CN117884780A - Warp knitting mesh cutting device and method - Google Patents
Warp knitting mesh cutting device and method Download PDFInfo
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- CN117884780A CN117884780A CN202410299770.4A CN202410299770A CN117884780A CN 117884780 A CN117884780 A CN 117884780A CN 202410299770 A CN202410299770 A CN 202410299770A CN 117884780 A CN117884780 A CN 117884780A
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- plate
- warp knitting
- driving
- cooling
- placing
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- 238000009940 knitting Methods 0.000 title claims abstract description 69
- 238000005520 cutting process Methods 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 83
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 56
- 229910052802 copper Inorganic materials 0.000 claims abstract description 56
- 239000010949 copper Substances 0.000 claims abstract description 56
- 239000004744 fabric Substances 0.000 claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 47
- 239000002699 waste material Substances 0.000 claims abstract description 46
- 238000004064 recycling Methods 0.000 claims abstract description 33
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 32
- 229910052742 iron Inorganic materials 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 14
- 238000009826 distribution Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 4
- 239000007789 gas Substances 0.000 description 7
- 238000011084 recovery Methods 0.000 description 4
- 238000003698 laser cutting Methods 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000112 cooling gas Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 210000003781 tooth socket Anatomy 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a warp knitting mesh cutting device and a warp knitting mesh cutting method, and relates to the technical field of warp knitting mesh cutting. The warp knitting mesh cutting device comprises a placing plate, a cooling assembly and a material receiving assembly, wherein the cooling assembly is arranged at the top end of the placing plate; the cooling assembly comprises a feeding frame, a waste recycling frame and a cooling copper plate; the feeding frame is arranged on one side end surface of the placing plate, the waste recycling frame is arranged on the other end of the placing plate, and the cooling copper plate is arranged between the feeding frame and the waste recycling frame; an air passage is formed in the inner side of the cooling copper plate and is communicated with the high-pressure air pump; the material receiving component is arranged at the bottom of the cooling copper plate. The invention can cool the cutting area at the bottom of the warp knitting mesh cloth, prevent the warp knitting mesh cloth from local deformation due to continuous high-temperature burning, cut the warp knitting mesh cloth uninterruptedly and rapidly, improve the working efficiency, collect the waste material rapidly during material collection, reduce the time required for recycling the waste material, and effectively improve the cutting efficiency of the warp knitting mesh cloth.
Description
Technical Field
The invention belongs to the technical field of warp knitting mesh cutting, and particularly relates to a warp knitting mesh cutting device and a warp knitting mesh cutting method.
Background
Warp knitted fabrics are mesh fabrics formed by interweaving yarns or fibers, and are widely applied to the fields of clothing, shoes, hats, bags, home textiles, automotive interiors and the like; different yarn materials, knitting modes and treatment processes can enable the warp knitting mesh cloth to have different characteristics, so that the warp knitting mesh cloth can meet the requirements of different purposes. When the warp knitting net cloth is processed and used, the warp knitting net cloth can be used for manufacturing ornaments because of strong plasticity, and the warp knitting net cloth is generally cut and molded in a complex pattern by using laser cutting in the processing process.
Because the existing laser cutting device is mainly used for cooling a laser emitter, a cut article cannot be cooled, when warp knitting mesh cloth is cut, the cut edge cannot be cooled rapidly, deformation and even scorching of the cut edge can be caused, the appearance of the warp knitting mesh cloth is damaged, and the yield is reduced.
Disclosure of Invention
The invention provides a warp knitting mesh cutting device and a warp knitting mesh cutting method, which can effectively solve the technical problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the warp knitting mesh cutting device comprises a placing plate, a cooling assembly and a material receiving assembly, wherein the cooling assembly is arranged at the top end of the placing plate; the material receiving component is arranged at the lower end of the cooling component;
Further, the cooling assembly comprises a feeding rack, a waste recycling rack and a cooling copper plate; the feeding frame is arranged on one side end surface of the placing plate, the waste recycling frame is arranged on the other end of the placing plate, and the cooling copper plate is arranged between the feeding frame and the waste recycling frame; an air passage is formed in the inner side of the cooling copper plate and is communicated with a high-pressure air pump;
further, the material receiving component is arranged at the bottom of the cooling copper plate.
Further, a fixing frame is arranged on the side end face of the placing plate, a connecting plate is arranged at the bottom end of the fixing frame, a fixed shaft is arranged on one side end face of the connecting plate, an inclined plate is rotatably sleeved on the outer side of the fixed shaft, a spiral spring is arranged on one side end face of the inclined plate, and a positioning column is arranged on one side end face of the connecting plate;
Further, the locating plate is installed to the inner side slip of mount, the switching-over post is installed to one side terminal surface of locating plate, drive tooth's socket has been seted up to the bottom of locating plate, the cooling copper is installed to the opposite side terminal surface of locating plate.
Further, an air inlet terminal is arranged on one side end face of the cooling copper plate, an air outlet terminal is arranged at one side position of the air inlet terminal on one side end face of the cooling copper plate, an air distribution pipe is sleeved on the outer side of the air inlet terminal, the air inlet end of the air distribution pipe is connected with a cooling air pipe, the air inlet end of the cooling air pipe is communicated with an air inlet hose, the air inlet end of the air inlet hose is connected with a high-pressure air pump, and an installation seat is arranged at the bottom end of the high-pressure air pump;
Further, a motor fixing end seat is arranged on one side of the top end of the mounting seat, a driving motor is arranged on the inner side of the motor fixing end seat, a positioning frame is arranged on the top end of the mounting seat, a driving shaft is rotatably arranged on the inner side of the positioning frame, and a driving tripod is sleeved on the outer side of the driving shaft;
further, a steel cable is welded on one side end face of the positioning plate, a tension motor is installed at the top end of the installation seat, a reversing electric sliding seat is installed at the bottom end of the placement plate, and a cutting sliding rail is installed at the bottom end of the reversing electric sliding seat.
Further, the reversing roller is installed at the top end of the placement plate, a transverse shaft electric sliding rail is installed at the side of the top end of the placement plate, a longitudinal shaft electric sliding rail is sleeved on the outer side of the transverse shaft electric sliding rail in a sliding mode, and a laser cutter is sleeved on the outer side of the longitudinal shaft electric sliding rail in a sliding mode.
Further, a recovery motor is installed on one side end face of the waste recovery frame, two reversing rollers are arranged, the two reversing rollers are symmetrically installed at the top end of the placement plate, and the input end of the recovery motor is electrically connected with the output end of the external controller.
Further, the fixing frames are arranged in a plurality, the fixing frames are equidistantly arranged on one side end face of the placing plate, two groups of fixing frames are arranged, and the two groups of fixing frames are symmetrically arranged on two side end faces of the placing plate;
further, the locating column is arranged at the position of one side end face of the connecting plate corresponding to the scroll spring, and one end of the scroll spring is in spot welding with the locating column.
Further, the laser cutters are arranged in a plurality, the laser cutters are equidistantly arranged at the outer side position of the longitudinal shaft electric sliding rail, the driving tripod is arranged in a plurality, the driving tripod is equidistantly arranged at the outer side position of the driving shaft, the driving shaft is connected with the driving end of the driving motor, and the steel cable is wound at the driving end of the tension motor; the air inlet terminal and the air outlet terminal are symmetrically arranged on one side end surface of the cooling copper plate, the air inlet terminal and the air outlet terminal are respectively connected with an air inlet hole and an air outlet hole of the air channel, and the air inlet end of the high-pressure air pump is connected with the output end of external compressed cold air; the input ends of the transverse-axis electric sliding rail, the longitudinal-axis electric sliding rail, the laser cutter, the high-pressure air pump, the driving motor and the tension motor are electrically connected with the output end of the external controller.
Further, the material collecting assembly comprises a material changing sliding rail, a limiting electromagnet and a clamping iron ball, wherein the bottom end of the cooling copper plate is provided with a limiting groove, the limiting electromagnet is embedded into the inner side of the limiting groove, the inner side of the limiting electromagnet is provided with a fixed ball groove, the top end of the placing plate is provided with a conical guide groove, the inner side of the placing plate is positioned at the bottom position of the conical guide groove and is provided with a placing ball groove, and the clamping iron ball is slidably embedded into the inner side of the placing ball groove;
Further, a base is arranged at the bottom of the placing plate, a material changing sliding rail is arranged at the top end of the base, a material changing electric sliding seat is slidably arranged at the top position of the outer side of the material changing sliding rail, a material discharging hydraulic cylinder is arranged at the top end of the material changing electric sliding seat, a front material discharging plate is arranged at the telescopic end of the material discharging hydraulic cylinder, and a movable ball groove is formed in the top end of the front material discharging plate;
Further, reserve stripper is installed with leading stripper symmetry position department in the top of base, the rotation seat is installed to the bottom of leading stripper, the axis of rotation is all installed to the both sides terminal surface of rotation seat, the outside rotation of axis of rotation has cup jointed the rotation frid, the bottom of rotation frid is connected with the telescopic link, the mounting groove has been seted up to the inboard of leading stripper, the inboard embedding of mounting groove has anti-skidding electro-magnet, one side terminal surface of base corresponds position department with the slide rail and installs the steady seat.
Further, a plurality of movable ball grooves are formed, the movable ball grooves are formed in the positions, corresponding to the limiting electromagnets, of the top end of the front discharging plate, and the input ends of the limiting electromagnets are electrically connected with the output ends of the external controller;
further, the bottom four corners of leading stripper all install the pneumatic cylinder of unloading, the telescopic link is connected with the flexible end of pneumatic cylinder of unloading, the input of pneumatic cylinder and anti-skidding electro-magnet of unloading all with external power source's output electric connection.
The invention also provides a warp knitting mesh cutting method, which uses the warp knitting mesh cutting device to cut, and comprises the following steps:
S1, if the piece-shaped warp knitting mesh cloth is to be cut, placing the warp knitting mesh cloth on the top of a placing plate, continuously cutting a plurality of rolls of warp knitting mesh cloth, and erecting a warp knitting mesh cloth roller on the top position of a feeding frame;
S2, after the material to be cut is pulled to the top of the placing plate and cut, the material is wound on a waste roller on a waste recycling frame, and then the waste is automatically recycled by the driving of a recycling motor on the waste recycling frame;
s3, starting a driving motor to drive all driving tripods to rotate every cutting position so as to push the cooling copper plate to move upwards and forwards;
s4, the cooling copper plate slides to a cutting area, and at the moment, a high-pressure air pump is started to introduce cold air, so that the cold air rapidly enters an air passage to cool the cutting area;
s5, starting the material receiving assembly to finish unified unloading.
Compared with the prior art, the invention has the following beneficial effects:
1. The warp knitting mesh cutting device is provided with the cooling assembly, so that the cutting area of the warp knitting mesh can be cooled, local deformation of the warp knitting mesh is effectively prevented, and if the warp knitting mesh contains polyethylene components, edge locking can be rapidly cooled at the edge position of a cut object so as to prevent the warp knitting mesh from being locally scattered after cutting, the quality of a cut finished product is ensured, and the warp knitting mesh can be continuously and rapidly cut through a reciprocating working mode, so that the working efficiency is further improved.
2. The invention is provided with the receiving assembly, after the warp knitting mesh cloth is cut, cutting waste materials on two sides can be rapidly discharged without being picked up one by one manually, so that the cutting time of the warp knitting mesh cloth is saved, and the cutting efficiency is improved; and can concentrate the waste material fast, reduce the required time of unified recovery waste material, further promote work efficiency.
In summary, the invention can cool the cutting area at the bottom of the warp knitting mesh cloth, prevent the warp knitting mesh cloth from local deformation due to continuous high temperature burning, and the reciprocating working mode can cut the warp knitting mesh cloth continuously and rapidly, thereby further improving the working efficiency; and through changing the inclination of leading stripper, can concentrate the waste material fast, reduce the required time of retrieving the waste material, effectively promote warp knitting screen cloth's cutting efficiency.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the cooling assembly of the present invention;
FIG. 3 is a schematic view of the installation structure of the tension motor of the present invention;
FIG. 4 is a schematic view of the mounting structure of the wrap spring of the present invention;
FIG. 5 is a schematic view of the mounting structure of the locating plate of the present invention;
FIG. 6 is a schematic view of the mounting structure of the air outlet terminal of the present invention;
FIG. 7 is a schematic view of the installation structure of the high-pressure air pump of the present invention;
FIG. 8 is a schematic view of the mounting structure of the limit electromagnet of the present invention;
FIG. 9 is a schematic view of the mounting structure of the transverse-axis electric sliding rail of the present invention;
FIG. 10 is a schematic view of the placement of a ball groove according to the present invention;
FIG. 11 is a schematic view of the structure of the receiving assembly of the present invention;
FIG. 12 is a schematic view of the mounting structure of the rotating trough plate of the present invention;
Reference numerals in the drawings: 1. placing a plate;
2. A cooling assembly; 201. a feeding frame; 202. a waste recycling rack; 203. a reversing roller; 204. a transverse shaft electric sliding rail; 205. a longitudinal axis electric slide rail; 206. a laser cutter; 207. a reversing electric sliding seat; 208. a fixing frame; 209. a connecting plate; 210. a fixed shaft; 211. a sloping plate; 212. a spiral spring; 213. positioning columns; 214. a positioning plate; 215. a reversing column; 216. driving the tooth slot; 217. cooling the copper plate; 218. an airway; 219. an air inlet terminal; 220. an air outlet terminal; 221. a gas distribution pipe; 222. a cooling air pipe; 223. an air intake hose; 224. a high pressure air pump; 225. a mounting base; 226. a motor fixed end seat; 227. a driving motor; 228. a positioning frame; 229. a drive shaft; 230. driving the tripod; 231. a wire rope; 232. a tension motor; 233. cutting the sliding rail;
3. A material receiving assembly; 301. a limit groove; 302. limiting electromagnet; 303. a fixed ball groove; 304. a conical guide groove; 305. placing a ball groove; 306. clamping an iron ball; 307. a base; 308. a material changing slide rail; 309. a refueling electric sliding seat; 310. a discharging hydraulic cylinder; 311. a front discharge plate; 312. a movable ball groove; 313. a spare stripper plate; 314. a rotating seat; 315. a rotating shaft; 316. rotating the trough plate; 317. a telescopic rod; 318. a mounting groove; 319. an anti-slip electromagnet; 320. and a stabilizing seat.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
As shown in fig. 1 to 12, the present embodiment provides a warp knitting mesh cutting device, which comprises a placement plate 1, wherein a cooling component 2 is installed at the top end of the placement plate 1;
the cooling assembly 2 comprises a loading frame 201, a waste recycling frame 202, a reversing roller 203, a transverse shaft electric slide rail 204, a longitudinal shaft electric slide rail 205, a laser cutter 206, a reversing electric slide seat 207, a plurality of fixing frames 208, a connecting plate 209, a fixing shaft 210, an inclined plate 211, a scroll spring 212, a positioning column 213, a positioning plate 214, a reversing column 215, a driving tooth socket 216, a cooling copper plate 217, an air passage 218, an air inlet terminal 219, an air outlet terminal 220, an air distribution pipe 221, a cooling air pipe 222, an air inlet hose 223, a high-pressure air pump 224, a mounting seat 225, a motor fixing end seat 226, a driving motor 227, a positioning frame 228, a driving shaft 229, a driving tripod 230, a steel cable 231, a tension motor 232 and a cutting slide rail 233;
A feeding frame 201 is arranged on one side end surface of the placing plate 1, a waste recycling frame 202 is arranged at the other end of the placing plate 1, two reversing rollers 203 are symmetrically arranged at the top end of the placing plate 1, a recycling motor is arranged on one side end surface of the waste recycling frame 202, the input end of the recycling motor is electrically connected with the output end of an external controller, warp knitting meshes are conveniently tiled at the top end of the placing plate 1, a transverse shaft electric sliding rail 204 is arranged on the side of the top end of the placing plate 1, a longitudinal shaft electric sliding rail 205 is sleeved on the outer side of the transverse shaft electric sliding rail 204 in a sliding manner, a laser cutter 206 is sleeved on the outer side of the longitudinal shaft electric sliding rail 205 in a sliding manner, a plurality of laser cutters 206 are arranged at the outer side position of the longitudinal shaft electric sliding rail 205 in an equidistant manner, the input end of the laser cutter 206 is electrically connected with the output end of the external controller, batch cutting is conveniently carried out, and a reversing electric sliding seat 207 is arranged at the bottom end of the placing plate 1;
The fixed frames 208 are arranged on the side end faces of the placing plate 1, the connecting plate 209 is arranged at the bottom end of the fixed frames 208, the fixed shaft 210 is arranged on one side end face of the connecting plate 209, the inclined plate 211 is rotatably sleeved on the outer side of the fixed shaft 210, the spiral springs 212 are welded on one side end face of the inclined plate 211 in a spot mode, the positioning columns 213 are arranged on one side end face of the connecting plate 209, a plurality of fixed frames 208 are equidistantly arranged on one side end face of the placing plate 1, the fixed frames 208 are provided with two groups, the two groups of fixed frames 208 are symmetrically arranged on two side end faces of the placing plate 1, the positioning columns 213 are arranged at positions, corresponding to the spiral springs 212, of one side end face of the connecting plate 209, one end face of the spiral springs 212 is in spot welding with the positioning columns 213, the movement direction of the cooling copper plate 217 is changed, the positioning plate 214 is arranged in a sliding mode on the inner side of the fixed frames 208, the reversing columns 215 are arranged on one side end face of the positioning plate 214, driving tooth grooves 216 are formed in the bottom end faces of the positioning plate 214, and the other side end faces of the positioning plate 214 are provided with the cooling copper plate 217;
An air passage 218 is formed in the inner side of the cooling copper plate 217, an air inlet terminal 219 is arranged on one side end face of the cooling copper plate 217, an air outlet terminal 220 is arranged on one side end face of the cooling copper plate 217 at the position of one side of the air inlet terminal 219, the air inlet terminal 219 and the air outlet terminal 220 are symmetrically arranged on one side end face of the cooling copper plate 217, the air inlet terminal 219 and the air outlet terminal 220 are respectively connected with an air inlet hole and an air outlet hole of the air passage 218, an air inlet end of the high-pressure air pump 224 is connected with an output end of an external compressed cold air device, rapid heat dissipation is facilitated, an air distribution pipe 221 is sleeved on the outer side of the air inlet terminal 219, the air inlet end of the air distribution pipe 221 is connected with a cooling air pipe 222, the air inlet end of the cooling air pipe 222 is communicated with an air inlet hose 223, the air inlet end of the air inlet hose 223 is connected with a high-pressure air pump 224, the bottom end of the high-pressure air pump 224 is provided with a mounting seat 225, the motor fixed end seat 226 is installed on one side of the top end of the installation seat 225, the driving motor 227 is installed on the inner side of the motor fixed end seat 226, the locating frame 228 is installed on the top end of the installation seat 225, the driving shaft 229 is installed on the inner side of the locating frame 228 in a rotating mode, the driving tripod 230 is sleeved on the outer side of the driving shaft 229, a steel cable 231 is welded on one side end face of the locating plate 214, the tension motor 232 is installed on the top end of the installation seat 225, a plurality of driving tripod 230 is installed on the outer side of the driving shaft 229 in an equidistant mode, the driving shaft 229 is connected with the driving end of the driving motor 227, the steel cable 231 is wound on the driving end of the tension motor 232, the cooling copper plate 217 is pulled conveniently, the cutting sliding rail 233 is installed on the bottom end of the reversing electric sliding seat 207, and the transverse shaft electric sliding rail 204, the longitudinal shaft electric sliding rail 205, the high-pressure air pump 224 are arranged on the plurality of driving tripod 230 The input ends of the driving motor 227 and the tension motor 232 are electrically connected with the output end of the external controller.
The bottom of the cooling copper plate 217 is provided with a material receiving component 3;
A limit groove 301 is formed in the bottom end of the cooling copper plate 217, a limit electromagnet 302 is embedded in the inner side of the limit groove 301, a fixed ball groove 303 is formed in the inner side of the limit electromagnet 302, a conical guide groove 304 is formed in the top end of the placing plate 1, a placing ball groove 305 is formed in the inner side of the placing plate 1 and located at the bottom position of the conical guide groove 304, a clamping iron ball 306 is embedded in the inner side of the placing ball groove 305 in a sliding mode, a base 307 is arranged at the bottom of the placing plate 1, a material changing sliding rail 308 is arranged at the top end of the base 307, a material changing electric sliding seat 309 is arranged at the top position of the outer side of the material changing sliding rail 308 in a sliding mode, a material changing electric sliding seat 309 is arranged at the top end of the material changing electric sliding seat 309, a material discharging hydraulic cylinder 310 is arranged at the telescopic end of the material discharging hydraulic cylinder 310, a plurality of movable ball grooves 312 are formed in the top end of the front discharging plate 311, and a plurality of movable ball grooves 312 are formed in the top end of the front discharging plate 311 at positions corresponding to the limit electromagnet 302;
The input of spacing electro-magnet 302 and the output electric connection of external control ware, the convenience is unloaded fast, stand-by stripper 313 is installed with leading stripper 311 symmetry position department in the top of base 307, rotation seat 314 is installed to the bottom of leading stripper 311, rotation axis 315 is all installed to the both sides terminal surface of rotation seat 314, rotation groove plate 316 has been cup jointed in rotation of rotation axis 315's outside, the bottom of rotation groove plate 316 is connected with telescopic link 317, mounting groove 318 has been seted up to the inboard of leading stripper 311, anti-skidding electro-magnet 319 has been inlayed to the inboard of mounting groove 318, stability seat 320 is installed with the corresponding position department of reloading slide rail 308 to one side terminal surface of base 307. The hydraulic cylinder 310 of unloading is all installed to the bottom four corners of leading stripper 311, and telescopic link 317 is connected with the flexible end of hydraulic cylinder 310 of unloading, is favorable to unloading the waste material fast, and the input of hydraulic cylinder 310 of unloading and anti-skidding electro-magnet 319 all with the output electric connection of external power source.
The working principle and the using flow of the invention are as follows: firstly, if a piece-shaped warp knitting mesh cloth needs to be cut, an operator places the warp knitting mesh cloth on the top of the placing plate 1 and covers the top end of the conical guide groove 304, and then rapidly cuts the warp knitting mesh cloth through the cooperation among the transverse-axis electric sliding rail 204, the longitudinal-axis electric sliding rail 205 and the laser cutter 206;
If continuous cutting is required for a plurality of rolls of warp knitted fabrics, a warp knitted fabric roller is erected on the top position of the feeding frame 201, at this time, after the material to be cut in the first area is pulled to the top of the placing plate 1 and cut, the material is wound on a waste roller on the waste recycling frame 202, then the waste is automatically recycled by the driving of a recycling motor on the waste recycling frame 202, at this time, when the warp knitted fabrics are moved on the top of the placing plate 1 during cutting, a conical guide groove 304 is covered, at this time, the laser cutters 206 can be controlled to move to one side of the cooling copper plate 217 through the transverse-axis electric slide rail 204 and the longitudinal-axis electric slide rail 205, then all the laser cutters 206 are controlled to simultaneously cut, after one icon or pattern is cut, the driving motor 227 is controlled to rotate, thereby the driving shaft 229 positioned inside the positioning frame 228 is driven to rotate by the driving motor 227, so as to drive all the driving tripods 230 to rotate, because the driving tripods 230 are positioned at the inner sides of the driving tooth grooves 216, the positioning plate 214 can drive the cooling copper plates 217 to move upwards and forwards under the pushing of the driving tripods 230, the reversing column 215 positioned at one side of the inclined plate 211 can slide upwards at the top of the inclined plate 211, the reversing column 215 can be decelerated when reaching the middle section of the inclined plate 211, the cooling copper plates 217 can be at the highest point, then under the pushing, the cooling copper plates 217 can slide downwards through the reversing column 215 so as to fall to the top table surface of the placing plate 1, all the cooling copper plates 217 can precisely fall to the top end of the warp knitted cloth just cut and cover the position cut by laser, meanwhile, the high-pressure air pump 224 is started, so that compressed cold air is introduced into the inside of the cooling air pipe 222 through the air inlet hose 223, then the gas is divided into each gas distribution pipe 221 through a cooling gas pipe 222, finally the gas is filled into the air passage 218 through the gas inlet terminal 219, then the cooling copper plate 217 is rapidly cooled through the air passage 218 so as to rapidly cool the laser cutting area at the bottom, and then the gas is discharged from the gas outlet terminal 220;
Then, driving the tripod 230 for multiple times, so that each part of warp knitted cloth is cut, lifting the cooling copper plate 217 and covering the same once, further cooling all the cut parts sequentially, taking out cut waste materials through the receiving assembly 3 after the warp knitted cloth in the area is cut, and then controlling the reversing electric sliding seat 207 to slide to one side of the cooling copper plate 217 at the other end at the top end of the cutting sliding rail 233, wherein during sliding, the fixing frame 208 passes through the outer side of the cooling copper plate 217, all the reversing columns 215 pass through the bottom of the inclined plate 211, and resetting the inclined plate 211 to the initial position under the action of the scroll springs 212 after the reversing columns 215 pass through, so that the reversing columns 215 and the cooling copper plate 217 are conveniently lifted next time;
Then the warp knitting mesh roll is controlled to rotate, so that new warp knitting mesh is rotated to the bottom end of the laser cutter 206, and a new round of warp knitting mesh cutting can be performed, thereby reciprocally moving the position of the placement plate 1, and thus the warp knitting mesh can be rapidly and effectively cut without interruption;
The driving tripod 230 is driven to rotate by the driving motor 227, the positioning plate 214 can slide upwards on the top of the inclined plate 211 under the pushing of the driving tripod 230, then the cooling copper plate 217 can slide downwards through the reversing column 215 to fall onto the top table surface of the placing plate 1, at the moment, all the cooling copper plates can accurately fall onto the top end of the cut warp knitting mesh, and then the cutting area at the bottom of the cooling copper plate can be cooled through the cooling copper plate 217, so that the high temperature of the cutting area can continuously burn the area which does not need to be cut, the warp knitting mesh is prevented from being partially deformed, and if the warp knitting mesh contains polyethylene components, the edge of a cut object can be rapidly cooled and locked, the warp knitting mesh is prevented from being partially scattered after being cut, the quality of a cut finished product is ensured, the warp knitting mesh can be continuously and rapidly cut through a reciprocating working mode, and the working efficiency is further improved;
Finally, after the warp knitting mesh cloth is cut, the limiting electromagnet 302 in the limiting groove 301 is controlled to be started, at the moment, the clamping iron ball 306 with the bottom in the ball placing groove 305 can be sucked up, so that the cut waste is clamped between the clamping iron ball 306 and the limiting electromagnet 302, at the moment, after the cutting device moves to the other side, the electric feeding sliding seat 309 is controlled to move to the bottom position of the limiting electromagnet 302 at the top end of the feeding sliding rail 308, at the moment, the discharging hydraulic cylinder 310 is controlled to extend outwards, so that the front discharging plate 311 is abutted to the bottom position of the limiting electromagnet 302, then the limiting electromagnet 302 is controlled to be closed, at the moment, all the clamping iron balls 306 fall to the inner side of the movable ball groove 312 at the bottom, at the same time, the clamped material also falls to the top end of the front discharging plate 311, then the electric feeding sliding seat 309 is controlled to move to the other end of the feeding sliding rail 308, then the two telescopic rods 317 on the same side are retracted, so that the front unloading plate 311 forms a slope, the material at the top can fall uniformly, and people can conveniently recover, because the anti-skid electromagnet 319 is opened, the clamping iron balls 306 can be blocked in the movable ball groove 312 and cannot fall, then the front unloading plate 311 is moved to the bottom end of the cooling copper plate 217 again, the limit electromagnet 302 is controlled to be started, so that all the clamping iron balls 306 are re-absorbed, then when the cutting device is moved to the side of the front unloading plate 311 again, the cooling copper plate 217 is moved to the top end of the placing plate 1 again through the reversing column 215 and the inclined plate 211, the limit electromagnet 302 is closed at the moment, so that all the clamping iron balls 306 are placed to the inner side of the placing ball groove 305 again, the tension motor 232 is started at the moment, and the steel cable 231 is wound, to withdraw the cooling copper plate 217 to an initial position through the bottom of the inclined plate 211, thereby facilitating the cutting work of the next batch;
The front stripper plate 311 and the standby stripper plate 313 work in a reciprocating manner and continuously limit and change the positions of the clamping iron balls 306, so that cutting scraps on two sides can be rapidly discharged without being picked up one by one manually, the cutting time of warp knitting mesh fabrics is saved, and the cutting efficiency is improved; then, the inclination angle of the front discharge plate 311 is changed rapidly, so that the waste materials can be concentrated rapidly, the time required for uniformly recycling the waste materials is reduced, and the working efficiency is further improved.
The invention provides a warp knitting mesh cutting method, which is operated by using the cutting device and comprises the following steps:
S1, firstly, if a piece-shaped warp knitting mesh cloth is to be cut, placing the warp knitting mesh cloth on the top of a placing plate 1, and if continuous cutting is to be carried out on a plurality of rolls of warp knitting mesh cloth, erecting a warp knitting mesh cloth roller on the top position of an upper material frame 201;
S2, then, after the material to be cut in the first area is pulled to the top of the placing plate 1 and cut, the material is wound on a waste roller on the waste recycling frame 202, and then, the waste is automatically recycled by the driving of a recycling motor on the waste recycling frame 202;
S3, then, starting the driving motor 227 to drive all the driving tripods 230 to rotate to push the cooling copper plates 217 to move upwards and forwards at each cutting position, and enabling the reversing columns 215 to slide upwards at the top of the inclined plate 211;
S4, then, the cooling copper plate 217 slides down to the cutting area from the inclined plate 211 through the reversing column 215, and at the moment, the high-pressure air pump 224 is started to supply cold air, so that the cold air rapidly enters the air passage 218 to cool the cutting area;
And S5, finally, starting the limiting electromagnet 302 to clamp the waste material between the waste material and the clamping iron ball 306, closing the clamping iron ball 306 after the electric sliding seat 309 for changing the material moves to the bottom of the limiting electromagnet 302, and enabling the clamping iron ball 306 to fall into the movable ball groove 312, so that the material also falls into the top end of the front unloading plate 311, and completing unified unloading.
Finally, it should be noted that: the foregoing is merely a preferred example of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Warp knitting screen cloth cutting device, including placing board (1), cooling module (2) and receipts material subassembly (3), its characterized in that: the cooling component (2) is arranged at the top end of the placing plate (1); the material receiving component (3) is arranged at the lower end of the cooling component (2);
The cooling assembly (2) comprises a feeding rack (201), a waste recycling rack (202) and a cooling copper plate (217); the feeding frame (201) is arranged on one side end surface of the placing plate (1), the waste recycling frame (202) is arranged on the other end of the placing plate (1), and the cooling copper plate (217) is arranged between the feeding frame (201) and the waste recycling frame (202); an air passage (218) is formed in the inner side of the cooling copper plate (217), and the air passage (218) is communicated with a high-pressure air pump (224);
The material receiving component (3) is arranged at the bottom of the cooling copper plate (217).
2. A warp knit fabric cutting device as claimed in claim 1, wherein: a fixing frame (208) is arranged on the side end face of the placing plate (1), a connecting plate (209) is arranged at the bottom end of the fixing frame (208), a fixed shaft (210) is arranged on the side end face of the connecting plate (209), an inclined plate (211) is rotatably sleeved on the outer side of the fixed shaft (210), a spiral spring (212) is arranged on the side end face of the inclined plate (211), and a positioning column (213) is arranged on the side end face of the connecting plate (209);
The inner side of the fixing frame (208) is slidingly provided with a positioning plate (214), one side end surface of the positioning plate (214) is provided with a reversing column (215), the bottom end of the positioning plate (214) is provided with a driving tooth slot (216), and the other side end surface of the positioning plate (214) is provided with a cooling copper plate (217).
3. A warp knit fabric cutting device according to claim 2, wherein: an air inlet terminal (219) is arranged on one side end surface of the cooling copper plate (217), an air outlet terminal (220) is arranged at one side end surface of the cooling copper plate (217) positioned at one side position of the air inlet terminal (219), an air distribution pipe (221) is sleeved on the outer side of the air inlet terminal (219), an air inlet end of the air distribution pipe (221) is connected with a cooling air pipe (222), an air inlet hose (223) is communicated with the air inlet end of the cooling air pipe (222), a high-pressure air pump (224) is connected with the air inlet end of the air inlet hose (223), and an installation seat (225) is arranged at the bottom end of the high-pressure air pump (224);
A motor fixed end seat (226) is arranged on one side of the top end of the mounting seat (225), a driving motor (227) is arranged on the inner side of the motor fixed end seat (226), a positioning frame (228) is arranged on the top end of the mounting seat (225), a driving shaft (229) is rotatably arranged on the inner side of the positioning frame (228), and a driving tripod (230) is sleeved on the outer side of the driving shaft (229);
one side terminal surface welding of locating plate (214) has steel cable (231), pull motor (232) are installed on the top of mount pad (225), commutate electronic sliding seat (207) are installed to the bottom of placing board (1), cutting slide rail (233) are installed to commutate electronic sliding seat (207) bottom.
4. A warp knit fabric cutting device according to claim 3, wherein: the reversing roller (203) is installed at the top end of the placement plate (1), a transverse shaft electric sliding rail (204) is installed at the side of the top end of the placement plate (1), a longitudinal shaft electric sliding rail (205) is sleeved on the outer side of the transverse shaft electric sliding rail (204) in a sliding mode, and a laser cutter (206) is sleeved on the outer side of the longitudinal shaft electric sliding rail (205) in a sliding mode.
5. A warp knit fabric cutting device as claimed in claim 4, wherein: the waste recycling frame is characterized in that a recycling motor is arranged on one side end face of the waste recycling frame (202), two reversing rollers (203) are arranged, the two reversing rollers (203) are symmetrically arranged at the top end of the placing plate (1), and the input end of the recycling motor is electrically connected with the output end of the external controller.
6. A warp knit fabric cutting device according to claim 3, wherein: the fixing frames (208) are arranged in a plurality, the fixing frames (208) are equidistantly arranged on one side end face of the placing plate (1), the fixing frames (208) are arranged in two groups, and the two groups of fixing frames (208) are symmetrically arranged on two side end faces of the placing plate (1);
The positioning column (213) is arranged at a position, corresponding to the scroll spring (212), of one side end face of the connecting plate (209), and one end of the scroll spring (212) is in spot welding with the positioning column (213).
7. A warp knit fabric cutting device as claimed in claim 4, wherein: the laser cutters (206) are arranged in a plurality, the laser cutters (206) are equidistantly arranged at the outer side position of the longitudinal shaft electric sliding rail (205), the driving tripod (230) is arranged in a plurality, the driving tripod (230) is equidistantly arranged at the outer side position of the driving shaft (229), the driving shaft (229) is connected with the driving end of the driving motor (227), and the steel cable (231) is wound at the driving end of the tension motor (232); the air inlet terminal (219) and the air outlet terminal (220) are symmetrically arranged on one side end surface of the cooling copper plate (217), the air inlet terminal (219) and the air outlet terminal (220) are respectively connected with an air inlet hole and an air outlet hole of the air channel (218), and the air inlet end of the high-pressure air pump (224) is connected with the output end of external compressed cold air; the input ends of the transverse-axis electric sliding rail (204), the longitudinal-axis electric sliding rail (205), the laser cutter (206), the high-pressure air pump (224), the driving motor (227) and the tension motor (232) are electrically connected with the output end of the external controller.
8. A warp knit fabric cutting device as claimed in claim 1, wherein: the material collecting assembly (3) comprises a material changing sliding rail (308), a limiting electromagnet (302) and a clamping iron ball (306), wherein a limiting groove (301) is formed in the bottom end of the cooling copper plate (217), the limiting electromagnet (302) is embedded into the inner side of the limiting groove (301), a fixed ball groove (303) is formed in the inner side of the limiting electromagnet (302), a conical guide groove (304) is formed in the top end of the placing plate (1), a placing ball groove (305) is formed in the inner side of the placing plate (1) at the bottom position of the conical guide groove (304), and the clamping iron ball (306) is slidably embedded into the inner side of the placing ball groove (305);
the bottom of the placement plate (1) is provided with a base (307), the top end of the base (307) is provided with a reloading slide rail (308), the position of the top outside the reloading slide rail (308) is provided with a reloading electric sliding seat (309) in a sliding manner, the top end of the reloading electric sliding seat (309) is provided with a unloading hydraulic cylinder (310), the telescopic end of the unloading hydraulic cylinder (310) is provided with a front unloading plate (311), and the top end of the front unloading plate (311) is provided with a movable ball groove (312);
Spare stripper plate (313) are installed on top and leading stripper plate (311) symmetry position department of base (307), rotation seat (314) are installed to the bottom of leading stripper plate (311), axis of rotation (315) are all installed to the both sides terminal surface of rotation seat (314), the outside rotation of axis of rotation (315) has cup jointed rotation frid (316), the bottom of rotation frid (316) is connected with telescopic link (317), mounting groove (318) have been seted up to the inboard of leading stripper plate (311), anti-skidding electro-magnet (319) have been inlayed to the inboard of mounting groove (318), stability seat (320) are installed in one side terminal surface of base (307) and feed slide rail (308) corresponding position department.
9. A warp knit fabric cutting device as claimed in claim 8, wherein: the movable ball grooves (312) are formed in a plurality, the movable ball grooves (312) are formed in the top end of the front discharging plate (311) at positions corresponding to the limiting electromagnet (302), and the input end of the limiting electromagnet (302) is electrically connected with the output end of the external controller;
The four corners of the bottom end of the front unloading plate (311) are respectively provided with an unloading hydraulic cylinder (310), the telescopic rod (317) is connected with the telescopic end of the unloading hydraulic cylinder (310), and the input ends of the unloading hydraulic cylinder (310) and the anti-skid electromagnet (319) are respectively electrically connected with the output end of an external power supply.
10. The warp knitting mesh cutting method is characterized in that: the warp knitted fabric cutting device according to any one of claims 1 to 9, comprising the steps of:
S1, if the piece-shaped warp knitting mesh cloth is to be cut, placing the warp knitting mesh cloth on the top of a placing plate (1); if continuous cutting is to be carried out on the multi-roll warp knitting net cloth, erecting a warp knitting net cloth roller to the top position of the feeding frame (201);
S2, after the material to be cut is pulled to the top of the placing plate (1) and cut, the material is wound on a waste roller on a waste recycling frame (202), and then the waste is automatically recycled by the driving of a recycling motor on the waste recycling frame (202);
s3, starting a driving motor (227) to drive all driving tripods (230) to rotate every cutting position so as to push the cooling copper plate (217) to move upwards and forwards;
s4, the cooling copper plate (217) slides to a cutting area, and at the moment, a high-pressure air pump (224) is started to introduce cold air, so that the cold air rapidly enters an air passage (218) to cool the cutting area;
S5, starting the material receiving assembly (3) to finish unified unloading.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410299770.4A CN117884780B (en) | 2024-03-15 | 2024-03-15 | Warp knitting mesh cutting device and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410299770.4A CN117884780B (en) | 2024-03-15 | 2024-03-15 | Warp knitting mesh cutting device and method |
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| CN117884780A true CN117884780A (en) | 2024-04-16 |
| CN117884780B CN117884780B (en) | 2024-05-28 |
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| CN207668723U (en) * | 2017-08-29 | 2018-07-31 | 抚顺市悦盛工业滤布厂 | A kind of industrial filter cloth edge sealing cutting machine |
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