CN117900314B - Disposable stamping forming equipment and method for metal panel of disinfection cabinet - Google Patents
Disposable stamping forming equipment and method for metal panel of disinfection cabinet Download PDFInfo
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- CN117900314B CN117900314B CN202410304789.3A CN202410304789A CN117900314B CN 117900314 B CN117900314 B CN 117900314B CN 202410304789 A CN202410304789 A CN 202410304789A CN 117900314 B CN117900314 B CN 117900314B
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- 239000002184 metal Substances 0.000 title claims abstract description 99
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 99
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000004659 sterilization and disinfection Methods 0.000 title claims description 7
- 230000001954 sterilising effect Effects 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000004080 punching Methods 0.000 claims description 30
- 238000004140 cleaning Methods 0.000 claims description 17
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 241000252254 Catostomidae Species 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 2
- 239000002994 raw material Substances 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 8
- 208000027418 Wounds and injury Diseases 0.000 abstract description 3
- 230000006378 damage Effects 0.000 abstract description 3
- 208000014674 injury Diseases 0.000 abstract description 3
- 239000012535 impurity Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 238000004891 communication Methods 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 5
- 230000005389 magnetism Effects 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The invention belongs to the technical field of stamping equipment, in particular to disposable stamping forming equipment and a disposable stamping forming method for a metal panel of a sterilizing cabinet, which aim at solving the problems that a raw material plate is easily influenced by the outside to deviate, so that the quality of a finished product is poor, and because the raw material plate deviates, the residual materials are easily disintegrated during stamping to cause personnel injury. The disposable stamping forming equipment and the disposable stamping forming method for the metal panel of the sterilizing cabinet have the effect of improving the stamping effect, and the device can limit the metal plate in use, so that the offset after the metal plate is fed is avoided, the stamping quality is ensured, the excess material is prevented from being broken out due to the offset in the stamping process, and the operation safety of the device is improved.
Description
Technical Field
The invention relates to the technical field of stamping equipment, in particular to disposable stamping forming equipment and method for a metal panel of a sterilizing cabinet.
Background
The press forming is a process for forming a workpiece having a desired shape and size by applying an external force to a plate, a strip, a tube, a profile, etc. by a press and a die to cause plastic deformation or separation. The stamped blanks are mainly hot-rolled and cold-rolled steel sheets and strips. Among the steels in the world, 60-70% are sheet materials, most of which are punched into finished products. The automobile body, chassis, oil tank, radiator fin, boiler drum, shell of container, iron core silicon steel sheet of motor and electric appliance are all made up by using stamping process. There are also a large number of stamping parts in products such as instruments and meters, household appliances, bicycles, office machines, household utensils, and the like.
The sterilizing cabinet is a tool for drying, sterilizing, preserving heat and dehumidifying articles such as tableware, towels, clothes, hairdressing and beauty appliances, medical instruments and the like in the modes of ultraviolet rays, far infrared rays, high temperature, ozone and the like, and is generally cabinet-shaped in appearance, and most of the cabinet body is made of stainless steel.
In the existing stamping forming equipment feeding and stamping process, the raw material plate is placed at the die part, at this time, the raw material plate is easily influenced by external factors to deviate, so that poor quality of a finished product is easily caused during stamping forming, stamping operation is inconvenient, and due to deviation of the raw material plate, insufficient edge excess material can cause the excess material to collapse under the influence of pressure during stamping, personnel injury is caused, and safety is poor.
Disclosure of Invention
The invention discloses disposable stamping forming equipment and a disposable stamping forming method for a metal panel of a sterilizing cabinet, and aims to solve the technical problems that in the prior art, in the feeding stamping process of the stamping forming equipment, a raw material plate is placed at a die part, and the raw material plate is easily influenced by external factors to deviate, so that the condition of poor quality of a finished product is easily caused in the stamping forming process, the stamping operation is inconvenient, and the pressure influence of residual materials is possibly caused by insufficient edge residual materials in the stamping process due to the deviation of the raw material plate, so that personnel are injured, and the safety is poor.
The invention provides disposable stamping forming equipment for a metal panel of a sterilizing cabinet, which comprises a stamping base, wherein four mounting guide posts are fixedly connected to the top of the stamping base, the outer walls of the four mounting guide posts are provided with a same stamping template, one side outer wall of the stamping base is fixedly connected with a blanking table, two mounting openings are formed in the top of the blanking table, a safe blanking module is arranged in the two mounting openings, a mounting bracket is fixedly connected to one side outer wall of the stamping base, a feeding bracket is arranged in the mounting bracket, a stamping cleaning accessory is arranged in the mounting bracket, a fixing bracket is fixedly connected to one side outer wall of the stamping base, a hydraulic cylinder is fixedly connected to the inner wall of the fixing bracket, the output end of the hydraulic cylinder is fixedly connected with the top of the stamping template, a die groove is formed in the top of the stamping base, a reset spring is fixedly connected to the bottom of the die groove, a die seat is fixedly connected to the top of the reset spring, and a panel limiting module is arranged in the die seat.
Through being provided with punching press base, installation guide pillar, punching press template, unloading platform, safe unloading module, material loading support, punching press clearance accessory, installing support, fixed bolster, pneumatic cylinder, panel limit module, mould seat and reset spring, pneumatic cylinder and punching press template are used for carrying out sheet metal's punching press shaping operation during the use, and the safe unloading module can automize when using and collect the sheet metal, improves the operation security of staff when equipment uses, satisfies safe production demand; the stamping cleaning accessory can clean impurities on the surfaces of the metal plate and the die seat when in use, so that the influence of the impurities on the quality of the metal panel during stamping is avoided, and the stamping requirement is met; the panel limiting module can limit and fix the metal plate when in use, so that the metal plate is prevented from shifting during stamping, the stamping quality is further ensured, and meanwhile, the situation that personnel are injured due to insufficient collapse of the edge excess material is avoided.
In a preferred scheme, the panel limiting module comprises a fixing piece and fixing plates, wherein the fixing piece and the two fixing plates are fixedly connected to the top of the inner wall of the die seat, a driving rod is movably connected to the outer wall of one side of the inside of the fixing piece opposite to the two fixing plates, a fitting opening is formed in the top of the die seat, two limiting rod pieces are fixedly connected to the inner wall of one side of the fitting opening, the outer wall of the two limiting rod pieces is movably connected with the same driving plate, a pressure spring is fixedly connected to the outer wall of one side of the driving plate, and the bottom end of the pressure spring is fixedly connected with the inner wall of one side of the fitting opening; the two side inner walls of the driving plate are movably connected with driving plate, the outer walls of one side of the two driving plate are provided with gear openings, the outer wall of one driving rod is fixedly connected with a gear roller, the gear roller is positioned between the two fixing plates, the gear roller is meshed with the two gear openings, the outer walls of the two driving rods are fixedly connected with two driving wheels, the outer walls of the two driving wheels positioned on the same side are provided with a first driving belt, the two ends of the two driving rods are fixedly connected with connecting discs, the outer walls of one side of the four connecting discs are movably connected with connecting rods, and one ends of the four connecting rods are provided with connecting pieces; four mounting pieces are fixedly connected to the top of the inner wall of the die seat, guide posts are arranged in the four mounting pieces, magnetic attraction pieces are fixedly connected to the top ends of the four guide posts, the bottoms of the four magnetic attraction pieces are fixedly connected to the top parts of the four connecting pieces respectively, extension springs are arranged on the outer walls of the four guide posts, the top ends of the four extension springs are fixedly connected to the bottoms of the four magnetic attraction pieces respectively, the bottom ends of the four extension springs are fixedly connected to one side outer wall of the four mounting pieces respectively, four through holes are formed in the top of the die seat, and the outer walls of the four magnetic attraction pieces are in contact with the inner walls of the four through holes respectively.
Through being provided with the spacing module of panel, the spacing module of panel can be spacing to sheet metal when using, receives the influence after avoiding sheet metal material loading and appears the skew to the quality of sheet metal when guaranteeing stamping forming can avoid sheet metal skew to lead to the edge clout not enough simultaneously when the punching press, and then avoids the edge clout not enough probably to lead to the clout to receive the condition that pressure influence collapses out to appear, thereby increased the operation security of device, improved the result of use of device.
In a preferred scheme, the safe blanking module comprises movable seats, wherein the two movable seats are respectively positioned in two mounting ports, the bottoms of the inner walls of the two movable seats are fixedly connected with electric telescopic rods, the output ends of the two electric telescopic rods are fixedly connected with movable plate members, limiting base members are respectively arranged in the two movable plate members, annular frames are respectively arranged on the outer walls of the two limiting base members, movable springs are respectively fixedly connected with the outer walls of one sides of the two annular frames, and one ends of the two movable springs are respectively fixedly connected with the inner walls of one sides of the two movable plate members; the top parts of the two movable plates are fixedly connected with air pumps, the input ends of the two air pumps are fixedly connected with connecting pipes, the input ends of the two connecting pipes are fixedly connected with fixed suckers, round holes are formed in the top parts of the two limiting base pieces, and the outer walls of the two connecting pipes are fixedly connected with the inner walls of the two round holes respectively; one side inner wall fixedly connected with installing frame of unloading platform, installing frame's top fixedly connected with driving motor, driving motor's output shaft all is connected with the drive wheel through the bottom of shaft coupling with one of them movable seat, and the outer wall of two drive wheels is equipped with same drive belt two, and the bottom fixedly connected with from the driving wheel of another movable seat, from the outer wall of driving wheel and the outer wall of drive belt two contact, and installing frame's top fixedly connected with guide board, the outer wall of guide board contacts with the inner wall of drive belt two.
Through being provided with safe unloading module, the metal panel that safe unloading module can be automatic when using carries out the unloading operation to the shaping after, avoids the staff to appear unexpected accident when manual unloading is collected, security when increasing the device use, and when punching press, metal panel receives the punching press and can produce certain heat, can avoid the condition that the staff scalded when manual unloading appears through safe unloading module, further improves the safety effect of device, has improved the automation effect when equipment is used simultaneously.
In a preferred scheme, the punching cleaning accessory comprises mounting columns, wherein the two mounting columns are respectively and movably connected to the outer walls of the two sides of the mounting bracket, one end of each mounting column is fixedly connected with the same communicating air bin, the communicating air bin is positioned above the feeding bracket, the outer wall of the communicating air bin is fixedly connected with a conveying pump, and a plurality of cleaning spray heads are arranged on the outer wall of the communicating air bin at equal intervals; one side outer wall fixedly connected with power motor of installing support, power motor's output shaft has driving gear through the shaft coupling, and the outer wall fixedly connected with driven gear of one of them erection column, driven gear meshes with driving gear mutually, and the outer wall of two erection columns all is equipped with the torsional spring, the one end of two torsional springs respectively with the outer wall fixed connection of two erection columns, the other end of two torsional springs respectively with the both sides outer wall fixed connection of installing support.
Through being provided with punching press clearance accessory, punching press clearance accessory can clear up the impurity that attaches on sheet metal and the mould seat when using to metal panel's shaping quality when increasing the punching press, improve device's result of use, and when using, punching press clearance accessory can carry out reciprocating motion, thereby can change the clearance region of clearance shower nozzle, and then increase the clearance scope of device, further improve device's result of use.
A disposable stamping forming method for a metal panel of a sterilizing cabinet, which uses the disposable stamping forming equipment for the metal panel of the sterilizing cabinet, comprising the following steps of: step one, loading a metal plate, starting a conveying pump and a power motor during loading, spraying air through the conveying pump and a cleaning nozzle, and cleaning the surfaces of the die seat and the metal plate by matching with the power motor.
And secondly, in the feeding process, the metal plate moves and contacts with the driving plate, so that the driving plate descends, the driving plate is driven to operate, the magnetic attraction piece is driven to ascend through the first matching of the driving rod, the connecting disc and the driving belt, and the metal plate is magnetically attracted and limited.
And step three, during stamping, starting a hydraulic cylinder, wherein the hydraulic cylinder drives the stamping template to move on the mounting guide post and contact with the metal plate for stamping, and at the moment, the die seat is stressed downwards, so that the metal plate is stamped into a metal panel, and the stamping template and the die seat are reset after stamping is completed.
Step four, during the unloading, start driving motor, electric telescopic handle adjusts fixed sucking disc height simultaneously, driving motor passes through drive belt two and drives movable seat rotation for fixed sucking disc removes to the metal panel top, starts the air pump, fixes metal panel through air pump and fixed sucking disc, accomplishes the unloading and collects.
Therefore, the disposable stamping forming equipment for the metal panel of the sterilizing cabinet has the effect of improving the stamping effect, and the device can limit the metal plate in use, so that the offset after the metal plate is fed is avoided, the stamping quality is ensured, the excess material is prevented from being broken out due to the offset in the stamping process, and the operation safety of the device is improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a disposable stamping forming device for a metal panel of a sterilizing cabinet according to the present invention.
Fig. 2 is a schematic diagram of a combination structure of a die holder and a blanking table of a disposable punch forming apparatus for a metal panel of a sterilizing cabinet according to the present invention.
Fig. 3 is a schematic cross-sectional view of a stamping base and a die holder of a disposable stamping forming apparatus for a metal panel of a sterilizing cabinet according to the present invention.
Fig. 4 is a schematic diagram of a panel limiting module of a disposable punch forming device for a metal panel of a sterilizing cabinet according to the present invention.
Fig. 5 is a schematic diagram of a combination structure of a gear roller and a driving plate of a disposable punch forming device for a metal panel of a sterilizing cabinet according to the present invention.
Fig. 6 is a schematic diagram of a combination structure of a connecting disc and a mounting member of a disposable punch forming device for a metal panel of a sterilizing cabinet according to the present invention.
Fig. 7 is a schematic diagram of a safe blanking module of a disposable punch forming device for a metal panel of a sterilizing cabinet according to the present invention.
Fig. 8 is a schematic diagram of a combination structure of a movable plate and a limiting base of a disposable punch forming device for a metal panel of a sterilizing cabinet according to the present invention.
Fig. 9 is a schematic structural view of a press cleaning accessory of a disposable press forming device for a metal panel of a sterilizing cabinet according to the present invention.
Fig. 10 is a schematic diagram of a combination structure of torsion springs and driving gears of a disposable punch forming device for a metal panel of a sterilizing cabinet according to the present invention.
In the figure: 1. stamping the base; 2. installing a guide post; 3. stamping a template; 4. a hydraulic cylinder; 5. a fixed bracket; 6. a blanking table; 7. a mold base; 8. stamping and cleaning fittings; 801. a mounting column; 802. cleaning a spray head; 803. a transfer pump; 804. connecting the ventilation bin; 805. a torsion spring; 806. a driven gear; 807. a drive gear; 808. a power motor; 9. a safe blanking module; 901. a movable seat; 902. a second transmission belt; 903. a mounting frame; 904. a driving motor; 905. a driving wheel; 906. a guide plate; 907. driven wheel; 908. an air pump; 909. a connecting pipe; 910. a movable plate; 911. an electric telescopic rod; 912. a movable spring; 913. an annular frame; 914. fixing a sucker; 915. a limit base member; 10. a panel limit module; 1001. a fixing member; 1002. a first transmission belt; 1003. a magnetic attraction piece; 1004. a driving rod; 1005. a gear opening; 1006. driving the plate; 1007. a limit rod piece; 1008. a drive plate; 1009. a mounting member; 1010. a fixing plate; 1011. a pressure spring; 1012. a gear roller; 1013. a driving wheel; 1014. a connecting disc; 1015. a connecting rod; 1016. a guide post; 1017. a telescopic spring; 1018. a connecting piece; 11. a return spring; 12. a mounting bracket; 13. a through port; 14. and a feeding bracket.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
The disposable stamping forming equipment for the metal panel of the disinfection cabinet is mainly applied to the scenes that raw material plates are easily influenced by the outside to deviate, so that the quality of finished products is poor, and because the raw material plates deviate, the residual materials are easily broken out during stamping, and personnel are injured.
Referring to fig. 1-10, a disposable stamping forming device for a metal panel of a sterilizing cabinet comprises a stamping base 1, wherein four mounting guide posts 2 are fixedly connected to the top of the stamping base 1, the outer walls of the four mounting guide posts 2 are provided with a same stamping template 3, a blanking table 6 is fixedly connected to one side outer wall of the stamping base 1, two mounting holes are formed in the top of the blanking table 6, a safe blanking module 9 is arranged in the interior of the two mounting holes, a mounting bracket 12 is fixedly connected to one side outer wall of the stamping base 1, a loading bracket 14 is arranged in the interior of the mounting bracket 12, a stamping cleaning fitting 8 is arranged in the interior of the mounting bracket 12, a fixing bracket 5 is fixedly connected to one side outer wall of the stamping base 1, a hydraulic cylinder 4 is fixedly connected to the inner wall of the fixing bracket 5, the output end of the hydraulic cylinder 4 is fixedly connected with the top of the stamping template 3, a die groove is formed in the top of the stamping base 1, a reset spring 11 is fixedly connected to the top of the die seat 7, and a panel limiting module 10 is arranged in the interior of the die seat 7.
Specifically, the hydraulic cylinder 4 and the stamping template 3 are used for stamping forming operation of metal plates during use, the safety blanking module 9 can automatically collect metal panels during use, the operation safety of staff during equipment use is improved, and the safety production requirement is met; the stamping cleaning accessory 8 can clean impurities on the surfaces of the metal plate and the die seat 7 when in use, so that the influence of the impurities on the quality of the metal plate during stamping is avoided, and the stamping requirement is met; the panel limiting module 10 can limit and fix the metal plate when in use, avoids the metal plate from shifting during stamping, further ensures stamping quality, and simultaneously avoids personnel injury caused by insufficient collapse of the edge excess material.
Referring to fig. 2, 3, 4, 5 and 6, in a preferred embodiment, the panel limiting module 10 includes a fixing member 1001 and a fixing plate 1010, the fixing member 1001 and the two fixing plates 1010 are fixedly connected to the top of the inner wall of the mold base 7, the driving rod 1004 is connected to the outer wall of the opposite side of the fixing member 1001 and the two fixing plates 1010 through bearings, a sealing opening is formed at the top of the mold base 7, two limiting rods 1007 are fixedly connected to the inner wall of one side of the sealing opening, the outer walls of the two limiting rods 1007 are slidably connected to the same driving plate 1006, a pressure spring 1011 is fixedly connected to the outer wall of one side of the driving plate 1006, and the bottom end of the pressure spring 1011 is fixedly connected to the inner wall of one side of the sealing opening; the inner walls of two sides of the driving plate 1006 are respectively and rotatably connected with a driving plate 1008, the outer walls of one side of the two driving plates 1008 are respectively and rotatably provided with a gear opening 1005, the outer wall of one driving rod 1004 is fixedly connected with a gear roller 1012, the gear roller 1012 is positioned between the two fixing plates 1010, the gear roller 1012 is meshed with the two gear openings 1005, the outer walls of the two driving rods 1004 are respectively and fixedly connected with two driving wheels 1013, the outer walls of the two driving wheels 1013 positioned on the same side are respectively and rotatably provided with one driving belt 1002, the two ends of the two driving rods 1004 are respectively and rotatably connected with a connecting disc 1014, the outer walls of one side of the four connecting discs 1014 are respectively and rotatably connected with a connecting rod 1015, and one ends of the four connecting rods 1015 are respectively provided with a connecting piece 1018; the inner wall top fixedly connected with four installed part 1009 of mould seat 7, the inside of four installed part 1009 all is equipped with guide post 1016, the equal fixedly connected with magnetism of top of four guide post 1016 is inhaled the piece 1003, the bottom of four magnetism and is inhaled the top fixed connection of piece 1003 respectively, the outer wall of four guide post 1016 all is equipped with extension spring 1017, the top of four extension spring 1017 is inhaled the bottom fixed connection of piece 1003 respectively with four magnetism, the bottom of four extension spring 1017 is inhaled the one side outer wall fixed connection of piece 1009 respectively, and four through-mouths 13 have been seted up at the top of mould seat 7, the outer wall that four magnetism were inhaled the piece 1003 contacts with the inner wall of four through-mouths 13 respectively.
Specifically, in the feeding process, the metal sheet contacts the driving plate 1006 in the moving process, so that the driving plate 1006 compresses the pressure spring 1011, further moves on the limit rod 1007, thereby engaging with the engaging opening, in this process, the driving plate 1006 can drive the driving plate 1008 to move, and as the gear opening 1005 is engaged with the gear roller 1012, the driving plate 1008 drives the gear roller 1012 to rotate, further, the gear roller 1012 drives the driving rod 1004 to rotate, at this moment, the driving rod 1004 cooperates with the driving belt 1002 through the driving wheel 1013 to enable the two driving rods 1004 to synchronously operate, and further drives the connecting disc 1014 to rotate, at this moment, the connecting disc 1014 rotates to enable the connecting rod 1015 to operate, thereby enabling the connecting rod 1015 to lift the connecting piece 1018, and through the cooperation of the conveying spring, the magnetic piece 1003 vertically rises, and engages with the surface of the opening 13, at this moment, the magnetic piece 1003 magnetically-sucking and limiting and fixing the metal sheet, until the stamping forming is completed, after the blanking, the pressure spring 1011 can drive the driving plate 1006 to reset, further enable the magnetic piece 1004 to synchronously operate, and further drive the connecting rod 1014 to rotate, further drive the connecting disc to rotate, at this moment, and then drive the connecting disc 1014 to rotate, so as to rotate, at this time, the connecting disc is enabled to drive to rotate, and be driven to drive the connecting rod, and finally to drive the connecting rod.
In specific application scenario, panel limit module 10 is applicable to the spacing fixed link of sheet metal material loading, panel limit module 10 can be spacing to sheet metal promptly when using, avoid the sheet metal material to receive the influence after the material loading and appear the skew, in order to guarantee the quality of sheet metal during stamping forming, can avoid sheet metal skew to lead to the edge clout not enough simultaneously when the punching press, and then avoid the edge clout not enough probably to lead to the clout to receive the condition that pressure influence collapses out to appear, thereby increased the operation security of device, improved the result of use of device.
Referring to fig. 1,2, 7 and 8, in a preferred embodiment, the safety blanking module 9 includes movable seats 901, two movable seats 901 are respectively located inside two mounting ports, the bottoms of the inner walls of the two movable seats 901 are respectively and fixedly connected with electric telescopic rods 911, the output ends of the two electric telescopic rods 911 are respectively and fixedly connected with movable plate members 910, limiting base members 915 are respectively arranged inside the two movable plate members 910, annular frames 913 are respectively arranged on the outer walls of the two limiting base members 915, movable springs 912 are respectively and fixedly connected with the outer walls of one sides of the two annular frames 913, and one ends of the two movable springs 912 are respectively and fixedly connected with the inner walls of one sides of the two movable plate members 910; the top of the two movable plates 910 are fixedly connected with air pumps 908, the input ends of the two air pumps 908 are fixedly connected with connecting pipes 909, the input ends of the two connecting pipes 909 are fixedly connected with fixed suckers 914, round holes are formed in the tops of the two limiting base members 915, and the outer walls of the two connecting pipes 909 are fixedly connected with the inner walls of the two round holes respectively; one side inner wall fixedly connected with mounting frame 903 of blanking platform 6, the top fixedly connected with driving motor 904 of mounting frame 903, the output shaft of driving motor 904 all is connected with drive wheel 905 with the bottom of one of them movable seat 901 through the shaft coupling, the outer wall of two drive wheels 905 is equipped with same drive belt two 902, the bottom fixedly connected with from driving wheel 907 of another movable seat 901, the outer wall from driving wheel 907 contacts with the outer wall of drive belt two 902, and the top fixedly connected with guide board 906 of mounting frame 903, the outer wall of guide board 906 contacts with the inner wall of drive belt two 902.
Specifically, during blanking, the electric telescopic rod 911 drives the movable plate 910 to rise, and starts the driving motor 904, the driving wheel 905 is driven to rotate by the driving motor 904, and the driven wheel 907, the guide plate 906 and the transmission belt 902 cooperate to enable the two movable seats 901 to rotate, at this time, the movable seats 901 drive the electric telescopic rod 911 to be unfolded towards two sides with the movable plate 910, and enable the metal panel above the fixed suction cup 914 to move, the electric telescopic rod 911 operates, and enable the fixed suction cup 914 to be in contact with the metal panel, at this time, the air pump 908 is started to discharge air inside the fixed suction cup 914 through the connecting pipe 908, so that the fixed suction cup 914 and the metal panel are in a negative pressure state, the metal panel is fixed, at this time, the driving motor 904 is reversed, the two movable plates 910 rotate towards the opposite inner sides, at this time, the limit base 915 is driven by the movable plates 910 to drive the annular frame 913 to move inside the movable plates 910, and compress the movable springs until the blanking operation is completed, at this time, the movable springs 912 can drive the limit base 915 to reset, and the subsequent use 915 is facilitated.
In specific application scenario, safe unloading module 9 is applicable to metal panel stamping forming and collects the link, and safe unloading module 9 can carry out the unloading operation to the metal panel after the shaping promptly when using automatically, avoids staff's manual unloading to appear unexpected accident when collecting, and the security when increasing the device use, and when carrying out the punching press, metal panel receives the punching press and can produce certain heat, can avoid the condition that the staff scalded when manual unloading appears through safe unloading module 9, further improves the safety effect of device, automated effect when having improved equipment use simultaneously.
Referring to fig. 2,3, 9 and 10, in a preferred embodiment, the punching cleaning accessory 8 includes mounting posts 801, the two mounting posts 801 are respectively connected to two side outer walls of the mounting bracket 12 through bearings, one end of each of the two mounting posts 801 is fixedly connected with a same communication air bin 804, the communication air bin 804 is located above the feeding bracket 14, the outer wall of the communication air bin 804 is fixedly connected with a conveying pump 803, and a plurality of cleaning spray heads 802 are equidistantly arranged on the outer wall of the communication air bin 804; one side outer wall fixedly connected with power motor 808 of installing support 12, the output shaft of power motor 808 has drive gear 807 through the coupling joint, the outer wall fixedly connected with driven gear 806 of one of them erection column 801, driven gear 806 meshes with drive gear 807, and the outer wall of two erection columns 801 all is equipped with torsional spring 805, the one end of two torsional springs 805 respectively with the outer wall fixed connection of two erection columns 801, the other end of two torsional springs 805 respectively with the both sides outer wall fixed connection of installing support 12.
Specifically, during the material loading, start the delivery pump 803, the delivery pump 803 is to the inside gas that carries of intercommunication gas storehouse 804, and spout gas through clearance shower nozzle 802, thereby clear up the impurity on mould seat 7 surface, sheet metal removes the in-process clearance shower nozzle 802 to mould seat 7 simultaneously and can clear up its surface equally, and when clear up, power motor 808 starts, can drive gear 807 through power motor 808 and rotate, and because drive gear 807 meshes with driven gear 806, thereby can make driven gear 806 rotate, and then drive erection column 801 and intercommunication gas storehouse 804 rotate, thereby change the clearance region, can appear brief separation with driven gear 806 when drive gear 807 rotates to certain region, torsion spring 805 can drive even gas storehouse 804 and reset this moment, thereby carry out reciprocal clearance operation to the impurity in the region.
In specific application scenario, punching press clearance accessory 8 are applicable to sheet metal material loading and mould seat 7 clearance link, and punching press clearance accessory 8 can clear up the impurity that attaches on sheet metal and the mould seat 7 promptly when using to increase the shaping quality of metal panel when punching press, improve the result of use of device, and when using, punching press clearance accessory 8 can carry out reciprocating motion, thereby can change the clearance region of clearance shower nozzle 802, and then increase the clearance scope of device, further improve the result of use of device.
A disposable stamping forming method for a metal panel of a sterilizing cabinet, which uses the disposable stamping forming equipment for the metal panel of the sterilizing cabinet, comprising the following steps of:
Step one, carry out the material loading to sheet metal, during the material loading, start the delivery pump 803, the delivery pump 803 is to the inside conveying gas of intercommunication gas storehouse 804, and spout gas through clearance shower nozzle 802, thereby clear up the impurity on mould seat 7 surface, simultaneously sheet metal removes the in-process clearance shower nozzle 802 to mould seat 7 and can clear up its surface equally, and when clear up, power motor 808 starts, can drive gear 807 through power motor 808 and rotate, and because drive gear 807 meshes with driven gear 806, thereby can make driven gear 806 rotate, and then drive erection column 801 and intercommunication gas storehouse 804 rotate, thereby change the clearance region, can appear transient separation with driven gear 806 when drive gear 807 rotates to certain region, torsional spring 805 can drive the restoration of communication gas storehouse 804 this moment, thereby carry out reciprocal clearance operation to the impurity in the region.
In the second step, in the feeding process, the metal sheet contacts with the driving plate 1006 in the moving process, so that the driving plate 1006 compresses the pressure spring 1011, further moves on the limit rod 1007, and is engaged with the engagement opening, in this process, the driving plate 1006 can drive the driving plate 1008 to move, and as the gear opening 1005 is engaged with the gear roller 1012, the driving plate 1008 drives the gear roller 1012 to rotate, and further, the gear roller 1012 drives the driving rod 1004 to rotate, at this moment, the driving rod 1004 cooperates with the first driving belt 1002 through the driving wheel 1013 to enable the two driving rods 1004 to synchronously operate, and further drive the connecting disc 1014 to rotate, at this moment, the rotation of the connecting disc 1014 can drive the connecting rod 1015, so that the connecting rod 1015 lifts the connecting piece 1018, and the magnetic piece 1003 vertically lifts up and is engaged with the surface of the through the conveying spring, at this moment, the magnetic piece 1003 performs magnetic limiting fixation on the metal sheet.
And step three, during stamping, starting the hydraulic cylinder 4, driving the stamping template 3 to move on the mounting guide post 2 by the hydraulic cylinder 4, and stamping by contacting with the metal plate, wherein the die seat 7 is stressed downwards, so that the metal plate is stamped into a metal panel, and the stamping template 3 and the die seat 7 are reset after stamping is completed.
Fourth, during blanking, the electric telescopic rod 911 drives the movable plate 910 to rise, and starts the driving motor 904, drive the driving wheel 905 to rotate through driving wheel 907, guide plate 906 and driving belt two 902 cooperate, and make two movable seats 901 rotate, at this moment, movable seat 901 drives electric telescopic rod 911 and movable plate 910 to expand to both sides, and make metal panel top when fixed suction cup 914 removes, electric telescopic rod 911 moves, make fixed suction cup 914 contact with metal panel, at this moment start air pump 908, air pump 908 discharges the inside air of fixed suction cup 914 through connecting pipe 909, thereby make between fixed suction cup 914 and the metal panel be the negative pressure state, thereby fix the metal panel, at this moment, driving motor 904 is rotated towards relative inboard, at this moment, two movable plate 910 rotate along with movable plate 910 rotates spacing piece 915 and drives annular frame 913 in movable plate 910 inside to remove, and compress the movable spring, at this moment, movable spring 912 can drive spacing piece reset, be convenient for follow-up use 915.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (7)
1. The utility model provides a disposable stamping forming equipment of sterilizer metal panel, its characterized in that, including punching press base (1), four installation guide posts (2) of top fixedly connected with of punching press base (1), and the outer wall of four installation guide posts (2) is equipped with same punching press template (3), one side outer wall fixedly connected with blanking table (6) of punching press base (1), two installing ports have been seted up at the top of blanking table (6), and the inside of two installing ports is provided with safe blanking module (9), one side outer wall fixedly connected with installing support (12) of punching press base (1), the inside of installing support (12) is provided with material loading support (14), and the inside of installing support (12) is provided with punching press clearance accessory (8), one side outer wall fixedly connected with fixed bolster (5) of punching press base (1), the inner wall fixedly connected with pneumatic cylinder (4) of fixed bolster (5), the output and the top fixedly connected with of punching press template (3) of pneumatic cylinder (4), the mould groove has been seted up at the top of punching press base (1), the bottom fixedly connected with reset spring (11) of mould groove, and reset spring (7) are connected with die carrier (10) inside the inside of die carrier (7);
The panel limiting module (10) comprises a fixing piece (1001) and fixing plates (1010), wherein the fixing piece (1001) and the two fixing plates (1010) are fixedly connected to the top of the inner wall of the die seat (7), a driving rod (1004) is movably connected to the outer wall of one side of the inside of the fixing piece (1001) opposite to the two fixing plates (1010), a wedge-shaped opening is formed in the top of the die seat (7), two limiting rod pieces (1007) are fixedly connected to the inner wall of one side of the wedge-shaped opening, the outer wall of the two limiting rod pieces (1007) is movably connected with the same driving plate (1006), a pressure spring (1011) is fixedly connected to the outer wall of one side of the driving plate (1006), and the bottom end of the pressure spring (1011) is fixedly connected with the inner wall of one side of the wedge-shaped opening;
The two side inner walls of the driving plate (1006) are movably connected with driving plate (1008), one side outer wall of each driving plate (1008) is provided with a gear opening (1005), the outer wall of one driving rod (1004) is fixedly connected with a gear roller (1012), the gear roller (1012) is positioned between two fixed plates (1010), the gear roller (1012) is meshed with the two gear openings (1005), the outer walls of the two driving rods (1004) are fixedly connected with two driving wheels (1013), the outer walls of the two driving wheels (1013) on the same side are respectively provided with one driving belt (1002), two ends of the two driving rods (1004) are respectively fixedly connected with a connecting disc (1014), one side outer wall of each connecting disc (1014) is movably connected with a connecting rod (1015), and one end of each connecting rod (1015) is respectively provided with a connecting piece (1018);
Four mounting pieces (1009) are fixedly connected to the top of the inner wall of the die seat (7), guide posts (1016) are arranged in the four mounting pieces (1009), magnetic attraction pieces (1003) are fixedly connected to the top of the four guide posts (1016), bottoms of the four magnetic attraction pieces (1003) are fixedly connected to the top of the four connecting pieces (1018) respectively, extension springs (1017) are arranged on the outer walls of the four guide posts (1016), the top of the four extension springs (1017) are fixedly connected to the bottoms of the four magnetic attraction pieces (1003) respectively, the bottom of the four extension springs (1017) are fixedly connected to one outer wall of one side of the four mounting pieces (1009) respectively, four through holes (13) are formed in the top of the die seat (7), and the outer walls of the four magnetic attraction pieces (1003) are in contact with the inner walls of the four through holes (13) respectively.
2. The disposable stamping forming device for the metal panel of the disinfection cabinet according to claim 1, wherein the safe blanking module (9) comprises movable seats (901), the two movable seats (901) are respectively located in two mounting ports, electric telescopic rods (911) are fixedly connected to the bottoms of the inner walls of the two movable seats (901), movable plate members (910) are fixedly connected to the output ends of the two electric telescopic rods (911), limiting base members (915) are respectively arranged in the two movable plate members (910), annular frames (913) are respectively arranged on the outer walls of the two limiting base members (915), movable springs (912) are respectively fixedly connected to the outer walls of one sides of the two annular frames (913), and one ends of the two movable springs (912) are respectively fixedly connected with the inner walls of one sides of the two movable plate members (910).
3. The disposable stamping forming device for the metal panel of the disinfection cabinet according to claim 2, wherein the top parts of the two movable plates (910) are fixedly connected with air pumps (908), the input ends of the two air pumps (908) are fixedly connected with connecting pipes (909), the input ends of the two connecting pipes (909) are fixedly connected with fixed suckers (914), round holes are formed in the top parts of the two limiting base pieces (915), and the outer walls of the two connecting pipes (909) are fixedly connected with the inner walls of the two round holes respectively.
4. A disposable stamping forming device for a metal panel of a sterilizing cabinet according to claim 3, wherein, a mounting frame (903) is fixedly connected to an inner wall of one side of the blanking table (6), a driving motor (904) is fixedly connected to the top of the mounting frame (903), the output shaft of the driving motor (904) is connected with a driving wheel (905) through a coupling and the bottom of one of the movable seats (901), the outer walls of the two driving wheels (905) are provided with the same second driving belt (902), a driven wheel (907) is fixedly connected to the bottom of the other movable seat (901), the outer wall of the driven wheel (907) is contacted with the outer wall of the second driving belt (902), a guide plate (906) is fixedly connected to the top of the mounting frame (903), and the outer wall of the guide plate (906) is contacted with the inner wall of the second driving belt (902).
5. The disposable stamping forming device for the metal panel of the disinfection cabinet according to claim 4, wherein the stamping cleaning fittings (8) comprise mounting columns (801), the two mounting columns (801) are respectively movably connected to the outer walls of the two sides of the mounting bracket (12), one end of each of the two mounting columns (801) is fixedly connected with the same communicating air bin (804), the communicating air bin (804) is located above the feeding bracket (14), the outer wall of the communicating air bin (804) is fixedly connected with a conveying pump (803), and a plurality of cleaning spray heads (802) are arranged on the outer wall of the communicating air bin (804) at equal intervals.
6. The disposable stamping forming device for the metal panel of the disinfection cabinet according to claim 5, wherein a power motor (808) is fixedly connected to one side outer wall of the mounting bracket (12), an output shaft of the power motor (808) is connected with a driving gear (807) through a coupling, a driven gear (806) is fixedly connected to the outer wall of one mounting post (801), the driven gear (806) is meshed with the driving gear (807), torsion springs (805) are arranged on the outer walls of the two mounting posts (801), one ends of the two torsion springs (805) are fixedly connected with the outer walls of the two mounting posts (801) respectively, and the other ends of the two torsion springs (805) are fixedly connected with the outer walls of two sides of the mounting bracket (12) respectively.
7. A disposable press molding method for a metal panel of a sterilizing cabinet using a disposable press molding apparatus for a metal panel of a sterilizing cabinet according to claim 6, comprising the steps of:
Step one, feeding a metal plate, namely starting a conveying pump (803) and a power motor (808), spraying air through the conveying pump (803) and a cleaning nozzle (802), and cleaning the surfaces of a die seat (7) and the metal plate by matching with the power motor (808);
in the second step, in the feeding process, the metal plate moves and contacts with the driving plate (1006), so that the driving plate (1006) descends, the driving plate (1008) is driven to operate, and then the magnetic attraction piece (1003) is driven to ascend through the matching of the driving rod (1004), the connecting disc (1014) and the driving belt I (1002), and the metal plate is magnetically attracted and limited;
Step three, during stamping, starting a hydraulic cylinder (4), wherein the hydraulic cylinder (4) drives a stamping template (3) to move on the mounting guide post (2) and contact with the metal plate for stamping, at the moment, the die seat (7) is stressed downwards, so that the metal plate is stamped into a metal panel, and the stamping template (3) and the die seat (7) are reset after stamping is completed;
and step four, during blanking, starting a driving motor (904), adjusting the height of a fixed sucker (914) by an electric telescopic rod (911), driving the movable seat (901) to rotate by the driving motor (904) through a transmission belt II (902), enabling the fixed sucker (914) to move to the upper part of the metal panel, starting an air pump (908), and fixing the metal panel through the air pump (908) and the fixed sucker (914), so as to finish blanking and collecting.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410304789.3A CN117900314B (en) | 2024-03-18 | 2024-03-18 | Disposable stamping forming equipment and method for metal panel of disinfection cabinet |
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| CN202410304789.3A CN117900314B (en) | 2024-03-18 | 2024-03-18 | Disposable stamping forming equipment and method for metal panel of disinfection cabinet |
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| CN117900314A (en) | 2024-04-19 |
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