CN117922889A - Block packing equipment and control method thereof - Google Patents

Block packing equipment and control method thereof Download PDF

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Publication number
CN117922889A
CN117922889A CN202410235309.2A CN202410235309A CN117922889A CN 117922889 A CN117922889 A CN 117922889A CN 202410235309 A CN202410235309 A CN 202410235309A CN 117922889 A CN117922889 A CN 117922889A
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CN
China
Prior art keywords
mask
roller
block
bottom film
controller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410235309.2A
Other languages
Chinese (zh)
Inventor
钟强
何镜超
黄伟洪
邱振名
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Jingliang Daily Chemical Products Co ltd
Foshan Polyva Materials Co ltd
Original Assignee
Foshan Jingliang Daily Chemical Products Co ltd
Foshan Polyva Materials Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan Jingliang Daily Chemical Products Co ltd, Foshan Polyva Materials Co ltd filed Critical Foshan Jingliang Daily Chemical Products Co ltd
Priority to CN202410235309.2A priority Critical patent/CN117922889A/en
Publication of CN117922889A publication Critical patent/CN117922889A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/50Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins
    • B65B11/52Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins one sheet being rendered plastic, e.g. by heating, and forced by fluid pressure, e.g. vacuum, into engagement with the other sheet and contents, e.g. skin-, blister-, or bubble- packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12Feeding webs from rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B2011/002Prestretching mechanism in wrapping machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)

Abstract

The application provides a block packing device and a control method of the block packing device, which relate to the technical field of block packing, wherein a bottom film is prestretched by utilizing a vacuum suction mode, then a block is put into the block for packing, a mask is perforated, after the block is packed, the bottom film automatically contracts under the action of prestretching force, air between the bottom film and the mask flows out from the perforation of the mask, the bottom film and the mask tightly wrap the block, an oven is not needed to be used for heating and contracting, the energy loss is saved, and the air between the bottom film and the mask can be timely discharged, so that the block can be wrapped tightly, and the packing effect of the block is improved.

Description

Block packing equipment and control method thereof
Technical Field
The application relates to the technical field of block packing, in particular to block packing equipment and a control method of the block packing equipment.
Background
At present, the block packaging equipment mainly comprises a pillow type packaging machine, such as a pillow type packaging machine for producing dish washing blocks, a film for not tightly wrapping the dish washing blocks, and an oven for heating the dish washing blocks produced by the pillow type packaging machine to shrink the film, so that the effect of tightly wrapping the dish washing blocks by the film can be achieved, and the oven heating inevitably causes larger energy loss; or a packaging mode of vacuumizing and water-soluble film fusion sealing is adopted, such as a Chinese patent of publication No. CN208647186U, namely a laundry gel bead packaging device, wherein after a bottom film is heated by using a heating roller, the bottom film is adsorbed on a main roller by using a vacuumizing device to be drawn and molded, and then water is covered on a mask, and water solubility of the film is utilized to seal the top film, in the process, the vacuumizing device is only used for assisting a laundry liquid to enter a mould better, and when the bottom film and the mask are subjected to water-soluble sealing, air cannot be discharged and the content in the bottom film cannot be completely packed. Therefore, the prior art lacks a block packing device which is energy-saving, environment-friendly and better in sealing effect.
In view of the above, improvements are needed.
Disclosure of Invention
The application aims to provide a block packaging device and a control method of the block packaging device, wherein a bottom film is prestretched and a face film is perforated in a vacuum suction mode, after the block is packaged, the bottom film automatically contracts, air between the bottom film and the face film flows out from the perforation of the face film, and the bottom film and the face film cling to the block, so that the beneficial effects of energy conservation, environmental protection and good sealing effect are realized.
In a first aspect, the present application provides a block packaging apparatus, the technical scheme being as follows:
The utility model provides a lump matter equipment for packing, includes backing film output mechanism, home roll and the facial mask output mechanism that sets gradually, backing film output mechanism is used for exporting the backing film to the home roll, cladding is in the home roll surface, be provided with evacuating device on the home roll, evacuating device is used for adsorbing the backing film in the mould intracavity of home roll, facial mask output mechanism is used for exporting the facial mask to the home roll, makes facial mask and the backing film seal;
the mask output mechanism at least comprises a mask perforating device, wherein the mask perforating device is used for perforating the mask so as to seal the perforated mask with the base mask;
The device comprises a main roller, a mask, a vacuum device, a first controller, a second controller, a third controller, a fourth controller, a fifth controller and a fourth controller, wherein the first controller is connected with the vacuum device and is used for controlling the vacuum device to be started when the mask is coated on the surface of the main roller, absorbing the mask into a mold cavity of the main roller, and controlling the vacuum device to be closed after the mask is sealed with the mask, so that the mask is contracted under the action of self tension and a block is tightly packed.
According to the block packaging equipment provided by the application, the bottom film is prestretched by utilizing the vacuum suction mode, then the block is put into the block for packaging, the mask is perforated, after the block is packaged, the bottom film automatically contracts under the action of prestretching force, air between the bottom film and the mask flows out from the perforation of the mask, the bottom film and the mask can tightly wrap the block, the block is not required to be heated and contracted by using an oven, the energy loss is saved, and the air between the bottom film and the mask can be timely discharged, so that the block can be tightly wrapped, and the packaging effect of the block is improved.
Further, the mask perforating device comprises a perforating needle roller and a perforating groove roller which are arranged side by side, and the mask is conveyed through a gap between the perforating needle roller and the perforating groove roller;
The surface of the perforating needle roller is provided with protruding steel needles, and the steel needles are used for perforating the mask.
According to the block packaging equipment provided by the application, the mask can be transmitted from the gap between the mask perforating device and the perforating groove roller by arranging the perforating needle roller and the perforating groove roller side by side, and the steel needle is arranged on the surface of the perforating needle roller, so that the mask is perforated by the steel needle on the perforating groove roller when the perforating needle roller rotates and runs.
Further, grooves matched with the steel needles are formed in the surface of the perforating groove roller, and the steel needles are inserted into the corresponding grooves when the perforating needle roller runs so as to perforate the mask.
According to the block packaging equipment provided by the application, the grooves matched with the steel needles are formed in the surface of the perforating groove roller, so that the steel needles can penetrate through the mask and be inserted into the corresponding grooves when the perforating needle roller rotates and runs, and the mask can be better ensured to be pricked by the steel needles.
Further, a through hole is formed in the bottom of the mold cavity, and the through hole is connected with the vacuumizing device.
According to the block packaging equipment provided by the application, through the through hole arranged at the bottom of the die cavity, the bottom film covered on the surface of the main roller can be adsorbed into the die cavity by the vacuumizing device through the through hole for pre-stretching treatment, so that the bottom film can shrink under the action of self-pulling force after the follow-up vacuumizing device loosens the adsorption of the bottom film, and the block can be packed tightly.
Further, the mask heat-sealing machine further comprises a heat-sealing roller, wherein the heat-sealing roller is arranged between the mask output mechanism and the main roller and is used for heat-sealing the bottom film and the mask.
Further, the mask output mechanism is further provided with a mask water covering roller, and the mask water covering roller is used for soaking the mask in water to reduce the temperature of the mask.
Further, the mask water-covering device further comprises a temperature sensor and a second controller, wherein the temperature sensor is connected with the second controller and used for detecting the temperature of the heat-sealing roller, and the second controller is connected with the mask water-covering roller and used for controlling the mask water-covering roller to be used for dipping the mask according to the temperature of the heat-sealing roller.
Further, the device also comprises a slitting mechanism, wherein the slitting mechanism is arranged above the main roller and is connected with the first controller, and the first controller is also used for controlling the slitting mechanism to continuously cut the block after the block is sealed.
Further, the automatic cutting machine also comprises a transverse cutting mechanism, wherein the transverse cutting mechanism is arranged on the side edge of the longitudinal cutting mechanism along the running direction of the main roller, the transverse cutting mechanism is connected with the first controller, and the first controller is further used for controlling the transverse cutting mechanism to cut the blocks at intervals in a set time.
In a second aspect, a control method of a block packing apparatus for controlling an operation of a block packing apparatus as described in one of the above, the method comprising the steps of:
When the bottom film is coated on the surface of the main roller, controlling the vacuumizing device to start, and adsorbing the bottom film in a die cavity of the main roller;
After the mask and the base film are sealed, the vacuumizing device is controlled to be closed, so that the base film contracts under the action of self tension to pack up the blocks.
The beneficial effects are that: according to the block packaging equipment and the control method thereof, the bottom film is prestretched in a vacuum suction mode, then the block is put into the block for packaging, the mask is perforated, the bottom film automatically contracts under the action of prestretching force after the block is packaged, air between the bottom film and the mask flows out from the perforation of the mask, the bottom film and the mask tightly wrap the block, an oven is not needed for heating and contracting, energy loss is saved, and the air between the bottom film and the mask can be timely discharged, so that the block can be wrapped, and the packaging effect of the block is improved.
Drawings
Fig. 1 is a perspective view of a block packing apparatus provided by the present application.
Fig. 2 is a perspective view of the facial mask output mechanism provided by the application.
Fig. 3 is a perspective view of the mask perforation device provided by the application.
Fig. 4 is a combined structure diagram of the main roller, the slitting mechanism and the transverse cutting mechanism provided by the application.
Fig. 5 is a perspective view of the carrier film output mechanism provided by the application.
In the figure: 1. a block packing apparatus; 2. a carrier film output mechanism; 21. a backing film unreeling roller; 22. a backing film preheating roller; 23. a base film; 3. a main roller; 31. a mold cavity; 4. a mask output mechanism; 41. mask unreeling roller; 42. a mask perforating device; 43. a perforated needle roller; 431. a steel needle; 44. perforating grooved rolls; 441. a groove; 45. a mask water-covering roller; 46. a facial mask; 5. a heat-sealing roller; 6. a slitting mechanism; 7. a transverse cutting mechanism; 8. a feed conveyor line; 9. and (5) a discharging conveying line.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the application. The components of the present application, which are generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the application, as presented in the figures, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present application.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures. Meanwhile, in the description of the present application, the terms "first", "second", and the like are used only to distinguish the description, and are not to be construed as indicating or implying relative importance.
The following disclosure provides many different embodiments or examples for accomplishing the objectives of the present application and solving the problems of the prior art. Currently, the block packaging equipment generally uses an oven to heat the film to ensure that the film can pack the block, but the mode consumes a large amount of energy; or a packaging mode of vacuumizing and combining water-soluble film fusion sealing is used, and the mode does not need to be heated by an oven, but can not ensure that a film wraps up the blocks, so that the application provides block packaging equipment and a control method of the block packaging equipment, and the control method specifically comprises the following steps:
Referring to fig. 1 to 5, the present application provides a block packaging apparatus 1, which includes a bottom film output mechanism 2, a main roller 3 and a mask output mechanism 4 sequentially disposed, wherein the bottom film output mechanism 2 is used for outputting a bottom film 23 onto the main roller 3, coating the surface of the main roller 3, the main roller 3 is provided with a vacuum device for adsorbing the bottom film 23 into a mold cavity 31 of the main roller 3, and the mask output mechanism 4 is used for outputting a mask 46 onto the main roller 3, so that the mask 46 is sealed with the bottom film 23;
the mask output mechanism 4 at least comprises a mask perforating device 42, wherein the mask perforating device 42 is used for perforating a mask 46, so that the perforated mask 46 is sealed with the base film 23;
The device also comprises a first controller, wherein the first controller is connected with the vacuumizing device and is used for controlling the vacuumizing device to be started when the bottom film 23 is coated on the surface of the main roller 3, adsorbing the bottom film 23 in the die cavity 31 of the main roller 3 and controlling the vacuumizing device to be closed after the mask 46 and the bottom film 23 are sealed, so that the bottom film 23 contracts under the action of self tension and the blocks are tightly packed.
In practical application, please refer to fig. 1, the block packaging apparatus 1 sequentially sets a bottom film output mechanism 2, a main roller 3 and a mask output mechanism 4, where the bottom film output mechanism 2 includes a bottom film unreeling roller 21 and a bottom film preheating roller 22, a bottom film 23 is placed on the bottom film unreeling roller 21 and the bottom film 23 is conveyed to the main roller 3 by the bottom film preheating roller 22, and a braking device (not shown in the drawing) is disposed on the bottom film unreeling roller 21, and the braking device is used for controlling the tension of the bottom film 23. The bottom film preheating roller 22 is used for heating the bottom film 23, so that the bottom film 23 is softened, the bottom film 23 is conveniently adsorbed into the mold cavity 31 by the vacuumizing device, and the bottom film 23 can be conveniently contracted after being cooled. Wherein, the main roller 3 is provided with a mould cavity 31, each row of mould cavities 31 is provided with a plurality of groove cavities for receiving a plurality of columns of blocks at the same time, so that the blocks can be packaged at the same time, and the production capacity of the block packaging equipment 1 is greatly improved; the main roll 3 is further provided with a vacuum-pumping device (not shown in the figure) for sucking the carrier film 23 into the mold cavity 31 so that the block can be covered by the carrier film 23 when falling into the mold cavity 31. Wherein the mask output mechanism 4 comprises a mask unreeling roller 41 for conveying a mask 46 to the main roller 3 to be sealed with the bottom film 23 so as to realize the packaging of the blocks. Wherein, the bottom film output mechanism 2 and the mask output mechanism 4 are respectively arranged at two sides of the main roller 3, and the output end of the bottom film 23 and the output end of the mask 46 are contacted with the main roller 3. In some preferred forms, the carrier film output mechanism 2 is disposed below the main roller 3 so as to reserve sufficient space for the feed conveyor line 8 to facilitate the transport of the blocks by the feed conveyor line 8 into the mold cavities 31 of the main roller 3; the mask output mechanism 4 is arranged above the main roller 3, so that enough space is reserved for the feeding conveying line 9, and packaged blocks conveniently fall from the die cavity 31 of the main roller 3 to be conveyed to the next process on the discharging conveying line 9 under the action of gravity.
In practical application, the vacuum-pumping device is used for pre-stretching the bottom film 23 by adsorbing the bottom film 23 into the mold cavity 31, in the prior art, the stretching treatment of the bottom film 23 is usually performed by arranging a device to enable the bottom film to be output onto the main roller 3 with a set tension when the bottom film is output, but in the application, besides the stretching mode, the bottom film 23 is sucked into the mold cavity 31 by using the vacuum-pumping mode on the main roller 3, before the bottom film 23 is not stretched, the actual width dimension of the bottom film 23 is consistent with the width dimension of the mold cavity 31 on the main roller 3, the vacuum-pumping device is used for adsorbing the bottom film 23, but elongating the width of the bottom film 23, so that the bottom film 23 can be sunk into the mold cavity 31. The block is placed in the mold cavity 31 with the base film 23, and the mask 46 is covered over the mold cavity 31 and sealed with the base film 23 to package the block. In this process, the evacuation device always maintains the adsorption to the carrier film 23. In the prior art, the packaging is performed in this way, but when the mask 46 and the base film 23 are sealed, the air therein is not discharged, the base film 23 and the mask 46 cannot pack the blocks, and the packaging effect is poor.
In practical application, in order to better control the adsorption and release of the bottom film 23 by the vacuum device, a first controller (not shown in the figure) may be disposed in the block packaging device 1, and the first controller is connected with the vacuum device, and when the bottom film 23 is wrapped on the surface of the main roller 3, the vacuum device is controlled to start, adsorb the bottom film 23, pre-stretch the bottom film 23, and after the bottom film 23 and the mask 46 are sealed, the vacuum device is controlled to close, release the bottom film 23, and the bottom film 23 automatically contracts under the action of self-tension force, so as to extrude air from the perforations on the mask 46, thereby realizing the wrapping of the block. The block packaging device 1 does not need to heat and shrink the film through an oven, so that the loss of energy sources is greatly reduced, meanwhile, the bottom film 23 is prestretched in a vacuumizing mode, holes are punched in the mask 46, after the bottom film 23 is shrunk, air can be discharged from the perforated mask 46, the block is packed, and good packaging effect is achieved.
Further, the mask perforation device 42 includes a perforation needle roller 43 and a perforation slot roller 44 arranged side by side, and the mask 46 is transported through a gap between the perforation needle roller 43 and the perforation slot roller 44;
The surface of the perforating needle roller 43 is provided with protruding steel needles 431, and the steel needles 431 are used for perforating the mask 46.
In practical applications, referring to fig. 2 to 3, in order to enable perforation of the mask 46, the perforation needle roller 43 and the perforation slot roller 44 may be disposed side by side in the mask perforation device 42, and the perforation needle roller 43 may be disposed side by side, up and down, or disposed side by side at a certain inclination angle with respect to the perforation slot roller 44.
In practical application, the mask 46 is transported through the gap between the perforation needle roller 43 and the perforation groove roller 44, and the surface of the perforation needle roller 43 is provided with protruding steel needles 431, and the steel needles 431 rotate with the perforation needle roller 43 to press against the perforation groove roller 44, so that the mask 46 between the gaps can be penetrated.
Further, the surface of the perforating grooved roller 44 is provided with grooves 441 matching with steel pins 431, and the steel pins 431 are inserted into the corresponding grooves 441 to perforate the face film 46 when the perforating needle roller 43 is operated.
In practical application, in order to better penetrate the mask 46, a groove 441 for matching the steel needle 431 may be provided on the surface of the perforated groove roller 443, and the steel needle 431 is rotatably inserted into the corresponding groove 441, so that it is further ensured that the mask 46 can be perforated, and the mask 46 is prevented from directly contacting the surface of the perforated groove roller 44, and when the steel needle 431 is pressed down, the mask cannot be completely punctured due to the influence of surface tension.
Further, a through hole is provided at the bottom of the mold cavity 31, and the through hole is connected with a vacuum pumping device.
In practical application, in order to absorb the carrier film 23 into the surface of the mold cavity 31 and cover the mold cavity 31, a through hole may be disposed at the bottom of the mold cavity 31, and the through hole is connected with a vacuum-pumping device, so that the vacuum-pumping device can absorb the carrier film 23 into the mold cavity 31 through the through hole.
Further, a heat-sealing roller 5 is also included, and the heat-sealing roller 5 is arranged between the mask output mechanism 4 and the main roller 3, and is used for heat-sealing the base film 23 and the mask 46.
In practical application, when the face film 46 and the bottom film 23 are sealed, the heat sealing roller 5 can be used to press the bottom film 23 and the face film 46, and heat and compress the two to realize the heat sealing effect.
Further, the mask output mechanism 4 is further provided with a mask water covering roller 45, and the mask water covering roller 45 is used for wetting the mask 46 and reducing the temperature of the mask 46.
In practical application, the mask output mechanism 4 is further provided with a mask water covering roller 45, and the mask water covering roller 45 is used for soaking the mask 46. In the prior art, the purpose of the water-coating roller to soak the surface film 46 is to dissolve the surface film 46 and the bottom film 23 having water solubility under the action of water, and then press the surface film and the bottom film by using a press roller. In the present application, the sealing is performed by heat sealing, and the problem that the temperature of the heat sealing roller 5 is too high, so that the mask 46 is completely dissolved may occur, and in order to avoid this problem, the mask water-covering roller 45 may be used in advance to cool the mask 46.
Further, the mask water-covering device also comprises a temperature sensor and a second controller, wherein the temperature sensor is connected with the second controller and used for detecting the temperature of the heat-sealing roller 5, and the second controller is connected with the mask water-covering roller 45 and used for controlling the mask water-covering roller 45 to carry out water dipping on the mask 46 according to the temperature of the heat-sealing roller 5.
In practical application, when the heat-sealing roller 5 is used to heat-seal the face film 46 and the bottom film 23, the temperature factor of the heat-sealing roller 5 needs to be considered, and if the temperature of the heat-sealing roller 5 is too low, the face film 46 and the bottom film 23 may not be sealed; if the temperature of the heat sealing roller 5 is too high, the mask 46 may be melted and cannot be sealed with the base film 23, and at this time, the mask 46 needs to be soaked in water in advance for cooling; if the temperature of the heat-sealing roller 5 is appropriate, the mask 46 and the base film 23 can be directly sealed, and the mask 46 does not need to be subjected to water-soaking treatment in advance. Therefore, in this case, a temperature sensor (not shown) and a second controller (not shown) may be provided on the block packaging apparatus 1, the temperature sensor is connected to the second controller, the second controller is connected to the mask water roller 45, the temperature sensor is used to detect the temperature of the heat seal roller 5, and transmit the temperature to the second controller, when the second controller detects that the temperature is too high, the mask water roller 45 is controlled to dip the mask 46 to reduce the temperature of the mask 46, so that the mask 46 can be sealed with the base film 23, and when the second controller detects that the temperature reaches the sealing requirement, that is, the mask water roller 45 is controlled to stop running, so that the mask 46 does not need to be dipped, and the automation function of the block packaging is improved. The temperature range suitable for packaging the mask 46 and the base film 23 by the heat-seal roller 5 is set by a technician in advance according to the materials of the mask 46 and the base film 23.
Further, the device also comprises a slitting mechanism 6, wherein the slitting mechanism 6 is arranged above the main roller 3 and is connected with a first controller, and the first controller is also used for controlling the slitting mechanism 6 to continuously cut the blocks after the block is sealed.
In practical application, referring to fig. 4, since the block packing device 1 can package multiple rows and columns of blocks on the main roller 3 at the same time, when the packaged blocks are transported to the discharging conveyor line 9, the multiple rows and columns of blocks need to be divided for convenient subsequent transportation. The application separates a plurality of rows of blocks by arranging a slitting mechanism 6 above the main roller 3 to cut the blocks continuously. In order to ensure that the slitting mechanism 6 can cut the blocks after the blocks are packaged, the slitting mechanism 6 can be connected with a first controller, and the first controller immediately controls the slitting mechanism 6 to continuously slit the blocks after the sealing of the mask 46 and the bottom film 23 by the heat sealing roller 5 is completed, so that a plurality of rows of blocks connected together are separated, and the transportation is convenient.
Further, the automatic cutting machine further comprises a transverse cutting mechanism 7, the transverse cutting mechanism 7 is arranged on the side edge of the longitudinal cutting mechanism 6 along the running direction of the main roller 3, the transverse cutting mechanism 7 is connected with a first controller, and the first controller is further used for controlling the transverse cutting mechanism 7 to cut the blocks at intervals in a set time.
In practical application, the block packaging device 1 is fed in batches, so that continuous blocks are required to be transversely cut during discharging to be convenient to transport, and the block packaging device 1 further comprises a transverse cutting mechanism 7, wherein the transverse cutting mechanism 7 is arranged on the side edge of the longitudinal cutting mechanism 6 along the running direction of the main roller 3, namely, the packaged blocks are longitudinally cut and then transversely cut. The traverse mechanism 7 may be provided to intermittently cut the blocks so that each column contains a plurality of blocks for simultaneous transportation, considering that the blocks are cut into individual pieces for easy dropping. The transverse cutting mechanism 7 can be connected with a first controller, the first controller stores cutting time which is set by technicians according to requirements, the first controller controls the transverse cutting mechanism 7 to press two sides of the block, and the block is cut at intervals in set time so as to meet requirements of conveying processes.
Wherein, in the process of sealing, slitting and transecting the lump, the first controller controls the vacuumizing device to be continuously opened so as to ensure that the lump is firmly limited in the die cavity 31 and cannot fall down due to gravity when the main roller 3 rotates, and when the transection is completed, the first controller controls the vacuumizing device to be closed, the bottom film 23 contracts, the air in the inside is discharged from the perforation of the mask 46, the lump is tightly packed, then the lump falls on the discharging conveying line 9 under the action of gravity and is conveyed to the next process along with the discharging conveying line 9.
In a second aspect, a control method of a block packing apparatus for controlling an operation of a block packing apparatus 1 of the above one, the method comprising the steps of:
when the bottom film 23 is coated on the surface of the main roller 3, controlling the vacuumizing device to start, and adsorbing the bottom film 23 in the die cavity 31 of the main roller 3;
After the mask 46 and the base film 23 are sealed, the vacuumizing device is controlled to be closed, so that the base film 23 contracts under the action of self tension to pack up the blocks.
In practical application, the control method of the block packaging device 1 is applied to a first controller of the block packaging device 1, the first controller controls a vacuumizing device to start when the bottom film 23 is coated on the surface of the main roller 3, the bottom film 23 is adsorbed in a die cavity 31 of the main roller 3, the bottom film 23 is pre-stretched, after the mask 46 and the bottom film 23 are sealed, the vacuumizing device is controlled to close, more specifically, after the mask 46 and the bottom film 23 are sealed, and the slitting mechanism 6 and the transverse cutting mechanism 7 finish cutting the block, the vacuumizing device is controlled to close, so that the bottom film 23 contracts under the action of self tension to pack the block, and then the block falls on the discharging conveying line 9 under the influence of gravity under the operation of the main roller 3 and is conveyed to the next process.
In some preferred embodiments, the control method of the block packaging device 1 is further applied to a second controller of the block packaging device 1, and the second controller controls the mask water-covering roller 45 to perform water dipping on the mask 46 when the temperature of the heat-sealing roller 5 is too high, and controls the mask water-covering roller 45 to stop running when the temperature of the heat-sealing roller 5 is too low or the sealing condition is met, so that the mask 46 does not need to be subjected to water dipping, and the automatic sealing function, the sealing efficiency and the sealing quality of the block packaging device 1 are improved.
The above description is only an example of the present application and is not intended to limit the scope of the present application, and various modifications and variations will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1. The utility model provides a piece equipment for packing, includes basement membrane output mechanism (2), main roll (3) and facial mask output mechanism (4) that set gradually, basement membrane output mechanism (2) are used for exporting basement membrane (23) to main roll (3), cladding are in main roll (3) surface, be provided with evacuating device on main roll (3), evacuating device is used for with basement membrane (23) adsorb in mould cavity (31) of main roll (3), facial mask output mechanism (4) are used for exporting facial mask (46) to main roll (3) on, make facial mask (46) with basement membrane (23) seal; it is characterized in that the method comprises the steps of,
The mask output mechanism (4) at least comprises a mask perforation device (42), wherein the mask perforation device (42) is used for perforating the mask (46) so as to seal the perforated mask (46) with the bottom film (23);
The vacuum device comprises a main roller (3), a mask (46) and a vacuum device, and is characterized by further comprising a first controller, wherein the first controller is connected with the vacuum device and is used for controlling the vacuum device to be started when the bottom film (23) is coated on the surface of the main roller (3), adsorbing the bottom film (23) in a die cavity (31) of the main roller (3), and controlling the vacuum device to be closed after the mask (46) and the bottom film (23) are sealed, so that the bottom film (23) contracts under the action of self tension and a block is tightly packed.
2. A block packaging apparatus according to claim 1, wherein the mask perforation device (42) comprises a perforation needle roller (43) and a perforation slot roller (44) arranged side by side, the mask (46) being transported through a gap between the perforation needle roller (43) and the perforation slot roller (44);
The surface of the perforating needle roller (43) is provided with protruding steel needles (431), and the steel needles (431) are used for perforating the mask (46).
3. A block packing apparatus according to claim 2, wherein the perforated grooved roller (44) is provided with grooves (441) on its surface, which match the steel needles (431), the steel needles (431) being inserted into the corresponding grooves (441) when the perforated needle roller (43) is operated, so as to perforate the mask (46).
4. A block packing apparatus according to claim 1, wherein the bottom of the mould cavity (31) is provided with a through hole, which is connected to the evacuation device.
5. A block packaging apparatus according to claim 1, further comprising a heat-sealing roller (5), said heat-sealing roller (5) being provided between said mask output mechanism (4) and said main roller (3) for heat-sealing said base film (23) and said mask (46).
6. The block packaging apparatus according to claim 5, wherein the mask output mechanism (4) is further provided with a mask water-covering roller (45), the mask water-covering roller (45) being configured to wet the mask (46) and reduce the temperature of the mask (46).
7. The block packaging apparatus according to claim 6, further comprising a temperature sensor connected to the second controller for detecting the temperature of the heat-seal roller (5), and a second controller connected to the mask water-covering roller (45) for controlling the mask water-covering roller (45) to soak the mask (46) according to the temperature of the heat-seal roller (5).
8. A cake packaging apparatus according to claim 1, further comprising a slitting mechanism (6), the slitting mechanism (6) being disposed above the main roller (3) and being connected to the first controller, the first controller being further configured to control the slitting mechanism (6) to continuously slit the cake after the completion of the sealing of the cake.
9. A cake packaging apparatus according to claim 8, further comprising a cross cutting mechanism (7), the cross cutting mechanism (7) being disposed on a side of the slitting mechanism (6) in a running direction of the main roller (3), the cross cutting mechanism (7) being connected to the first controller, the first controller being further configured to control the cross cutting mechanism (7) to cut the cake at intervals for a set time.
10. A method of controlling a block packing apparatus for controlling the operation of a block packing apparatus (1) according to any one of claims 1 to 9, characterized in that the method comprises the steps of:
when the bottom film (23) is coated on the surface of the main roller (3), controlling the vacuumizing device to start, and adsorbing the bottom film (23) in a die cavity (31) of the main roller (3);
After the mask (46) and the bottom film (23) are sealed, the vacuumizing device is controlled to be closed, so that the bottom film (23) contracts under the action of self-pulling force, and the blocks are tightly packed.
CN202410235309.2A 2024-03-01 2024-03-01 Block packing equipment and control method thereof Pending CN117922889A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410235309.2A CN117922889A (en) 2024-03-01 2024-03-01 Block packing equipment and control method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410235309.2A CN117922889A (en) 2024-03-01 2024-03-01 Block packing equipment and control method thereof

Publications (1)

Publication Number Publication Date
CN117922889A true CN117922889A (en) 2024-04-26

Family

ID=90766594

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410235309.2A Pending CN117922889A (en) 2024-03-01 2024-03-01 Block packing equipment and control method thereof

Country Status (1)

Country Link
CN (1) CN117922889A (en)

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