, and the cleaning effect on the spinneret plate is improved;
S4, turning over: the fixation of the spinneret plate is released, the rotating motor 231 is turned on to drive the hollow fixing frame 232 and drive the spinneret plate to rotate for one hundred and eighty degrees to turn over, the steps are repeated to clean again, and the spinneret plate is cleaned circularly for many times, so that the cleaning quality of the spinneret plate is improved.
The implementation principle of the embodiment of the application is as follows: when in use, water and cleaning agent are put into the water tank 130, a worker places a spinneret plate to be cleaned in a first arc-shaped groove on the arc-shaped bottom plate 233, then the worker opens the air cylinder 220, the shrinkage of the output shaft of the air cylinder 220 pulls the two sliding blocks 210 to approach each other through the two first pushing arms, so that the disc-shaped hairbrush 253 and the water spraying plate 282 approach to the two sides of the spinneret plate, the bristles of the disc-shaped hairbrush 253 contact the spinneret plate, the approach of the two sliding blocks 210 drives the movable rod 234 to move downwards through the two second pushing arms 236, so that the second pushing arms 236 descend to fix the spinneret plate, the first connecting gear 255 and the second connecting gear 283 are respectively in butt joint with the two driving gears 292, the driving motor 293 is opened by the subsequent worker to drive the driving rod 291 to rotate, the driving rod 291 drives the two driving gears 292 to rotate while rotating, the two driving gears 292 respectively drive the first engagement gear 255 and the second engagement gear 283, so that the rotary pipe 281 drives the water spraying disc 282 to rotate, the water pump 140 is turned on to send water into the rotary pipe 281 through the water supply hose 150, the subsequent water is sprayed out of the plurality of spray nozzles through the water spraying disc 282, the plurality of spray nozzles rotate to flush the water towards the spinneret plate, meanwhile, the first engagement gear 255 drives the rotary column 251 and the square rod 252 to rotate, so that the disc-shaped hairbrush 253 rotates to brush the spinneret plate, and the balls 263 roll on the outer surface of the circular ring 270, when the balls 263 of each engagement assembly 260 pass through the bump blocks, the square rod 252 is driven to move forwards, so that the disc-shaped hairbrush 253 repeatedly moves forwards and backwards while rotating, the bristles are movably inserted into the spray holes forwards and backwards, the spray holes on the spinneret plate are assisted to dredge, the cleaning effect of the spinneret plate is improved, the threaded bolt 265 is pulled out from one of the fixing holes, the ball 263 is separated from the circular ring 270 by pulling the connecting rod 262 backwards, the threaded bolt 265 is inserted into the other fixing hole and is fixed by turning a nut, so that the contact quantity of the connecting component 260 and the circular ring 270 is reduced, the moving frequency of the disc-shaped hairbrush 253 is changed, the frequency can be adjusted according to the requirement, after cleaning is finished, the water spraying disc 282 and the first connecting gear 255 are separated again, the fixing of the spinneret plate is released, the rotating motor 231 is opened to drive the hollow fixing frame 232 and drive the spinneret plate to rotate for one hundred eighty degrees for turning, the steps are repeated for cleaning again, the cleaning quality of the spinneret plate is improved, the large-transmission roller 330 is driven by the small-transmission roller 340 and the transmission belt 350 in a decelerating manner in the rotating process of the driving rod 291, the large-transmission roller 330 drives the mixing rod 310 and the mixing blade 320 to be fully mixed, and the water and the cleaning agent are further convenient for cleaning the spinneret plate.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (7)
1. The utility model provides an automatic cleaning device of hair type fiber spinneret micropore, includes main part module (100), clearance module (200) and hybrid module (300), its characterized in that: the main body module (100) comprises a device frame (110), a cleaning pool and a sliding rail (120) are fixedly connected between two sides of the inner wall of the device frame (110), the sliding rail (120) is positioned right above the cleaning pool, a water tank (130) is fixedly connected to the bottom of the inner wall of the device frame (110), a water pump (140) is fixedly connected to the front end surface of the water tank (130), the input end of the water pump (140) extends to the inner wall of the water tank (130), a water supply hose (150) is fixedly connected to the output end of the water pump (140), and one end of the water supply hose (150) extends to the inside of the cleaning pool;
The cleaning module (200) comprises two sliding blocks (210) which are sleeved on the outer surface of the sliding rail (120) in a sliding manner, a cylinder (220) is fixedly connected to the rear end surface of the device frame (110), two first pushing arms are hinged to an output shaft of the cylinder (220), one ends of the two first pushing arms are respectively hinged to the two sliding blocks (210), a fixed assembly (230) is arranged at the bottom of the inner wall of the cleaning pool, the fixed assembly (230) is connected with one adjacent surface of the two sliding blocks (210), fixed long frames (240) are fixedly connected to the bottom of the two sliding blocks (210), brushing assemblies (250) are arranged at the bottom end of one fixed long frame (240), four connecting assemblies (260) are arranged on one side of one fixed long frame (240), an arc rod is fixedly connected to one end of the arc rod, one side of the arc rod is fixedly connected with a circular ring (270), protruding blocks are fixedly connected to one side of the circular ring (270), four connecting assemblies (260) are connected with one side of the other circular ring (270), and the other side of the other circular ring (270) is in contact with one side of the other circular ring (240), and the other side (280) is provided with the other side of the other cleaning assembly (280), and the other side (280) is provided with the other side of the cleaning assembly (280);
The brushing assembly (250) comprises a rotating column (251) which is rotationally connected to the bottom end of one of the fixed long frames (240), a square rod (252) is movably connected to the inside of the rotating column (251), a disc-shaped brush (253) is fixedly connected to one end of the square rod (252), a spring (254) is fixedly connected between the disc-shaped brush (253) and one end of the rotating column (251), the spring (254) is located outside the square rod (252), and a first connecting gear (255) is fixedly connected to the outer surface of the rotating column (251);
The flushing assembly (280) comprises a rotary pipe (281) which is rotationally connected to the bottom end of the other fixed long frame (240), one end of the rotary pipe (281) is rotationally connected with one end of the water supply hose (150), the other end of the rotary pipe (281) is fixedly connected with a water spraying disc (282), one side of the water spraying disc (282) is fixedly connected with a plurality of spray heads, and the outer surface of the rotary pipe (281) is fixedly connected with a second connecting gear (283);
The utility model discloses a cleaning pool, including drive assembly (290), including rotating drive rod (291) of connecting between the clearance pool inner wall both sides, the outside in clearance pool is all extended at the both ends of drive rod (291), the surface fixedly connected with of drive rod (291) two drive gear (292), two drive gear (292) respectively with second linking gear (283) and first linking gear (255) looks adaptation, one side fixedly connected with driving motor (293) in clearance pool, the output shaft of driving motor (293) and the one end fixed connection of drive rod (291).
2. The automatic cleaning device for micropores of a wool type fiber spinneret plate according to claim 1, wherein: the connecting assembly (260) comprises a connecting plate (261) fixedly connected to the outer surface of the square rod (252) and far away from the disc-shaped hairbrush (253), a connecting rod (262) is movably connected to the inside of the connecting plate (261), a ball (263) is movably connected to one end of the connecting rod (262), and the outer surface of the ball (263) is in contact with one side of the circular ring (270).
3. The automatic cleaning device for micropores of a wool type fiber spinneret plate according to claim 2, wherein: the connecting assembly (260) further comprises two locking holes which are formed in the connecting rod (262), one side of the connecting plate (261) is fixedly connected with a fixing ring (264) which is located on the connecting rod (262), a threaded bolt (265) is movably inserted between the fixing ring (264) and the inside of one of the locking holes, and two nuts are connected with the outer surface of the threaded bolt (265) in a threaded mode.
4. A wool fiber spinneret micro-hole automatic cleaning device according to claim 3, wherein: the fixed subassembly (230) is including fixed connection rotating electrical machines (231) in the clearance pond bottom, the output shaft of rotating electrical machines (231) extends to clearance pond inside and fixedly connected with cavity mount (232), the bottom fixedly connected with arc bottom plate (233) of cavity mount (232) inner wall, first arc clamping groove has been seted up at the top of arc bottom plate (233).
5. The automatic cleaning device for micropores of a wool type fiber spinneret plate according to claim 4, wherein: the fixed component (230) further comprises a movable rod (234) movably connected to the top of the hollow fixed frame (232), an arc-shaped pressing plate (235) is fixedly connected to the bottom end of the movable rod (234), a second arc-shaped clamping groove is formed in the bottom end of the arc-shaped pressing plate (235), two second pushing arms (236) are hinged to the top end of the movable rod (234), and the top ends of the two second pushing arms (236) are hinged to one sides adjacent to the two sliding blocks (210) respectively.
6. The automatic cleaning device for micropores of a wool type fiber spinneret plate according to claim 5, wherein: the mixing module (300) comprises a mixing rod (310) which is rotationally connected between two sides of the inner wall of the water tank (130), one end of the mixing rod (310) extends to the outside of the water tank (130) and is fixedly connected with a large transmission roller (330), the outer surface of the mixing rod (310) is fixedly connected with a plurality of mixing blades (320), the mixing blades (320) are all located in the water tank (130), the other end of the driving rod (291) is fixedly connected with a small transmission roller (340), and a transmission belt (350) is connected between the small transmission roller (340) and the outer surface of the transmission belt (350).
7. An automatic cleaning method for micropores of a wool type fiber spinneret plate, according to claim 6, characterized in that: comprises the following steps:
S1, preparation: placing water and a cleaning agent into a water tank (130), placing a spinneret plate to be cleaned in a first arc-shaped groove on an arc-shaped bottom plate (233) by a worker, opening a cylinder (220) by the worker, pulling two sliding blocks (210) to be close to each other by the shrinkage of an output shaft of the cylinder (220) through two first pushing arms, enabling bristles of the disc-shaped hairbrush (253) and a water spraying disc (282) to be close to two sides of the spinneret plate, enabling bristles of the disc-shaped hairbrush (253) to contact the spinneret plate, and enabling the two sliding blocks (210) to be close to each other by driving a movable rod (234) to move downwards through two second pushing arms (236), so that the second pushing arms (236) are lowered to fix the spinneret plate;
S2, flushing: opening a driving motor (293) to drive a driving rod (291) to rotate, wherein the driving rod (291) drives two driving gears (292) to rotate while rotating, and the two driving gears (292) respectively drive a first connecting gear (255) and a second connecting gear (283), so that a rotating pipe (281) drives a water spraying disc (282) to rotate, a water pump (140) is opened to send water into the rotating pipe (281) through a water supply hose (150), and the subsequent water is sprayed out from a plurality of spray nozzles through the water spraying disc (282), so that the plurality of spray nozzles rotate to flush the water to a spinneret plate;
S3, vibration brushing: the rotating column (251) and the square rod (252) are driven to rotate through the first connecting gear (255), so that the disc-shaped hairbrush (253) rotates to brush the spinneret plate, the balls (263) roll on the outer surface of the circular ring (270), when the balls (263) of each connecting component (260) pass through the bump blocks, the square rod (252) is driven to move forwards, the disc-shaped hairbrush (253) repeatedly moves forwards and backwards while rotating, the hairbrush moves forwards and backwards to be inserted into the spray holes, and further the cleaning effect on the spinneret plate is improved;
S4, turning over: and (3) releasing the fixation of the spinneret plate, opening a rotating motor (231) to drive a hollow fixing frame (232) and the spinneret plate to rotate for one hundred and eighty degrees to turn over, and then repeating the steps to clean again, and circularly cleaning for a plurality of times, so that the cleaning quality of the spinneret plate is improved.
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| CN116272133A (en) * | 2023-02-14 | 2023-06-23 | 杭州宝乐事科技有限公司 | Surface cleaner for plastic plate |
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| US7887311B2 (en) * | 2004-09-09 | 2011-02-15 | The Research Foundation Of State University Of New York | Apparatus and method for electro-blowing or blowing-assisted electro-spinning technology |
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| JPH08113816A (en) * | 1994-10-19 | 1996-05-07 | New Oji Paper Co Ltd | Full automated checking and cleaning device for spinneret and checking and cleaning method |
| CN101182648A (en) * | 2006-11-14 | 2008-05-21 | 盐城化纤机械有限公司 | Fine-denier filament spinneret ethanediol cleaning process |
| CN101805930A (en) * | 2010-04-28 | 2010-08-18 | 太原理工大学 | Method for cleaning polyphenylene sulfide melt spinning spinneret |
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| CN117966283A (en) | 2024-05-03 |
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