CN117904422B - Double-trolley structure for tunnel type oriented silicon steel continuous high-temperature annealing furnace and production process - Google Patents

Double-trolley structure for tunnel type oriented silicon steel continuous high-temperature annealing furnace and production process Download PDF

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CN117904422B
CN117904422B CN202410303442.7A CN202410303442A CN117904422B CN 117904422 B CN117904422 B CN 117904422B CN 202410303442 A CN202410303442 A CN 202410303442A CN 117904422 B CN117904422 B CN 117904422B
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frame
heat insulation
trolley
lifting
air outlet
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CN117904422A (en
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侯宏
张航
卢鹏
张�浩
孙庆权
董朝智
李猛
菅帅
吴浩宇
贺兆海
高小伟
张帅
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Inner Mongolia Fengzhou Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/56Continuous furnaces for strip or wire
    • C21D9/562Details
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatments In General, Especially Conveying And Cooling (AREA)
  • Furnace Details (AREA)

Abstract

The invention relates to the technical field of oriented silicon steel annealing, in particular to a double-trolley structure for a tunnel oriented silicon steel continuous high-temperature annealing furnace and a production process, wherein the double-trolley structure comprises a frame, a base, guide wheels, an atmosphere air inlet pipe, an atmosphere air collecting pipe, an atmosphere air inlet, an atmosphere air outlet, an air inlet, an air outlet, a sand seal groove and a bearing seat, guide wheels are arranged at four corners of the bottom of the frame, and the guide wheels are arranged at the bottom of the frame through the bearing seat; the double trolley structure effectively solves the problem that the original single trolley can only contain one roll of silicon steel, and the double trolley adopts the left and right two furnace tops, so that the yield of the continuous high-temperature annealing furnace is improved by 2 times under the same time and the same energy consumption; meanwhile, by arranging the heat-insulating hoisting mechanism, the heating influence on the hoisting mechanism during heat treatment is effectively reduced; in addition, the hoisting mechanism can have the function of multi-angle adjustment, so that the convenience of hoisting is greatly improved.

Description

隧道式取向硅钢连续高温退火炉用双台车结构及生产工艺Double trolley structure and production process for tunnel-type continuous high-temperature annealing furnace for oriented silicon steel

技术领域Technical Field

本发明涉及取向硅钢退火技术领域,尤其涉及一种隧道式取向硅钢连续高温退火炉用双台车结构及生产工艺。The invention relates to the technical field of annealing of oriented silicon steel, and in particular to a double-trolley structure and a production process for a tunnel-type continuous high-temperature annealing furnace for oriented silicon steel.

背景技术Background technique

取向硅钢是种特殊的电工钢材料,具有低磁导率和低磁损耗的特性,广泛应用于变压器、电机、发电机等电力设备中;然而,在制造过程中,取向硅钢会出现磁性能下降和应力积累等问题;为了解决这些问题,需要对取向硅钢进行退火处理;取向硅钢退火炉单台车在退火过程中起到关键作用,它可以提供一定的温度和气氛控制,通过加热和冷却取向硅钢,使其达到期望的磁性能和机械性能。Grain-oriented silicon steel is a special electrical steel material with the characteristics of low magnetic permeability and low magnetic loss. It is widely used in power equipment such as transformers, motors, and generators. However, during the manufacturing process, oriented silicon steel will have problems such as decreased magnetic properties and stress accumulation. In order to solve these problems, oriented silicon steel needs to be annealed. The oriented silicon steel annealing furnace single car plays a key role in the annealing process. It can provide a certain temperature and atmosphere control, and achieve the desired magnetic and mechanical properties by heating and cooling the oriented silicon steel.

现有的取向硅钢退火炉单台车生产时,生产产量低、能耗大,每台车只能装一卷硅钢,浪费生产时间,从而影响生产效率;同时,台车的吊装结构在生产时容易受热升温,在生产完成后操作人员通过外界吊具进行吊装时,高温的吊装结构容易对生产人员造成损伤,因此,设计隧道式取向硅钢连续高温退火炉用双台车结构及生产工艺是很有必要的。The existing single-trolley production of oriented silicon steel annealing furnace has low production output and high energy consumption. Each car can only carry one roll of silicon steel, which wastes production time and thus affects production efficiency. At the same time, the hoisting structure of the trolley is easily heated during production. When the operator uses external hoisting equipment to hoist after production is completed, the high-temperature hoisting structure is easy to cause damage to the production personnel. Therefore, it is necessary to design a double-trolley structure and production process for a tunnel-type oriented silicon steel continuous high-temperature annealing furnace.

发明内容Summary of the invention

本发明解决的问题在于提供隧道式取向硅钢连续高温退火炉用双台车结构及生产工艺,双台车结构,有效解决原有单台车只能装一卷硅钢的问题,双台车采用左右两个炉台面,使得连续高温退火炉在同样的时间、同样的能耗下产量提高了2倍;同时,通过设置隔热吊装机构,有效降低热处理时对吊装机构产生的升温影响;而且,吊装机构能够具有多角度调节的功能,大大提高了吊装的方便性。The problem solved by the present invention is to provide a double trolley structure and a production process for a tunnel-type continuous high-temperature annealing furnace for oriented silicon steel. The double trolley structure effectively solves the problem that the original single trolley can only carry one roll of silicon steel. The double trolley adopts two left and right furnace tables, which increases the output of the continuous high-temperature annealing furnace by 2 times under the same time and the same energy consumption; at the same time, by arranging a heat-insulating hoisting mechanism, the temperature rise effect on the hoisting mechanism during heat treatment is effectively reduced; moreover, the hoisting mechanism can have the function of multi-angle adjustment, which greatly improves the convenience of hoisting.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

隧道式取向硅钢连续高温退火炉用双台车结构,包括车架、基座、导轮、气氛进气管、放散集气管、放散系统、气氛进气口、气氛出气口、放散进气口、放散出气口、砂封槽和轴承座,所述车架的底部四角均设置有导轮,且所述导轮通过轴承座安装在车架底部,所述导轮与炉体内对应的导轨匹配,所述基座固定设置在车架的上部,且所述基座为砖体砌筑而成,所述基座上端设置有圆形的两个砂封槽,所述气氛进气管、放散集气管和放散系统均设置在车架上,且所述气氛进气管的气氛进气口位于车架的下方,与气氛主管连通,所述气氛进气管的气氛出气口位于基座上端中部,所述放散集气管的放散进气口至少设置有一个,所述放散集气管的放散进气口位于基座的上端,所述放散集气管的放散出气口位于车架的下方,且所述放散集气管的放散出气口接入放散系统中。The double trolley structure for a tunnel-type oriented silicon steel continuous high-temperature annealing furnace comprises a frame, a base, a guide wheel, an atmosphere air inlet pipe, a dissipation air collecting pipe, a dissipation system, an atmosphere air inlet, an atmosphere air outlet, a dissipation air inlet, a dissipation air outlet, a sand sealing groove and a bearing seat. The four corners of the bottom of the frame are provided with guide wheels, and the guide wheels are installed at the bottom of the frame through the bearing seat. The guide wheels match the corresponding guide rails in the furnace body. The base is fixedly arranged on the upper part of the frame, and the base is made of bricks. A circular The two sand sealing grooves are arranged on the vehicle frame, the atmosphere air inlet pipe, the emission air collecting pipe and the emission system are all arranged on the frame, and the atmosphere air inlet of the atmosphere air inlet pipe is located below the vehicle frame and is connected with the atmosphere main pipe, the atmosphere air outlet of the atmosphere air inlet pipe is located in the middle of the upper end of the base, the emission air inlet of the emission air collecting pipe is at least one, the emission air inlet of the emission air collecting pipe is located at the upper end of the base, the emission air outlet of the emission air collecting pipe is located below the vehicle frame, and the emission air outlet of the emission air collecting pipe is connected to the emission system.

优选的,所述基座的前后侧均粘贴硅酸铝纤维毯,所述硅酸铝纤维毯在炉体内与前后相邻的台车相匹配。Preferably, aluminum silicate fiber blankets are pasted to the front and rear sides of the base, and the aluminum silicate fiber blankets match the front and rear adjacent trolleys in the furnace body.

优选的,所述基座的左右侧均设置有曲封凸台,所述曲封凸台与炉体的曲封凹槽配合起密封的作用。Preferably, curved sealing bosses are provided on both the left and right sides of the base, and the curved sealing bosses cooperate with the curved sealing grooves of the furnace body to perform a sealing function.

优选的,所述砂封槽内放置有石英砂,所述砂封槽与对应的罩体下端相匹配。Preferably, quartz sand is placed in the sand sealing groove, and the sand sealing groove matches the corresponding lower end of the cover body.

优选的,所述车架侧面设置有四个台车吊装机构;Preferably, four trolley hoisting mechanisms are provided on the side of the frame;

所述台车吊装机构包括隔热箱、储放槽、翻转电机、翻转轴、翻转吊架、横梁架、吊装耳座、防护箍架、导向推杆、通风槽、弹簧垫座、螺旋弹簧、第二隔热板、冷却风机和第一隔热板,所述隔热箱固定安装在车架的一侧中央,所述隔热箱的内部开设有储放槽,且隔热箱的端面一侧通过铰链安装有第一隔热板,所述储放槽的内部顶端两侧中央均固定安装有翻转电机,且翻转电机的一侧连接安装有翻转轴,两个所述翻转轴的一端固定安装有翻转吊架,所述翻转吊架的外侧一端固定安装有横梁架,所述横梁架的顶部端面中央固定安装有吊装耳座,且吊装耳座的外侧设置有防护箍架,所述翻转吊架的外壁一侧中央固定安装有导向推杆,所述隔热箱的顶部端面中央开设有通风槽,且通风槽与储放槽连通,所述通风槽的内壁一侧四周均固定安装有弹簧垫座,且弹簧垫座的另一侧中央固定安装有螺旋弹簧,四个所述螺旋弹簧的另一端连接安装有第二隔热板,且导向推杆的另一端与第二隔热板的内侧端面中央贴合连接,所述第二隔热板的内壁端面与通风槽的内壁贴合连接,所述通风槽内侧底部位于四个弹簧垫座之间固定安装有冷却风机。The trolley lifting mechanism includes a heat insulation box, a storage tank, a flip motor, a flip shaft, a flip hanger, a crossbeam frame, a lifting ear seat, a protective hoop frame, a guide push rod, a ventilation slot, a spring cushion seat, a coil spring, a second heat insulation board, a cooling fan and a first heat insulation board. The heat insulation box is fixedly installed in the center of one side of the frame, a storage tank is opened inside the heat insulation box, and a first heat insulation board is installed on one side of the end face of the heat insulation box through a hinge, a flip motor is fixedly installed in the center of both sides of the inner top of the storage tank, and a flip shaft is connected to one side of the flip motor, a flip hanger is fixedly installed at one end of the two flip shafts, and a crossbeam frame is fixedly installed at the outer end of the flip hanger, and the top end of the crossbeam frame A lifting ear seat is fixedly installed in the center of the surface, and a protective hoop frame is arranged on the outside of the lifting ear seat, a guide push rod is fixedly installed in the center of one side of the outer wall of the flip hanger, a ventilation groove is opened in the center of the top end face of the heat insulation box, and the ventilation groove is connected with the storage groove, spring pads are fixedly installed on all sides of one side of the inner wall of the ventilation groove, and a coil spring is fixedly installed in the center of the other side of the spring pad, the other ends of the four coil springs are connected to the second insulation board, and the other end of the guide push rod is fitted and connected with the center of the inner end face of the second insulation board, the inner wall end face of the second insulation board is fitted and connected with the inner wall of the ventilation groove, and a cooling fan is fixedly installed on the inner bottom of the ventilation groove between the four spring pads.

优选的,所述横梁架的顶部端面两侧均开设有装配插槽,所述防护箍架的底部两端中央均设置有装配卡块,且装配卡块插接安装在装配插槽的内部,所述装配插槽和装配卡块均为T型结构,所述防护箍架的顶部端面两端均插接安装有锁紧螺柱,且锁紧螺柱的底部一端穿过装配卡块与横梁架的端面螺纹固定连接。Preferably, assembly slots are provided on both sides of the top end surface of the crossbeam frame, assembly blocks are provided in the center of the two ends of the bottom of the protective hoop frame, and the assembly blocks are plugged into the inside of the assembly slots, and the assembly slots and the assembly blocks are both T-shaped structures, and locking studs are plugged into both ends of the top end surface of the protective hoop frame, and the bottom end of the locking stud passes through the assembly block and is fixedly connected to the end surface thread of the crossbeam frame.

优选的,所述基座的两侧底部均竖直设置有密封板,所述密封板的上端固定在车架上,且所述密封板的下端插装在炉体内的两侧砂槽内。Preferably, sealing plates are vertically arranged at the bottom of both sides of the base, the upper ends of the sealing plates are fixed on the frame, and the lower ends of the sealing plates are inserted into the sand grooves on both sides of the furnace body.

隧道式取向硅钢连续高温退火炉用双台车结构的生产工艺,包括以下步骤:The production process of a double-trolley structure for a tunnel-type oriented silicon steel continuous high-temperature annealing furnace includes the following steps:

步骤S1:将需要加工处理的钢卷放在车架顶部的基座上,由于砂封槽内放置有石英砂,砂封槽与对应的罩体下端相匹配,能够便于密封罩体,通过车架底部的轴承座以及导轮能够使得推车系统将双台车推入连续退火炉的内部,基座两侧的曲封凸台能够与炉墙上的曲封凹槽形成密封系统,并且密封板的下端插装在炉体内的两侧砂槽内,能够进行密封,有效防止热量向台车左右流失;Step S1: The steel coil to be processed is placed on the base at the top of the frame. Since quartz sand is placed in the sand sealing groove, the sand sealing groove matches the corresponding lower end of the cover body, which can facilitate the sealing of the cover body. The bearing seat and guide wheel at the bottom of the frame enable the trolley system to push the double trolley into the interior of the continuous annealing furnace. The curved sealing bosses on both sides of the base can form a sealing system with the curved sealing grooves on the furnace wall, and the lower end of the sealing plate is inserted into the sand grooves on both sides of the furnace body, which can be sealed to effectively prevent heat from being lost to the left and right of the trolley;

步骤S2:通过气氛进气管一端的气氛进气口能够便于进气,通过气氛出气口便于出气,通过放散集气管一端的放散进气口便于进气,并放散集气管的放散出气口接入放散系统中,通过形成连通的管路,从而便于进行放散处理;同时,相邻的两辆车之间缝隙采用硅酸铝纤维毯挤压密封,防止两车间热量流失,从而降低生产线整体耗能量;由于双台车是连续进炉、连续出炉,有效提高生产效率;Step S2: air can be easily inletted through the atmosphere inlet at one end of the atmosphere inlet pipe, and air can be easily outletted through the atmosphere outlet. Air can be easily inletted through the emission inlet at one end of the emission collecting pipe, and the emission outlet of the emission collecting pipe is connected to the emission system to form a connected pipeline, so as to facilitate emission treatment; at the same time, the gap between the two adjacent cars is sealed by extrusion of aluminum silicate fiber blanket to prevent heat loss between the two workshops, thereby reducing the overall energy consumption of the production line; because the double cars are continuously fed into and discharged from the furnace, the production efficiency is effectively improved;

步骤S3:通过台车吊装机构能够便于双台车进行吊装运输,在退火处理的过程中,通过在翻转吊架和横梁架顶部的吊装耳座外侧设置隔热箱、第二隔热板和第一隔热板能够对储放槽的内部进行隔热,从而降低翻转吊架和横梁架顶部的吊装耳座升温发烫的速率,当需要吊装使用时,将隔热箱一侧的第一隔热板通过铰链掀开后,使得储放槽暴露,储放槽内部的翻转电机工作,通过翻转轴带动翻转吊架转动,从而将横梁架顶部的吊装耳座转出储放槽的内部,使得横梁架和吊装耳座与外界空气接触,便于进行冷却,并且通过调节翻转吊架、横梁架以及吊装耳座的角度,能够提高吊装的方便性;在横梁架的顶部,由于防护箍架底部的装配卡块插装在装配插槽的内部,通过锁紧螺柱使得防护箍架固定安装在横梁架的顶部,通过防护箍架和横梁架能够提高吊装耳座的承重效果,有效提高吊装的稳定性;同时,随着翻转吊架转动时,能够带动导向推杆转动,转动的导向推杆与第二隔热板的内侧接触时,能够使得第二隔热板的端面四周拉动弹簧垫座端面的螺旋弹簧,从而推动第二隔热板从通风槽的内部移出,随着第二隔热板从通风槽的内部移出后,冷却风机工作,能够将外界气流经通风槽吹向储放槽的内部,对翻转吊架的底部进行冷却降温,通过提高翻转吊架、横梁架以及吊装耳座的冷却速率;当翻转吊架以及横梁架顶部的吊装耳座冷却完成后,从而便于外界吊具通过吊装耳座对双台车进行吊装运输。Step S3: The trolley hoisting mechanism can facilitate the hoisting and transportation of the double trolleys. During the annealing process, the inside of the storage tank can be insulated by arranging a heat insulation box, a second heat insulation board and a first heat insulation board on the outside of the hoisting ear seats on the top of the flip hanger and the beam frame, thereby reducing the heating rate of the hoisting ear seats on the top of the flip hanger and the beam frame. When hoisting is required, the first heat insulation board on one side of the heat insulation box is opened by a hinge to expose the storage tank, and the flip motor inside the storage tank is operated to drive the flip hanger to rotate through the flip shaft, thereby rotating the hoisting ear seats on the top of the beam frame out of the storage tank, so that the beam frame and the hoisting ear seats are in contact with the outside air for cooling, and the convenience of hoisting can be improved by adjusting the angles of the flip hanger, the beam frame and the hoisting ear seats; at the top of the beam frame, since the assembly block at the bottom of the protective hoop frame is inserted into the assembly The inside of the slot is fixedly installed with the protective hoop frame on the top of the crossbeam frame by means of locking studs, and the load-bearing effect of the lifting ear seat can be improved by means of the protective hoop frame and the crossbeam frame, thereby effectively improving the stability of the lifting; at the same time, as the flip hanger rotates, the guide push rod can be driven to rotate, and when the rotating guide push rod contacts the inner side of the second heat insulation board, the coil springs on the end faces of the spring pad seats can be pulled around the end faces of the second heat insulation board, thereby pushing the second heat insulation board out of the ventilation slot; as the second heat insulation board is moved out of the ventilation slot, the cooling fan works, and can blow the external air flow through the ventilation slot to the inside of the storage slot, thereby cooling the bottom of the flip hanger, and increasing the cooling rate of the flip hanger, the crossbeam frame and the lifting ear seat; when the flip hanger and the lifting ear seat on the top of the crossbeam frame are cooled, it is convenient for the external lifting equipment to lift and transport the double trolley through the lifting ear seat.

本发明的有益效果是:本发明的双台车结构,有效解决原有单台车只能装一卷硅钢的问题,双台车采用左右两个炉台面,可以同时承载两卷硅钢进炉,使得连续高温退火炉在同样的时间、同样的能耗下产量提高了2倍;同时,通过设置隔热的台车吊装机构,有效降低热处理时对台车吊装机构产生的升温影响;并具有良好的冷却散热功能,使得台车吊装机构能够快速冷却,便于进行吊装使用;而且,台车吊装机构能够具有多角度调节的功能,从而满足不同的吊装需求,大大提高了吊装的方便性。The beneficial effects of the present invention are as follows: the double trolley structure of the present invention effectively solves the problem that the original single trolley can only carry one roll of silicon steel. The double trolley adopts two left and right furnace tables, which can carry two rolls of silicon steel into the furnace at the same time, so that the output of the continuous high-temperature annealing furnace is increased by 2 times under the same time and the same energy consumption; at the same time, by setting up an insulating trolley lifting mechanism, the temperature rise effect on the trolley lifting mechanism during heat treatment is effectively reduced; and it has good cooling and heat dissipation function, so that the trolley lifting mechanism can be cooled quickly, which is convenient for lifting and use; moreover, the trolley lifting mechanism can have the function of multi-angle adjustment, so as to meet different lifting requirements and greatly improve the convenience of lifting.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的整体主视图;Fig. 1 is an overall front view of the present invention;

图2为本发明的整体部分结构侧视图;Fig. 2 is a side view of the overall structure of the present invention;

图3为本发明的整体俯视图;FIG3 is an overall top view of the present invention;

图4为本发明的台车吊装机构的整体结构示意图;FIG4 is a schematic diagram of the overall structure of the trolley hoisting mechanism of the present invention;

图5为本发明的储放槽侧视图;FIG5 is a side view of a storage tank of the present invention;

图6为图5中A-A的剖视示意图;Fig. 6 is a schematic cross-sectional view taken along line A-A in Fig. 5;

图7为图5中B-B的剖视示意图。Fig. 7 is a schematic cross-sectional view taken along line B-B in Fig. 5 .

图例说明:illustration:

1、车架;2、基座;3、导轮;4、气氛进气管;5、放散集气管;6、放散系统;7、气氛进气口;8、气氛出气口;9、曲封凸台;10、放散进气口;11、放散出气口;12、砂封槽;13、台车吊装机构;14、轴承座;15、密封板;131、隔热箱;132、储放槽;133、翻转电机;134、翻转轴;135、翻转吊架;136、横梁架;137、吊装耳座;138、装配插槽;139、防护箍架;1310、锁紧螺柱;1311、导向推杆;1312、通风槽;1313、弹簧垫座;1314、螺旋弹簧;1315、第二隔热板;1316、冷却风机;1317、第一隔热板。1. Frame; 2. Base; 3. Guide wheel; 4. Atmosphere inlet pipe; 5. Dissipation collecting pipe; 6. Dissipation system; 7. Atmosphere inlet; 8. Atmosphere outlet; 9. Curved sealing boss; 10. Dissipation inlet; 11. Dissipation outlet; 12. Sand sealing groove; 13. Trolley lifting mechanism; 14. Bearing seat; 15. Sealing plate; 131. Heat insulation box; 132. Storage tank; 133. Flip motor; 134. Flip shaft; 135. Flip hanger; 136. Crossbeam frame; 137. Lifting ear seat; 138. Assembly slot; 139. Protective hoop frame; 1310. Locking stud; 1311. Guide push rod; 1312. Ventilation slot; 1313. Spring pad seat; 1314. Coil spring; 1315. Second heat insulation board; 1316. Cooling fan; 1317. First heat insulation board.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

下面给出具体实施例。Specific examples are given below.

参见图1~图7,隧道式取向硅钢连续高温退火炉用双台车结构,包括车架1、基座2、导轮3、气氛进气管4、放散集气管5、放散系统6、气氛进气口7、气氛出气口8、放散进气口10、放散出气口11、砂封槽12和轴承座14,车架1的底部四角均设置有导轮3,且导轮3通过轴承座14安装在车架1底部,导轮3与炉体内对应的导轨匹配,基座2固定设置在车架1的上部,且基座2为砖体砌筑而成,基座2上端设置有圆形的两个砂封槽12,气氛进气管4、放散集气管5和放散系统6均设置在车架1上,且气氛进气管4的气氛进气口7位于车架1的下方,与气氛主管连通,气氛进气管4的气氛出气口8位于基座2上端中部,放散集气管5的放散进气口10至少设置有一个,放散集气管5的放散进气口10位于基座2的上端,放散集气管5的放散出气口11位于车架1的下方,且放散集气管5的放散出气口11接入放散系统6中;Referring to Figures 1 to 7, a double trolley structure for a tunnel-type oriented silicon steel continuous high-temperature annealing furnace includes a frame 1, a base 2, a guide wheel 3, an atmosphere air inlet pipe 4, a dissipation collecting pipe 5, a dissipation system 6, an atmosphere air inlet 7, an atmosphere air outlet 8, a dissipation air inlet 10, a dissipation air outlet 11, a sand sealing groove 12 and a bearing seat 14. The four corners of the bottom of the frame 1 are provided with guide wheels 3, and the guide wheels 3 are installed at the bottom of the frame 1 through the bearing seat 14. The guide wheels 3 match the corresponding guide rails in the furnace body. The base 2 is fixedly arranged on the upper part of the frame 1, and the base 2 is made of bricks. The upper end of the base 2 Two circular sand sealing grooves 12 are provided, the atmosphere air inlet pipe 4, the emission air collecting pipe 5 and the emission system 6 are all arranged on the frame 1, and the atmosphere air inlet port 7 of the atmosphere air inlet pipe 4 is located below the frame 1 and is connected to the atmosphere main pipe, the atmosphere air outlet port 8 of the atmosphere air inlet pipe 4 is located in the middle of the upper end of the base 2, and at least one emission air inlet port 10 of the emission air collecting pipe 5 is provided, the emission air inlet port 10 of the emission air collecting pipe 5 is located at the upper end of the base 2, the emission air outlet port 11 of the emission air collecting pipe 5 is located below the frame 1, and the emission air outlet port 11 of the emission air collecting pipe 5 is connected to the emission system 6;

基座2的前后侧均粘贴硅酸铝纤维毯,硅酸铝纤维毯在炉体内与前后相邻的台车相匹配;两车之间缝隙采用硅酸铝纤维毯挤压密封,能够防止两车间热量流失;Aluminum silicate fiber blankets are pasted on the front and rear sides of the base 2, and the aluminum silicate fiber blankets match the front and rear adjacent trolleys in the furnace body; the gap between the two trolleys is squeezed and sealed by the aluminum silicate fiber blanket to prevent heat loss between the two workshops;

基座2的左右侧均设置有曲封凸台9,曲封凸台9与炉体的曲封凹槽配合起密封的作用;砂封槽12内放置有石英砂,砂封槽12与对应的罩体下端相匹配,用于密封罩体,提高密封效果;车架1侧面设置有四个台车吊装机构13;The left and right sides of the base 2 are both provided with curved sealing bosses 9, which cooperate with the curved sealing groove of the furnace body to play a sealing role; quartz sand is placed in the sand sealing groove 12, and the sand sealing groove 12 matches the corresponding lower end of the cover body to seal the cover body and improve the sealing effect; four trolley hoisting mechanisms 13 are provided on the side of the frame 1;

台车吊装机构13包括隔热箱131、储放槽132、翻转电机133、翻转轴134、翻转吊架135、横梁架136、吊装耳座137、防护箍架139、导向推杆1311、通风槽1312、弹簧垫座1313、螺旋弹簧1314、第二隔热板1315、冷却风机1316和第一隔热板1317,隔热箱131固定安装在车架1的一侧中央,隔热箱131的内部开设有储放槽132,且隔热箱131的端面一侧通过铰链安装有第一隔热板1317,储放槽132的内部顶端两侧中央均固定安装有翻转电机133,且翻转电机133的一侧连接安装有翻转轴134,两个翻转轴134的一端固定安装有翻转吊架135,翻转吊架135的外侧一端固定安装有横梁架136,横梁架136的顶部端面中央固定安装有吊装耳座137,且吊装耳座137的外侧设置有防护箍架139,翻转吊架135的外壁一侧中央固定安装有导向推杆1311,隔热箱131的顶部端面中央开设有通风槽1312,且通风槽1312与储放槽132连通,通风槽1312的内壁一侧四周均固定安装有弹簧垫座1313,且弹簧垫座1313的另一侧中央固定安装有螺旋弹簧1314,四个螺旋弹簧1314的另一端连接安装有第二隔热板1315,且导向推杆1311的另一端与第二隔热板1315的内侧端面中央贴合连接,第二隔热板1315的内壁端面与通风槽1312的内壁贴合连接,通风槽1312内侧底部位于四个弹簧垫座1313之间固定安装有冷却风机1316;横梁架136的顶部端面两侧均开设有装配插槽138,防护箍架139的底部两端中央均设置有装配卡块,且装配卡块插接安装在装配插槽138的内部,装配插槽138和装配卡块均为T型结构,防护箍架139的顶部端面两端均插接安装有锁紧螺柱1310,且锁紧螺柱1310的底部一端穿过装配卡块与横梁架136的端面螺纹固定连接;通过调节翻转吊架135、横梁架136以及吊装耳座137的角度,能够提高吊装的方便性;通过提高翻转吊架135、横梁架136以及吊装耳座137的冷却速率;便于外界吊具通过吊装耳座137对双台车进行吊装运输;The trolley hoisting mechanism 13 includes a heat insulation box 131, a storage tank 132, a flip motor 133, a flip shaft 134, a flip hanger 135, a crossbeam frame 136, a hoisting ear seat 137, a protective hoop frame 139, a guide push rod 1311, a ventilation slot 1312, a spring cushion seat 1313, a coil spring 1314, a second heat insulation board 1315, a cooling fan 1316 and a first heat insulation board 1317. The heat insulation box 131 is fixedly installed at the center of one side of the frame 1, and the storage tank 132 is opened inside the heat insulation box 131, and the first heat insulation board 1317 is installed on one side of the end surface of the heat insulation box 131 through a hinge. A flip motor 133 is fixedly installed in the center, and a flip shaft 134 is connected to one side of the flip motor 133, a flip hanger 135 is fixedly installed at one end of the two flip shafts 134, a crossbeam frame 136 is fixedly installed at one end of the outer side of the flip hanger 135, a lifting ear seat 137 is fixedly installed in the center of the top end surface of the crossbeam frame 136, and a protective hoop frame 139 is arranged on the outer side of the lifting ear seat 137, a guide push rod 1311 is fixedly installed in the center of one side of the outer wall of the flip hanger 135, a ventilation slot 1312 is opened in the center of the top end surface of the heat insulation box 131, and the ventilation slot 1312 is connected to the storage tank 132, and the inner wall of the ventilation slot 1312 is four A spring pad 1313 is fixedly installed around the periphery, and a coil spring 1314 is fixedly installed in the center of the other side of the spring pad 1313, the other end of the four coil springs 1314 is connected to a second heat insulation board 1315, and the other end of the guide push rod 1311 is fitted and connected to the center of the inner end surface of the second heat insulation board 1315, the inner wall end surface of the second heat insulation board 1315 is fitted and connected to the inner wall of the ventilation slot 1312, and a cooling fan 1316 is fixedly installed at the bottom of the inner side of the ventilation slot 1312 between the four spring pads 1313; assembly slots 138 are provided on both sides of the top end surface of the crossbeam frame 136, and the bottom ends of the protective hoop frame 139 are provided with a plurality of mounting slots 138. The center is provided with an assembly block, and the assembly block is plugged into the inside of the assembly slot 138. The assembly slot 138 and the assembly block are both T-shaped structures. The top end faces of the protective hoop frame 139 are plugged with locking studs 1310 at both ends, and the bottom end of the locking stud 1310 passes through the assembly block and is fixedly connected with the end face thread of the crossbeam frame 136; by adjusting the angles of the flip hanger 135, the crossbeam frame 136 and the lifting ear seat 137, the convenience of lifting can be improved; by improving the cooling rate of the flip hanger 135, the crossbeam frame 136 and the lifting ear seat 137; it is convenient for external lifting equipment to lift and transport the double trolley through the lifting ear seat 137;

基座2的两侧底部均竖直设置有密封板15,密封板15的上端固定在车架1上,且密封板15的下端插装在炉体内的两侧砂槽内,能够提高密封效果。Sealing plates 15 are vertically arranged at the bottom of both sides of the base 2. The upper end of the sealing plate 15 is fixed on the frame 1, and the lower end of the sealing plate 15 is inserted into the sand grooves on both sides of the furnace body, which can improve the sealing effect.

工作原理:将需要加工处理的钢卷放在车架1顶部的基座2上,由于砂封槽12内放置有石英砂,砂封槽12与对应的罩体下端相匹配,能够便于密封罩体,通过车架1底部的轴承座14以及导轮3能够使得推车系统将双台车推入连续退火炉的内部,基座2两侧的曲封凸台9能够与炉墙上的曲封凹槽形成密封系统,并且密封板15的下端插装在炉体内的两侧砂槽内,能够进行密封,有效防止热量向台车左右流失;通过气氛进气管4一端的气氛进气口7能够便于进气,通过气氛出气口8便于出气,通过放散集气管5一端的放散进气口10便于进气,并放散集气管5的放散出气口11接入放散系统6中,通过形成连通的管路,从而便于进行放散处理;同时,相邻的两辆车之间缝隙采用硅酸铝纤维毯挤压密封,防止两车间热量流失,从而降低生产线整体耗能量;由于双台车是连续进炉、连续出炉,有效提高生产效率;通过台车吊装机构13能够便于双台车进行吊装运输,在退火处理的过程中,通过在翻转吊架135和横梁架136顶部的吊装耳座137外侧设置隔热箱131、第二隔热板1315和第一隔热板1317能够对储放槽132的内部进行隔热,从而降低翻转吊架135和横梁架136顶部的吊装耳座137升温发烫的速率,当需要吊装使用时,将隔热箱131一侧的第一隔热板1317通过铰链掀开后,使得储放槽132暴露,储放槽132内部的翻转电机133工作,通过翻转轴134带动翻转吊架135转动,从而将横梁架136顶部的吊装耳座137转出储放槽132的内部,使得横梁架136和吊装耳座137与外界空气接触,便于进行冷却,并且通过调节翻转吊架135、横梁架136以及吊装耳座137的角度,能够提高吊装的方便性;在横梁架136的顶部,由于防护箍架139底部的装配卡块插装在装配插槽138的内部,通过锁紧螺柱1310使得防护箍架139固定安装在横梁架136的顶部,通过防护箍架139和横梁架136能够提高吊装耳座137的承重效果,有效提高吊装的稳定性;同时,随着翻转吊架135转动时,能够带动导向推杆1311转动,转动的导向推杆1311与第二隔热板1315的内侧接触时,能够使得第二隔热板1315的端面四周拉动弹簧垫座1313端面的螺旋弹簧1314,从而推动第二隔热板1315从通风槽1312的内部移出,随着第二隔热板1315从通风槽1312的内部移出后,冷却风机1316工作,能够将外界气流经通风槽1312吹向储放槽132的内部,对翻转吊架135的底部进行冷却降温,通过提高翻转吊架135、横梁架136以及吊装耳座137的冷却速率;当翻转吊架135以及横梁架136顶部的吊装耳座137冷却完成后,从而便于外界吊具通过吊装耳座137对双台车进行吊装运输。Working principle: the steel coil to be processed is placed on the base 2 on the top of the frame 1. Since quartz sand is placed in the sand sealing groove 12, the sand sealing groove 12 matches the corresponding lower end of the cover body, which can facilitate the sealing of the cover body. The bearing seat 14 and the guide wheel 3 at the bottom of the frame 1 can enable the trolley system to push the double trolley into the interior of the continuous annealing furnace. The curved sealing bosses 9 on both sides of the base 2 can form a sealing system with the curved sealing grooves on the furnace wall, and the lower end of the sealing plate 15 is inserted into the sand grooves on both sides of the furnace body, which can be sealed to effectively prevent heat from being lost to the left and right of the trolley; the atmosphere air inlet 7 at one end of the atmosphere air inlet pipe 4 can facilitate air intake, the atmosphere air outlet 8 can facilitate air outlet, the diffusion air inlet 10 at one end of the diffusion air collecting pipe 5 can facilitate air intake, and the diffusion air outlet 11 of the diffusion air collecting pipe 5 is connected to the diffusion system 6, and a connected pipeline is formed, thereby It is convenient for heat dissipation treatment; at the same time, the gap between two adjacent cars is sealed by extrusion of aluminum silicate fiber blanket to prevent heat loss between the two workshops, thereby reducing the overall energy consumption of the production line; since the double trolleys are continuously fed into and discharged from the furnace, the production efficiency is effectively improved; the trolley hoisting mechanism 13 can facilitate the hoisting and transportation of the double trolleys. During the annealing process, the heat insulation box 131, the second heat insulation board 1315 and the first heat insulation board 1317 are arranged on the outside of the hoisting ear seat 137 on the top of the flip hanger 135 and the crossbeam frame 136 to insulate the interior of the storage tank 132, thereby reducing the heating rate of the hoisting ear seat 137 on the top of the flip hanger 135 and the crossbeam frame 136. When it is necessary to hoist and use it, the first heat insulation board 1317 on one side of the heat insulation box 131 is opened by the hinge to expose the storage tank 132. The internal flip motor 133 works, and the flip hanger 135 is driven to rotate through the flip shaft 134, so that the lifting ear seat 137 on the top of the cross beam frame 136 is rotated out of the storage tank 132, so that the cross beam frame 136 and the lifting ear seat 137 are in contact with the outside air, which is convenient for cooling, and the convenience of lifting can be improved by adjusting the angles of the flip hanger 135, the cross beam frame 136 and the lifting ear seat 137; at the top of the cross beam frame 136, since the assembly block at the bottom of the protective hoop frame 139 is inserted into the inside of the assembly slot 138, the protective hoop frame 139 is fixedly installed on the top of the cross beam frame 136 through the locking stud 1310, the load-bearing effect of the lifting ear seat 137 can be improved by the protective hoop frame 139 and the cross beam frame 136, and the stability of lifting is effectively improved; at the same time, as the flip hanger 135 rotates, it can drive the guide When the guide push rod 1311 rotates and the rotating guide push rod 1311 contacts the inner side of the second heat insulation plate 1315, the coil spring 1314 on the end face of the spring pad 1313 can be pulled around the end face of the second heat insulation plate 1315, thereby pushing the second heat insulation plate 1315 out from the inside of the ventilation slot 1312. As the second heat insulation plate 1315 is moved out from the inside of the ventilation slot 1312, the cooling fan 1316 starts to work and can blow the external air flow through the ventilation slot 1312 to the inside of the storage tank 132, so as to cool down the bottom of the flip hanger 135, thereby increasing the cooling rate of the flip hanger 135, the crossbeam frame 136 and the lifting ear seat 137; when the flip hanger 135 and the lifting ear seat 137 on the top of the crossbeam frame 136 are cooled, it is convenient for the external lifting equipment to lift and transport the double trolley through the lifting ear seat 137.

隧道式取向硅钢连续高温退火炉用双台车结构的生产工艺,包括以下步骤:The production process of a double-trolley structure for a tunnel-type oriented silicon steel continuous high-temperature annealing furnace includes the following steps:

步骤S1:将需要加工处理的钢卷放在车架1顶部的基座2上,由于砂封槽12内放置有石英砂,砂封槽12与对应的罩体下端相匹配,能够便于密封罩体,通过车架1底部的轴承座14以及导轮3能够使得推车系统将双台车推入连续退火炉的内部,基座2两侧的曲封凸台9能够与炉墙上的曲封凹槽形成密封系统,并且密封板15的下端插装在炉体内的两侧砂槽内,能够进行密封,有效防止热量向台车左右流失;Step S1: Place the steel coil to be processed on the base 2 on the top of the frame 1. Since quartz sand is placed in the sand sealing groove 12, the sand sealing groove 12 matches the corresponding lower end of the cover body, which can facilitate the sealing of the cover body. The bearing seat 14 and the guide wheel 3 at the bottom of the frame 1 can enable the trolley system to push the double trolley into the interior of the continuous annealing furnace. The curved sealing bosses 9 on both sides of the base 2 can form a sealing system with the curved sealing grooves on the furnace wall, and the lower ends of the sealing plates 15 are inserted into the sand grooves on both sides of the furnace body, which can be sealed to effectively prevent heat from being lost to the left and right of the trolley;

步骤S2:通过气氛进气管4一端的气氛进气口7能够便于进气,通过气氛出气口8便于出气,通过放散集气管5一端的放散进气口10便于进气,并放散集气管5的放散出气口11接入放散系统6中,通过形成连通的管路,从而便于进行放散处理;同时,相邻的两辆车之间缝隙采用硅酸铝纤维毯挤压密封,防止两车间热量流失,从而降低生产线整体耗能量;由于双台车是连续进炉、连续出炉,有效提高生产效率;Step S2: air can be easily taken in through the atmosphere inlet 7 at one end of the atmosphere inlet pipe 4, and air can be easily out through the atmosphere outlet 8. Air can be easily taken in through the emission inlet 10 at one end of the emission collecting pipe 5, and the emission outlet 11 of the emission collecting pipe 5 is connected to the emission system 6, so as to form a connected pipeline, thereby facilitating emission treatment; at the same time, the gap between the two adjacent cars is sealed by extrusion of aluminum silicate fiber blanket to prevent heat loss between the two workshops, thereby reducing the overall energy consumption of the production line; since the double cars are continuously fed into and discharged from the furnace, the production efficiency is effectively improved;

步骤S3:通过台车吊装机构13能够便于双台车进行吊装运输,在退火处理的过程中,通过在翻转吊架135和横梁架136顶部的吊装耳座137外侧设置隔热箱131、第二隔热板1315和第一隔热板1317能够对储放槽132的内部进行隔热,从而降低翻转吊架135和横梁架136顶部的吊装耳座137升温发烫的速率,当需要吊装使用时,将隔热箱131一侧的第一隔热板1317通过铰链掀开后,使得储放槽132暴露,储放槽132内部的翻转电机133工作,通过翻转轴134带动翻转吊架135转动,从而将横梁架136顶部的吊装耳座137转出储放槽132的内部,使得横梁架136和吊装耳座137与外界空气接触,便于进行冷却,并且通过调节翻转吊架135、横梁架136以及吊装耳座137的角度,能够提高吊装的方便性;在横梁架136的顶部,由于防护箍架139底部的装配卡块插装在装配插槽138的内部,通过锁紧螺柱1310使得防护箍架139固定安装在横梁架136的顶部,通过防护箍架139和横梁架136能够提高吊装耳座137的承重效果,有效提高吊装的稳定性;同时,随着翻转吊架135转动时,能够带动导向推杆1311转动,转动的导向推杆1311与第二隔热板1315的内侧接触时,能够使得第二隔热板1315的端面四周拉动弹簧垫座1313端面的螺旋弹簧1314,从而推动第二隔热板1315从通风槽1312的内部移出,随着第二隔热板1315从通风槽1312的内部移出后,冷却风机1316工作,能够将外界气流经通风槽1312吹向储放槽132的内部,对翻转吊架135的底部进行冷却降温,通过提高翻转吊架135、横梁架136以及吊装耳座137的冷却速率;当翻转吊架135以及横梁架136顶部的吊装耳座137冷却完成后,从而便于外界吊具通过吊装耳座137对双台车进行吊装运输。Step S3: The trolley hoisting mechanism 13 can facilitate the hoisting and transportation of the double trolleys. During the annealing process, the heat insulation box 131, the second heat insulation board 1315 and the first heat insulation board 1317 are arranged on the outside of the hoisting ear seat 137 on the top of the flip hanger 135 and the crossbeam frame 136 to insulate the inside of the storage tank 132, thereby reducing the heating rate of the hoisting ear seat 137 on the top of the flip hanger 135 and the crossbeam frame 136. When it is necessary to hoist it for use, the first heat insulation board 1317 on one side of the heat insulation box 131 is opened by the hinge, so that the storage tank 132 is exposed, the flip motor 133 inside the storage tank 132 works, and the flip hanger 135 is driven to rotate through the flip shaft 134, so that the lifting ear seat 137 on the top of the crossbeam frame 136 is turned out of the storage tank 132, so that the crossbeam frame 136 and the lifting ear seat 137 are in contact with the outside air, which is convenient for cooling, and the convenience of lifting can be improved by adjusting the angles of the flip hanger 135, the crossbeam frame 136 and the lifting ear seat 137; at the top of the crossbeam frame 136, the assembly block at the bottom of the protective hoop frame 139 is inserted into the inner of the assembly slot 138 The protective hoop frame 139 is fixedly installed on the top of the crossbeam frame 136 through the locking stud 1310. The protective hoop frame 139 and the crossbeam frame 136 can improve the load-bearing effect of the lifting ear seat 137, and effectively improve the stability of the lifting; at the same time, as the flip hanger 135 rotates, it can drive the guide push rod 1311 to rotate. When the rotating guide push rod 1311 contacts the inner side of the second heat insulation board 1315, the end surface of the second heat insulation board 1315 can pull the coil spring 1314 on the end surface of the spring pad seat 1313 around, thereby pushing the second heat insulation board 13 15 is moved out from the interior of the ventilation slot 1312. As the second heat insulation board 1315 is moved out from the interior of the ventilation slot 1312, the cooling fan 1316 starts to work, and can blow the external air flow through the ventilation slot 1312 to the interior of the storage tank 132, so as to cool down the bottom of the flip hanger 135, thereby increasing the cooling rate of the flip hanger 135, the crossbeam frame 136 and the lifting ear seat 137; when the flip hanger 135 and the lifting ear seat 137 on the top of the crossbeam frame 136 are cooled, it is convenient for the external lifting equipment to lift and transport the double trolley through the lifting ear seat 137.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims (2)

1. The utility model provides a tunnel type oriented silicon steel continuous high temperature is two trolley structure for annealing stove, its characterized in that includes frame (1), base (2), guide pulley (3), atmosphere intake pipe (4), diffuse gas collecting pipe (5), diffuse system (6), atmosphere air inlet (7), atmosphere gas outlet (8), diffuse air inlet (10), diffuse gas outlet (11), sand seal groove (12) and bearing frame (14), the bottom four corners of frame (1) all is provided with guide pulley (3), just guide pulley (3) are installed in frame (1) bottom through bearing frame (14), guide pulley (3) match with the guide rail that corresponds in the furnace body, base (2) are fixed to be set up in the upper portion of frame (1), just base (2) are the brickwork and are built, base (2) upper end is provided with circular two sand seal groove (12), atmosphere intake pipe (4), diffuse gas collecting pipe (5) and diffuse system (6) all set up on frame (1), just atmosphere air inlet (4) are located the below of frame (1) and atmosphere air inlet (7) are located in the middle part (4) of frame, atmosphere intake pipe (4) are located in the middle part (2) and are located atmosphere (8), the air outlet (10) of the air outlet (5) is arranged below the frame (1), and the air outlet (11) of the air outlet (5) is connected into the air outlet system (6); aluminum silicate fiber blankets are adhered to the front side and the rear side of the base (2), and the aluminum silicate fiber blankets are matched with the trolley adjacent to the front side and the rear side in the furnace body; the left side and the right side of the base (2) are respectively provided with a curved sealing boss (9), and the curved sealing bosses (9) are matched with curved sealing grooves of the furnace body to play a role of sealing; quartz sand is placed in the sand seal groove (12), and the sand seal groove (12) is matched with the lower end of the corresponding cover body;
four trolley hoisting mechanisms (13) are arranged on the side face of the frame (1);
The trolley hoisting mechanism (13) comprises a heat insulation box (131), a storage tank (132), a turnover motor (133), a turnover shaft (134), a turnover hanging bracket (135), a beam frame (136), hoisting lug seats (137), a protective hoop frame (139), a guide push rod (1311), a ventilation groove (1312), a spring cushion seat (1313), a spiral spring (1314), a second heat insulation plate (1315), a cooling fan (1316) and a first heat insulation plate (1317), wherein the heat insulation box (131) is fixedly arranged at one side center of a frame (1), the storage tank (132) is arranged in the heat insulation box (131), the first heat insulation plate (1317) is arranged at one side of the end face of the heat insulation box (131) through a hinge, the turnover motor (133) is fixedly arranged at the center of the two sides of the inner top end of the storage tank (132), one side of the turnover motor (133) is connected with the turnover shaft (134), one end of each turnover shaft (134) is fixedly arranged with the turnover hanging bracket (135), the beam frame (136) is fixedly arranged at one end of the outer side of the turnover hanging bracket (135), the end face (136), the lug seat (137) is fixedly arranged at the end face of the hoisting lug frame (136), the novel heat insulation box is characterized in that a guide push rod (1311) is fixedly arranged in the center of one side of the outer wall of the turnover hanging bracket (135), a ventilation groove (1312) is formed in the center of the top end face of the heat insulation box (131), the ventilation groove (1312) is communicated with a storage groove (132), a spring pad seat (1313) is fixedly arranged on the periphery of one side of the inner wall of the ventilation groove (1312), a spiral spring (1314) is fixedly arranged in the center of the other side of the spring pad seat (1313), the other ends of the four spiral springs (1314) are connected with a second heat insulation plate (1315), the other ends of the guide push rods (1311) are connected with the center of the inner end face of the second heat insulation plate (1315) in a fit mode, the inner end face of the second heat insulation plate (1315) is connected with the inner wall of the ventilation groove (1312), and a cooling fan (1316) is fixedly arranged between the four spring pad seats (1313) at the inner bottom of the ventilation groove (1312).
The two sides of the top end face of the beam frame (136) are provided with assembly slots (138), the centers of the two ends of the bottom of the protective hoop frame (139) are provided with assembly clamping blocks, the assembly clamping blocks are inserted and installed in the assembly slots (138), the assembly slots (138) and the assembly clamping blocks are of T-shaped structures, the two ends of the top end face of the protective hoop frame (139) are inserted and installed with locking studs (1310), and one end of the bottom of each locking stud (1310) penetrates through the assembly clamping blocks to be fixedly connected with the end face threads of the beam frame (136);
The two sides bottom of base (2) all is vertical to be provided with closing plate (15), the upper end of closing plate (15) is fixed on frame (1), just the lower extreme cartridge of closing plate (15) is in the both sides sand groove in the furnace body.
2. A process for producing a double trolley structure for a tunnel oriented silicon steel continuous high temperature annealing furnace as claimed in claim 1, comprising the steps of:
Step S1: the steel coil to be processed is placed on the base (2) at the top of the frame (1), quartz sand is placed in the sand seal groove (12), the sand seal groove (12) is matched with the lower end of the corresponding cover body, the cover body can be conveniently sealed, a trolley system can push double trolleys into the continuous annealing furnace through the bearing seat (14) at the bottom of the frame (1) and the guide wheel (3), the curved seal bosses (9) at two sides of the base (2) can form a sealing system with curved seal grooves on the furnace wall, the lower end of the sealing plate (15) is inserted into the sand grooves at two sides in the furnace body, and the sealing can be carried out, so that the heat is effectively prevented from losing to the left and the right of the trolley;
Step S2: the air inlet can be conveniently carried out through the atmosphere air inlet (7) at one end of the atmosphere air inlet pipe (4), the air outlet can be conveniently carried out through the atmosphere air outlet (8), the air inlet is conveniently carried out through the air outlet (10) at one end of the air outlet pipe (5), the air outlet (11) of the air outlet pipe (5) is connected into the air outlet system (6), and the air outlet is conveniently subjected to air outlet treatment through a communicated pipeline; simultaneously, gaps between two adjacent vehicles are sealed by adopting an aluminum silicate fiber blanket in an extrusion way, so that heat loss of the two workshops is prevented, and the overall energy consumption of a production line is reduced; because the double trolleys continuously enter and exit the furnace, the production efficiency is effectively improved;
Step S3: the double-trolley lifting transportation can be conveniently carried out through the trolley lifting mechanism (13), in the annealing treatment process, the heat insulation box (131), the second heat insulation plate (1315) and the first heat insulation plate (1317) are arranged on the outer sides of the lifting lug seats (137) at the tops of the overturning lifting frame (135) and the cross beam frame (136), the heat insulation can be carried out on the interiors of the storage grooves (132), so that the rate of heating and scalding of the overturning lifting lug seats (137) at the tops of the overturning lifting frame (135) and the cross beam frame (136) is reduced, when lifting is needed, the first heat insulation plate (1317) at one side of the heat insulation box (131) is lifted through a hinge, the storage grooves (132) are exposed, the overturning motor (133) in the storage grooves (132) works, the overturning lifting lug seats (135) are driven to rotate through the overturning shaft (134), the lifting lug seats (137) at the tops of the cross beam frame (136) are enabled to be in contact with outside air, cooling is convenient, and the lifting angle of the overturning lifting frame (136) and the lifting lug seats (137) can be improved; at the top of the beam frame (136), as the assembly fixture blocks at the bottom of the protection hoop frame (139) are inserted into the assembly slots (138), the protection hoop frame (139) is fixedly arranged at the top of the beam frame (136) through the locking studs (1310), the bearing effect of the lifting lug seat (137) can be improved through the protection hoop frame (139) and the beam frame (136), and the lifting stability is effectively improved; meanwhile, when the turnover hanging bracket (135) rotates, the guide push rod (1311) can be driven to rotate, and when the rotating guide push rod (1311) contacts with the inner side of the second heat insulation plate (1315), the spiral spring (1314) on the end face of the spring cushion seat (1313) is pulled around the end face of the second heat insulation plate (1315), so that the second heat insulation plate (1315) is pushed to move out of the ventilation groove (1312), and when the second heat insulation plate (1315) moves out of the ventilation groove (1312), the cooling fan (1316) works, external airflow can be blown to the inside of the storage groove (132) through the ventilation groove (1312), the bottom of the turnover hanging bracket (135) is cooled, and the cooling rate of the turnover hanging bracket (135), the cross beam frame (136) and the lifting ear seat (137) is improved; after the cooling of the lifting lug seats (137) at the tops of the overturning lifting frames (135) and the cross beam frames (136) is finished, the external lifting appliance is convenient to lift and transport the double trolleys through the lifting lug seats (137).
CN202410303442.7A 2024-03-18 2024-03-18 Double-trolley structure for tunnel type oriented silicon steel continuous high-temperature annealing furnace and production process Active CN117904422B (en)

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JPH115686A (en) * 1997-06-16 1999-01-12 Furukawa Co Ltd Hanger fork unit
KR20020032824A (en) * 2000-10-27 2002-05-04 이구택 Guider for hanging in crane hook
JP3094122U (en) * 2002-11-19 2003-06-06 日本建設工業株式会社 Hanging wire length adjustment jig
KR20140000507U (en) * 2012-07-13 2014-01-23 현대중공업 주식회사 Crane assembly for rotating steel
CN106086386A (en) * 2016-08-17 2016-11-09 包头市威丰稀土电磁材料股份有限公司 Chassis for the annealing of tunnel type orientation silicon steel continuous high temperature
CN206033027U (en) * 2016-08-31 2017-03-22 江苏堃阳自动化设备有限公司 Automobile assembly line transports hoist
CN106865223A (en) * 2015-12-14 2017-06-20 天津市国荣铸造有限公司 A kind of component for casting immersion oil
CN115679047A (en) * 2022-11-10 2023-02-03 包头市信宏机电设备制造有限公司 Double-station tunnel furnace trolley structure for producing oriented silicon steel
CN115747451A (en) * 2022-11-10 2023-03-07 内蒙古矽能电磁科技有限公司 Double-station atmosphere maintaining system for producing oriented silicon steel

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH115686A (en) * 1997-06-16 1999-01-12 Furukawa Co Ltd Hanger fork unit
KR20020032824A (en) * 2000-10-27 2002-05-04 이구택 Guider for hanging in crane hook
JP3094122U (en) * 2002-11-19 2003-06-06 日本建設工業株式会社 Hanging wire length adjustment jig
KR20140000507U (en) * 2012-07-13 2014-01-23 현대중공업 주식회사 Crane assembly for rotating steel
CN106865223A (en) * 2015-12-14 2017-06-20 天津市国荣铸造有限公司 A kind of component for casting immersion oil
CN106086386A (en) * 2016-08-17 2016-11-09 包头市威丰稀土电磁材料股份有限公司 Chassis for the annealing of tunnel type orientation silicon steel continuous high temperature
CN206033027U (en) * 2016-08-31 2017-03-22 江苏堃阳自动化设备有限公司 Automobile assembly line transports hoist
CN115679047A (en) * 2022-11-10 2023-02-03 包头市信宏机电设备制造有限公司 Double-station tunnel furnace trolley structure for producing oriented silicon steel
CN115747451A (en) * 2022-11-10 2023-03-07 内蒙古矽能电磁科技有限公司 Double-station atmosphere maintaining system for producing oriented silicon steel

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Denomination of invention: Double trolley structure and production process for tunnel oriented silicon steel continuous high-temperature annealing furnace

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Pledgee: Caixin Huirong Commercial Factoring (Tianjin) Co.,Ltd.

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