CN117902337A - Automatic butt joint system for printing workshop and library-to-library production based on UEI (unified extensible interface) scheme of Internet of things - Google Patents
Automatic butt joint system for printing workshop and library-to-library production based on UEI (unified extensible interface) scheme of Internet of things Download PDFInfo
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- CN117902337A CN117902337A CN202311794581.6A CN202311794581A CN117902337A CN 117902337 A CN117902337 A CN 117902337A CN 202311794581 A CN202311794581 A CN 202311794581A CN 117902337 A CN117902337 A CN 117902337A
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- 238000007639 printing Methods 0.000 title claims abstract description 162
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 210000001503 joint Anatomy 0.000 title claims abstract description 36
- 238000004806 packaging method and process Methods 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 37
- 230000008569 process Effects 0.000 claims abstract description 23
- 238000007689 inspection Methods 0.000 claims abstract description 21
- 238000003032 molecular docking Methods 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims description 32
- 238000012546 transfer Methods 0.000 claims description 28
- 238000010030 laminating Methods 0.000 claims description 17
- 239000000523 sample Substances 0.000 claims description 16
- 238000004804 winding Methods 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 11
- 239000007888 film coating Substances 0.000 claims description 6
- 238000009501 film coating Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 5
- 229920006280 packaging film Polymers 0.000 claims description 5
- 239000012785 packaging film Substances 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 238000007646 gravure printing Methods 0.000 claims description 2
- 230000006855 networking Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 2
- 238000012858 packaging process Methods 0.000 abstract description 2
- 238000012856 packing Methods 0.000 description 9
- 239000003086 colorant Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000003860 storage Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G63/00—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
- B65G63/002—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/0403—Drying webs
- B41F23/0416—Drying webs by conduction
- B41F23/042—Drying webs by conduction using heated rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0036—Devices for scanning or checking the printed matter for quality control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/16—Programming systems for automatic control of sequence of operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0008—Opening and emptying bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/10—Sequence control of conveyors operating in combination
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
The invention belongs to the technical field of printing workshop production, in particular to an automatic butt joint system for printing workshop and library-to-library production based on an Internet of things (UEI) scheme, which comprises the following production processes: s1: the method comprises the steps that a first forklift conveys base paper in a base paper warehouse to a peeling turntable for peeling; s2: printing at an unreeling part of a first robot automatic logistics butt joint printing unit; s3: after printing, the second robot automatically performs logistics butt joint, inspection and packaging integrated units; s4: the reexamined coil automatically slides on the reexamined turntable; s5: a third robot automatic logistics docking station; s6: transferring the second fork truck to a finished product warehouse; the process is simplified by connecting the inspection and packaging processes together, raw paper is output from a raw paper warehouse in the production process, and finally conveyed to a finished product warehouse through an AGV robot butt joint printing unit, an inspection and packaging integrated unit and a logistics turntable, so that a production closed loop of material flow is formed in a warehouse-to-warehouse mode, and the degree of automation is improved.
Description
Technical Field
The invention belongs to the field of data acquisition of production processes of printing factories or workshops, and particularly relates to an automatic butt joint system for production of a printing workshop and a library pair library based on a Unified Extensible Interface (UEI) scheme of the Internet of things.
Background
In recent years, with the wide popularization and application of the internet of things, in order to further promote the transformation, upgrading, development and enlargement of printing machine manufacturing enterprises, printing machine use enterprises and other related industries, when a printing workshop is in production, raw paper in a finished product warehouse is generally required to be transported to a printing unit, corresponding printing plate rollers are printed on the raw paper through printing equipment, and finally the raw paper is transported to the finished product warehouse for storage, and the automatic butt joint of the production flow from the raw paper warehouse to the finished product warehouse adopts the production flow of the printing workshop based on the UEI scheme of the internet of things.
The existing production process of the base paper printing workshop is as follows: according to the demand of user, design and preparation printing form roller, the design content of printing form roller is with the data display, be convenient for interconnection between user and the manufacturing side, then carry out the production, go out the warehouse with the body paper in the body paper storehouse and peel off, carry to lithography apparatus through fork truck, then print through artifical winding up, printing form roller prints its pattern on the body paper surface, accomplish the printing, then artifical lower roll utilizes the shallow transportation to the inspection bench to carry out the inspection, the inspection is qualified will continue to carry to the packing bench and pack, the inspection is unqualified will be screened out and take out, continue to encode after the packing is accomplished, finally carry to the finished product storehouse through fork truck and pile up.
In the prior art, the raw paper is usually required to go through procedures such as warehouse-out, printing, packaging, inspection, warehouse-in and the like in the printing process, the procedures are more, the operation space is larger, the packaging and inspection are divided into two procedures, more manual operations are needed in the actual operation process, and meanwhile, larger space is needed for transferring, so that the problems of complex work content of the whole printing workshop and unsmooth warehouse-to-warehouse production flow are caused.
For this reason, the invention provides a printing workshop and library-to-library production automatic docking system based on the UEI scheme of the Internet of things.
Disclosure of Invention
In order to make up the defects of the prior art, the problems that in the printing process of the base paper proposed in the background art, the working procedures such as warehouse-out, printing, packaging, inspection and warehouse-in are generally needed, the working procedures are more, the operation space is larger, the packaging and inspection are divided into two working procedures, more manual operation is needed in the actual operation process, and meanwhile, larger space is needed for transferring, so that the working content of the whole printing workshop is complex, and the warehouse-to-warehouse production flow is not concise are solved.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to an automatic butt joint system for printing workshop and library-to-library production based on an Internet of things (UEI) scheme, which comprises the following production processes:
s1: the method comprises the steps that a first forklift conveys base paper in a base paper warehouse to a peeling turntable for peeling;
S2: printing at an unreeling part of a first robot automatic logistics butt joint printing unit;
s3: after printing, the second robot automatically performs logistics butt joint, inspection and packaging integrated units;
S4: the reexamined coil automatically slides on the reexamined turntable;
S5: a third robot automatic logistics docking station;
s6: and the second forklift transfers the finished products on the turntable in the logistics to a finished product warehouse.
Preferably, the S3 comprises a detection packaging integrated unit, wherein the detection packaging integrated unit comprises a detection module and a film covering module, the detection module is used for detecting a printed product, transmitting detection data to an external data controller, comparing the printed product with a printing plate roller, and preliminarily detecting whether the printed product is qualified; the film coating module is used for carrying out surface film coating packaging on the detected printed sample and protecting the printed product from being damaged in the transportation process.
Preferably, when the second robot is adopted for butt joint in the step S3, after the printing of the base paper is finished, raw material rolling is carried out through a rolling machine, the second robot automatically carries out logistics butt joint detection and packaging integrated units on the rolled printing products from the printing unit, a second track route is set for the second robot, and the second track route is set to and fro from the printing unit and the detection and packaging integrated units and is used for finishing commands for conveying the printing products.
Preferably, when the detection and packaging integrated unit is adopted in the step S3, the second robot places the rolled printing product on the detection module, the detection module is provided with an unreeling roller, a reeling roller, a scanning probe and a data controller, the free end of the rolled printing product is stuck on the reeling roller by installing the rolled printing product on the unreeling roller, the unreeling roller and the reeling roller are arranged for stretching and reeling the printing product, the scanning probe is arranged, the scanning probe emits infrared laser to scan the rolled printing product in the reeling and unreeling process, scanned data are transmitted to the data controller, and the data controller compares the printing product with the printing plate roller, and the result is calculated; setting an edge cutter for carrying out edge cutting treatment on the printed product in the process of winding and unwinding; the laminating unit comprises a laminating roller and a cutting machine, the laminating roller is adopted, the rolled printed product is packaged under the laminating roller, and after packaging is completed, the cutting machine is adopted to cut off the packaging film at the joint of the laminating roller for the next working procedure.
Preferably, in S1, the base paper roller in the base paper warehouse is transported to the peeling and transferring table by using a first forklift, the peeling and transferring table peels off the outer package of the base paper roller by using a peeling machine, and the peeled base paper is used for being transported to a printing unit for printing commands, and the dropped outer package is peeled off for recycling.
Preferably, in the step S2, a first robot is used for automatic logistics butt joint, a first track route is set for the first robot, a first track route setting command is sent back and forth between the peeling middle rotary table and the printing unit, the first robot places base paper on an unreeling part of the printing machine, inputs a printing plate roller into the printing machine, acquires gravure roller attributes according to the printing plate roller, clicks a printing command button, and performs printing by adopting a high-speed gravure printing machine to form a printing product, a heating roller is arranged on the printing machine, heating and drying of the printing product are completed, and the automatic logistics butt joint is used for a second robot.
Preferably, when the rechecking transfer table is adopted in the step S4, an inclined guide plate is arranged at the top of the transfer table, a pair of traction rollers are arranged on the inclined guide plate, the inclined guide plate is placed in the rear end and is added with a stop block to prevent printed products from rolling out, the inclined guide plate is used for abutting joint, checking and packaging integrated units and the rechecking transfer table, packaged printed products slide to the rechecking transfer table through the guide plate, then a third robot is adopted for automatic logistics abutting joint, a third track route is set for the third robot, and a third track route setting command is transmitted and received between the rechecking transfer table and the logistics transfer table.
Preferably, in S6, a second forklift is adopted to transfer the finished products on the turntable in the logistics to a finished product warehouse, a coding gun is adopted to code the finished products, and a stacker is adopted to stack the finished products, so that the finished products in the finished product warehouse are orderly arranged, after the operation is completed, the corresponding finished product warehouse position changes the state, and the stored finished product codes are recorded in real time.
The beneficial effects of the invention are as follows:
1. According to the automatic butt joint system for the printing workshop and the warehouse-to-warehouse production based on the UEI scheme of the Internet of things, the inspection and packaging processes are connected, so that the process is simplified, the use space is reduced, in the production process, raw paper is output from the raw paper warehouse, the raw paper in the raw paper warehouse is transported on the peeling-off turntable by the first forklift to be peeled off, the unreeling part of the first automatic logistics butt joint printing unit is used for printing after the peeling is finished, the second automatic logistics butt joint inspection packaging integrated unit is used for detecting, trimming, rewinding and packaging after the printing is finished, then the reeled products automatically slide on the reeled turntable in the reeled inspection, and the finished products on the turntable in the logistics are transferred to the finished product warehouse by the third automatic logistics butt joint turntable by the second forklift, so that a production closed loop of material flow is formed in a warehouse-to-warehouse mode, the degree of automation is improved, and the manual operation strength in equipment operation and working procedures is reduced, and the production efficiency of printed products is improved.
2. According to the automatic butt joint system for the printing workshop and the warehouse-to-warehouse production based on the UEI scheme of the Internet of things, the first robot, the second robot and the third robot are arranged, the first robot, the second robot and the third robot are all AGV robots, the AGVs are provided with unique track routes, the whole production process production scheduling system executes transfer tasks by sending instructions to the AGV scheduling system, each information end receives information and feedback commands, closed-loop execution of information flow is formed in a warehouse-to-warehouse mode, and the control of production progress and production operation conditions is facilitated.
3. According to the automatic butt joint system for the printing workshop and the warehouse production based on the UEI scheme of the Internet of things, the heating roller is required to be started after the printing product is finished, the heating roller generates heat energy to heat and dry the printing product, and the printing product is prevented from being damaged due to ink contamination when the printing product is wound.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a block diagram of the main structure of an embodiment of the present invention;
FIG. 2 is a production flow diagram of one embodiment of the present invention;
fig. 3 is a flow chart of the production of the UEI scheme of the present invention.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 3, the automatic docking system for printing shop and library-to-library production based on the UEI scheme of the internet of things according to the embodiment of the present invention includes the following production processes:
s1: the method comprises the steps that a first forklift conveys base paper in a base paper warehouse to a peeling turntable for peeling;
S2: printing at an unreeling part of a first robot automatic logistics butt joint printing unit;
s3: after printing, the second robot automatically performs logistics butt joint, inspection and packaging integrated units;
S4: the reexamined coil automatically slides on the reexamined turntable;
S5: a third robot automatic logistics docking station;
s6: and the second forklift transfers the finished products on the turntable in the logistics to a finished product warehouse.
The S3 of the embodiment comprises a detection and packaging integrated unit, wherein the detection and packaging integrated unit comprises a detection module and a film covering module, the detection module is used for detecting a printed product, transmitting detection data to an external data controller, comparing the printed product with a printing plate roller, and preliminarily detecting whether the printed product is qualified; the film coating module is used for carrying out surface film coating packaging on the detected printed sample and protecting the printed product from being damaged in the transportation process.
During operation, through linking inspection and packing two processes together, make the flow simplified, the usage space has been reduced, in the production process, output the body paper by the body paper storehouse, first fork truck is with the body paper transportation in the body paper storehouse on peeling off the middle rotary table and peel off, print by the automatic commodity circulation butt joint printing unit unreeling portion of first robot after peeling off, after the printing is accomplished, the automatic commodity circulation of second robot is butt jointed and is inspected packing integration unit and detects, cut edge, rewinding, packing, then the automatic landing of reeled article in the reinspection is on the middle rotary table, through the automatic commodity circulation of third robot middle rotary table in the commodity circulation, the finished product on the middle rotary table is transported to the finished product storehouse to the mode of storehouse pair storehouse has formed the production closed loop of commodity circulation, degree of automation is promoted, manual operation intensity in equipment operation and the process has been reduced, printing product production efficiency has been improved.
When the second robot is adopted for butt joint in the step S3 of the embodiment, after the printing of the base paper is completed, raw material rolling is performed through a rolling machine, the second robot is used for automatically carrying out logistics butt joint detection and packaging integrated units on the rolled printing products from the printing unit, a second track route is set for the second robot, and the second track route is set to and fro from the printing unit and the detection and packaging integrated units and is used for completing a command for conveying the printing products.
During operation, the second robot is set with commands for going to and from the printing unit and the detection and packaging integrated unit, and the second robot finishes executing transfer tasks by sending commands to the AGV dispatching system, so that the accuracy of conveying is ensured.
When the detection and packaging integrated unit is adopted in the step S3 of the embodiment, the second robot places the web printing product on the detection module, the detection module is provided with an unreeling roller, a winding roller, a scanning probe and a data controller, the free end of the web printing product is stuck on the winding roller by installing the web printing product on the unreeling roller, the unreeling roller and the winding roller are arranged for stretching and winding the printing product, the scanning probe is arranged, the scanning probe emits infrared laser to scan the web printing product in the winding and unwinding process, scanned data are transmitted to the data controller, and the data controller compares the printing product with the printing plate roller to calculate a result; setting an edge cutter for carrying out edge cutting treatment on the printed product in the process of winding and unwinding; the laminating unit comprises a laminating roller and a cutting machine, the laminating roller is adopted, the rolled printed product is packaged under the laminating roller, and after packaging is completed, the cutting machine is adopted to cut off the packaging film at the joint of the laminating roller for the next working procedure.
During operation, the placement roller is arranged for stretching and winding the printed product, the edge cutter and the scanning probe are started in the unreeling process, the edge cutter cuts redundant edge parts in the printed product, the scanning probe emits infrared laser to scan the rolled printed product in the unreeling process, scanned data are transmitted to the data controller, the data controller compares the printed product with the printing plate roller, the result is calculated, then the printed product is wound, after the winding is completed, the laminating roller and the cutting machine are started, the laminating roller carries out external packing on the printed product, and then the packaging film is cut off.
In S1 of this embodiment, the first forklift is used to transport the base paper roller in the base paper warehouse to the peeling turntable, the peeling turntable peels the outer package of the base paper roller by using the peeling machine, and the peeled base paper is used to be transported to the printing unit for printing command, and the dropped outer package is peeled for recycling.
When the automatic printing machine works, the base paper warehouse is the initial end of a production line and is used for storing base paper, the base paper is usually provided with different specifications and names, information is scanned and recorded according to codes, the base paper is orderly discharged, a first forklift is used for delivering the base paper to a peeling and middle rotating table according to instructions during delivery, a peeling machine is started to peel off the outer package of a base paper roller, the peeled base paper is delivered to a printing unit through a first robot to be printed, and a peeling and dropping outer package is recovered by a recovery device.
In S2 of this embodiment, a first robot is used for automatic logistics docking, a first track route is set by the first robot, a first track route setting command is sent back and forth between the peeling turntable and the printing unit, the first robot places base paper at the unreeling part of the printer, inputs a printing plate roller into the printer, obtains gravure roller attributes according to the printing plate roller, clicks a printing command button, and prints by adopting a high-speed gravure printer to form a printed product, a heating roller is arranged on the printer to finish heating and drying the printed product, and the second robot is used for automatic logistics docking.
During operation, the first robot is set with a command to and fro the peeling-off middle rotary table and the printing unit, the first robot finishes executing a transfer task by sending a command to the AGV dispatching system, conveying the transfer task to the unreeling part of the printer, inputting a printing plate roller, allocating printing image colors, acquiring gravure roller attributes, starting the printing command in the unreeling process, printing by adopting the high-speed gravure printer to form a printing product, setting a heating roller, and after the printing product is finished, starting the heating roller, generating heat energy by the heating roller, heating and drying the printing product, and preventing printing ink from being stained when the printing product is reeled to damage to the printing product.
When adopting the reinspection transfer table in S4 of this embodiment, the top of transfer table is equipped with the slope deflector, install a pair of traction roller on the slope deflector, the slope deflector is put into the rear end and is added the dog and prevent that printed matter from rolling out, and the slope deflector is used for butt joint inspection packing integration unit and reinspection transfer table, and the printed matter of packing completion slides to reinspection transfer table through the deflector, then adopts the automatic commodity circulation butt joint of third robot, and the third robot is provided with the third track route, third track route settlement command comes and goes between reinspection transfer table and commodity circulation transfer table.
During operation, the packaged printed products slide onto the inclined guide plate through the traction roller, the inclined guide plate is placed into the rear end and is added with a stop block to prevent the printed products from rolling out, the inclined guide plate serves as a bridge between the inspection packaging integrated unit and the logistics center turntable, commands for the third robot to return to the re-inspection center turntable and the logistics center turntable are set, and the third robot finishes executing transfer tasks by sending commands to the AGV dispatching system.
In S6 of this embodiment, a second forklift is used to transfer the finished products on the turntable in the logistics to the finished product warehouse, a coding gun is used to code the finished products, and a stacker is used to stack the finished products, so that the finished products in the finished product warehouse are orderly arranged, after the operation is completed, the corresponding finished product warehouse position will change the state, and the stored finished product codes are recorded in real time.
When the automatic printing machine works, the finished product warehouse is the terminal end of the production line and is used for storing finished printed products, the finished products are coded by adopting the coding gun during warehouse entry, and the coded printed products are piled by adopting the stacker, so that the finished products in the finished product warehouse are orderly arranged, the state of the warehouse position can be recorded and changed in real time by the background of the finished product warehouse, the real-time monitoring of the finished product codes is facilitated, and the state of entering and exiting the warehouse is quickly reflected.
Working principle: the base paper warehouse is the initial end of a production line and is used for storing base paper, the base paper is usually provided with different specifications and names, information is scanned and recorded according to codes, the base paper is orderly discharged, a first forklift is used for delivering the base paper to a peeling and middle rotating table according to instructions during delivery, a peeling machine is started to peel the outer package of a base paper roller, the peeled base paper is delivered to a printing unit through a first robot for printing, and a peeling and dropping outer package is recovered by a recovery device; setting a command for the first robot to come and go from the peeling-off rotary table and the printing unit, conveying the base paper to an unreeling part of the printer by the first robot, inputting a printing plate roller, allocating printing image colors, acquiring gravure roller attributes, starting a printing command in the unreeling process, printing by adopting a high-speed gravure printer to form a printed product, setting a heating roller, and after the printed product is finished, starting the heating roller to generate heat energy, and heating and drying the printed product to prevent the printed product from being polluted by ink and damaging the printed product; setting commands for the second robot to and fro the printing unit and the detection and packaging integrated unit, conveying the printing product to the detection and packaging integrated unit by the second robot, arranging an unreeling roller for stretching and reeling the printing product, starting an edge cutter and a scanning probe in the unreeling process, cutting redundant edge parts in the printing product by the edge cutter, transmitting infrared laser by the scanning probe to scan the rolled printing product in the reeling and unreeling process, transmitting scanned data to a data controller, comparing the printing product with a printing plate roller by the data controller, calculating a result, reeling, starting a film covering roller and a cutter after reeling is completed, externally packing the printing product by the film covering roller, and cutting a packaging film; the packaged printed products slide onto the inclined guide plate through the traction roller, the inclined guide plate is placed into the rear end and is provided with a stop block to prevent the printed products from rolling out, the inclined guide plate serves as a bridge between the inspection packaging integrated unit and the turntable in the logistics, the third robot is started to convey the packaged printed products to the turntable in the logistics according to instructions, the turntable in the second fork truck butt joint logistics and the finished product warehouse are the tail end of a production line and are used for storing the finished printed products, the finished products are encoded by adopting an encoding gun during warehouse entry, the encoded printed products are stacked by adopting a stacker, so that the finished products in the finished product warehouse are orderly arranged, the state of the warehouse position can be recorded and changed in real time by the background of the finished product warehouse, and the finished product is convenient for real-time monitoring of the encoding of the finished products and fast response to the state of entering and exiting the warehouse.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. Automatic butt joint system of printing workshop and storehouse pair storehouse production based on thing networking UEI scheme, its characterized in that: the system comprises the following production processes:
s1: the method comprises the steps that a first forklift conveys base paper in a base paper warehouse to a peeling turntable for peeling;
S2: printing at an unreeling part of a first robot automatic logistics butt joint printing unit;
s3: after printing, the second robot automatically performs logistics butt joint, inspection and packaging integrated units;
S4: the reexamined coil automatically slides on the reexamined turntable;
S5: a third robot automatic logistics docking station;
s6: and the second forklift transfers the finished products on the turntable in the logistics to a finished product warehouse.
2. The automatic docking system for printing shop and library-to-library production based on the UEI scheme of the internet of things of claim 1, wherein: s3, a detection packaging integrated unit comprises a detection module and a film covering module, wherein the detection module is used for detecting a printed product, transmitting detection data to an external data controller, comparing the printed product with a printing plate roller, and preliminarily detecting whether the printed product is qualified; the film coating module is used for carrying out surface film coating packaging on the detected printed sample and protecting the printed product from being damaged in the transportation process.
3. The automatic docking system for printing shop and library-to-library production based on the UEI scheme of the internet of things of claim 2, wherein: and S3, when the second robot is adopted for butt joint, after printing is finished on the base paper, raw material rolling is carried out through a rolling machine, the second robot carries out automatic logistics butt joint detection packaging integrated unit on the rolled printing product from the printing unit, a second track route is set for the second robot, and the second track route is set to and fro from the printing unit and the detection packaging integrated unit and is used for finishing a command of conveying the printing product.
4. The automatic docking system for printing shop and library-to-library production based on the UEI scheme of the internet of things of claim 3, wherein: s3, when a detection and packaging integrated unit is adopted, the second robot places the rolled printing product on a detection module, the detection module is provided with an unreeling roller, a winding roller, a scanning probe and a data controller, the free end of the rolled printing product is stuck on the winding roller by installing the rolled printing product on the unreeling roller, the unreeling roller and the winding roller are arranged for stretching and winding the printing product, the scanning probe is arranged, the scanning probe emits infrared laser to scan the rolled printing product in the process of winding and unwinding, scanned data are transmitted to the data controller, and the data controller compares the printing product with a printing plate roller, and the result is calculated; setting an edge cutter for carrying out edge cutting treatment on the printed product in the process of winding and unwinding; the laminating unit comprises a laminating roller and a cutting machine, the laminating roller is adopted, the rolled printed product is packaged under the laminating roller, and after packaging is completed, the cutting machine is adopted to cut off the packaging film at the joint of the laminating roller for the next working procedure.
5. The automatic docking system for printing shop and library-to-library production based on the UEI scheme of the internet of things of claim 4, wherein: and S1, conveying the base paper roller in the base paper warehouse to a peeling and transferring table by adopting a first forklift, peeling the outer package of the base paper roller by adopting a peeling machine, conveying the peeled base paper to a printing unit for printing command, and peeling the dropped outer package for recycling.
6. The automatic docking system for printing shop and library-to-library production based on the UEI scheme of the internet of things of claim 5, wherein: s2, adopting automatic logistics butt joint of a first robot, setting a first track route on the first robot, setting a command to reciprocate between a peeling-off middle rotary table and a printing unit, placing base paper on an unreeling part of a printing machine by the first robot, inputting a printing plate roller into the printing machine, acquiring gravure roller attributes according to the printing plate roller, clicking a printing command button, printing by adopting a high-speed gravure printing machine, printing to form a printing product, arranging a heating roller on the printing machine, finishing heating and drying of the printing product, and automatically carrying out logistics butt joint on the second robot.
7. The automatic docking system for printing shop and library-to-library production based on the UEI scheme of the internet of things of claim 6, wherein: and S4, when the rechecking transfer table is adopted, an inclined guide plate is arranged at the top of the transfer table, a pair of traction rollers are arranged on the inclined guide plate, a stop block is added at the rear end of the inclined guide plate to prevent a printed product from rolling out, the inclined guide plate is used for abutting joint, checking and packaging integrated units and the rechecking transfer table, the packaged printed product slides to the rechecking transfer table through the guide plate, then a third robot is adopted for automatic logistics abutting joint, a third track route is set for the third robot, and a third track route setting command is transmitted between the rechecking transfer table and the logistics transfer table.
8. The automatic docking system for printing shop and library-to-library production based on the UEI scheme of the internet of things of claim 7, wherein: and S6, transferring the finished products on the turntable in the logistics to a finished product warehouse by adopting a second forklift, coding the finished products by adopting a coding gun, stacking the finished products by adopting a stacker, so that the finished products in the finished product warehouse are orderly arranged, and after the operation is finished, the corresponding finished product warehouse positions change the state and the stored finished product codes are recorded in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311794581.6A CN117902337A (en) | 2023-12-25 | 2023-12-25 | Automatic butt joint system for printing workshop and library-to-library production based on UEI (unified extensible interface) scheme of Internet of things |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311794581.6A CN117902337A (en) | 2023-12-25 | 2023-12-25 | Automatic butt joint system for printing workshop and library-to-library production based on UEI (unified extensible interface) scheme of Internet of things |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117902337A true CN117902337A (en) | 2024-04-19 |
Family
ID=90693545
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311794581.6A Pending CN117902337A (en) | 2023-12-25 | 2023-12-25 | Automatic butt joint system for printing workshop and library-to-library production based on UEI (unified extensible interface) scheme of Internet of things |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117902337A (en) |
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2023
- 2023-12-25 CN CN202311794581.6A patent/CN117902337A/en active Pending
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