CN117941720A - Forming system and method for dried vegetable thin pancake - Google Patents

Abstract

The invention belongs to the technical field of food processing, and particularly relates to a system for forming dried vegetable thin pancakes, which comprises a flour pressing device, a stuffing adding rolling device, a cutting device, a flattening device, a spreading device and a pressing device which are sequentially arranged. The dough pressing device is used for pressing dough into thin dough sheets; the stuffing-adding rolling device is used for adding the dried vegetable stuffing to the thinned dough cover and rolling the dough cover and the dried vegetable stuffing together into a roll; the cutting device is used for cutting the rolled dough cover and the stuffing into blocks; the flattening device is used for flattening the diced flour cakes into thin cakes; the spreading device is used for spreading sesame on the surface of the wafer; the pressing device is used for compacting sesame scattered on the surface of the wafer to the wafer. The invention can automatically complete the production procedures of shaping, stuffing adding, flattening and sesame scattering of the dried vegetable thin pancake, thereby increasing the production efficiency, improving the productivity and improving the consistency among packaged products.

Description

Forming system and method for dried vegetable thin pancake

Technical Field

The invention belongs to the technical field of food processing, and particularly relates to a system and a method for forming dried vegetable thin pancakes.

Background

The crisp cake is a traditional Chinese snack and is deeply favored by people by the crispy crust and rich stuffing. The process of making the flaky pastry is seemingly simple, but contains a lot of skills and deliberations. First, the raw materials of the flaky pastry mainly comprise flour, grease, sugar and other seasonings. The choice and proportion of flour is critical to the taste of the crisp cake, and the crisp cake is generally manufactured by using low-gluten flour so as to ensure the crisp taste. The choice of the grease influences the aroma and the taste of the flaky pastry, common grease comprises lard, vegetable oil and the like, and different grease can bring different flavors.

In the process of making, the dough of the flaky pastry needs to be folded and rolled for a plurality of times to form the flaky pastry with distinct layers. The flaky pastry has various types and unique manufacturing process and taste in various places. The crisp cakes in Zhejiang areas are usually with preserved vegetable stuffing, including traditional steamed bread shapes and new pancake shapes, and the current preserved vegetable pancake type crisp cakes are very popular, but the automation degree of the process and equipment for producing and manufacturing the same is not high.

Disclosure of Invention

The invention aims at solving the technical problems and provides a system and a method for forming dried vegetable thin pancakes, which achieve the effects of increasing production efficiency, improving productivity and improving consistency among packaged products.

In view of the above, the present invention provides a system for forming dried vegetable pancakes, comprising, in order:

a dough pressing device for pressing the dough into a thin dough sheet;

the stuffing rolling device is used for adding the dried vegetable stuffing to the thinned flour skin and rolling the flour skin and the dried vegetable stuffing together into a roll;

The cutting device is used for cutting the rolled dough cover and the stuffing into blocks;

The flattening device is used for flattening the diced flour cakes into pancake shapes;

The spreading device is used for spreading sesame on the surface of the wafer;

And the pressing device is used for compacting sesame scattered on the surface of the wafer to the wafer.

In this technical scheme, through the roll of face device, stuffing system device, cutting device, flattening device, spill material device and the swager that set up in succession, can accomplish the fashioned roll of dried vegetable thin pancake by the automated production process of stuffing, flattening, spill sesame, increase production efficiency, improve the productivity, the uniformity between the packing product.

Further, the cutting device includes:

The fixed disc is fixedly arranged and provided with a cake passing hole;

the cutting pieces are arranged in six and are horizontally arranged on the fixed disc in a circumferential array, one end of each cutting piece is rotationally connected with the fixed disc, and the other end of each cutting piece is in an acute angle of 60 degrees and can be attached to the center of the through cake hole and form 360 degrees;

The adjusting ring and the fixed disc are arranged above the cut-off piece in parallel, the adjusting ring is connected with the rotary driving assembly, the rotary driving assembly is used for driving the adjustment ring to reciprocally rotate around the axle center at a small angle of between 10 and 30 degrees, a plurality of adjusting grooves are formed in the adjusting ring along the circumferential direction, the middle part of the cut-off piece is fixedly connected with a driving pin, and the driving pin can pass through the adjusting ring to be slidably arranged in the adjusting grooves;

the cover plate is fixedly arranged above the adjusting ring in parallel with the adjusting ring, and a cake through hole is also formed in the cover plate.

In this technical scheme, the dough sheet and the filling that roll up are the cylindricality and get into the cake hole of passing of apron and progressively convey downwards, 60 acute angles of each cut-off piece are kept away from the cake hole center this moment, then rotatory drive assembly drives the adjusting ring and rotate, thereby make the adjusting slot remove the drive round pin that promotes in the adjusting slot remove, can drive the cut-off piece like this and rotate, make 60 acute angles progressively rotate to passing the cake hole center and paste mutually, in this rotation in-process that pastes mutually, can cut off the dough sheet and the filling that roll up that pass through and drop to the drive belt, then convey to flattening device and flatten into thin pancake form, during this period, rotatory drive assembly drives the adjusting ring and moves in opposite directions and reset, prepare for cutting off next time. The cutting device has the advantages of ingenious structure, simple control and good cutting effect.

Further, the cutting device is also provided with an anti-sticking device in a matching way, the anti-sticking device is used for sticking flour to the bottom of the flour cake in the cutting process, the anti-sticking device comprises a powder storage cylinder, the middle of the powder storage cylinder is communicated with flour skin and stuffing which can be allowed to pass through in a coiled mode, the wall of the powder storage cylinder is provided with a powder storage space, the powder storage cylinder is fixedly connected with a fixed disc, one end of the powder storage cylinder extends to a cake passing hole and is provided with a powder outlet plate containing a powder outlet, and the other end of the powder storage cylinder is higher than the fixed disc to form a powder adding port.

In this technical scheme, go out the powder board on the rotation route of section, the section is in the rotation in-process, flour can drop to the section upper surface from the powder hole, prevent that the glutinous device can be in the cutting process to flour is glued to the cake bottom promptly, prevent that the cake after cutting from dropping to the drive belt, glue on the drive belt, just glue flour to the cake bottom at the cutting process simultaneously, compare with scattering flour waiting for the cake to drop in advance at the drive belt, can avoid the flour that the cake dropped and arouses to splash, can make the drive belt keep relative clean and tidy, and prevent that the glutinous device also can prevent the adhesion of section and face skin, guarantee the quality of cutting off.

Further, the anti-sticking device is provided with a powder feeding assembly in a matched mode, the powder feeding assembly is used for enabling flour to be repeatedly scattered onto the cut-off piece at intervals, and the powder feeding assembly comprises:

the fixed ring seat is fixedly arranged on the fixed disc and is coaxial with the powder storage cylinder;

the powder feeding ring is arranged on the periphery of the powder storage cylinder in a surrounding manner, a plurality of supporting rods are vertically upwards arranged on the surface of the fixed ring seat, an annular chute is arranged at the bottom of the powder storage cylinder, the supporting rods and the annular chute enable the powder storage cylinder to be rotatably arranged above the plurality of supporting rods, and a plurality of driving columns are arranged at one end, far away from the annular chute, of the powder feeding ring along the circumferential direction;

The powder feeding sleeves are sleeved on the powder feeding ring and are provided with a plurality of guide sliding grooves at two ends of the periphery of the powder feeding sleeve, the surface of the fixed ring seat is vertically and fixedly provided with a rotating seat upwards, the rotating seat is provided with a guide arc matched with the periphery of the powder feeding ring, the guide arc is provided with a guide pin matched with the guide sliding grooves, the lower powder sleeve is rotationally arranged on the guide arc, the inner peripheral wall of the lower powder sleeve is provided with helical teeth, the helical teeth can be meshed with the top of the driving column, a plurality of extrusion protrusions are further arranged on one half of the circumference of the outer peripheral wall of the lower powder sleeve at intervals, and the extrusion protrusions are used for impacting the outer wall of the powder storage barrel along with the circumferential rotation of the lower powder sleeve at intervals;

The powder discharging driving structure is used for driving the powder discharging ring to circumferentially rotate;

In this technical scheme, because flour is very thin, consequently the difficult powder that relies on only gravity to drop to the section upper surface from the powder storage space through the play powder hole of play powder board under not receiving external force effect, consequently need have the powder subassembly to provide interval repeated impact force and make flour interval repeatedly scatter flour to the section.

Along with the reciprocal rotation of cutting off slice of cutting device, the powder subassembly can make down the powder cover striking store up the powder section of thick bamboo outer wall and make flour to falling to the cutting off slice at the in-process that the acute angle end of cutting off slice turns to through cake hole center, thereby stop striking store up the powder section of thick bamboo at the in-process that the cutting off slice turned back and not spill the flour, and thereby the concrete process is:

The lower powder driving structure drives the lower powder ring to rotate, so that the driving column moves along the length direction of the helical teeth on the inner wall of the lower powder sleeve, the lower powder sleeve is driven to circumferentially rotate, the extrusion protrusion on the outer wall extrudes and impacts the outer wall of the powder storage barrel, flour in the powder storage barrel is impacted, the flour falls onto the upper surface of the cutting piece from the powder outlet hole of the powder outlet plate, the flour is repeatedly scattered onto the cutting piece at intervals, the waste of the flour can be avoided, the environmental neatness due to excessive influence of the flour can be reduced, and the work of the cutting device is not affected due to the non-continuous small impact, so that the cutting quality is not affected.

Further, the number of the powder discharging sleeves is six, and each powder discharging sleeve corresponds to one cutting piece and is arranged above the cutting piece.

Further, the powder outlet plate is annular, five sealing areas without powder outlet holes are uniformly arranged on the powder outlet plate at intervals, and the sealing areas face to the gap between two adjacent cutting pieces.

In this technical scheme, this kind of structure can prevent that flour from falling to the clearance between the cut-off piece, reduces the extravagant and the packing environment is clean and tidy of flour.

Further, the rotary drive assembly includes:

The output end of the first motor is fixedly connected with a turntable;

The connecting piece comprises an arc section and a straight line section perpendicular to the arc section, and two ends of the arc section are fixedly connected with the upper surface of the adjusting ring;

And one end of the connecting rod is rotationally connected with the non-circle center of the turntable, and the other end of the connecting rod is rotationally connected with one end of the straight line segment far away from the circular arc segment.

In the technical proposal, the first motor is started to rotate the turntable to drive the connecting rod to move, thereby driving the arc section of the connecting piece and the adjusting ring to reciprocally rotate around the axis at a small angle,

Further, the powder feeding driving structure comprises a second motor, the second motor is fixedly arranged, a powder feeding driving gear is arranged at the output end of the second motor, and tooth grooves capable of being meshed with the powder feeding driving gear are formed in the peripheral wall of the powder feeding ring along the circumferential direction.

In the technical scheme, the second motor is started to enable the powder discharging driving gear to rotate, so that the circumferential rotation of the powder discharging ring is driven.

Further, the material pressing device includes:

the material pressing cylinder is fixedly arranged;

The material pressing motor is connected with the output end of the material pressing cylinder;

and the pressing roller is connected with the output end of the pressing motor, and the axis of a piston rod of the pressing cylinder is parallel to the axis of the pressing roller and points to a conveyor belt for conveying flour cakes.

In the technical scheme, a piston rod of a pressing cylinder extends and retracts back and forth, a pressing motor drives a pressing roller to rotate circumferentially, when flour cakes scattered with sesame are not transmitted below the pressing roller, the piston rod of the pressing cylinder retracts and lifts the pressing roller and transmits the flour cakes below the pressing roller, when the flour cakes are transmitted below the pressing roller, the piston rod of the pressing cylinder extends out to enable the pressing roller to be attached to the flour cakes, the sesame can be embedded into the flour cakes deeply due to rotation of the pressing roller, the sesame is attached to the flour cakes completely, and then the piston rod of the pressing cylinder retracts and lifts the pressing roller again, so that the flour cakes are circulated and reciprocated.

Further, the shaping method of the dried vegetable pancake comprises the following steps:

S1, dough is pressed into thin dough sheets by a dough pressing device;

s2, stuffing rolling, namely adding the dried vegetable stuffing to the thinned flour skin through a stuffing rolling device, and rolling the flour skin and the dried vegetable stuffing together into a roll;

s3, cutting off, namely cutting the rolled dough cover and the stuffing into blocks through a cutting device;

s4, flattening, namely flattening the diced flour cakes into thin cakes through a flattening device;

s5, spreading materials, namely spreading sesame on the surface of the wafer through a spreading device;

and S6, pressing, namely compacting sesame scattered on the surface of the wafer to the wafer through a pressing device.

The beneficial effects of the invention are as follows:

1. through the dough pressing device, the stuffing adding rolling device, the cutting device, the flattening device, the material scattering device and the material pressing device which are arranged continuously, the dough rolling device can automatically finish the forming of the dried vegetable thin pancake, stuffing adding, flattening and sesame scattering production procedures, the production efficiency is improved, the productivity is improved, and the consistency among packaged products is improved.

2. The anti-sticking device can be used for sticking flour to the bottom of the flour cake in the cutting process, preventing the cut flour cake from falling to the transmission belt and sticking to the transmission belt, and meanwhile sticking flour to the bottom of the flour cake in the cutting process.

3. The flour can be scattered on the cutting piece repeatedly at intervals by the flour feeding component, so that the waste of the flour can be avoided, the influence of excessive flour on the environment is neat and tidy can be reduced, and the work of the cutting device can not be influenced excessively due to the non-continuous impact with small force, and the cutting quality can not be influenced.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is a perspective view of the severing device;

FIG. 4 is an exploded view of the severing device;

FIG. 5 is a top view of the cutoff device;

FIG. 6 is a perspective view of a cut-off tab;

FIG. 7 is a cross-sectional view of the severing device;

FIG. 8 is a perspective view of the breading assembly;

Fig. 9 is a partial enlarged view a of fig. 8;

FIG. 10 is a plan view of the breading plate;

FIG. 11 is a perspective view of the powder down ring;

fig. 12 is a perspective view of the retaining ring seat.

The label in the figure is:

1. A dough pressing device; 2. stuffing feeding and rolling device; 3. a cutting device; 4. flattening device; 5. a spreading device; 6. a pressing device; 7. a fixed plate; 8. a cake passing hole; 9. cutting off the sheet; 10. an adjusting ring; 11. an adjustment tank; 12. a driving pin; 13. a cover plate; 14. a rotary drive assembly; 15. a powder storage cylinder; 16. a powder storage space; 17. a powder outlet plate; 18. a powder outlet hole; 19. a powder adding port; 20. a powdering component; 21. a fixed ring seat; 22. a powder discharging ring; 23. a support rod; 24. an annular chute; 25. a drive column; 26. powder coating; 27. a guide chute; 28. rotating base; 29. a guide arc; 30. a guide pin; 31. helical teeth; 32. extruding the bulge; 33. a first motor; 34. a circular arc section; 35. a straight line segment; 36. a connecting rod; 37. a turntable; 38. a powder discharging driving gear; 39. tooth slots; 40. a material pressing cylinder; 41. a material pressing roller; 42. a conveyor belt; 43. and a closing area.

Detailed Description

The technical solutions of the embodiments of the present application will be clearly described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which are obtained by a person skilled in the art based on the embodiments of the present application, fall within the scope of protection of the present application.

In the description of the present application, it is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments in accordance with the present application. For ease of description, the dimensions of the various features shown in the drawings are not drawn to actual scale. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate. In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.

It should be noted that the terms "first," "second," and the like in the description and in the claims are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged, as appropriate, such that embodiments of the present application may be implemented in sequences other than those illustrated or described herein, and that the objects identified by "first," "second," etc. are generally of a type, and are not limited to the number of objects, such as the first object may be one or more. Furthermore, in the description and claims, "and/or" means at least one of the connected objects, and the character "/", generally means that the associated object is an "or" relationship.

It should be noted that, in the description of the present application, the terms like "front, rear, upper, lower, left, right", "horizontal, vertical, horizontal", and "top, bottom", etc. generally refer to the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are merely for convenience of describing the present application and simplifying the description, and these orientation terms do not indicate and imply that the apparatus or elements referred to must have a specific orientation or be constructed and operated in a specific orientation, and thus should not be construed as limiting the scope of the present application; the orientation word "inner and outer" refers to inner and outer relative to the contour of the respective component itself.

It should be noted that, in the present application, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element. Furthermore, it should be noted that the scope of the methods and apparatus in the embodiments of the present application is not limited to performing the functions in the order shown or discussed, but may also include performing the functions in a substantially simultaneous manner or in an opposite order depending on the functions involved, e.g., the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

Example 1:

as shown in fig. 1-2, a system for forming a dried vegetable wafer, comprising, in order:

A dough pressing device 1, wherein the dough pressing device 1 is used for pressing dough into thin dough sheets;

the stuffing rolling device 2 is used for adding the dried vegetable stuffing to the thinned flour skin and rolling the flour skin and the dried vegetable stuffing together into a roll;

a cutting device 3, wherein the cutting device 3 is used for cutting the rolled dough cover and stuffing into blocks;

A flattening device 4, wherein the flattening device 4 is used for flattening the diced flour cakes into pancake shapes;

a spreading device 5, wherein the spreading device 5 is used for spreading sesame on the surface of the wafer;

And the pressing device 6 is used for compacting sesame scattered on the surface of the wafer to the wafer.

Through the continuous dough pressing device 1, the stuffing adding and rolling device 2, the cutting device 3, the flattening device 4, the material scattering device 5 and the material pressing device 6, the dough rolling of the dried vegetable pancake can be automatically finished, stuffing is added, the stuffing is flattened, sesame is scattered, the production process is improved, the production efficiency is increased, the productivity is improved, and the consistency among packaged products is improved. The dough pressing device 1, the stuffing rolling device 2, the flattening device 4 and the material scattering device 5 are all in the prior art, and the working process is not repeated.

Example 2:

as shown in fig. 1 to 6, the cutting device 3 includes:

the fixed disc 7 is fixedly arranged, and a cake passing hole 8 is formed in the fixed disc 7;

the cutting pieces 9 are arranged in six in total and are horizontally arranged on the fixed disc 7 in a circumferential array, one end of each cutting piece 9 is rotationally connected with the fixed disc 7, and the other end of each cutting piece 9 is in an acute angle of 60 degrees and can be adhered to the center of the through cake hole 8 and is 360 degrees;

The adjusting ring 10 is arranged above the cutting-off pieces 9 in parallel with the fixed disk 7, the adjusting ring 10 is connected with the rotary driving assembly 14, the rotary driving assembly 14 is used for driving the adjusting ring 10 to reciprocate around the axis at a small angle of between 10 and 30 degrees, a plurality of adjusting grooves 11 are formed in the adjusting ring 10 along the circumferential direction, the middle parts of the cutting-off pieces 9 are fixedly connected with driving pins 12, and the driving pins 12 can pass through the adjusting ring 10 to be arranged in the adjusting grooves 11 in a sliding manner;

The cover plate 13 is fixedly arranged above the adjusting ring 10 in parallel with the adjusting ring 10, and the cover plate 13 is also provided with a cake hole 8.

The rolled dough sheets and stuffing enter the cake passing holes 8 of the cover plate 13 in a cylindrical shape and are conveyed downwards gradually, at the moment, the acute angle of 60 degrees of each cutting piece 9 is far away from the center of the cake passing holes 8, then the rotary driving assembly 14 drives the adjusting ring 10 to rotate, the adjusting groove 11 moves to drive the driving pin 12 in the adjusting groove 11 to move, so that the cutting pieces 9 can be driven to rotate, the acute angle of 60 degrees is gradually rotated to the center of the cake passing holes 8 and is adhered to each other, in the process of rotating and adhering to each other, the rolled dough sheets and stuffing can be cut off and fall to a driving belt, then conveyed to the flattening device 4 to be flattened into a pancake shape, and during the period, the rotary driving assembly 14 drives the adjusting ring 10 to reversely move and reset to prepare for cutting next time. The cutting device 3 has the advantages of ingenious structure, simple control and good cutting effect.

Example 3:

As shown in fig. 1-2 and 7, the cutting device 3 is also provided with an anti-sticking device in a matching way, the anti-sticking device is used for sticking flour to the bottom of the flour cake in the cutting process, the anti-sticking device comprises a flour storage barrel 15, the middle of the flour storage barrel 15 is communicated with a flour wrapper and stuffing which can be allowed to pass through in a coiled manner, the barrel wall of the flour storage barrel 15 is provided with a flour storage space 16, the flour storage barrel 15 is fixedly connected with the fixed disc 7, one end of the flour storage barrel 15 extends to the cake through hole 8 and is provided with a flour outlet plate 17 containing a flour outlet 18, and the other end of the flour storage barrel is higher than the fixed disc 7 to form a flour adding port 19.

The powder discharging plate 17 is arranged on the rotating path of the cutting piece 9, the flour can drop to the upper surface of the cutting piece 9 from the powder discharging hole 18 in the rotating process of the cutting piece 9, namely, the anti-sticking device can stick flour to the bottom of a dough cake in the cutting process, the cut dough cake is prevented from falling to a driving belt and is stuck on the driving belt, meanwhile, flour is stuck to the bottom of the dough cake in the cutting process, and compared with the condition that the flour is scattered in the driving belt in advance to wait for the falling of the dough cake, the flour splashing caused by the falling of the dough cake can be avoided, the driving belt can be kept relatively clean, and the anti-sticking device can also prevent the adhesion of the cutting piece 9 and the dough sheet, so that the cutting quality is ensured. The powder outlet plate 17 is annular, five sealing areas 43 without powder outlet holes 18 are uniformly arranged on the powder outlet plate 17 at intervals, and the sealing areas 43 face to the gap between two adjacent cutting pieces 9. This structure can prevent the flour from falling to the gap between the cut pieces 9, reduce the flour waste and the packing environment neatly.

Example 4:

As shown in fig. 7-12, the anti-adhesion device is provided with a flour discharging assembly 20, the flour discharging assembly 20 is used for repeatedly discharging flour onto the cutting blade 9 at intervals, and the flour discharging assembly 20 comprises:

a fixed ring seat 21, wherein the fixed ring seat 21 is fixedly arranged on the fixed disk 7 and is coaxial with the powder storage cylinder 15;

A powder feeding ring 22, wherein the powder feeding ring 22 is annularly arranged at the periphery of the powder storage cylinder 15, a plurality of support rods 23 are vertically upwards arranged from the surface of the fixed ring seat 21, an annular chute 24 is arranged at the bottom of the powder storage cylinder 15, the support rods 23 and the annular chute 24 enable the powder storage cylinder 15 to be rotatably arranged above the plurality of support rods 23, and a plurality of driving columns 25 are arranged at one end of the powder feeding ring 22 far away from the annular chute 24 along the circumferential direction;

The lower powder sleeve 26 is sleeved on the lower powder ring 22 and is provided with a plurality of lower powder sleeves 26, both ends of the periphery of the lower powder sleeve 26 are provided with guide sliding grooves 27, the surface of the fixed ring seat 21 is vertically and upwards fixedly provided with a rotary seat 28, the rotary seat 28 is provided with a guide arc 29 matched with the periphery of the lower powder ring 22, the guide arc 29 is provided with a guide pin 30 matched with the guide sliding groove 27, the lower powder sleeve 26 is rotatably arranged on the guide arc 29, the inner peripheral wall of the lower powder sleeve 26 is provided with helical teeth 31, the helical teeth 31 can be meshed with the top of the driving column 25, the non-extrusion bulge 32 of the outer peripheral wall of the lower powder sleeve 26 is attached to the outer wall of the powder storage cylinder 15, a plurality of extrusion bulges 32 are further arranged on one half of the periphery of the outer peripheral wall of the lower powder sleeve 26 at intervals, and the extrusion bulges 32 are used for impacting the outer wall of the powder storage cylinder 15 along with the circumferential rotation interval of the lower powder sleeve 26; the number of the powder discharging sleeves 26 is six, and each powder discharging sleeve 26 corresponds to one cutting piece 9 and is arranged above the cutting piece 9.

The powder discharging driving structure is used for driving the powder discharging ring 22 to circumferentially rotate;

since the flour is very thin, it is difficult to fall from the flour storage space 16 to the upper surface of the cut-off sheet 9 through the flour outlet hole 18 of the flour outlet plate 17 by gravity without external force, and therefore the flour needs to be repeatedly scattered onto the cut-off sheet 9 at intervals by the impacting force provided by the flour discharging assembly 20 repeatedly at intervals.

Along with the reciprocating rotation of the cutting blade 9 of the cutting device 3, the powder discharging assembly 20 can enable the powder discharging sleeve 26 to impact the outer wall of the powder storage cylinder 15 to enable flour to fall onto the cutting blade 9 in the process of turning the acute angle end of the cutting blade 9 to the center of the cake hole 8, and the powder storage cylinder 15 is stopped from being impacted in the process of turning the cutting blade 9 so as not to scatter the flour, which comprises the following specific processes:

The lower powder driving structure drives the lower powder ring 22 to rotate, so that the driving column 25 moves along the length direction of the helical teeth 31 on the inner wall of the lower powder sleeve 26, the lower powder sleeve 26 is driven to rotate circumferentially, the extrusion protrusions 32 on the outer wall can extrude and impact the outer wall of the powder storage barrel 15, flour in the powder storage barrel 15 is impacted and then falls to the upper surface of the cutting piece 9 from the powder outlet hole 18 of the powder outlet plate 17, the flour is repeatedly scattered on the cutting piece 9 at intervals, the waste of the flour can be avoided, the environmental neatness caused by excessive flour can be reduced, and the work of the cutting device 3 is not influenced by the impact which is not continuous and has small force, so that the cutting quality is not influenced.

Example 5:

As shown in fig. 3-5, the rotary drive assembly 14 includes:

the output end of the first motor 33 is fixedly connected with a turntable 37;

The connecting piece comprises an arc section 34 and a straight line section 35 perpendicular to the arc section 34, and two ends of the arc section 34 are fixedly connected with the upper surface of the adjusting ring 10;

one end of the connecting rod 36 is rotatably connected with the non-center position of the turntable 37, and the other end of the connecting rod 36 is rotatably connected with one end of the straight line section 35 away from the circular arc section 34.

The first motor 33 is started to rotate the turntable 37 to drive the connecting rod 36 to move, so that the arc section 34 of the connecting piece and the adjusting ring 10 are driven to reciprocally rotate around the axis at a small angle,

Example 6:

As shown in fig. 7, the powder discharging driving structure includes a second motor, the second motor is fixedly disposed, a powder discharging driving gear 38 is disposed at an output end of the second motor, and tooth grooves 39 capable of being meshed with the powder discharging driving gear 38 are disposed on an outer peripheral wall of the powder discharging ring 22 along a circumferential direction. The second motor is activated to rotate the lower powder drive gear 38 and thereby the lower powder ring 22.

Example 7:

As shown in fig. 1, the pressing device 6 includes:

the material pressing cylinder 40 is fixedly arranged;

The material pressing motor is connected with the output end of the material pressing cylinder 40;

the pressing roller 41, the output of the pressing motor is connected with the pressing roller 41, and the axis of a piston rod of the pressing cylinder 40 is parallel to the axis of the pressing roller 41 and points to the conveyor belt 42 for conveying the flour cakes.

The piston rod of the pressing cylinder 40 extends and retracts back and forth, the pressing motor drives the pressing roller 41 to rotate circumferentially, when the flour cake scattered with sesame is not transmitted below the pressing roller 41, the piston rod of the pressing cylinder 40 retracts and lifts the pressing roller 41 and transmits the flour cake below the pressing roller 41, when the flour cake is transmitted below the pressing roller 41, the piston rod of the pressing cylinder 40 extends out to enable the pressing roller 41 to be attached to the flour cake, the sesame can be embedded into the flour cake deeply due to rotation of the pressing roller 41 at the moment, so that the sesame is completely attached to the flour cake, and then the piston rod of the pressing cylinder 40 retracts and lifts the pressing roller 41 again, so that the flour cake is circulated and reciprocated.

The shaping method of the dried vegetable pancake comprises the following steps:

s1, dough pressing, namely pressing dough into thin dough sheets through a dough pressing device 1;

S2, stuffing rolling, namely adding the dried vegetable stuffing to the thinned flour skin through a stuffing rolling device 2, and rolling the flour skin and the dried vegetable stuffing together into a roll;

s3, cutting, namely cutting the rolled dough cover and the stuffing into blocks through a cutting device 3;

S4, flattening, namely flattening the diced flour cakes into pancake shapes through a flattening device 4;

S5, spreading materials, wherein the materials are used for spreading sesame on the surface of the wafer through a spreading device 5;

And S6, pressing, namely compacting sesame scattered on the surface of the wafer to the wafer through a pressing device 6.

The embodiments of the present application have been described above with reference to the accompanying drawings, in which the embodiments of the present application and features of the embodiments may be combined with each other without conflict, the present application is not limited to the above-described embodiments, which are merely illustrative, not restrictive, of the present application, and many forms may be made by those of ordinary skill in the art without departing from the spirit of the present application and the scope of the claims, which are protected by the present application.

Claims (10)

1. A system for shaping dried vegetable pancakes, comprising, in order:

a dough pressing device (1), wherein the dough pressing device (1) is used for pressing dough into thin dough sheets;

the stuffing rolling device (2) is used for adding the dried vegetable stuffing to the thinned flour skin and rolling the flour skin and the dried vegetable stuffing together into a roll;

A cutting device (3), wherein the cutting device (3) is used for cutting the rolled dough cover and stuffing into blocks;

a flattening device (4), wherein the flattening device (4) is used for flattening the diced flour cakes into pancake shapes;

a spreading device (5), wherein the spreading device (5) is used for spreading sesame on the surface of the wafer;

and the pressing device (6) is used for compacting sesame scattered on the surface of the wafer onto the wafer.

2. A system for shaping dried vegetable wafers according to claim 1, characterized in that said cutting means (3) comprise:

The fixed disc (7), the fixed disc (7) is fixedly arranged, and the fixed disc (7) is provided with a cake passing hole (8);

The cutting pieces (9) are arranged in six in total and are horizontally arranged on the fixed disc (7) in a circumferential array, one end of each cutting piece (9) is rotationally connected with the fixed disc (7), and the other end of each cutting piece (9) is in an acute angle of 60 degrees and can be bonded with the center of the through cake hole (8) and is 360 degrees;

The adjusting ring (10), the adjusting ring (10) is arranged above the cutting-off piece (9) in parallel with the fixed disk (7), the adjusting ring (10) is connected with the rotary driving assembly (14), the rotary driving assembly (14) is used for driving the adjusting ring (10) to reciprocate around the axis at a small angle, the small angle is between 10 and 30 degrees, a plurality of adjusting grooves (11) are formed in the adjusting ring (10) along the circumferential direction, a driving pin (12) is fixedly connected to the middle part of the cutting-off piece (9), and the driving pin (12) can pass through the adjusting ring (10) to be arranged in the adjusting grooves (11) in a sliding manner;

The cover plate (13), the cover plate (13) is fixedly arranged above the adjusting ring (10) in parallel with the adjusting ring (10), and the cover plate 1 (3) is also provided with a cake hole (8).

3. The system for forming dried plum pancake according to claim 2, characterized in that the cutting device (3) is also provided with an anti-sticking device in a matching way, the anti-sticking device is used for sticking flour to the bottom of the pancake in the cutting process, the anti-sticking device comprises a powder storage cylinder (15), the middle of the powder storage cylinder (15) is penetrated and can allow rolled flour skin and stuffing to pass through, the wall of the powder storage cylinder (15) is provided with a powder storage space (16), the powder storage cylinder (15) is fixedly connected with the fixed disc (7), one end of the powder storage cylinder extends to the cake through hole (8) and is provided with a powder outlet plate (17) comprising a powder outlet hole (18), and the other end of the powder storage cylinder is higher than the fixed disc (7) to form a powder adding port (19).

4. A system for shaping dried vegetable wafers as claimed in claim 3, wherein the anti-sticking device is provided with a breading unit (20), the breading unit (20) being adapted to repeatedly spread flour onto the cut pieces (9) at intervals, the breading unit (20) comprising:

the fixed ring seat (21), the fixed ring seat (21) is fixedly arranged on the fixed disc (7) and is coaxial with the powder storage cylinder (15);

The powder feeding ring (22), the powder feeding ring (22) is annularly arranged on the periphery of the powder storage barrel (15), a plurality of supporting rods (23) are vertically upwards arranged on the surface of the fixed ring seat (21), an annular sliding groove (24) is formed in the bottom of the powder storage barrel (15), the supporting rods (23) and the annular sliding groove (24) enable the powder storage barrel (15) to be rotatably arranged above the plurality of supporting rods (23), and a plurality of driving columns (25) are arranged at one end, far away from the annular sliding groove (24), of the powder feeding ring (22) along the circumferential direction;

The powder feeding device comprises a powder feeding sleeve (26), wherein the powder feeding sleeve (26) is sleeved on a powder feeding ring (22) and is provided with a plurality of guide sliding grooves (27), two ends of the periphery of the powder feeding sleeve (26), a rotary seat (28) is vertically and fixedly arranged on the surface of a fixed ring seat (21), a guide arc (29) matched with the periphery of the powder feeding ring (22) is arranged on the rotary seat (28), a guide pin (30) matched with the guide sliding groove (27) is arranged on the guide arc (29), the powder feeding sleeve (26) is rotatably arranged on the guide arc (29), helical teeth (31) are arranged on the inner peripheral wall of the powder feeding sleeve (26), the helical teeth (31) can be meshed with the top of a driving column (25), a plurality of extrusion protrusions (32) are further arranged on one half of the periphery of the powder feeding sleeve (26) at intervals, and the extrusion protrusions (32) are used for impacting the outer wall of a powder storage cylinder (15) along with the circumferential rotation interval of the powder feeding sleeve (26);

and the lower powder driving structure is used for driving the lower powder ring (22) to circumferentially rotate.

5. The system for shaping dried vegetable wafers according to claim 4, wherein six lower jackets (26) are provided, each lower jacket (26) corresponding to one cut-off sheet (9) and being arranged above the cut-off sheet (9).

6. A system for shaping dried vegetable pancakes as claimed in claim 3, characterized in that the powder outlet plate (17) is annular, five closed areas (43) without powder outlet holes (18) are evenly arranged on the powder outlet plate (17) at intervals, and the closed areas (43) are opposite to the gap between two adjacent cutting pieces (9).

7. A system for shaping dried vegetable wafers as claimed in claim 2, wherein the rotary drive assembly (14) comprises:

the output end of the first motor (33) is fixedly connected with a turntable (37);

The connecting piece comprises an arc section (34) and a straight line section (35) perpendicular to the arc section (34), and two ends of the arc section (34) are fixedly connected with the upper surface of the adjusting ring (10);

the connecting rod (36), the non-centre of circle department rotation of connecting rod (36) one end and carousel (37) is connected, and the other end is connected with the one end rotation that straight line section (35) kept away from circular arc section (34).

8. The system for shaping dried vegetable pancakes as claimed in claim 4, wherein the powder feeding driving mechanism comprises a second motor, the second motor is fixedly arranged, a powder feeding driving gear (38) is arranged at the output end of the second motor, and tooth grooves (39) capable of being meshed with the powder feeding driving gear (38) are formed in the peripheral wall of the powder feeding ring (22) along the circumferential direction.

9. A system for shaping dried vegetable wafers according to claim 1, characterized in that the pressing device (6) comprises:

the material pressing cylinder (40) is fixedly arranged on the material pressing cylinder (40);

the material pressing motor is connected with the output end of the material pressing cylinder (40);

The pressing roller (41), the output of pressing motor is connected to pressing roller (41), and the piston rod axis of pressing cylinder (40) is parallel and directional conveyer belt (42) that are used for conveying the face cake with pressing roller (41) axis.

10. The molding method of a molding system of dried vegetable pancakes according to claim 1, comprising the steps of:

s1, dough pressing, namely pressing dough into thin dough sheets through a dough pressing device (1);

s2, stuffing rolling, namely adding the dried vegetable stuffing to the thinned dough cover through a stuffing rolling device (2) and rolling the dough cover and the dried vegetable stuffing together into a roll;

S3, cutting, namely cutting the rolled dough cover and the stuffing into blocks through a cutting device (3);

S4, flattening, namely flattening the diced flour cakes into thin cakes through a flattening device (4);

s5, spreading materials, wherein the materials are used for spreading sesame on the surface of the wafer through a spreading device (5);

And S6, pressing, namely compacting sesame scattered on the surface of the wafer to the wafer through a pressing device (6).