CN117918567A - Degradable non-woven fabric modification method for filter stick - Google Patents

Degradable non-woven fabric modification method for filter stick Download PDF

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Publication number
CN117918567A
CN117918567A CN202410259627.2A CN202410259627A CN117918567A CN 117918567 A CN117918567 A CN 117918567A CN 202410259627 A CN202410259627 A CN 202410259627A CN 117918567 A CN117918567 A CN 117918567A
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China
Prior art keywords
degradable
woven fabric
modifying
filter
standing
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CN202410259627.2A
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Chinese (zh)
Inventor
宁录
李昕昕
陈从鑫
李立新
刘强
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China Tobacco Hubei Industrial LLC
Hubei Zhongyan Cigarette Materials Factory
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China Tobacco Hubei Industrial LLC
Hubei Zhongyan Cigarette Materials Factory
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Priority to CN202410259627.2A priority Critical patent/CN117918567A/en
Publication of CN117918567A publication Critical patent/CN117918567A/en
Pending legal-status Critical Current

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Abstract

The application discloses a degradable non-woven fabric modification method for a filter stick, which comprises the following steps: s1, preparing a degradable polymer solution with certain concentration and containing film forming substances and amino, hydroxyl and carboxyl for later use; preparing polysiloxane diluent with a certain concentration for standby; preparing a calcium lactate aqueous solution with a certain concentration for standby; s2, atomizing and uniformly spraying the degradable polymer solution onto the surface of the polylactic acid non-woven fabric, then moving the sprayed polylactic acid non-woven fabric into the calcium lactate aqueous solution, standing and taking out; s3, transferring the main body material subjected to water bath standing into polysiloxane diluent, and taking out after standing; and S4, placing the main body material taken out in the step S3 into a drying box for drying and heat treatment in sequence, and obtaining a final product. The application carries out surface treatment on the degradable non-woven fabric material, can improve the tensile strength and hardness of the non-woven fabric, meets the technological requirements of filter stick production, can increase active groups on the surface of the degradable non-woven fabric, and improves the adsorption capacity.

Description

Degradable non-woven fabric modification method for filter stick
Technical Field
The application relates to the technical field of cigarettes, in particular to a method for modifying degradable non-woven fabrics for filter sticks.
Background
The cigarette smoke contains 5000 kinds of compounds, wherein the number of the compounds generated by burning tobacco is about 2740, and the smoke contains partial components such as: benzene, aldehydes, volatile nitrosamines, benzopyrenes, and the like have proven to be harmful potential carcinogens. Therefore, the filter tip is widely paid attention to and applied as a smoke function component capable of effectively filtering part of harmful substances. At present, the conventional cigarette filter materials in the international market mainly comprise three types of paper filter tips, acetate fiber filter tips and polypropylene fiber filter tips. The paper filter tip has lower interception efficiency, is easy to wet and soften, is easy to adsorb aroma components in the smoke, can lead the smoke to have paper smell, and has low market application proportion. The diacetic acid fiber is used for the filter tip, has the advantages of good odor absorbing effect, firm texture, high efficiency for intercepting flue gas tar, attractive appearance and the like, and is widely used in the tobacco industry. The cost of the polypropylene fiber filter tip is obviously higher than that of the acetate fiber filter tip, but the rejection rate of tar is lower than that of the acetate fiber filter tip with the same pressure drop, and in addition, the heat resistance is poorer, and thermal collapse is easy to generate, so that the polypropylene filter tip is mostly used in low-grade cigarette products. Besides the common filter tip, the international novel cigarette filter material comprises a Phil Chuangna crown filter material and a starch-based filter material, which are respectively because of high cost and change of the taste of cigarettes, and cannot be popularized.
Based on the existing filter tip, the development of composite filter tip by using special additive is very popular. A large number of research results show that different filter tip additives are adopted to reduce the tar of cigarettes by 20% -50%, so that a great deal of exploratory work is carried out by scientific researchers around the influence of filter tip materials and additives used by the filter tip materials on the tar reduction and harm reduction of cigarettes and the improvement of the aroma of the cigarettes. The non-woven fabric is used as the molding material of the filter stick, is a novel filter stick production process which has just appeared in recent years, has wide material sources, and can be used for developing various functional novel filter sticks. However, the existing common non-woven fabric material has low mechanical strength and cannot meet the technological requirements of pressing filter sticks; the surface activity of the common chemical fiber non-woven fabric is low, and the filtering effect on smoke is common; the common chemical fiber non-woven fabrics such as PP non-woven fabrics, PET non-woven fabrics and the like are difficult to degrade in natural environment and easily cause environmental pollution. Therefore, there is a need to improve the mechanical strength, surface activity and degradability of the conventional nonwoven fabrics.
Disclosure of Invention
In order to solve the technical problems, the invention provides a degradable non-woven fabric modification method for a filter stick, which adopts a water-based polymer material and a degradable non-woven fabric as materials, carries out surface treatment on the degradable non-woven fabric material, improves the tensile strength and the hardness of the non-woven fabric, meets the process requirements of filter stick production, can increase active groups on the surface of the degradable non-woven fabric, and improves the adsorption capacity.
The technical scheme provided by the invention is as follows:
the degradable non-woven fabric modification method for the filter stick comprises the following operation steps:
S1, preparing a degradable polymer solution with certain concentration and containing film forming substances and amino, hydroxyl and carboxyl for later use; preparing polysiloxane diluent with a certain concentration for standby; preparing a calcium lactate aqueous solution with a certain concentration for standby;
S2, atomizing and uniformly spraying the degradable polymer solution onto the surface of the polylactic acid non-woven fabric, then moving the sprayed polylactic acid non-woven fabric into the calcium lactate aqueous solution, standing for a period of time, and taking out;
s3, moving the main body material subjected to water bath standing in the step S2 into polysiloxane diluent, standing for a period of time, and taking out;
S4, placing the main body material taken out in the step S3 into a drying box for drying, and then performing heat treatment to obtain a final product.
Preferably, the degradable polymer solution in the step S1 is prepared from chitosan, alginate (preferably sodium alginate) and lac sodium salt with the mass ratio of (0.05-3) (0.5-1) to 1.
Preferably, the total concentration of the degradable polymer solution in the step S1 is not more than 5%.
Preferably, the polysiloxane diluent in the step S1 is prepared from polysiloxane emulsion and fruit acid according to a certain proportion.
Preferably, in the step S1, the concentration of polysiloxane in the polysiloxane diluent is 1-3%, and the concentration of the fruit acid is 0.5-2%.
Preferably, the concentration of the aqueous solution of calcium lactate in the step S1 is 1 to 2%.
Preferably, the standing time in the step S2 is 10 to 300 seconds.
Preferably, the standing time in the step S3 is 10 to 600 seconds.
Preferably, after the drying in step S4 is completed, the moisture content of the host material is 0.4 to 0.8%.
Preferably, the heat treatment process in the step S4 specifically includes: and (3) carrying out heat preservation treatment on the dried main material at 120-180 ℃ for 60-300 s.
Compared with the prior art, the application has the following advantages:
(1) The hardness of the filter stick is an important physical index, the polylactic acid non-woven fabric is a degradable flexible material, the filter stick directly used for manufacturing is degradable, but has low strength and large absorption resistance fluctuation, the hardness and tensile strength of the polylactic acid non-woven fabric can be improved by the modification method, sodium alginate has film forming property, the sodium alginate can be attached to the surface of polylactic acid fibers by gelation of calcium salt, the hardness of the polylactic acid non-woven fabric is increased, and compared with an unmodified filter stick, the hardness of the modified polylactic acid non-woven fabric filter stick is improved by more than 30 percent through detection;
(2) The adsorption performance of the filter stick is an important functional index, and chitosan has rich amino and hydroxyl, wherein the amino has good reactivity to hydrogen sulfide and hydrogen cyanide, and the hydroxyl has reactivity to aldehydes and phenols. The shellac sodium salt has rich carboxyl, can be combined with nitride and alkaline components in the smoke, and reduces the irritation of the smoke, and the adsorption performance of the polylactic acid non-woven fabric filter stick can be effectively improved by introducing the two degradable active biological polymers, the adsorption performance of the filter stick is tested according to a national standard method, the tar filtering effect of the modified polylactic acid non-woven fabric filter stick is improved by more than 40% compared with an unmodified filter stick, the tar filtering effect of the modified polylactic acid non-woven fabric filter stick is improved by more than 20% compared with that of an acetate fiber filter stick, and the filtering effect of the modified polylactic acid non-woven fabric filter stick on hydrogen sulfide is improved by more than 40%;
(3) The main material adopted by the application is polylactic acid non-woven fabric, and the introduced modified material is biomass polymer which can be degraded in nature, so that the non-woven fabric modified by the preparation method has good biodegradability, and the material can be applied to cigarette filter sticks, novel tobacco filter sticks, mouth mask cloth in medical treatment, peculiar smell adsorption gauze and the like, and has wide market application prospect.
Detailed Description
In order to enable those skilled in the art to better understand the technical solutions of the present application, the technical solutions of the embodiments of the present application will be clearly and completely described below, and it is obvious that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The embodiment of the invention provides a degradable non-woven fabric modification method for a filter stick, which comprises the following operation steps:
S1, preparing a degradable polymer solution with certain concentration and containing film forming substances, amino groups, hydroxyl groups and carboxyl groups for later use, wherein the total concentration of the degradable polymer solution is not more than 5 percent, and the degradable polymer solution is prepared from chitosan, alginate (preferably sodium alginate) and lac sodium salt with the mass ratio of (0.05-3) (0.5-1): 1; preparing polysiloxane diluent with a certain concentration (the polysiloxane diluent is mainly used for adjusting the hydrophobicity of the surface of a material) for standby, wherein the polysiloxane diluent is prepared from polysiloxane emulsion and fruit acid according to a certain proportion, the concentration of polysiloxane in the polysiloxane diluent is 1-3%, the concentration of fruit acid is 0.5-2%, and the fruit acid can promote the hydrolysis of the polysiloxane and has a promoting effect on hydrophobization; preparing a calcium lactate aqueous solution with a certain concentration (the calcium lactate aqueous solution has the functions of chitosan, sodium alginate and sodium shellac used for fixing the polymer solution and can generate a crosslinking reaction with the substances to enable the substances to be bonded on non-woven fabrics) for standby, wherein the concentration of the calcium lactate aqueous solution is 1-2%;
s2, atomizing and uniformly spraying the degradable polymer solution onto the surface of the polylactic acid non-woven fabric, then moving the sprayed polylactic acid non-woven fabric into the calcium lactate aqueous solution, standing for 10-300S, and taking out;
S3, transferring the main material subjected to water bath standing in the step S2 into polysiloxane diluent, standing for 10-600S, and taking out;
S4, placing the main body material taken out in the step S3 into a drying box for drying, and then performing heat treatment to obtain a final product.
In this embodiment, the moisture content of the host material after the drying in step S4 is 0.4 to 0.8%.
In this embodiment, the heat treatment process in step S4 specifically includes: and (3) carrying out heat preservation treatment on the dried main material at 120-180 ℃ for 60-300 s.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. The degradable non-woven fabric modification method for the filter stick is characterized by comprising the following operation steps:
S1, preparing a degradable polymer solution with certain concentration and containing film forming substances and amino, hydroxyl and carboxyl for later use; preparing polysiloxane diluent with a certain concentration for standby; preparing a calcium lactate aqueous solution with a certain concentration for standby;
S2, atomizing and uniformly spraying the degradable polymer solution onto the surface of the polylactic acid non-woven fabric, then moving the sprayed polylactic acid non-woven fabric into the calcium lactate aqueous solution, standing for a period of time, and taking out;
s3, moving the main body material subjected to water bath standing in the step S2 into polysiloxane diluent, standing for a period of time, and taking out;
S4, placing the main body material taken out in the step S3 into a drying box for drying, and then performing heat treatment to obtain a final product.
2. The method for modifying the degradable non-woven fabric for the filter stick according to claim 1, wherein the degradable polymer solution in the step S1 is prepared from chitosan, alginate and lac sodium salt with the mass ratio of (0.05-3): 0.5-1): 1.
3. The method for modifying a degradable nonwoven fabric for filter rods according to claim 2, wherein the total concentration of the degradable polymer solution in the step S1 is not more than 5%.
4. The method for modifying a degradable nonwoven fabric for filter sticks according to claim 1, wherein the polysiloxane diluent in the step S1 is prepared from polysiloxane emulsion and fruit acid according to a certain proportion.
5. The method for modifying a degradable nonwoven fabric for a filter rod according to claim 4, wherein the concentration of polysiloxane in the polysiloxane diluent in the step S1 is 1-3% and the concentration of fruit acid is 0.5-2%.
6. The method for modifying a degradable nonwoven fabric for filter sticks according to claim 1, wherein the concentration of the aqueous solution of calcium lactate in the step S1 is 1 to 2%.
7. The method for modifying a degradable nonwoven fabric for filter rods according to any one of claims 1 to 6, wherein the standing time in step S2 is 10 to 300S.
8. The method for modifying a degradable nonwoven fabric for filter rods according to any one of claims 1 to 6, wherein the standing time in the step S3 is 10 to 600S.
9. The method for modifying a degradable nonwoven fabric for filter rods according to any one of claims 1 to 6, wherein the moisture content of the main material after the drying in step S4 is 0.4 to 0.8%.
10. The method for modifying a degradable nonwoven fabric for filter rods according to any one of claims 1 to 6, wherein the heat treatment process in step S4 is specifically: and (3) carrying out heat preservation treatment on the dried main material at 120-180 ℃ for 60-300 s.
CN202410259627.2A 2024-03-07 2024-03-07 Degradable non-woven fabric modification method for filter stick Pending CN117918567A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410259627.2A CN117918567A (en) 2024-03-07 2024-03-07 Degradable non-woven fabric modification method for filter stick

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410259627.2A CN117918567A (en) 2024-03-07 2024-03-07 Degradable non-woven fabric modification method for filter stick

Publications (1)

Publication Number Publication Date
CN117918567A true CN117918567A (en) 2024-04-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410259627.2A Pending CN117918567A (en) 2024-03-07 2024-03-07 Degradable non-woven fabric modification method for filter stick

Country Status (1)

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CN (1) CN117918567A (en)

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