CN112481800B - Efficient intelligent manufacturing equipment for knitted clothes - Google Patents
Efficient intelligent manufacturing equipment for knitted clothes Download PDFInfo
- Publication number
- CN112481800B CN112481800B CN202011316268.8A CN202011316268A CN112481800B CN 112481800 B CN112481800 B CN 112481800B CN 202011316268 A CN202011316268 A CN 202011316268A CN 112481800 B CN112481800 B CN 112481800B
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- yarn
- frame
- hole
- pipe
- column
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/10—Indicating, warning, or safety devices, e.g. stop motions
- D04B35/20—Indicating, warning, or safety devices, e.g. stop motions responsive to defects, e.g. holes, in knitted products
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/38—Devices for supplying, feeding, or guiding threads to needles
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/88—Take-up or draw-off devices for knitting products
- D04B15/90—Take-up or draw-off devices for knitting products for flat-bed knitting machines
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/10—Indicating, warning, or safety devices, e.g. stop motions
- D04B35/12—Indicating, warning, or safety devices, e.g. stop motions responsive to thread consumption
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/22—Devices for preparatory treatment of threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/22—Devices for preparatory treatment of threads
- D04B35/24—Devices for preparatory treatment of threads by moistening or lubricating
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
- D06C3/06—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics by rotary disc, roller, or like apparatus
Abstract
The invention discloses a high-efficiency intelligent manufacturing device for knitted clothes, wherein a knitting inspection component is arranged at the bottom end of a bottom frame, a top column is arranged in a sliding groove in a sliding mode, a bobbin positioning detection component is arranged at the top end of a yarn placing table, a yarn feeding finishing component is arranged at the bottom end of a yarn feeding hole, a traction collection component is arranged on one side of a sliding frame, and an anti-twisting component is arranged in the middle of a rack. The yarn is more beneficial to knitting operation, and the quality of the knitted fabric is better.
Description
Technical Field
The invention relates to the technical field of textiles, in particular to efficient intelligent manufacturing equipment for knitted clothes.
Background
Knitting refers to a process of knitting various raw materials and varieties of yarns into loops by using a knitting needle, and then connecting the loops into knitted fabrics through series connection. The knitted fabric is soft in texture, has good crease resistance and air permeability, has larger extensibility and elasticity, is comfortable to wear, and is divided into two types of hand knitting and machine knitting, the knitting production is divided into two types of weft knitting and warp knitting, and the computerized flat knitting machine is a double-needle-plate latch needle weft knitting loom.
The 'computerized flat knitting machine with broken line detection' has been mentioned in application number 202010753579.4, the device has and prevents when the broken line that the flat knitting machine from continuing to operate after the yarn fracture among the computerized flat knitting machine, reduces the waste of yarn, has reduced the effect of the probability that organism spare part damaged simultaneously, but the device is weaving the completion back, and finished product cloth is scattered and is put in the device below, is difficult for discovering the knitting problem in cloth surface, and cloth wrinkle song, difficult rolling.
Disclosure of Invention
The invention provides efficient intelligent manufacturing equipment for knitted clothes, which can effectively solve the problems that after weaving is finished by the device in the background art, finished cloth is randomly placed below the device, knitting on the surface of the cloth is not easy to find, and the cloth is wrinkled and not easy to roll.
In order to achieve the purpose, the invention provides the following technical scheme: the flat knitting machine comprises a flat knitting machine body, wherein a yarn placing table is installed at the top end of the flat knitting machine body, a rack is installed at the top end of the yarn placing table, yarn inlet holes are formed in two ends of the rack, a bottom frame is installed at the bottom end of the flat knitting machine body, a knitting inspection assembly is installed at the bottom end of the bottom frame, and the knitting inspection assembly comprises a sliding frame, a supporting seat, a sliding groove, a top column, a ball, an inspection spring, a hydraulic rod, an end block, a roller column, a connecting groove, a lantern ring, a rotating shaft, a stretching pipe, a connecting spring, a steel ball, a driving motor, a belt, a camera frame, a CCD camera, a transmission motor and a friction gasket;
the sliding frame is slidably mounted at the bottom end inside the bottom frame, the bottom end inside the sliding frame is provided with a supporting seat, the top surface of the supporting seat is uniformly provided with a sliding groove, a top post is slidably mounted inside the sliding groove, the top end of the top post is movably embedded with balls, and the bottom end inside the sliding groove and the top end of the top post are respectively connected to two ends of the inspection spring in a spot welding manner;
the four corners outside the supporting seat are all provided with hydraulic rods, the top end of each hydraulic rod is provided with an end block, two end blocks positioned at the same side of the supporting seat are respectively and rotatably arranged at two ends of a roller column, two ends and the middle part of the roller column are respectively provided with a connecting groove, the inside of each connecting groove is provided with a lantern ring, two lantern rings positioned at the same end of the two roller columns are respectively and rotatably arranged at two ends of a rotating shaft, the outer side of the rotating shaft is movably sleeved with a stretching pipe, the inner wall of the stretching pipe is connected with the outer side of the rotating shaft through a connecting spring, steel balls are uniformly and movably inlaid at the outer side of the stretching pipe, the top end of the lantern ring positioned at one end of the stretching pipe is provided with a driving motor, an output shaft of the driving motor is connected with one end of the rotating shaft through a belt, the two lantern rings positioned at the middle part of the roller columns are respectively welded at two ends of a camera frame, the middle part of the top end of the camera frame is provided with a CCD camera, one end of the roller column is provided with a transmission motor, and friction gaskets are bonded at the two ends of the other roller column close to the end block.
Preferably, the input ends of the driving motor, the CCD camera and the transmission motor are electrically connected with the output end of an external power supply, the output shaft of the transmission motor penetrates through the end block to be connected with the roller column, and the transmission motor is fixedly connected with the end block.
Preferably, the top end of the yarn placing table is provided with a yarn drum positioning detection assembly, and the yarn drum positioning detection assembly comprises a yarn drum chassis, a bottom column, an inflatable rubber ring, a conical tube, an extrusion hole, an anti-skid rubber strip, an end plate, a movable extrusion rod, an end piece, a pressing plate, a rotating rod, a lug plate, a battery box, a warning lamp and a reset spring;
the yarn barrel chassis is uniformly and rotatably arranged on the top surface of the yarn placing table, the middle part of the top surface of the yarn barrel chassis is provided with a bottom column, the outer side of the bottom column is sleeved with an inflatable rubber ring, the outer side of the inflatable rubber ring is sleeved with a conical pipe, the outer side of the conical pipe is provided with an extrusion hole, and the inflatable rubber ring is bonded with an anti-skid rubber strip corresponding to the extrusion hole;
end plates are symmetrically welded on two sides of the top surface of the bobbin chassis, movable extrusion rods are respectively installed at the top end and the bottom end of each end plate in a penetrating mode, end pieces are welded at the positions, located on the outer sides of the end plates, of the movable extrusion rods, reset springs are sleeved at the positions, located on the inner sides of the end plates, of the movable extrusion rods, one ends of the movable extrusion rods located at two ends of the same end plate are respectively hinged to two ends of a pressing plate, and rotating rods are movably embedded in the middle of the pressing plate;
the terminal plate is characterized in that a lug is welded at the position, close to the end plate, of the bottom end of the outer side of the end plate, the lug is connected to one end of a battery box through a wire, the other end of the battery box is connected with a warning lamp through a wire, and the warning lamp is connected with the end plate through a wire.
Preferably, the bottom column is of a cylindrical structure with the diameter of the top end smaller than that of the bottom end, and the bottom end of the conical tube is connected with the bobbin base plate through a string.
Preferably, the bottom end of the yarn inlet hole is provided with a yarn inlet finishing assembly, and the yarn inlet finishing assembly comprises a finishing box, an isolation plate, a strip-shaped hole, a heating pipe, an adjusting hole, an arc-shaped spring piece, a hollow extrusion pipe, a heat-conducting aluminum alloy pipe, a yarn outlet hole, a ventilation pipe, an exhaust fan, a filter screen and a communicating hole;
the arrangement box is arranged at the bottom end of the yarn inlet hole, the middle part in the arrangement box is provided with an isolation plate, the top ends of the arrangement box and the isolation plate are both provided with strip-shaped holes, the arrangement box is provided with heating pipes at the two sides above the isolation plate in a penetrating way, the arrangement box is provided with adjusting holes corresponding to the end parts of the heating pipes, arc-shaped spring pieces are symmetrically arranged on two sides of the adjusting hole, a hollow extrusion pipe is sleeved at the position, located inside the arranging box, outside the heating pipe, heat-conducting aluminum alloy tubes are rotatably arranged at the positions of the two sides of the lower part of the isolation plate in the arrangement box, the bottom end of the back surface of the tidying box is provided with a yarn outlet hole, the bottom end of the front surface of the tidying box is provided with a ventilation pipe, the ventilation pipe both ends are all inlayed and are had the exhaust fan, the filter screen is installed near exhaust fan department in the inside both ends of ventilation pipe, ventilation pipe and arrangement box bottom hookup location department communicate each other through the intercommunicating pore.
Preferably, heating pipe and exhaust fan input all link to each other with external power supply output electric property, the exhaust fan passes through the screw thread and installs in the ventilation pipe tip.
Preferably, one side of the moving frame is provided with a traction collection assembly, and the traction collection assembly comprises a fixed frame, the moving frame, a dismounting hole, a horizontal round pipe, a winding shaft, a winding drum, a winding motor and a guide rail;
mount fixed mounting is in carriage one end one side, carriage one end is close to mount department welding and has the guide rail, guide rail outside slidable mounting has the removal frame, removal frame top middle part has been seted up the disassembly hole, eminence such as mount and disassembly hole runs through and installs horizontal pipe, the inside rotation of horizontal pipe installs the rolling axle, the winding reel has been cup jointed in the rolling axle outside, horizontal pipe one end fixed mounting rolling motor, rolling motor output shaft rolling axle.
Preferably, the input end of the winding motor is electrically connected with the output end of an external power supply, the inner diameter of the horizontal circular tube, the inner diameter of the dismounting hole and the diameter of the winding shaft are equal, the longitudinal section of the winding drum is a closed figure formed by combining a three-quarter circular arc and a straight line, and the inner wall of the winding drum is matched with the outer side of the winding shaft.
Preferably, the middle part of the rack is provided with an anti-twisting assembly, and the anti-twisting assembly comprises a guide rod, a middle rod, a guide hole, a sliding guide block, a side plate, a wire clamping roller, a magnet piece and a buffer cushion;
two the guide arm cup joints respectively in the frame both ends, two the guide arm passes through the king-rod and links to each other, the guiding hole has been seted up at the king-rod middle part, inside slidable mounting of guiding hole has a plurality of sliding guide blocks, sliding guide block side both ends all have the side board through damping hinged joint, side board middle part activity is inlayed and is had the thread clamping roller, is located same two side board relative side one end of sliding guide block all are inlayed and are had the magnet piece, side board middle part bonds and has the cushion.
Preferably, a positioning screw is installed in the middle of the sliding guide block in a penetrating mode through threads, and the polarities of the opposite surfaces of the two magnet pieces are opposite.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use;
1. be provided with knitting inspection subassembly, the cloth that knitting was accomplished passes two roller tops below, the ball jack-up on the fore-set top of activity supports the cloth bottom surface, this moment, if the knitting mistake of cloth, then it can be inhomogeneous to correspond position cloth hardness, it reciprocates to examine spring promotion fore-set, it is highly different to lead to here ball, the cloth is protruding or sunken, utilize CCD camera to convey to the backstage and examine, can find out the cloth problem place, it is convenient to inspect, and when roller extrusion cloth, two tensile pipes that rotate opposite direction extrude the surface fabric both sides respectively, stretch the straight of spreading the surface fabric, make the surface fabric level and smooth more be convenient for collect.
2. Be provided with yarn section of thick bamboo location determine module, put a yarn section of thick bamboo in toper pipe top and push down, the toper pipe moves down the extrusion and aerifys the rubber circle this moment, it is close to extrusion hole position salient to aerify the rubber circle, a yarn section of thick bamboo is fixed in the anti-skidding adhesive tape extrusion, fixed effectual, prevent that a yarn section of thick bamboo from rocking, and along with the yarn constantly reduces, the clamp plate is close to the former inside position of a yarn section of thick bamboo gradually, until end piece contact lug, the surface yarn consumes and finishes, the circuit switch-on this moment, the warning light sends the bright warning, conveniently remind operating personnel to replace, be convenient for seek.
3. Be provided with into yarn arrangement subassembly, can get into when the yarn is worn out the creel and arrange inside the box in order, arc spring leaf promotes hollow extrusion pipe and is close to the yarn heating and extrudees, melt yarn outside adnexed paraffin granule, infiltration to the yarn in, make the yarn outside more smooth, be convenient for knitting, and when the exhaust fan induced draft and pass heat conduction aluminum alloy pipe after the cooling with go out the yarn hole, inside part tiny fine hair and end of a thread were absorb to the ventilation pipe, until being blockked by the filter screen, prevent that the end of a thread from scattering, guarantee knitting quality.
4. Be provided with and pull collection component, pull collection component cooperation knitting inspection subassembly and use, collect the cloth of knitting completion, and adjustable rolling axle outside rolling section of thick bamboo quantity, adjustment rolling width, pull again and remove the frame and slide along the guide rail, rolling axle one end breaks away from the dismantlement hole this moment, can take off the rolling section of thick bamboo, and the cloth rolling is convenient simple, easily operates, prevents that the cloth of knitting completion from shrinking and inconvenient follow-up processing operation.
5. Be provided with and prevent the hank subassembly, the inside yarn that draws out of yarn section of thick bamboo location determine module can pass the position between two side boards, according to the interval of the adjacent slip guide block of yarn quantity adjustment, prevents that adjacent yarn from being close to and producing the winding, leads to the yarn fracture and has to shut down the situation of arrangement, convenience simple to use.
To sum up, pull collection subassembly cooperation knitting inspection subassembly and use, be used for examining the cloth after knitting is accomplished, thereby whether even learn knitting process through the roughness on cloth surface and go wrong, the inspection is examined while the flattening, the inspection is high-efficient, collect simple swift, make things convenient for follow-up processing operation, the yarn is in proper order from yarn section of thick bamboo location determine module, prevent the hank subassembly and advance yarn arrangement subassembly and pass, it knits to get into the flat-bed machine again, make the yarn from being qualified for the next round of competitions, handle in the aspect of guide and wax, make the yarn more do benefit to knitting operation, the knitted back-to-quality of cloth is better.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the mounting structure of the support base of the present invention;
FIG. 3 is a schematic view of the ball mounting structure of the present invention;
FIG. 4 is a schematic view of the mounting structure of the driving motor of the present invention;
FIG. 5 is a schematic view of the bobbin positioning detection assembly of the present invention;
FIG. 6 is a schematic view of the mounting structure of the base post of the present invention;
FIG. 7 is a schematic view of the structure of area A of FIG. 5 according to the present invention;
FIG. 8 is a schematic structural view of a yarn feeding and finishing assembly of the present invention;
FIG. 9 is a schematic view of the structure of the area B of FIG. 8 according to the present invention;
FIG. 10 is a schematic view of the configuration of the traction collection assembly of the present invention;
FIG. 11 is a schematic structural view of the anti-twist assembly of the present invention;
reference numbers in the figures: 1. a flat knitting machine body; 2. a yarn releasing table; 3. a frame; 4. a yarn inlet hole; 5. a chassis;
6. a knit checking assembly; 601. a carriage; 602. a supporting seat; 603. a sliding groove; 604. a top pillar; 605. a ball bearing; 606. checking the spring; 607. a hydraulic lever; 608. an end-block; 609. a roller; 610. connecting grooves; 611. a collar; 612. a rotating shaft; 613. stretching the tube; 614. a connecting spring; 615. steel balls; 616. a drive motor; 617. a belt; 618. a camera frame; 619. a CCD camera; 620. a drive motor; 621. a rubbing pad;
7. a bobbin positioning detection assembly; 701. a bobbin chassis; 702. a bottom pillar; 703. an inflatable rubber ring; 704. a tapered tube; 705. extruding the hole; 706. an anti-slip rubber strip; 707. an end plate; 708. a movable extrusion rod; 709. an end piece; 710. pressing a plate; 711. rotating the rod; 712. a lug plate; 713. a battery case; 714. a warning light; 715. a return spring;
8. a yarn feeding and finishing assembly; 801. arranging boxes; 802. a separator plate; 803. a strip-shaped hole; 804. heating a tube; 805. an adjustment hole; 806. an arc-shaped spring piece; 807. hollow extrusion of the tube; 808. a heat-conductive aluminum alloy tube; 809. a yarn outlet hole; 810. a vent pipe; 811. an exhaust fan; 812. filtering with a screen; 813. a communicating hole;
9. a traction collection assembly; 901. a fixed mount; 902. a movable frame; 903. disassembling the hole; 904. a horizontal circular tube; 905. a winding shaft; 906. winding the roll; 907. a winding motor; 908. a guide rail;
10. an anti-twist component; 1001. a guide bar; 1002. a middle rod; 1003. a guide hole; 1004. a sliding guide block; 1005. a side plate; 1006. a wire clamping roller; 1007. a magnet piece; 1008. a cushion pad.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-11, the invention provides a technical scheme of efficient intelligent manufacturing equipment for knitted clothes, which comprises a flat knitting machine body 1, wherein a yarn placing table 2 is installed at the top end of the flat knitting machine body 1, a rack 3 is installed at the top end of the yarn placing table 2, yarn inlet holes 4 are formed in two ends of the rack 3, a bottom frame 5 is installed at the bottom end of the flat knitting machine body 1, a knitting inspection component 6 is installed at the bottom end of the bottom frame 5, and the knitting inspection component 6 comprises a sliding frame 601, a supporting seat 602, a sliding groove 603, a top column 604, a ball 605, an inspection spring 606, a hydraulic rod 607, an end block 608, a roller column 609, a connecting groove 610, a lantern ring 611, a rotating shaft 612, a stretching pipe 613, a connecting spring 614, a steel ball 615, a driving motor 616, a belt 617, a camera 618, a CCD camera 619, a driving motor 620 and a friction gasket 621;
the sliding frame 601 is slidably mounted at the bottom end inside the bottom frame 5, the supporting seat 602 is mounted at the bottom end inside the sliding frame 601, sliding grooves 603 are uniformly formed in the top surface of the supporting seat 602, a top column 604 is slidably mounted inside the sliding grooves 603, a ball 605 is movably embedded at the top end of the top column 604, and the bottom end inside the sliding grooves 603 and the top end of the top column 604 are respectively connected to two ends of the inspection spring 606 in a spot welding manner;
hydraulic rods 607 are respectively installed at four corners outside the supporting seat 602, end blocks 608 are installed at the top ends of the hydraulic rods 607, two end blocks 608 positioned at the same side of the supporting seat 602 are respectively and rotatably installed at two ends of a roller 609, connecting grooves 610 are respectively arranged at two ends and the middle part of the roller 609, lantern rings 611 are rotatably installed inside the connecting grooves 610, two lantern rings 611 positioned at the same end of the two roller 609 are respectively and rotatably installed at two ends of a rotating shaft 612, a stretching pipe 613 is movably sleeved outside the rotating shaft 612, the inner wall of the stretching pipe 613 is connected with the outside of the rotating shaft 612 through a connecting spring 614, steel balls 615 are uniformly and movably embedded outside the stretching pipe 613, a driving motor 616 is installed at the top end of the lantern ring 611 positioned at one end of the stretching pipe 613, an output shaft of the driving motor 616 is connected with one end of the rotating shaft 612 through a belt, the two lantern rings 611 positioned at the middle part of the roller 609 are respectively welded at two ends of a camera frame 618, a CCD camera 619 is installed at the middle part at the top end of the camera frame 618, one end of one roller 609 is provided with a transmission motor 620, the input ends of the driving motor 616, the CCD camera 619 and the transmission motor 620 are electrically connected with the output end of an external power supply, the output shaft of the transmission motor 620 penetrates through an end block 608 to be connected with the roller 609, the transmission motor 620 is fixedly connected with the end block 608, the transmission motor 620 is convenient to install, the driving motor 616, the CCD camera 619 and the transmission motor 620 are ensured to normally work, and a friction gasket 621 is bonded at the position, close to the end block 608, of the two ends of the other roller 609.
A bobbin positioning detection assembly 7 is mounted at the top end of the yarn placing table 2, and the bobbin positioning detection assembly 7 comprises a bobbin chassis 701, a bottom column 702, an inflatable rubber ring 703, a tapered tube 704, an extrusion hole 705, an anti-slip rubber strip 706, an end plate 707, a movable extrusion rod 708, an end sheet 709, a pressing plate 710, a rotating rod 711, a lug 712, a battery box 713, a warning lamp 714 and a reset spring 715;
a plurality of yarn drum chassis 701 are uniformly and rotatably arranged on the top surface of the yarn placing table 2, a bottom column 702 is arranged in the middle of the top surface of the yarn drum chassis 701, an inflatable rubber ring 703 is sleeved on the outer side of the bottom column 702, a tapered pipe 704 is sleeved on the outer side of the inflatable rubber ring 703, the bottom column 702 is of a cylindrical structure with the diameter of the top end smaller than that of the bottom end, the bottom end of the tapered pipe 704 is connected with the yarn drum chassis 701 through a thin rope, the tapered pipe 704 is prevented from falling off, an extrusion hole 705 is formed in the outer side of the tapered pipe 704, and an anti-slip adhesive tape 706 is bonded to the inflatable rubber ring 703 corresponding to the extrusion hole 705;
the bottom end of the outer side of the end plate 707 is welded with a lug 712 near the end plate 709, the lug 712 is connected to one end of the battery box 713 through a wire, the other end of the battery box 713 is connected with a warning lamp 714 through a wire, and the warning lamp 714 is connected to the end plate 709 through a wire.
The bottom end of the yarn inlet hole 4 is provided with a yarn inlet finishing assembly 8, and the yarn inlet finishing assembly 8 comprises a finishing box 801, an isolation plate 802, a strip-shaped hole 803, a heating pipe 804, an adjusting hole 805, an arc-shaped spring piece 806, a hollow extruded pipe 807, a heat-conducting aluminum alloy pipe 808, a yarn outlet hole 809, a ventilating pipe 810, an exhaust fan 811, a filter screen 812 and a communicating hole 813;
the sorting box 801 is arranged at the bottom end of the yarn inlet 4, the middle part of the inside of the sorting box 801 is provided with an isolation plate 802, the top ends of the sorting box 801 and the isolation plate 802 are respectively provided with a strip-shaped hole 803, the positions of the sorting box 801, which are positioned at the two sides above the isolation plate 802, are respectively provided with a heating pipe 804 in a penetrating way, the positions of the sorting box 801, which are positioned at the two sides, which are positioned at the upper part of the isolation plate 802, are respectively provided with an adjusting hole 805, the two sides of the adjusting hole 805 are symmetrically provided with arc-shaped spring pieces 806, the outer side of the heating pipe 804, which is positioned at the inner part of the sorting box 801, is sleeved with a hollow extrusion pipe 807, the positions of the inside of the sorting box 801, which is positioned at the two sides below the isolation plate 802, are respectively rotatably provided with a heat conduction aluminum alloy pipe 808, the bottom end of the back of the sorting box 801 is provided with a yarn outlet hole 809, the bottom end of the front surface of the sorting box 801 is provided with a ventilation pipe 810, two ends of which are respectively inlaid with exhaust fans 811, the exhaust fans and the exhaust fan 811 and the exhaust fan 810, the two ends of which are electrically connected with the exhaust fan 811 and the exhaust pipe 810, the exhaust fan 811 is convenient to detach, the filter screen 812 is installed at the two ends of the inside of the ventilation pipe 810 close to the exhaust fan 811, and the connection positions of the ventilation pipe 810 and the bottom end of the tidying box 801 are communicated with each other through the communication hole 813.
A traction collection assembly 9 is arranged on one side of the sliding frame 601, and the traction collection assembly 9 comprises a fixed frame 901, a moving frame 902, a dismounting hole 903, a horizontal round pipe 904, a winding shaft 905, a winding drum 906, a winding motor 907 and a guide rail 908;
a fixed frame 901 is fixedly arranged at one end of a sliding frame 601, a guide rail 908 is welded at one end of the sliding frame 601, which is close to the fixed frame 901, a movable frame 902 is slidably arranged at the outer side of the guide rail 908, a dismounting hole 903 is arranged at the middle part of the top end of the movable frame 902, a horizontal round pipe 904 is arranged at the positions of the fixed frame 901 and the dismounting hole 903 in a penetrating way, a winding shaft 905 is rotatably arranged in the horizontal round pipe 904, a winding drum 906 is sleeved at the outer side of the winding shaft 905, the input end of a winding motor 907 is electrically connected with the output end of an external power supply, the inner diameter of the horizontal round pipe 904, the inner diameter of the dismounting hole 903 and the diameter of the winding shaft 905 are equal, the longitudinal section of the winding drum 906 is a closed figure formed by combining three-quarter circular arcs and straight lines, the inner wall of the winding drum 906 fits with the outer side of the winding shaft 905, so that the winding drum 906 and the winding shaft 905 can rotate synchronously, and the winding drum 906 is convenient to disassemble and assemble, a winding motor 907 is fixedly arranged at one end of the horizontal round pipe 904, and an output shaft of the winding motor 907 is connected with the winding shaft 905.
The middle part of the frame 3 is provided with an anti-twisting component 10, and the anti-twisting component 10 comprises a guide rod 1001, a middle rod 1002, a guide hole 1003, a sliding guide block 1004, a side plate 1005, a wire clamping roller 1006, a magnet piece 1007 and a buffer soft cushion 1008;
two guide arms 1001 cup joint respectively in frame 3 both ends, two guide arms 1001 link to each other through well pole 1002, guiding hole 1003 has been seted up at well pole 1002 middle part, the inside slidable mounting of guiding hole 1003 has a plurality of slip guide blocks 1004, slip guide block 1004 side both ends all have side board 1005 through damping hinged joint, slip guide block 1004 middle part is run through the screw thread and is installed set screw, the face polarity that two magnet pieces 1007 are relative is opposite, it utilizes two side boards 1005 centre gripping yarns to be convenient for fixed slip guide block 1004 back, side board 1005 middle part activity is inlayed and is had thread clamping roller 1006, two side board 1005 relative one ends that lie in same slip guide block 1004 all are inlayed and are had magnet piece 1007, side board 1005 middle part bonding has buffering cushion 1008.
The working principle and the using process of the invention are as follows: the method comprises the following steps that a bobbin is placed at the top end of a conical tube 704 and pressed downwards, the conical tube 704 moves downwards to extrude an inflatable rubber ring 703, the inflatable rubber ring 703 is simultaneously extruded by the conical tube 704 and a bottom column 702, the portion, close to an extrusion hole 705, of the inflatable rubber ring 703 protrudes, an anti-slip rubber strip 706 extrudes and fixes the bobbin, a movable extrusion rod 708 is pulled, two sides of the bobbin are extruded by a pressing plate 710, the fixing effect is good, the bobbin is prevented from shaking, along with continuous reduction of yarn, a reset spring 715 extends, the pressing plate 710 gradually approaches the original inner position of the bobbin until an end sheet 709 contacts a lug 712, at the moment, a circuit with a battery box 713 and a warning lamp 714 in series connection is connected, when the surface yarn is consumed, the circuit is connected, the warning lamp 714 gives a light alarm, an operator is reminded of replacing the bobbin, and the consumed bobbin is convenient to find;
the yarn led out from the yarn bobbin is pulled, the yarn can pass through the position between the two side plates 1005, the magnet sheets 1007 mutually adsorb the yarn clamping rollers 1006 to clamp the yarn, the distance between the adjacent sliding guide blocks 1004 in the middle of the middle rod 1002 is pulled according to the number of the yarn, the adjacent yarn is prevented from being wound due to approaching, the yarn is prevented from being broken, and the yarn finishing condition is avoided, so that the use is simple and convenient;
when yarns pass through the wax frame, the yarns enter the arrangement box 801, the arc-shaped spring pieces 806 push the hollow extrusion pipe 807 to be close to the yarns, the heating pipe 804 heats the hollow extrusion pipe 807, the hollow extrusion pipe 807 extrudes the yarns, paraffin particles attached to the outer sides of the yarns are melted and permeate into the yarns, so that the outer sides of the yarns are smoother and convenient to knit, the exhaust fan 811 drives air to flow, the yarns passing through the isolation plate 802 are cooled when passing through the heat-conducting aluminum alloy pipe 808, and when the yarns pass through the yarn outlet holes 809, part of fine fluff and yarn ends are sucked to the communication holes 813 and enter the ventilation pipe 810 until being blocked by the filter screen 812, so that the yarn ends are prevented from flying apart, and the knitting quality is ensured;
the yarn sequentially passes through the yarn drum positioning detection assembly 7, the anti-twisting assembly 10 and the yarn feeding finishing assembly 8 and then enters the flat knitting machine body 1 to be knitted, so that the yarn is processed from the aspects of yarn outgoing, yarn guiding and yarn passing, and the aspects of yarn outgoing, yarn guiding and yarn passing are processed, granular paraffin is eliminated, thread ends and fluff are removed, the yarn is more beneficial to knitting operation, and the quality of the knitted fabric is better;
after knitting, finished cloth is pulled out of a flat knitting machine body 1, the knitted cloth passes through the lower parts of two rollers 609, one roller 609 is actively driven to rotate by a transmission motor 620, the other roller 609 is passively driven to rotate by the pulled cloth, the friction pad 621 extrudes the end part of the roller 609 which rotates passively, the rotating speeds of the two rollers 609 are different, the cloth between the two rollers 609 is transversely straightened, a hydraulic rod 607 is pulled downwards, a ball 605 at the top end of a top post 604 jacks up and supports the bottom surface of the cloth, all coefficients of each check spring 606 are the same, if the surface of the cloth is flat and has no weaving error, the top surface of the cloth supported by the ball 605 is flat and uniform, if the cloth is knitted incorrectly, the hardness of the cloth at a corresponding position is not uniform, when the check spring 606 pushes the top post 604 to move up and down, the heights of the ball 605 at the position are different, the cloth is raised or sunken, and the cloth is shot by a CCD 619 camera and is transmitted to a background for checking, the problem of the cloth can be found out, so that the cloth can be overhauled in time, the inspection is convenient, when the roller column 609 extrudes the cloth, the two stretching pipes 613 with opposite rotation directions respectively extrude two sides of the fabric, and the fabric is longitudinally stretched and straightened, so that the fabric is smoother and is convenient to collect;
one end of the knitted fabric is wound on the winding drum 906 for collection, the number of the winding drums 906 outside the winding shaft 905 can be adjusted, the winding width is adjusted, the movable frame 902 is pulled to slide along the guide rail 908, and at the moment, one end of the winding shaft 905 is separated from the dismounting hole 903, so that the winding drum 906 can be slid along the winding shaft 905 and taken down, the fabric winding is convenient and simple, the operation is easy, and the knitted fabric is prevented from being shrunk and inconvenient for subsequent processing operation;
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a knitting clothing is with high-efficient intelligent manufacture equipment, includes flat-bed machine body (1), flat-bed machine body (1) top is installed and is put yarn platform (2), put yarn platform (2) top and install frame (3), yarn hole (4) have all been seted up into at frame (3) both ends, chassis (5), its characterized in that are installed to flat-bed machine body (1) bottom: a knitting inspection component (6) is mounted at the bottom end of the bottom frame (5), the knitting inspection component (6) comprises a sliding frame (601), a supporting seat (602), a sliding groove (603), a top column (604), a ball (605), an inspection spring (606), a hydraulic rod (607), an end block (608), a roller column (609), a connecting groove (610), a sleeve ring (611), a rotating shaft (612), a stretching pipe (613), a connecting spring (614), a steel ball (615), a driving motor (616), a belt (617), a camera frame (618), a CCD camera (619), a transmission motor (620) and a friction gasket (621);
the sliding frame (601) is slidably mounted at the bottom end inside the bottom frame (5), a supporting seat (602) is mounted at the bottom end inside the sliding frame (601), sliding grooves (603) are uniformly formed in the top surface of the supporting seat (602), a top column (604) is slidably mounted inside the sliding grooves (603), balls (605) are movably embedded at the top end of the top column (604), and the bottom end inside the sliding grooves (603) and the top end of the top column (604) are respectively connected to two ends of the inspection spring (606) in a spot welding mode;
hydraulic rods (607) are respectively installed at four corners outside the supporting seat (602), an end block (608) is installed at the top end of the hydraulic rod (607), two end blocks (608) positioned at the same side of the supporting seat (602) are respectively and rotatably installed at two ends of a roller column (609), connecting grooves (610) are respectively formed in two ends and the middle part of the roller column (609), lantern rings (611) are rotatably installed inside the connecting grooves (610), two lantern rings (611) positioned at the same end of the two roller columns (609) are respectively and rotatably installed at two ends of a rotating shaft (612), a stretching pipe (613) is movably sleeved outside the rotating shaft (612), the inner wall of the stretching pipe (613) is connected with the outside of the rotating shaft (612) through a connecting spring (614), steel balls (615) are uniformly and movably embedded outside the stretching pipe (613), and a driving motor (616) is installed at the top end of the lantern ring (611) positioned at one end of the stretching pipe (613), the output shaft of the driving motor (616) is connected to one end of a rotating shaft (612) through a belt (617), two lantern rings (611) positioned in the middle of the roller column (609) are respectively welded at two ends of an image shooting frame (618), a CCD camera (619) is installed in the middle of the top end of the image shooting frame (618), one end of one roller column (609) is provided with a transmission motor (620), and the other end of the other roller column (609) close to an end block (608) is bonded with a friction gasket (621).
2. The efficient intelligent manufacturing equipment for knitted clothes is characterized in that the input ends of the driving motor (616), the CCD camera (619) and the transmission motor (620) are electrically connected with the output end of an external power supply, the output shaft of the transmission motor (620) penetrates through an end block (608) to be connected with the roller column (609), and the transmission motor (620) is fixedly connected with the end block (608).
3. The efficient intelligent manufacturing equipment for knitted clothes is characterized in that a bobbin positioning detection assembly (7) is mounted at the top end of the yarn placing table (2), and the bobbin positioning detection assembly (7) comprises a bobbin chassis (701), a bottom column (702), an inflatable rubber ring (703), a tapered tube (704), an extrusion hole (705), an anti-slip rubber strip (706), an end plate (707), a movable extrusion rod (708), an end sheet (709), a pressing plate (710), a rotating rod (711), a wiring sheet (712), a battery box (713), a warning lamp (714) and a return spring (715);
the yarn drum chassis (701) are uniformly and rotatably arranged on the top surface of the yarn placing table (2), a bottom column (702) is arranged in the middle of the top surface of the yarn drum chassis (701), an inflatable rubber ring (703) is sleeved on the outer side of the bottom column (702), a tapered pipe (704) is sleeved on the outer side of the inflatable rubber ring (703), an extrusion hole (705) is formed in the outer side of the tapered pipe (704), and an anti-skid adhesive tape (706) is bonded to the position, corresponding to the extrusion hole (705), of the inflatable rubber ring (703);
end plates (707) are symmetrically welded on two sides of the top surface of the bobbin chassis (701), movable extrusion rods (708) are respectively installed at the top end and the bottom end of each end plate (707) in a penetrating mode, end pieces (709) are welded at the positions, located on the outer sides of the end plates (707), of the movable extrusion rods (708), reset springs (715) are sleeved at the positions, located on the inner sides of the end plates (707), of the movable extrusion rods (708) located at the two ends of the same end plate (707) in a sleeved mode, one ends of the movable extrusion rods (708) located at the two ends of the same end plate (707) are respectively hinged to the two ends of a pressing plate (710), and rotating rods (711) are movably embedded in the middle of the pressing plate (710);
be located end plate (707) outside bottom is close to end piece (709) position department welding has lug (712), lug (712) are connected in battery case (713) one end through the wire, the battery case (713) other end is connected with warning light (714) through the wire, warning light (714) are through wire connection end piece (709).
4. The efficient intelligent manufacturing equipment for knitted clothes is characterized in that the bottom column (702) is of a cylindrical structure with the diameter of the top end smaller than that of the bottom end, and the bottom end of the conical tube (704) is connected with the bobbin chassis (701) through a string.
5. The efficient intelligent manufacturing equipment for knitted clothes is characterized in that a yarn feeding and finishing assembly (8) is installed at the bottom end of the yarn feeding hole (4), and the yarn feeding and finishing assembly (8) comprises a finishing box (801), an isolation plate (802), a strip-shaped hole (803), a heating pipe (804), an adjusting hole (805), an arc-shaped spring piece (806), a hollow extruded pipe (807), a heat-conducting aluminum alloy pipe (808), a yarn discharging hole (809), a ventilation pipe (810), an exhaust fan (811), a filter screen (812) and a communication hole (813);
the arrangement box (801) is installed at the bottom end of the yarn inlet hole (4), an isolation plate (802) is installed in the middle of the interior of the arrangement box (801), strip-shaped holes (803) are formed in the top ends of the arrangement box (801) and the isolation plate (802), heating pipes (804) are installed in positions, located on two sides, above the isolation plate (802) of the arrangement box (801) in a penetrating mode, of the arrangement box (801), adjusting holes (805) are formed in positions, corresponding to the end portions of the heating pipes (804), of the arrangement box (801), arc-shaped spring pieces (806) are symmetrically installed on two sides of the adjusting holes (805), hollow extrusion pipes (807) are sleeved in positions, located inside the arrangement box (801), of the outer side of the heating pipes (804), of the arrangement box (801), of the positions, located on two sides below the isolation plate (802), of the arrangement box (801) in a rotating mode, heat conduction aluminum alloy pipes (808) are installed, and yarn outlet holes (809) are formed in the bottom end of the back of the arrangement box (801), ventilation pipe (810) are installed to arrangement box (801) front bottom, exhaust fan (811) have all been inlayed at ventilation pipe (810) both ends, ventilation pipe (810) inside both ends are close to exhaust fan (811) and locate to install filter screen (812), ventilation pipe (810) and arrangement box (801) bottom hookup location department communicate each other through intercommunicating pore (813).
6. The efficient intelligent manufacturing equipment for knitted clothes is characterized in that the input ends of the heating pipe (804) and the exhaust fan (811) are electrically connected with the output end of an external power supply, and the exhaust fan (811) is installed at the end of the ventilation pipe (810) through threads.
7. The efficient intelligent manufacturing equipment for the knitted garment is characterized in that a traction collection assembly (9) is mounted on one side of the sliding frame (601), and the traction collection assembly (9) comprises a fixed frame (901), a moving frame (902), a dismounting hole (903), a horizontal round pipe (904), a winding shaft (905), a winding drum (906), a winding motor (907) and a guide rail (908);
the winding mechanism is characterized in that the fixing frame (901) is fixedly installed on one side of one end of the sliding frame (601), a guide rail (908) is welded at one end of the sliding frame (601) close to the fixing frame (901), the moving frame (902) is installed on the outer side of the guide rail (908) in a sliding mode, a dismounting hole (903) is formed in the middle of the top end of the moving frame (902), a horizontal circular tube (904) penetrates through positions, such as the fixing frame (901) and the dismounting hole (903), the winding shaft (905) is installed inside the horizontal circular tube (904) in a rotating mode, the winding drum (906) is sleeved on the outer side of the winding shaft (905), a winding motor (907) is fixedly installed at one end of the horizontal circular tube (904), and the output shaft of the winding motor (907) is connected with the winding shaft (905).
8. The efficient intelligent manufacturing device for the knitted garment as claimed in claim 7, wherein an input end of the winding motor (907) is electrically connected with an output end of an external power supply, the inner diameter of the horizontal circular tube (904), the inner diameter of the dismounting hole (903) and the diameter of the winding shaft (905) are equal, the longitudinal section of the winding shaft (906) is a closed figure formed by combining three-quarter circular arcs and straight lines, and the inner wall of the winding shaft (906) is matched with the outer side of the winding shaft (905).
9. The efficient intelligent manufacturing equipment for knitted clothes is characterized in that an anti-twisting component (10) is mounted in the middle of the machine frame (3), and the anti-twisting component (10) comprises a guide rod (1001), a middle rod (1002), a guide hole (1003), a sliding guide block (1004), a side plate (1005), a wire clamping roller (1006), a magnet piece (1007) and a buffer cushion (1008);
two guide arm (1001) cup joint respectively in frame (3) both ends, two guide arm (1001) link to each other through king-rod (1002), guiding hole (1003) have been seted up at king-rod (1002) middle part, inside slidable mounting in guiding hole (1003) has a plurality of slip guide block (1004), slip guide block (1004) side both ends all have side board (1005) through damping hinged joint, side board (1005) middle part activity is inlayed and is had press from both sides line roller (1006), is located same the relative side one end of two side boards (1005) of slip guide block (1004) is all inlayed and is had magnet piece (1007), side board (1005) middle part bonds and has cushion (1008).
10. The efficient intelligent manufacturing equipment for the knitted garment is characterized in that a positioning screw is installed in the middle of the sliding guide block (1004) in a penetrating mode through threads, and the opposite faces of the two magnet pieces (1007) are opposite in polarity.
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| CN112251899B (en) * | 2020-11-23 | 2021-12-28 | 浙江晞尔波针织有限公司 | Knitted garment manufacturing system |
| CN114112044B (en) * | 2021-11-11 | 2023-12-22 | 浙江理工大学 | Textile fabric color acquisition and detection device |
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Effective date of registration: 20220210 Address after: 201314 building 4 and 5, No. 7519, Hunan Road, Xinchang Town, Pudong New Area, Shanghai Applicant after: Shanghai YOULIYOU Knitted Clothing Co.,Ltd. Address before: 543000 No.158, Jinghua Park, Wanxiu District, Wuzhou City, Guangxi Zhuang Autonomous Region Applicant before: Han Guizhen |
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