CN117864699B - Tremella culture material bag conveying production line - Google Patents
Tremella culture material bag conveying production line Download PDFInfo
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- CN117864699B CN117864699B CN202410276478.0A CN202410276478A CN117864699B CN 117864699 B CN117864699 B CN 117864699B CN 202410276478 A CN202410276478 A CN 202410276478A CN 117864699 B CN117864699 B CN 117864699B
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- 239000000463 material Substances 0.000 title claims abstract description 130
- 241001506047 Tremella Species 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000002390 adhesive tape Substances 0.000 claims abstract description 65
- 238000004080 punching Methods 0.000 claims abstract description 50
- 238000004804 winding Methods 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 238000005096 rolling process Methods 0.000 claims description 35
- 238000005056 compaction Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 238000004806 packaging method and process Methods 0.000 claims description 7
- 239000001963 growth medium Substances 0.000 claims 7
- 238000011081 inoculation Methods 0.000 abstract description 31
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000033001 locomotion Effects 0.000 description 8
- 230000036544 posture Effects 0.000 description 8
- 238000009434 installation Methods 0.000 description 6
- 238000007789 sealing Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 241000233866 Fungi Species 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 230000009545 invasion Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 241000221198 Basidiomycota Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 206010063385 Intellectualisation Diseases 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 241000221424 Tremellaceae Species 0.000 description 1
- 241000221365 Tremellales Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 235000015099 wheat brans Nutrition 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The application discloses a tremella culture material bag conveying production line, and relates to the field of production lines. The device comprises a first conveying unit, a second conveying unit, a third conveying unit and a fourth conveying unit which are mutually connected, wherein the fourth conveying unit is connected with a finishing platform; the end of the first conveying unit is provided with a material bag correction device, the end of the second conveying unit is provided with a material bag arrangement device, and the third conveying unit is provided with a punching drill rod which is arranged in a reciprocating lifting manner and a frame which is erected above the third conveying unit; the adhesive tape rolls erected on the front face of the frame sequentially bypass the guide roller, pass through the space between the shovel blade and the roller shaft, and are connected with the winding roller in a winding way after bypassing the cutting edge of the shovel blade. The beneficial effects of the application are as follows: carry the material bag through setting up multichannel conveying unit to after putting in order the material bag, carry it neat to beat cave borer and frame below, beat the inoculation cave on the material bag and utilize the sticky tape to seal it, the operation is stable, smooth and easy, promotes automatic level, guarantee production efficiency.
Description
Technical Field
The application belongs to the field of production lines, relates to a tremella culture production line, and in particular relates to a tremella culture material bag conveying production line.
Background
Tremella is fruiting body of fungus belonging to Basidiomycota, tremella class, tremellales, tremellaceae, and Tremella genus. When tremella is cultivated, raw materials such as wood dust, wheat bran, cotton seed hulls, gypsum powder and sucrose are required to be used for preparing a culture material, the prepared culture material is filled into a culture bag through a bagging machine, and after the bag opening of the culture bag is sealed, an inoculation hole is required to be punched on the culture bag so as to inoculate tremella strains in the culture bag. After the inoculation hole is punched on the culture bag, the adhesive tape piece is required to be stuck on the inoculation hole of the material bag so as to seal the inoculation hole, and the phenomenon that moisture enters the culture bag through the inoculation hole to cause invasion of miscellaneous bacteria when the culture bag is sterilized is avoided.
At present, when the inoculation holes are punched on the culture bags and adhesive tapes are adhered on the inoculation holes, production operation is carried out by adopting a manual operation mode. When the inoculation cave is beaten to the manual work, need a large amount of repetitive work, make the manual work of beating the cave relatively boring, and the operation is wasted time and energy, and the manual work is beaten the cave and is still caused the hole instrument to produce the injury to operating personnel easily simultaneously, has certain operation risk. In addition, the manual hole punching is required to ensure the depth and uniformity of hole punching, and the fungus emergence of tremella is affected, so that the experience of manual hole punching and the quality of hole punching are very tested, and the hole punching has certain operation difficulty.
Meanwhile, when the adhesive tape is adhered to the inoculation hole, the specification of the adhesive tape is usually larger because the adhesive tape is required to be used, and the adhesive tape occupies a certain space. The adhesive tape used at present is usually an adhesive tape piece independently stuck on release paper, namely a rolled adhesive tape, and the adhesive tape piece is stuck on the release paper in an independent sheet-shaped structure. The specification of the adhesive tape sheet is usually larger than the diameter of the inoculation hole, so that the inoculation hole can be effectively sealed. When the adhesive tape is used, the adhesive tape can be used by being torn off from the release paper, cutting operation is not needed, and the adhesive tape has certain use convenience, but because the adhesive tape is stuck on the release paper, the adhesive tape is torn off from the release paper and has certain operation difficulty, so that the operation efficiency can be reduced. And the more the release paper of the adhesive tape is used along with the tearing off of the adhesive tape piece. Since release paper is a useless matter for use, the accumulation thereof affects the peeling off of the tape piece to some extent. If the release paper is cut off periodically or irregularly, other actions are required to be added when the smoothness of use is ensured, and the operation efficiency is also affected.
In conclusion, when tremella is cultured by manually punching holes and manually sticking adhesive tapes on inoculation holes, the tremella has certain production hysteresis and influences the production efficiency.
Disclosure of Invention
The application provides a tremella culture material bag conveying production line for solving the technical problems of production hysteresis of manual punching and manual sealing of inoculation holes and low production efficiency. Carry the material bag through setting up multichannel conveying unit to after putting in order the material bag, carry it neat to beat cave borer and frame below, beat the inoculation cave on the material bag and utilize the sticky tape to seal it, the operation is stable, smooth and easy, promotes automatic level, guarantee production efficiency.
The technical scheme adopted by the application is as follows: providing a first conveying unit, a second conveying unit, a third conveying unit and a fourth conveying unit which are mutually connected, wherein the fourth conveying unit is connected with a finishing platform; the end of the first conveying unit is provided with a material bag correction device, the end of the second conveying unit is provided with a material bag arrangement device, and the third conveying unit is provided with a material bag hole punching device and an adhesive tape packaging device; the material bag correcting device comprises a guide bracket obliquely arranged at the tail end of the first conveying unit and a correcting belt vertically arranged at the tail end of the first conveying unit, and the correcting belt is positioned above the second conveying unit; the material bag sorting device comprises an interception plate and a compaction plate which are arranged at the tail end of the second conveying unit in a reciprocating lifting manner, and the compaction plate is positioned above the third conveying unit; the material bag hole punching device comprises a hole punching drill rod which is arranged in a reciprocating lifting manner; the adhesive tape packaging device comprises a frame which is erected above the third conveying unit, the frame moves in a reciprocating linear manner along the vertical direction of the running direction of the third conveying unit, a guide roller and a rolling roller are arranged on the front face of the frame, a scraper knife is obliquely arranged at the bottom of the front face of the frame downwards, the edge of the scraper knife protrudes out of the bottom end of the frame, a rolling shaft is arranged on one side of the edge of the scraper knife, and the rolling shaft and the frame are assembled in a reciprocating lifting manner; the adhesive tape rolls erected on the front face of the frame sequentially bypass the guide roller, pass through the space between the shovel blade and the roller shaft, and are connected with the winding roller in a winding way after bypassing the cutting edge of the shovel blade.
After bagging and sealing, the culture material drops onto a first conveying unit, the first conveying unit conveys the culture material to the tail end and then contacts with a guide bracket to obliquely guide the culture material onto a correction belt, the correction belt runs to enable the material bag to move, so that the material bag is corrected into a vertical state and drops onto a second conveying unit in the vertical state, an interception plate arranged at the tail end of the second conveying unit in a lifting manner intercepts and then releases the material bag to slow down the conveying speed of the material bag, so that the material bag sequentially and intermittently drops onto a third conveying unit, a pressing plate arranged in a lifting manner is positioned above the third conveying unit and presses the material bag, so that the culture material in the material bag is more tightly clamped, the material bag is flattened to avoid rolling, the third conveying unit conveys the material bag to the position above a punching drill rod and then the punching drill rod is lifted in a reciprocating manner, an inoculation hole is formed on the material bag, after the inoculation hole is formed, the material bag moves to the lower part of a frame along with a third conveying unit, a tape roll erected on the frame winds release paper of the tape along with a winding roller, the tape moves along with a guide roller and a shovel blade, the guide roller keeps the tape flat, the shovel blade changes the moving direction of the tape, the tape bypasses the cutting edge of the shovel blade, the contact area between the tape and the tape is smaller, after the tape bypasses the cutting edge, the cutting edge scrapes the tape piece from the release paper, along with the movement of the frame, a rolling shaft at one side of the shovel blade contacts the tape piece, along with the downward movement of the rolling shaft, the tape piece is pushed to be stuck on the inoculation hole of the material bag, meanwhile, along with the movement of the frame, the scraping tape piece seals the inoculation hole completely, the material bag is conveyed to a fourth conveying unit, and the material bag is conveyed to a sorting platform, after the material bag is sorted, it is convenient to send it to the next working procedure.
Further optimizing the technical scheme, the rack comprises a connecting rod fixedly assembled with the third conveying unit and a frame which is connected with the connecting rod in a reciprocating manner by virtue of a driving mechanism; a backboard is arranged in the frame; the adhesive tape roll, the guide roller, the winding roller and the shovel blade are all assembled on the front surface of the backboard, and the blade of the shovel blade protrudes out of the bottom end of the back surface; the back of the backboard is provided with a lifting driving device, and the output end of the lifting driving device is assembled with the roll-in shaft by means of a connecting piece.
The connecting rod supports the frame, and the driving mechanism drives the frame to reciprocate along the connecting rod, the frame assembles the guide roller, the winding shaft and the shovel blade through the backboard, and supports the adhesive tape roll, so that the adhesive tape roll is distributed along the backboard, and the backboard drives the rolling shaft to reciprocate through the lifting driving device, so that the adhesive tape roll presses the adhesive tape sheet, and the adhesive tape sheet is pushed to paste and seal the seed hole.
Further optimizing this technical scheme, actuating mechanism includes with frame fixed mounting's first hydro-cylinder, the output of first hydro-cylinder slides and runs through the frame to with connecting rod fixed connection.
The first oil cylinder is fixedly arranged on the frame, the output end of the first oil cylinder is fixedly connected with the connecting rod, and when the output end of the first oil cylinder reciprocates, the frame is driven to reciprocate along the connecting rod, so that the use is stable and simple.
Further optimize this technical scheme, the connecting piece include with lifting drive's output fixed mounting's link, link bottom protrusion in the backplate bottom, and the backplate below is provided with branch, branch both ends respectively with link and roll-in axle fixed mounting.
The connecting frame is installed through branch and roll-in axle, and the connecting frame bottom protrusion makes it not interfere the lift drive of branch and roll-in axle in the backplate bottom, and the connecting frame is assembled with lift drive arrangement to drive the connecting frame and carry out reciprocal elevating movement, simple structure easily assembles and maintains.
Further optimize this technical scheme, lift drive includes with backplate back fixed mounting's mount table, fixed mounting has the second hydro-cylinder on the mount table, the output and the link fixed mounting of second hydro-cylinder, and the second hydro-cylinder both sides divide to be equipped with the guide bar, the guide bar slip runs through the mount table to with link fixed connection.
The mounting table is fixedly mounted with the backboard, the second oil cylinder is supported, the output end of the mounting table is fixedly mounted with the connecting frame to drive the connecting frame to reciprocate, guide rods are respectively arranged on two sides of the second oil cylinder to restrict the reciprocating elevating operation posture of the connecting frame, so that the connecting frame linearly ascends and descends, the angular deflection is avoided, and the operation effect of equipment is disturbed.
According to the technical scheme, a first support is arranged above the third conveying unit, a connecting plate is arranged on the first support, a third oil cylinder is fixedly arranged on the connecting plate, the output end of the third oil cylinder is fixedly connected with the first support, guide rods are respectively arranged on two sides of the third oil cylinder, and the guide rods penetrate through the first support in a sliding mode and are fixedly connected with the connecting plate; the hole punching drill rod is fixedly connected with the connecting plate and penetrates through the first bracket in a sliding mode.
The punching drill rod is erected above the third conveying unit through the first support, the third oil cylinder is assembled on the first support through the connecting plate, the third oil cylinder is fixed with the connecting plate, the output end of the punching drill rod is fixedly arranged with the first support, the punching drill rod is fixedly assembled with the connecting plate, the punching drill rod penetrates through the first support in a sliding mode, the output end of the punching drill rod drives the connecting plate to reciprocate and lift when the third oil cylinder operates, the punching drill rod reciprocates and lifts, punching operation is carried out on the material bag, guide rods are respectively arranged on two sides of the third oil cylinder, the operation posture of the connecting plate is restrained, the punching drill rod can reciprocate in a straight line mode, and the stability and the reliability of punching operation are guaranteed.
Further optimizing the technical scheme, the tail end of the second conveying unit is provided with a second bracket, a fourth oil cylinder and a fifth oil cylinder are assembled on the second bracket, and the output end of the fourth oil cylinder and the output end of the fifth oil cylinder are fixedly installed with the interception plate and the compression plate respectively; guide rods are uniformly arranged on two sides of the fourth oil cylinder and two sides of the fifth oil cylinder, and penetrate through the second bracket in a sliding mode and are fixedly connected with the interception plate and the compression plate respectively.
The interception plate and the compression plate are erected at the tail end of the second conveying unit through the second support, the interception plate is driven to reciprocate on the second support through the fourth oil cylinder, the compression plate is driven to reciprocate by the fifth oil cylinder, guide rods are respectively arranged on two sides of the fourth oil cylinder and the fifth oil cylinder, the operation postures of the interception plate and the compression plate are restrained, the straight reciprocating lifting of the interception plate and the compression plate is maintained, and the operation effect of interference equipment is avoided.
According to the technical scheme, the correction belt is assembled with the first conveying unit by means of the third support, and the guide support is assembled with the third support.
The correcting belt is erected at the tail end of the first conveying unit through the third support, and the third support supports the guide support, so that the correcting belt is simple in structure and stable and reliable to use.
Further optimize this technical scheme, the guide support is erect including the slope and is installed the guide roller on the bracing piece on first support, even rotation on the bracing piece.
The third support supports the bracing piece, and when first conveying unit carried the pocket, it contacted with even pivoted guide roll on the bracing piece, and the bracing piece slope sets up on the third support, makes guide roll slope guide the pocket to correcting on the belt, and the guide roll reduces the frictional force with the pocket contact, makes the pocket remove smoothly to avoid causing the damage to the pocket, improve the safety in utilization.
The application has the beneficial effects that:
1. The guide bracket obliquely erected at the tail end of the first conveying unit guides the conveyed material bags to be in contact with the correction belt at the tail end of the first conveying unit in an oblique posture, and the running correction belt drives the material bags to move in a friction transmission mode, so that the material bags move from an oblique state to a vertical state, and the material bags are tidied, and fall into the second conveying unit in order, so that the use is smooth and simple;
2. The intercepting plate is arranged at the tail end of the second conveying unit, intercepts the conveyed material bags and then releases the material bags when the intercepting plate reciprocates, so that the material bags intermittently drop onto the third conveying unit to be prevented from being stacked, the compacting plate is arranged above the third conveying unit to press the material bags dropping onto the third conveying unit, so that the culture materials in the material bags are compacted more, the material bags are flattened, the material bags are prevented from rolling, and the follow-up hole punching accuracy and reliability are ensured;
3. When the third conveying unit conveys the material bag to run below the hole punching drill rod, the hole punching drill rod which runs in a reciprocating lifting mode is inserted into the material bag and withdrawn, an inoculation hole is left on the material bag, the position, the number and the interval of the hole punching drill rod on the connecting plate are adjusted according to requirements, holes are punched on the material bag, the hole punching depth is controlled by controlling the expansion and contraction amount of the third oil cylinder, and the hole punching effect is guaranteed;
4. When the material bag moves to the lower part of the frame, the adhesive tape sequentially bypasses the guide roller, so that the adhesive tape is kept tight, when the adhesive tape bypasses the cutting edge of the shovel blade, the contact area between the cutting edge and the adhesive tape is small, and the adhesive tape bypasses the cutting edge and turns to the direction, so that the adhesive tape piece on the adhesive tape is lifted from the release paper and moves along with the frame to drive the rolling shaft to contact with the adhesive tape piece, the rolling shaft is moved downwards to push the adhesive tape piece to be stuck on the material bag, and meanwhile, the frame drives the rolling shaft to move to push the adhesive tape piece to be completely stuck on an inoculation hole of the material bag, the inoculation hole is sealed, the invasion of miscellaneous bacteria is avoided, and the production operation is smooth and efficient.
Drawings
Fig. 1 is a schematic structural view of the present application.
Fig. 2 is a schematic structural view of the conveying unit connected with each other.
Fig. 3 is a schematic structural view of the first conveying unit of the present application.
Fig. 4 is a schematic structural view of the second conveying unit of the present application.
Fig. 5 is a schematic structural view of the assembly of the interception plate and the compression plate of the present application with the second bracket.
Fig. 6 is a schematic structural view of the hole punching drill frame of the present application installed above the third conveying unit.
Fig. 7 is a schematic structural view of a frame of the present application.
Fig. 8 is a schematic diagram of a distribution structure of a rack back panel assembly according to the present application.
Fig. 9 is a schematic structural view of the assembly of the mounting table and the back plate according to the present application.
Fig. 10 is a schematic structural view of the roll shaft of the present application assembled with a connecting frame through a strut.
Reference numerals illustrate: 1. a first conveying unit; 101. a third bracket; 2. a second conveying unit; 201. a second bracket; 202. a fourth cylinder; 203. a fifth oil cylinder; 3. a third conveying unit; 301. a first bracket; 302. a connecting plate; 303. a third cylinder; 4. a fourth conveying unit; 5. a sorting platform; 6. a guide bracket; 601. a support rod; 602. a guide roller; 7. correcting the belt; 8. an interception plate; 9. a compacting plate; 10. punching a hole drill rod; 11. a frame; 1101. a connecting rod; 1102. a frame; 11021. a first cylinder; 1103. a back plate; 1104. a mounting table; 11041. a second cylinder; 12. a guide roller; 13. a winding roller; 14. a shovel blade; 15. rolling the shaft; 16. a connecting frame; 1601. a support rod; 17. a guide rod.
Detailed Description
The application will be described in further detail with reference to the drawings and the detailed description.
Referring to fig. 1-3, in a tremella culture material bag conveying production line, after the culture materials used for tremella culture are completely proportioned, bagging is completed by means of a loader and sealing is carried out, the bags fall onto a first conveying unit 1, the first conveying unit 1 can convey the bags by using a belt conveyor, a guide bracket 6 and a vertically arranged correction belt 7 are obliquely arranged at the tail end of the first conveying unit 1, the correction belt 7 is erected on the first conveying unit 1 by means of a third bracket 101, the guide bracket 6 is assembled with the third bracket 101, the guide bracket 6 comprises a support rod 601 obliquely erected on the third bracket 101, guide rollers 602 are uniformly rotatably arranged on the support rod 601, when the bags are conveyed by the belt conveyor, the guide rollers 602 are firstly contacted with the guide rollers 602 on the guide bracket 6, so that the bags obliquely move to the correction belt 7, the guide rollers 602 reduce friction resistance of the conveying the bags, damage to the bags is avoided, and after the bags are contacted with the correction belt 7, the running correction belt 7 drives the bags to run in a friction transmission mode, so that the bags are changed from an oblique state to a vertical state, and the bags are modulated into a material posture;
referring to fig. 1-2 and fig. 4-5, the first conveying unit 1 is connected with the second conveying unit 2, and the correction belt 7 is located above the second conveying unit 2, so that after the correction belt 7 corrects the material bag into a vertical state, the material bag falls onto the second conveying unit 2, the second conveying unit 2 can use a belt conveyor, the second conveying unit 2 continues conveying the material bag, the tail end of the second conveying unit 2 is provided with a material bag finishing device, the material bag finishing device comprises an interception plate 8 and a compaction plate 9 which are arranged at the tail end of the second conveying unit 2 in a reciprocating manner, the tail end of the second conveying unit 2 is provided with a second bracket 201 for assembling the interception plate 8 and the compaction plate 9, a fourth oil cylinder 202 and a fifth oil cylinder 203 are assembled on the second bracket 201, and the output end of the fourth oil cylinder 202 and the output end of the fifth oil cylinder 203 are fixedly installed with the interception plate 8 and the compaction plate 9 respectively, the fourth cylinder 202 and the fifth cylinder 203 respectively drive the interception plate 8 and the compacting plate 9 to reciprocate, guide rods 17 are respectively arranged at both sides of the fourth cylinder 202 and both sides of the fifth cylinder 203, the guide rods 17 limit the running postures of the interception plate 8 and the compacting plate 9, so that the reciprocating straight line lifting is smooth and reliable, the angular deflection of the interception plate 8 and the compacting plate 9 is avoided, the running effect is influenced, after the material bags are conveyed to the tail end along the second conveying unit 2, the fourth cylinder 202 drives the interception plate 8 to reciprocate, the material bags are intercepted and then released, so that the conveying of the material bags is slowed down, the material bags are sequentially and intermittently dropped onto the third conveying unit 3 along with the conveying of the material bags by the second conveying unit 2, the material bags are prevented from being piled up on the third conveying unit 3, the conveying of the material bags is prevented from being conveyed to be more regular by the third conveying unit 3, the compacting plate 9 is located above the third conveying unit 3, and as the third conveying unit 3 receives the material bags, the fifth oil cylinder 203 drives the compacting plate 9 to press the material bags on the third conveying unit 3, so that the culture materials in the material bags are compacted more, the material bags are prevented from rolling, and the use reliability is improved;
Referring to fig. 1 and 6, a pocket punching device and an adhesive tape packaging device are disposed on a third conveying unit 3, a belt conveyor can be used for the third conveying unit 3, a partition bar can be disposed on the belt conveyor to accommodate a single pocket of pocket, so that the pocket can be transported more neatly, and the position of the pocket can be further restrained from shaking, the subsequent punching and adhesive sealing are facilitated, the pocket punching device comprises a punching drill 10 disposed in a reciprocating lifting manner, the punching drill 10 is assembled on the third conveying unit 3 through a first bracket 301, the first bracket 301 is erected above the third conveying unit 3, a connecting plate 302 is disposed on the first bracket 301, a third oil cylinder 303 is fixedly mounted on the connecting plate 302, the output end of the third oil cylinder 303 is fixedly connected with the first bracket 301, and when the third oil cylinder 303 operates, the connecting plate 302 is driven to reciprocate, the hole punching drill rod 10 is fixedly connected with the connecting plate 302 and penetrates through the first support 301 in a sliding mode, after the material bag is conveyed to the position below the hole punching drill rod 10, the hole punching drill rod 10 reciprocates to punch holes on the material bag, so that inoculation holes are left on the material bag, the installation positions, the installation quantity, the installation intervals and the like of the hole punching drill rod 10 on the connecting plate 302 are adjusted according to requirements, the hole punching depth is controlled by controlling the expansion and contraction quantity of the output end of the third oil cylinder 303, the hole punching quality is controlled, the use is simple and convenient, the use is stable, guide rods 17 are respectively arranged on two sides of the third oil cylinder 303, the guide rods 17 penetrate through the first support 301 in a sliding mode, the guide rods 17 restrict the lifting posture of the connecting plate 302, and the rotation deviation is avoided, and the use precision of the hole punching drill rod 10 is prevented from being affected;
Referring to fig. 1, 7-8, after the material bag is punched, it is conveyed to the lower part of the tape packaging device along with the third conveying unit 3, then the inoculation hole is sealed by using the tape, the tape packaging device comprises a frame 11 erected above the third conveying unit 3, the frame 11 moves in a reciprocating straight line along the vertical direction of the running direction of the third conveying unit 3, the frame 11 comprises a connecting rod 1101 fixedly assembled with the third conveying unit 3 and a frame 1102 connected with the connecting rod 1101 in a reciprocating manner by a driving mechanism, the driving mechanism comprises a first oil cylinder 11021 fixedly installed with the frame 1102, the output end of the first oil cylinder 11021 slides through the frame 1102 and is fixedly connected with the connecting rod 1101, along with the running of the first oil cylinder 11021, the driving frame 1102 moves in a reciprocating straight line along the connecting rod 1101, a mounting backboard 1103 is fixedly installed in the frame 1102, the backboard 1103 is positioned above the third conveying unit 3, the guide roller 12 and the winding roller 13 are arranged on the front surface of the backboard 1103, the scraper knife 14 is arranged obliquely downwards at the bottom of the front surface of the backboard 1103, the blade of the scraper knife 14 protrudes out of the bottom end of the backboard 1103, a rolling shaft 15 is arranged on one side of the scraper knife 14, a tape roll for inoculation hole encapsulation is erected on the front surface of the backboard 1103, the tape passes through the space between the scraper knife 14 and the rolling shaft 15 after sequentially bypassing the guide roller 12, the tape bypasses the blade of the scraper knife 14, when the winding roller 13 winds release paper of the tape, the tape is pulled to release the release paper, the winding roller 13 moves along the guide roller 12, the tape is kept tight, the stability and the reliability of use are ensured, when the tape moves along the blade of the scraper knife 14, when bypassing the blade, the contact area between the blade and the tape is reduced, the contact area between the blade and the tape is in line contact, and the movement direction of the tape is changed, separating one end of an adhesive tape piece stuck on release paper from the release paper, at the moment, driving the rolling shaft 15 to move by the frame 1102 to enable the adhesive tape piece to be in contact with the adhesive tape piece, and lifting and setting the frame 11 in a reciprocating manner along with the rolling shaft 15, after the rolling shaft 15 is in contact with the adhesive tape piece, pushing the adhesive tape piece to be adhered with a material bag by the rolling shaft 15, simultaneously driving the rolling shaft 15 to move along with the frame 1102, rolling the adhesive tape, pushing the adhesive tape piece to be stuck on an inoculation hole of the material belt, and sealing the inoculation hole;
Referring to fig. 9, a lifting driving device is assembled on the back of a back plate 1103, an output end of the lifting driving device is assembled with a rolling shaft 15 by means of a connecting piece, the connecting piece comprises a connecting frame 16 fixedly installed with the output end of the lifting driving device, the bottom end of the connecting frame 16 protrudes out of the bottom end of the back plate 1103, a supporting rod 1601 is arranged below the back plate 1103, two ends of the supporting rod 1601 are fixedly installed with the connecting frame 16 and the rolling shaft 15 respectively, the connecting frame 16 is driven to lift along with the lifting driving device to lift by the lifting driving device, the lifting driving device comprises an installation table 1104 fixedly installed on the back surface of the back plate 1103, a second oil cylinder 11041 is fixedly installed on the installation table 1104, the output end of the second oil cylinder 11041 is fixedly installed with the connecting frame 16, the second oil cylinder 11041 is driven to lift along with the operation of the second oil cylinder 11041, guide rods 17 are respectively arranged on two sides of the second oil cylinder 11041, the guide rods 17 slide to penetrate through the installation table 1104, the guide rods 17 are fixedly installed with the connecting frame 16, and the guide rods 17 limit the operation posture of the connecting piece, so that the linear lifting movement of the connecting piece is stable, and rotation deflection is avoided, and the reliability of the use is ensured;
referring to fig. 1-2, after the inoculation hole of the material bag is sealed by the adhesive tape, the material bag is conveyed to the tail end by the third conveying unit 3, and then the material bag falls onto the fourth conveying unit 4 connected with the third conveying unit, and the fourth conveying unit 4 can also use a belt conveyor, and partition strips are arranged on the belt conveyor, so that the material bag falls between the partition strips, the material bag is prevented from rolling off the fourth conveying unit 4, the conveying reliability is improved, after the material bag is conveyed to the tail end by the fourth conveying unit 4, the fourth conveying unit 4 is connected with the sorting platform 5, and the material bag falls onto the sorting platform 5, so that the material bag is sorted, and is sent to the next procedure for subsequent culture operation.
The working principle of the tremella culture material bag conveying production line is as follows: after bagging and sealing, the culture materials used for tremella culture fall onto a first conveying unit 1, after conveying the material bags to the tail end, the first conveying unit 1 is contacted with a guide bracket 6 which is obliquely arranged, the guide bracket 6 inclines the material bags to be contacted with a correction belt 7, the running correction belt 7 is in friction contact with the material bags so as to drive the material bags to run, the material bags are corrected to be in a vertical state from an inclined state and fall onto a second conveying unit 2, the second conveying unit 2 conveys the material bags to the tail end more orderly, a blocking plate 8 which is arranged in a reciprocating lifting manner firstly blocks the material bags and then releases the material bags so as to slow down the conveying of each material bag, and the material bags are sequentially and intermittently dropped onto a third conveying unit 3 so as to avoid accumulation of the material bags on the third conveying unit 3 and interference on subsequent operation, a pressing plate 9 which is lifted up and down reciprocally above the third conveying unit 3 presses the material bags, the material bags are pressed by the culture materials in the material bags, the material bags are lifted up and down reciprocally along with the hole punching drill 10 after being conveyed to the lower part of the hole punching drill 10 along with the third conveying unit 3, the material bags are punctured, so that inoculation holes are left on the material bags, the material bags are continuously conveyed along with the third conveying unit 3, after being moved to the lower part of the frame 11, the adhesive tape is released along with the release paper of the adhesive tape roll being wound up by a winding roller 13, the adhesive tape is sequentially wound around a guide roller 12, the adhesive tape is kept tight, when the adhesive tape bypasses the edge of a shovel blade 14, the contact area between the edge and the adhesive tape is reduced, the edge changes the running direction of the adhesive tape, the adhesive tape sheet is lifted up from the release paper of the adhesive tape along with the movement of a frame 1102 after being contacted with the edge, a rolling shaft 15 is arranged on one side of the shovel blade 14, the rolling shaft 15 is contacted with the adhesive tape piece, one end of the adhesive tape piece is pressed on the material bag after the rolling shaft 15 moves downwards, and along with the continuous movement of the frame 1102, the rolling shaft 15 is driven to roll the adhesive tape piece, so that the adhesive tape piece is completely attached to the material bag, the inoculation hole of the material bag is sealed, the contact of the culture material with the mixed bacteria is avoided, the stability of the culture environment is maintained, the material bag after the inoculation hole is sealed is conveyed to the fourth conveying unit 4 along with the third conveying unit 3, the material bag is conveyed to the finishing table, the material bag is finished, the material bag is conveyed to the next working procedure, the production operation is continued, the intellectualization of production and transportation is improved, the labor intensity is reduced, and the production efficiency is improved.
The above is only a specific embodiment of the present application, and the solutions obtained by non-creative work of those skilled in the art, such as simple replacement, equivalent replacement, etc., by using the above embodiments are all within the protection scope of the present application.
Claims (8)
1. A tremella culture material bag conveying production line which is characterized in that: comprises a first conveying unit (1), a second conveying unit (2), a third conveying unit (3) and a fourth conveying unit (4) which are mutually connected, wherein the fourth conveying unit (4) is connected with a finishing platform (5); the end of the first conveying unit (1) is provided with a material bag correction device, the end of the second conveying unit (2) is provided with a material bag arrangement device, and the third conveying unit (3) is provided with a material bag hole punching device and an adhesive tape packaging device;
The material bag correcting device comprises a guide bracket (6) obliquely arranged at the tail end of the first conveying unit (1) and a correcting belt (7) vertically arranged at the tail end of the first conveying unit (1), and the correcting belt (7) is positioned above the second conveying unit (2);
The material bag sorting device comprises an interception plate (8) and a compaction plate (9) which are arranged at the tail end of the second conveying unit (2) in a reciprocating lifting manner, and the compaction plate (9) is positioned above the third conveying unit (3);
The pocket punching device comprises a punching drill rod (10) which is arranged in a reciprocating lifting manner; the adhesive tape packaging device comprises a frame (11) erected above a third conveying unit (3), the frame (11) moves in a reciprocating linear manner along the vertical direction of the running direction of the third conveying unit (3), a guide roller (12) and a rolling roller (13) are arranged on the front surface of the frame (11), a scraper knife (14) is obliquely downwards arranged at the bottom of the front surface of the frame (11), the cutting edge of the scraper knife (14) protrudes out of the bottom end of the frame (11), a rolling shaft (15) is arranged on one side of the cutting edge of the scraper knife (14), and the rolling shaft (15) and the frame (11) are assembled in a reciprocating lifting manner; the adhesive tape rolls erected on the front surface of the frame (11) sequentially bypass the guide roller (12), pass through the space between the shovel blade (14) and the roller shaft (15), and are connected with the rolling roller (13) in a rolling way after bypassing the cutting edge of the shovel blade (14); the frame (11) comprises a connecting rod (1101) fixedly assembled with the third conveying unit (3) and a frame (1102) connected with the connecting rod (1101) in a reciprocating manner by a driving mechanism; a backboard (1103) is arranged in the frame (1102); the adhesive tape roll, the guide roller (12), the winding roller (13) and the shovel blade (14) are all assembled on the front surface of the back plate (1103), and the blade of the shovel blade (14) protrudes out of the bottom end of the back surface; the back of the backboard (1103) is provided with a lifting driving device, and the output end of the lifting driving device is assembled with the rolling shaft (15) by means of a connecting piece.
2. A tremella culture medium bag conveying line as claimed in claim 1, characterized in that: the driving mechanism comprises a first oil cylinder (11021) fixedly installed with the frame (1102), and the output end of the first oil cylinder (11021) penetrates through the frame (1102) in a sliding mode and is fixedly connected with the connecting rod (1101).
3. A tremella culture medium bag conveying line as claimed in claim 1, characterized in that: the connecting piece comprises a connecting frame (16) fixedly installed at the output end of the lifting driving device, the bottom of the connecting frame (16) protrudes out of the bottom end of the back plate (1103), a supporting rod (1601) is arranged below the back plate (1103), and two ends of the supporting rod (1601) are fixedly installed with the connecting frame (16) and the rolling shaft (15) respectively.
4. A tremella culture medium bag transfer line as claimed in claim 3, characterized in that: the lifting driving device comprises a mounting table (1104) fixedly mounted on the back of the back plate (1103), a second oil cylinder (11041) is fixedly mounted on the mounting table (1104), the output end of the second oil cylinder (11041) is fixedly mounted with the connecting frame (16), guide rods (17) are respectively arranged on two sides of the second oil cylinder (11041), and the guide rods (17) penetrate through the mounting table (1104) in a sliding mode and are fixedly connected with the connecting frame (16).
5. A tremella culture medium bag conveying line as claimed in claim 1, characterized in that: a first support (301) is arranged above the third conveying unit (3), a connecting plate (302) is arranged on the first support (301), a third oil cylinder (303) is fixedly arranged on the connecting plate (302), the output end of the third oil cylinder (303) is fixedly connected with the first support (301), guide rods (17) are respectively arranged at two sides of the third oil cylinder (303), and the guide rods (17) penetrate through the first support (301) in a sliding manner and are fixedly connected with the connecting plate (302); the hole punching drill rod (10) is fixedly connected with the connecting plate (302), and the hole punching drill rod (10) penetrates through the first support (301) in a sliding mode.
6. A tremella culture medium bag conveying line as claimed in claim 1, characterized in that: a second support (201) is arranged at the tail end of the second conveying unit (2), a fourth oil cylinder (202) and a fifth oil cylinder (203) are assembled on the second support (201), and the output end of the fourth oil cylinder (202) and the output end of the fifth oil cylinder (203) are fixedly installed with the interception plate (8) and the compaction plate (9) respectively; guide rods (17) are uniformly arranged on two sides of the fourth oil cylinder (202) and two sides of the fifth oil cylinder (203), and the guide rods (17) penetrate through the second support (201) in a sliding mode and are fixedly connected with the interception plate (8) and the compression plate (9) respectively.
7. A tremella culture medium bag conveying line as claimed in claim 1, characterized in that: the correction belt (7) is assembled with the first conveying unit (1) by means of a third bracket (101), and the guide bracket (6) is assembled with the third bracket (101).
8. A tremella culture medium bag transfer line as claimed in claim 7, characterized in that: the guide bracket (6) comprises a support rod (601) obliquely erected on the third bracket (101), and guide rollers (602) are uniformly and rotatably arranged on the support rod (601).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410276478.0A CN117864699B (en) | 2024-03-12 | 2024-03-12 | Tremella culture material bag conveying production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410276478.0A CN117864699B (en) | 2024-03-12 | 2024-03-12 | Tremella culture material bag conveying production line |
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| CN117864699A CN117864699A (en) | 2024-04-12 |
| CN117864699B true CN117864699B (en) | 2024-05-31 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102150562A (en) * | 2011-01-31 | 2011-08-17 | 黄传柳 | Automatic rubberizing device for mushroom collecting port of mushroom bag |
| CN104509373A (en) * | 2014-12-23 | 2015-04-15 | 漳州益利食用菌科技有限公司 | Perforation and adhesive tape pasting integrated device for mushroom bags |
| CN204762320U (en) * | 2015-07-10 | 2015-11-18 | 庄长安 | Fungus automatic rubberizing device of stick and automatic rubberizing machine that punches |
| CN205755756U (en) * | 2016-07-14 | 2016-12-07 | 福建海源三维打印高科技有限公司 | A kind of edible fungus stick glue plastering machine |
| CN209242064U (en) * | 2018-12-20 | 2019-08-13 | 深圳市正兴胶粘制品有限公司 | A kind of upender of tape roll |
-
2024
- 2024-03-12 CN CN202410276478.0A patent/CN117864699B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102150562A (en) * | 2011-01-31 | 2011-08-17 | 黄传柳 | Automatic rubberizing device for mushroom collecting port of mushroom bag |
| CN104509373A (en) * | 2014-12-23 | 2015-04-15 | 漳州益利食用菌科技有限公司 | Perforation and adhesive tape pasting integrated device for mushroom bags |
| CN204762320U (en) * | 2015-07-10 | 2015-11-18 | 庄长安 | Fungus automatic rubberizing device of stick and automatic rubberizing machine that punches |
| CN205755756U (en) * | 2016-07-14 | 2016-12-07 | 福建海源三维打印高科技有限公司 | A kind of edible fungus stick glue plastering machine |
| CN209242064U (en) * | 2018-12-20 | 2019-08-13 | 深圳市正兴胶粘制品有限公司 | A kind of upender of tape roll |
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| CN117864699A (en) | 2024-04-12 |
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