CN117950377A - Integrated assembly line production control system and control method thereof - Google Patents
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Abstract
The invention relates to the technical field of production lines, in particular to an integrated production line control system and a control method thereof, wherein the integrated production line control system comprises a raw material supply module, a processing module, a detection module, a packaging module, a control module and a data bus module, wherein the modules are communicated through the data bus module, a self-adaptive control algorithm is adopted to dynamically adjust parameters of each link of the production line according to real-time production data so as to realize optimal production, and the control module controls each module according to preset control logic, so that automation and intellectualization of production line production are realized; the integrated assembly line production control system and the control method thereof can realize real-time monitoring and automatic control of the production process, and improve the production efficiency and the product quality. Meanwhile, the method has the advantages of quick and accurate information interaction, reliable and stable system, high automation and intelligence level, strong expandability and the like. Therefore, the invention has wide application prospect and popularization value.
Description
Technical Field
The invention relates to the technical field of pipelines, in particular to an integrated pipeline production control system and a control method thereof.
Background
The pipeline production control system is an industrial control system and is mainly used for orderly producing the products. The system generally controls links such as processing, assembling, detecting and the like of raw materials according to the sequence of the production process so as to realize mass and high-efficiency production.
The core of the pipeline production control system is a Programmable Logic Controller (PLC), and the pipeline production control system has the advantages of high response speed, high control precision, good reliability and the like. Through the programming logic of the PLC, a wiring network which is changed according to the production requirement can be provided, so that the automation process of the production line can be flexibly changed according to the product requirement.
However, there are still some disadvantages in the PLC control systems of some existing industrial production lines. For example, the function of programmable controllers is not fully exploited, and some pipelines use it only to control part of the parameters or sequence of processes for the pipeline process, whereas temperature (or pressure) control is made up by the choice of off-the-shelf instrumentation. In addition, on-site parameters such as time, temperature, etc. during the production process are not displayed in real time, which is disadvantageous for monitoring the operating conditions of the production process.
With the continuous development of industrial automation technology, the flow line production mode is widely applied in the manufacturing industry. However, the conventional production line production system generally adopts a separated control mode, and the problems of low production efficiency, unstable product quality and the like are caused by the lack of effective information interaction and cooperative work among production links. Thus, an integrated pipeline production control system and a control method thereof are provided.
Disclosure of Invention
The invention aims to provide an integrated flow line production control system and a control method thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the integrated production line production control system comprises a raw material supply module, a processing module, a detection module, a packaging module, a control module and a data bus module, wherein the modules are communicated through the data bus module, a self-adaptive control algorithm is adopted, parameters of all links of the production line are dynamically adjusted according to real-time production data so as to realize optimal production, and the control module controls all the modules according to preset control logic, so that automation and intellectualization of production line production are realized.
Preferably, the raw material supply module is responsible for storing and supplying raw materials; the processing module processes the raw materials according to a preset process flow; the detection module detects the quality of the processed product; the packaging module packages the involution products; the data bus module is responsible for information transfer between the modules.
Preferably, the raw material supply module is connected with the processing module through a data bus module, the processing module is connected with the detection module through a data bus module, and the detection module is connected with the packaging module through a data bus module.
Preferably, the control module controls each module through the data bus module, so that the automation and the intellectualization of the production line are realized.
Preferably, the control module distributes tasks to the various modules by receiving production plans and instructions, which ensure that each module operates in a predetermined order and time to ensure smooth operation of the overall pipeline.
Preferably, the raw material supply module is responsible for transporting raw materials or products to be processed to the starting position of the assembly line from the outside, the processing module is responsible for completing the processing or manufacturing tasks of the raw materials or the products to be processed, and the detection module is responsible for detecting the quality of the finished products to be processed and judging whether the finished products meet the preset quality standard.
Preferably, an integrated flow line production control method includes the following steps:
(1) The method comprises the steps of collecting production data of a raw material supply module, a processing module, a detection module, a packaging module, a control module and a data bus module in real time;
(2) Calculating current production state parameters according to the acquired data;
(3) Comparing the production state parameter with a preset optimal parameter;
(4) And dynamically adjusting parameters of each link of the assembly line according to the comparison result.
Preferably, in step (1), key data in the production process, including production speed, equipment state and material consumption, can be acquired through installation and data acquisition of each module, and the data are transmitted to an upper computer to provide a basis for subsequent analysis.
Preferably, steps (1) to (4) are repeated until the production state parameter is optimized.
The invention has at least the following beneficial effects:
1. the design of the information interaction bus enables quick and accurate information interaction among all sub-modules, and improves the collaboration of production line production;
2. Each sub-module can independently control and acquire information by the distributed control structure, so that the reliability and stability of the system are improved;
3. the preset control logic can be adjusted and optimized according to actual production conditions, so that the automation and intelligence level of the production line production is improved;
4. the whole system has simple structure and easy maintenance, has good expandability and flexibility, and can be customized and upgraded according to actual requirements.
In summary, the integrated assembly line production control system and the control method thereof can realize real-time monitoring and automatic control of the production process, and improve the production efficiency and the product quality. Meanwhile, the method has the advantages of quick and accurate information interaction, reliable and stable system, high automation and intelligence level, strong expandability and the like. Therefore, the invention has wide application prospect and popularization value.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a frame diagram of the present invention;
Fig. 2 is a flow chart of the present invention.
In the figure: 100. a raw material supply module; 200. a processing module; 300. a detection module; 400. a packaging module; 500. a control module; 600. and a data bus module.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1, an integrated flow line production control system realizes automation and intellectualization of a production process by efficiently integrating production links. The system mainly comprises six modules, namely a raw material supply module 100, a processing module 200, a detection module 300, a packaging module 400, a control module 500 and a data bus module 600. These modules are closely connected by the data bus module 600, enabling efficient information exchange and collaborative work.
The control module 500 plays a critical role during the production process. The method adopts a self-adaptive control algorithm, and dynamically adjusts parameters of each link of the assembly line according to real-time production data so as to realize optimal production. This means that when problems occur in the production process, the control module can immediately react to adjust relevant parameters to ensure stable operation of the production line. Meanwhile, the control module can control each module according to preset control logic, and smooth production flow is ensured.
The data bus module 600 is an information center of the whole system, and is responsible for collecting and integrating real-time data of each module, and providing accurate and comprehensive production information for a decision maker. The method is beneficial to enterprises to find out bottlenecks and problems in the production process in time and provide decision basis for a management layer, so that the production efficiency and the product quality are improved.
In addition, the detection module 300 and the packaging module 400 are respectively responsible for monitoring the quality of the product and the packaging effect. In the production process, the two modules can detect whether the products meet preset standards in real time, and each product is ensured to be qualified. Meanwhile, the packaging module can select proper packaging modes and materials according to the characteristics and the requirements of the products, so that the added value and the market competitiveness of the products are improved.
Specifically, the raw material supply module 100 is responsible for storage and supply of raw materials; the processing module 200 processes the raw materials according to a preset process flow; the detection module 300 detects the quality of the processed product; the packaging module 400 packages the qualified products; the data bus module 600 is responsible for information transfer between the modules.
Specifically, the raw material supply module 100 is connected with the processing module 200 through the data bus module 600, the processing module 200 is connected with the detection module 300 through the data bus module 600, and the detection module 300 is connected with the packaging module 400 through the data bus module 600.
Specifically, the control module 500 controls each module through the data bus module 600, so as to realize automation and intellectualization of the pipeline production.
Specifically, the control module 500 distributes tasks to the respective modules by receiving production plans and instructions, which ensures that each module operates in a predetermined order and time to ensure smooth operation of the entire pipeline.
The control module 500 is equipped with various sensors and detection devices for monitoring the status of the workpieces and equipment on the line. The system can detect abnormal conditions and respond in time to prevent pauses or accidents in the production process.
The control module 500 collects various data on the pipeline, such as throughput, quality inspection results, equipment failure, etc. By analyzing this data, the control module 500 can provide feedback on production efficiency and product quality, helping businesses to improve and optimize.
When the pipeline fails, the control module 500 can quickly diagnose the problem and take corresponding measures to process. This may include adjusting device parameters, starting a standby device, or suspending the pipeline.
The control module 500 receives the command and transmits the status information through communication with a host computer or a PLC programmable logic controller or the like. The device can accurately control the equipment according to a preset logic or program, and the accuracy and consistency of the assembly line are ensured.
The control module 500 plays an important role in the pipeline, and it enables the entire production process to be efficiently and stably performed. The control module 500 can improve production efficiency, reduce energy consumption and rejection rate by advanced control technology and algorithm, and create more value for enterprises.
Specifically, the raw material supply module 100 is responsible for transporting raw materials or products to be processed from the outside to the starting position of the production line, the processing module 200 is responsible for completing the processing or manufacturing task of the raw materials or the products to be processed, and the detection module 300 is responsible for detecting the quality of the finished products to be processed and judging whether the finished products meet the preset quality standard.
Referring to fig. 2, the embodiment also discloses an integrated pipeline production control method, which comprises the following steps:
S1, collecting production data of each module in real time;
s2, calculating current production state parameters according to the acquired data;
S3, comparing the production state parameters with preset optimal parameters;
S4, dynamically adjusting parameters of each link of the assembly line according to the comparison result;
S5, repeating the steps (1) to (4) until the production state parameters reach the optimal.
Specifically, first, it is critical to collect production data of each module in real time. By installing sensors and data acquisition equipment on each module, key data in the production process, such as production speed, equipment state, material consumption and the like, can be acquired. These data will be transmitted to the central control system, providing the basis for subsequent analysis.
Next, a current production state parameter is calculated from the collected data. These parameters include production speed, production efficiency, equipment utilization, etc., and may reflect the operating conditions of the production process. By comparing these parameters with historical data, problems and potentially optimized space in the production process can be found.
Then, the production state parameter is compared with a preset optimal parameter. The preset optimal parameters are set according to enterprise historical data and production experience, and represent ideal states of the production process. The actual production state is compared with the optimal state, so that the gap in the production process can be found, and a basis is provided for subsequent adjustment.
And dynamically adjusting parameters of each link of the assembly line according to the comparison result. This step involves various links in the production process, such as equipment parameters, process flows, personnel configuration, etc. By adjusting these parameters, the production process can be made closer to the preset optimal state.
Finally, repeating the steps 1 to 4 until the production state parameters reach the optimal. This is a continuously improved process aimed at continuously improving the efficiency and quality of the production process. In this process, enterprises need to continuously optimize production management strategies, adapt to changes in markets and production environments, and realize sustainable development.
In a word, the enterprises can continuously optimize the production process and improve the production efficiency and the product quality by collecting the production data in real time, calculating the production state parameters, comparing the optimal parameters and dynamically adjusting the parameters of each link. This is a continuously improved process that requires the enterprise to continually explore and innovate. With the development of intelligent manufacturing technology, such an intelligent production management system will play an increasingly important role in future manufacturing industries.
The working process can be as follows: the integrated assembly line production control system and the control method thereof can realize real-time monitoring and automatic control of the production process, and improve the production efficiency and the product quality. Meanwhile, the method has the advantages of quick and accurate information interaction, reliable and stable system, high automation and intelligence level, strong expandability and the like. Therefore, the invention has wide application prospect and popularization value.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The integrated production line production control system is characterized by comprising a raw material supply module (100), a processing module (200), a detection module (300), a packaging module (400), a control module (500) and a data bus module (600), wherein the modules are communicated through the data bus module (600), an adaptive control algorithm is adopted, parameters of all links of a production line are dynamically adjusted according to real-time production data so as to realize optimal production, and the control module (500) controls the modules according to preset control logic, so that the automation and the intellectualization of the production line production are realized.
2. An integrated line production control system and control method according to claim 1, characterized in that the raw material supply module (100) is responsible for storage and supply of raw materials; the processing module (200) processes the raw materials according to a preset process flow; the detection module (300) detects the quality of the processed product; a packaging module (400) packages the involutory products; the data bus module (600) is responsible for information transfer between the modules.
3. The integrated line production control system and the control method thereof according to claim 1, wherein the raw material supply module (100) is connected with the processing module (200) through the data bus module (600), the processing module (200) is connected with the detection module (300) through the data bus module (600), and the detection module (300) is connected with the packaging module (400) through the data bus module (600).
4. The integrated pipeline production control system and the control method thereof according to claim 1, wherein the control module (500) controls each module through the data bus module (600) to realize the automation and the intellectualization of the pipeline production.
5. An integrated pipeline production control system and control method according to claim 1, characterized in that the control module (500) distributes tasks to the individual modules by receiving production plans and instructions, which ensures that each module operates in a predetermined order and time to ensure smooth operation of the whole pipeline.
6. The integrated line production control system and the control method thereof according to claim 1, wherein the raw material supply module (100) is responsible for transporting raw materials or processed products from the outside to the starting position of the line, the processing module (200) is responsible for completing processing or manufacturing tasks of the raw materials or processed products, and the detection module (300) is responsible for detecting the quality of the processed finished products to determine whether the processed finished products meet a preset quality standard.
7. An integrated flow line production control method is characterized by comprising the following steps:
(1) The method comprises the steps of collecting production data of a raw material supply module (100), a processing module (200), a detection module (300), a packaging module (400), a control module (500) and a data bus module (600) in real time;
(2) Calculating current production state parameters according to the acquired data;
(3) Comparing the production state parameter with a preset optimal parameter;
(4) And dynamically adjusting parameters of each link of the assembly line according to the comparison result.
8. The integrated pipeline production control method according to claim 7, wherein the step (1) is specifically that key data in the production process, including production speed, equipment state and material consumption, can be obtained through installation and data acquisition of each module, and the data are transmitted to an upper computer to provide a basis for subsequent analysis.
9. The integrated flow line production control method of claim 7, wherein steps (1) to (4) are repeated until the production state parameter is optimal.
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| CN202410089787.7A CN117950377A (en) | 2024-01-23 | 2024-01-23 | Integrated assembly line production control system and control method thereof |
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| CN202410089787.7A CN117950377A (en) | 2024-01-23 | 2024-01-23 | Integrated assembly line production control system and control method thereof |
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