CN117864508A - Product boxing method and boxing treatment system - Google Patents
Product boxing method and boxing treatment system Download PDFInfo
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- CN117864508A CN117864508A CN202311100718.3A CN202311100718A CN117864508A CN 117864508 A CN117864508 A CN 117864508A CN 202311100718 A CN202311100718 A CN 202311100718A CN 117864508 A CN117864508 A CN 117864508A
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 238
- 238000007689 inspection Methods 0.000 claims abstract description 92
- 238000012546 transfer Methods 0.000 claims abstract description 66
- 238000012545 processing Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 20
- 238000004512 die casting Methods 0.000 description 30
- 230000002950 deficient Effects 0.000 description 14
- 238000004806 packaging method and process Methods 0.000 description 7
- 238000012856 packing Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 230000007723 transport mechanism Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention provides a product boxing method and a boxing processing system, comprising the steps of transferring products in a product blanking area to a product inspection mechanism for inspection by utilizing a product transferring mechanism so as to acquire product attribute information; transmitting product attribute information to the product transfer mechanism and the product boxing mechanism through the product checking mechanism; based on the product attribute information, the product transferring mechanism transfers the inspected product to a product boxing area, wherein the product boxing mechanism is arranged in the product boxing area; based on the product attribute information, the product boxing mechanism places the products on the product transferring mechanism in the feed boxes with corresponding attributes. By the product boxing method and the boxing treatment system, boxing efficiency of products can be greatly improved.
Description
Technical Field
The invention relates to the technical field of automatic production, in particular to a product boxing method and a boxing treatment system.
Background
When large-scale products are produced and processed, a large number of boxing personnel are generally required to carry out boxing together on the products after blanking. For example, large die castings are heavy and bulky, and the packaging is performed by a plurality of packaging personnel. However, the present method of packing by a large number of people has a problem of extremely low working efficiency.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, an object of the present invention is to provide a product boxing apparatus and a boxing processing system, which can greatly improve boxing efficiency of products.
To achieve the above and other related objects, the present invention provides a product boxing method comprising:
transferring the products in the product blanking area to a product inspection mechanism for inspection by utilizing a product transfer mechanism so as to acquire product attribute information;
transmitting product attribute information to the product transfer mechanism and the product boxing mechanism through the product checking mechanism;
based on the product attribute information, the product transferring mechanism transfers the inspected product to a product boxing area, wherein the product boxing mechanism is arranged in the product boxing area;
based on the product attribute information, the product boxing mechanism places the products on the product transferring mechanism in the feed boxes with corresponding attributes.
In an embodiment of the present invention, the step of transferring the product in the product blanking area to the product inspection mechanism for inspection by using the product transferring mechanism to obtain the product attribute information includes:
placing the products in the product blanking area on a product positioning piece of the product transferring mechanism by utilizing a carrying assembly;
and transferring the product to a product inspection mechanism by utilizing the product transferring mechanism for product inspection so as to acquire product attribute information.
In one embodiment of the invention, when the product is placed on the product positioning member, the product is positioned at a height that matches the height of the personnel of the product inspection mechanism.
In an embodiment of the present invention, the step of placing the product on the product transferring mechanism in the bin with the corresponding attribute by the product boxing mechanism based on the product attribute information includes:
based on the product attribute information, the product boxing mechanism grabs the product on the product transferring mechanism and slides to a corresponding material box area along a preset guide frame;
the product boxing mechanism places the products in the feed boxes with corresponding attributes.
In an embodiment of the invention, the product attribute information includes qualified product information and unqualified product information, and the bin includes a qualified bin for placing qualified products and an unqualified bin for placing unqualified products.
The invention also provides a product boxing processing system, which comprises:
the product inspection mechanism is used for inspecting the product to obtain product attribute information;
the product transferring mechanism is used for transferring the products in the product blanking area to the product checking mechanism for checking, and transferring the checked products to the product boxing area for boxing based on the product attribute information;
the product boxing mechanism is arranged in the product boxing area, and the product boxing mechanism places the products on the product transferring mechanism in the material boxes with corresponding attributes according to the product attribute information.
In an embodiment of the invention, the product attribute information includes qualified product information and unqualified product information, and the bin includes a qualified bin for placing qualified products and an unqualified bin for placing unqualified products.
In an embodiment of the invention, the product packaging machine further comprises a guide frame, wherein the product packaging mechanism is arranged on the guide frame in a sliding mode, and a sliding area of the product packaging mechanism on the guide frame is opposite to the material box area.
In one embodiment of the present invention, the guide frame includes:
the row frame is arranged in the product boxing area; and
the cross beam is arranged on the row frame in a sliding manner along the length direction of the row frame;
the product boxing mechanism is arranged on the cross beam in a sliding manner along the length direction of the cross beam.
In an embodiment of the present invention, the product boxing system further includes a product positioning member disposed on the product transferring mechanism, and when the product is placed on the product positioning member, a standing height of the product matches a height of a person of the product checking mechanism.
As described above, the invention provides a product boxing method and a boxing system, which can greatly improve the boxing efficiency of products.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a flow chart of the product boxing method of the invention;
FIG. 2 is a flowchart of step S10 in FIG. 1;
FIG. 3 is a flowchart showing step S40 in FIG. 1;
FIG. 4 is a block diagram of a product boxing system;
FIG. 5 is a block diagram of a product containment area and inspection tower;
fig. 6 shows a block diagram of the product transfer mechanism and the product positioning member.
Description of element numbers:
10. a product blanking area; 11. a product transfer mechanism; 12. a product positioning member;
20. a product inspection area; 21. a product inspection mechanism; 22. inspecting the tower;
30. a product boxing area; 31. a product boxing mechanism;
40. a feed box;
50. a guide frame; 51. a row rack; 52. and a cross beam.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Please refer to fig. 1-6. It should be noted that, the illustrations provided in the present embodiment merely illustrate the basic concept of the present invention by way of illustration, and only the components related to the present invention are shown in the drawings and are not drawn according to the number, shape and size of the components in actual implementation, and the form, number and proportion of the components in actual implementation may be arbitrarily changed, and the layout of the components may be more complex.
Referring to fig. 1, fig. 1 shows a product boxing method according to an embodiment of the present invention, which can be applied to a blanking and boxing process of various products. According to the product boxing method, the product transferring mechanism can transfer the discharged large die castings, and the large die castings can be further inspected after being transferred to the product inspection mechanism. Based on the detected product attribute information, the product transfer mechanism can operate the large die castings to a product boxing area, and the product boxing mechanism places the large die castings in the corresponding attribute feed boxes according to the product attribute information. The boxing efficiency of the large die castings can be greatly improved through the boxing mode. The product boxing method can comprise the following steps:
and S10, transferring the products in the product blanking area to a product inspection mechanism for inspection by utilizing a product transfer mechanism so as to acquire product attribute information.
And step S20, transmitting product attribute information to the product transferring mechanism and the product boxing mechanism through the product checking mechanism.
And step S30, based on the product attribute information, the product transferring mechanism transfers the inspected product to a product boxing area, wherein the product boxing mechanism is arranged in the product boxing area.
And step S40, based on the product attribute information, the product boxing mechanism places the products on the product transferring mechanism in a material box with corresponding attributes.
Referring to fig. 2, in an embodiment of the present invention, when step S10 is performed, a product in a product blanking area is transported to a product inspection mechanism by a product transporting mechanism for inspection, so as to obtain product attribute information. Specifically, step S10 may include the steps of:
and S11, placing the products in the product blanking area on a product positioning piece of the product transferring mechanism by utilizing a carrying assembly.
And S12, transferring the product to a product inspection mechanism by utilizing the product transfer mechanism for product inspection so as to acquire product attribute information.
Referring to fig. 1 and 4, in one embodiment of the present invention, when step S11 is performed, the product in the product blanking area is placed on the product positioning member of the product transferring mechanism by using the carrying assembly. Specifically, the product blanking area 10 may be provided with a transfer robot, and the transfer robot transfers the product discharged from the product blanking area 10 to the product transferring mechanism 11, and the product transferring mechanism 11 may continue to run to the product checking mechanism to check the product. The product transport mechanism 11 may be an AGV or other transport device that may perform transport functions. The product transferring mechanism 11 may be provided with a photoelectric sensing device. When the product transferring mechanism 11 receives the product in the product blanking area 10, the product transferring mechanism 11 can receive a signal that the product is placed through the photoelectric sensing device, and at this time, the product transferring mechanism 11 transfers the product to the product inspection area 20 for inspection according to a preset route. For example, in the case of large die castings, the die castings may be placed on the product transfer mechanism 11 by a transfer robot and then further transferred to the product inspection mechanism 21 for inspection when being discharged from the die casting island.
Referring to fig. 6, further, in order to ensure that the product can be stably conveyed on the product conveying mechanism 11, a product positioning member 12 may be installed on the product conveying mechanism 11, and the product positioning member 12 may be configured to match the shape and size of the product, so that the product is stably placed on the product positioning member 12, and the possibility of dropping the product during conveying is reduced. It should be noted that, the product transferring mechanism 11 may be detachably connected to the product positioning member 12 through a connecting member, so as to replace the product positioning member 12 with a different specification according to the need.
In practical applications, for example, when the product inspection area 20 is manually inspected, the product positioning member 12 can be further designed according to the height of a person, so that when the product is placed on the product positioning member 12, the standing height of the product is matched with the height of the person of the product inspection mechanism, and the inspection person does not need to bend down deeply during inspection, thereby reducing the inspection difficulty and improving the inspection efficiency.
In one embodiment of the present invention, when step S12 is performed, the product is transported to a product inspection mechanism by using the product transport mechanism for product inspection, so as to obtain product attribute information. In particular, the product inspection mechanism 21 may be provided in the product inspection area 20 to inspect the properties of the product, which may be provided as a manual inspection, an automated inspection, a semi-automated inspection, or other inspection means, which may not be limiting herein. The attribute information of the product may include non-defective product information and non-defective product information, but is not limited thereto, and may be other specification information, category information, and the like. When the product inspection mechanism 21 is a manual inspection, the product transfer mechanism transfers the product to an inspector of the product inspection mechanism, who can inspect the product. Further, the inspection tower 22 can be arranged at the underfoot position of the inspector so as to meet the height requirement of the inspector, and the operation of the inspector is convenient. In practical use, for example, when inspecting a large die casting, an inspector of the product inspection mechanism 21 can understand the quality of the die casting after inspection, for example, determine the product attribute information of the die casting a as a qualified piece and the product attribute information of the die casting B as a unqualified piece.
In one embodiment of the invention, product attribute information is transmitted to the product transfer mechanism and product boxing mechanism by the product testing mechanism when step S20 is performed. Specifically, when the product inspection mechanism 21 acquires the product attribute information through inspection, the product inspection mechanism 21 may transmit the product attribute information to the product transfer mechanism 11 and the product boxing mechanism 31, the product transfer mechanism 11 may transfer the product to the product boxing zone 30 according to a preset route based on the product attribute information, and the product boxing mechanism 31 may load the product into the corresponding attribute bin 40 based on the product attribute information.
For example, when the product inspection mechanism 21 is set to be manually inspected, a person inspects that the product on the product transferring mechanism 11 is a qualified product, and the control mechanism, such as a control handle, can send out product attribute information of the product that is a qualified product, and after receiving a signal, the product transferring mechanism 11 continues to transfer the product to the product boxing zone 30 according to a preset route. And, the control mechanism can transmit product attribute information to the product boxing mechanism 31, and the product boxing mechanism 31 can place the product on the product transferring mechanism 11 into the material box 40 with the corresponding attribute according to the received product attribute information. For example, when the product attribute information received by the product housing mechanism 31 is a qualified product, the qualified product on the product transfer mechanism 11 is placed in the qualified bin 40. When the product attribute information received by the product boxing mechanism 31 is a defective product, the defective product on the product transferring mechanism 11 is placed in the defective bin 40. By the above, the product inspection mechanism 21, the product transferring mechanism 11 and the product boxing mechanism 31 can realize product attribute information intercommunication, and ensure that the product attribute information acquired by the product inspection mechanism 21, the product transferring mechanism 11 and the product boxing mechanism 31 is consistent, thereby greatly improving the accuracy and efficiency of product boxing.
Referring to fig. 1 and 4, when step S30 is performed, that is, based on the product attribute information, the product transferring mechanism transfers the inspected product to a product boxing area, where the product boxing mechanism is disposed in the product boxing area. Specifically, when the product transfer mechanism 11 receives the product attribute information, it may be determined that the product inspection mechanism 21 has inspected to be completed, at which time the product transfer mechanism 11 may travel to the product boxing zone 30 for boxing based on a preset path.
Referring to fig. 3 and 4, when step S40 is performed, that is, based on the product attribute information, the product boxing mechanism places the product on the product transferring mechanism in the bin with the corresponding attribute. Specifically, step S40 may include the steps of:
and S41, based on the product attribute information, the product boxing mechanism grabs the product on the product transferring mechanism and slides to a corresponding material box area along a preset guide frame.
And step S42, the product boxing mechanism places the products in the feed boxes with the corresponding attributes.
In one embodiment of the present invention, when performing the steps S41 and S42, specifically, the product packing region 30 may be provided with a guide frame 50 to accurately control the moving stroke of the product packing mechanism 31. The moving range of the product boxing mechanism 31 on the guide frame 50 can be opposite to the placement area of the material box 40, so that the product boxing mechanism 31 can place products with different attributes in the material box 40 with corresponding attributes, and the boxing range is ensured. For example, the product boxing mechanism 31 may be configured as a gripping robot that can grip the good product and move to the area corresponding to the bin 40 when the product attribute information is the good product, and finally place the good product in the good bin 40. When the product attribute information is a defective product, the gripping robot may grip the defective product and move to an area corresponding to the bin 40, placing the defective product in the defective bin 40. The automatic box loading mode does not need a large number of people to coordinate for box loading, so that the box loading efficiency of products is improved, the personnel cost is reduced, and the safety coefficient is improved.
Referring to fig. 5, further, the guide frame 50 may include a row frame 51 and a cross beam 52, and the row frame 51 may be disposed in the product packaging area 30 for setting a lateral movement stroke of the product packaging mechanism 31. The cross member 52 is slidably provided on the carriage 51 along the longitudinal direction of the carriage 51 for setting the longitudinal movement stroke of the product housing mechanism 31. The row frame 51 and the cross beam 52 may form a vertical cross structure, the product boxing mechanism 31 may be mounted on the cross beam 52, and when the product boxing mechanism 31 slides on the cross beam 52 along the length direction of the cross beam 52, the product boxing mechanism 31 may be moved in the Y-axis direction on the guide frame 50. When the cross member 52 slides on the carriage 51 along the longitudinal direction of the carriage 51, the product housing mechanism 31 moves on the guide frame 50 in the X-axis direction in synchronization with the movement. Therefore, the guide frame 50 can enable the product boxing mechanism 31 to move in the directions of the X axis and the Y axis, so that the moving range of the product boxing mechanism 31 during boxing is ensured to be opposite to the placement area of the material box 40, and the product boxing mechanism 31 can place different types of products in the material box 40 of corresponding types.
It should be noted that, when the product on the product transferring mechanism 11 is removed from the product boxing area 30 and then boxed, the product transferring mechanism 11 may receive a signal that the product is removed from the product boxing area through the photoelectric sensing device, and at this time, the product transferring mechanism 11 returns to the product blanking area 10 according to a preset route to transfer the next product. It should be noted that, the product transferring mechanism 11 may be provided in plurality according to actual requirements, so as to improve the boxing efficiency. If the product transfer mechanism 11 returns to the product blanking area 10, another product transfer mechanism 11 is waiting for blanking and loading, and the subsequent product transfer mechanism 11 stops and waits.
Referring now to fig. 4, the present invention also provides a product boxing system that may include a product transfer mechanism 11, a product testing mechanism 21, and a product boxing mechanism 31. The product inspection mechanism 21 may inspect the attributes of the product to obtain product attribute information. The product transferring mechanism 11 may transfer the product in the product blanking area 10 to the product inspection mechanism for inspection, and transfer the inspected product to the product boxing area 30 for boxing based on the product attribute information. The product boxing mechanism 31 can be arranged in the product boxing area 30, and can place the products on the product transferring mechanism in the corresponding attribute material boxes 40 according to the product attribute information.
Referring to fig. 4, after the product is fed from the product feeding area 10, the product transferring mechanism 11 may transfer the product from the product feeding area 10 to the product inspection area 20 to inspect the product. Specifically, the product blanking area 10 may be provided with a transfer robot, and the transfer robot transfers the product discharged from the product blanking area 10 to the product transferring mechanism 11, and the product transferring mechanism 11 may continue to run to the product inspection area 20, so that the product is inspected in the inspection area, and thus attribute information of the product may be obtained. For example, when large die castings are produced, the die castings can be placed on the product transfer mechanism 11 by the transfer robot when being discharged from the die casting island, and then further transferred to the inspection area for quality inspection, so that whether the die castings are qualified or not can be known. Further, the product transfer mechanism 11 may transfer the inspected product to the product boxing section 30 for boxing. For example, in the production of large die castings, inspected good or bad parts may be transported by the product transport mechanism 11 to the product boxing zone 30 for boxing, the good parts may be added to the good parts bin 40, and the bad parts may be added to the bad parts bin 40. As described above, the product discharging area 10, the product inspecting area 20 and the product boxing area 30 can be integrated into one product boxing system by the transportation of the product transferring mechanism 11 among the product discharging area 10, the product inspecting area 20 and the product boxing area 30, thereby greatly reducing personnel cost and improving productivity and working efficiency.
Referring to fig. 6, it should be further noted that the product transferring mechanism 11 may be provided with a product positioning member 12. The product transfer mechanism 11 can reciprocate between the product blanking zone 10, the product inspection zone 20, and the product boxing zone 30 based on a preset route to convey the product. The product transport mechanism 11 may be an AGV or other transport device that may perform transport functions. The product positioning member 12 can be integrally mounted with the product transferring mechanism 11, and the product positioning member 12 can be arranged in a shape matching the shape and size of the product so as to stably place the product on the product positioning member 12, thereby reducing the possibility of dropping the product during transferring. In practical applications, for example, when the product inspection area 20 is manually inspected, the product positioning member 12 can be further designed according to the height of a person, so that when the product is placed on the product positioning member 12, the standing height of the product is matched with the height of the person in the product inspection area 20, and the inspection person does not need to bend down deeply during inspection, thereby reducing the inspection difficulty and improving the inspection efficiency. Further, the product transferring mechanism 11 can be detachably connected with the product positioning member 12 through a connecting member so as to replace the product positioning member 12 with a different specification.
Further, a photoelectric sensing device may be provided on the product transferring mechanism 11. When the product is received in the product blanking area 10 on the product transferring mechanism 11, the product transferring mechanism 11 can receive a signal that the product is placed through the photoelectric sensing device, and at this time, the product transferring mechanism 11 transfers the product to the product inspection area 20 for inspection according to a preset route. In addition, when the product on the product transferring mechanism 11 is removed from the product boxing area 30 and then boxed, the product transferring mechanism 11 can receive a signal that the product is removed from the product boxing area through the photoelectric sensing device, and at this time, the product transferring mechanism 11 returns to the product blanking area 10 according to a preset route to transfer the next product. It should be noted that, the product transferring mechanism 11 may be provided in plurality according to actual requirements, so as to improve the boxing efficiency. If the product transfer mechanism 11 returns to the product blanking area 10, another product transfer mechanism 11 is waiting for blanking and loading, and the subsequent product transfer mechanism 11 stops and waits.
Referring to fig. 4 and 5, a product inspection mechanism 21 may be provided in the product inspection area 20 to inspect the product for attributes, which may be configured as a manual inspection, an automated inspection, a semi-automated inspection, or other inspection methods, and is not limited thereto. The attribute information of the product may include non-defective product information and non-defective product information, but is not limited thereto, and may be other specification information, category information, and the like. When the product inspection mechanism 21 is used for manual inspection, the inspection tower 22 can be arranged at the underfoot position of the inspector so as to meet the height requirement of the inspector and facilitate the operation of the inspector. In practice, for example, in the case of large die casting production, the inspector in the product inspection area 20 can learn the product properties of the die casting after inspection, for example, classifying the die casting a as a pass and the die casting B as a fail.
It should be noted that, based on the product attribute information obtained by the product inspection mechanism 21, the product transferring mechanism 11 may transfer the product to the product boxing zone 30 according to a preset route, and the product boxing mechanism 31 may load the product into the corresponding attribute bin 40. For example, when the product inspection mechanism 21 is set to be manually inspected, a person inspects that the product on the product transferring mechanism 11 is a qualified product, and the product attribute information is transmitted to the product transferring mechanism 11 through the control mechanism, and after the product transferring mechanism 11 receives the information, the product is transferred to the boxing area according to a preset route. And, through the control mechanism can transmit product attribute information to the product packing mechanism 31, and the product packing mechanism 31 can place the product on the product transferring mechanism 11 into the material box 40 with corresponding attribute according to the received product attribute information. For example, when the product boxing mechanism 31 receives the product attribute information as a qualified product, the qualified product on the product transferring mechanism 11 is placed in the qualified bin 40. When the product attribute information received by the product boxing mechanism 31 is a defective product, the defective product on the product transferring mechanism 11 is placed in the defective bin 40. By the above, the product inspection mechanism 21, the product transferring mechanism 11 and the product boxing mechanism 31 can realize product attribute information intercommunication, and ensure that the product attribute information acquired by the product inspection mechanism 21, the product transferring mechanism 11 and the product boxing mechanism 31 is consistent, thereby greatly improving the accuracy and efficiency of product boxing.
Referring to fig. 5, the product boxing apparatus may further include a guide frame 50, and the product boxing mechanism 31 may move on the guide frame 50, so that the guide frame 50 may control a movement stroke of the product boxing mechanism 31, so that a movement range of the product boxing mechanism 31 may cover a boxing region of the product, and a boxing range is ensured. Specifically, the guide frame 50 may include a row frame 51 and a cross member 52, and the row frame 51 may be provided to the product boxing section 30 for setting a lateral movement stroke of the product boxing mechanism 31. The cross member 52 is slidably provided on the carriage 51 along the longitudinal direction of the carriage 51 for setting the longitudinal movement stroke of the product housing mechanism 31. The row frame 51 and the cross beam 52 may form a vertical cross structure, the product boxing mechanism 31 may be mounted on the cross beam 52, and when the product boxing mechanism 31 slides on the cross beam 52 along the length direction of the cross beam 52, the product boxing mechanism 31 may reciprocate on the guide frame 50 in the Y-axis direction. When the cross member 52 slides on the carriage 51 along the longitudinal direction of the carriage 51, the product housing mechanism 31 reciprocates on the guide frame 50 in the X-axis direction in synchronization with the movement. Therefore, the guide frame 50 can enable the product boxing mechanism 31 to move in the directions of the X axis and the Y axis, so that the moving range of the product boxing mechanism 31 during boxing is ensured to be opposite to the placement area of the material box 40, and the product boxing mechanism 31 can place different types of products in the material box 40 of corresponding types.
It should be noted that the row frame 51 may be provided as two frame beams along the X-axis direction or other number, which may not be limited herein. When the row frame 51 is provided as two frame beams in the X-axis direction, both ends of the cross beam 52 can be slid on the two frame beams, respectively, to achieve stable movement.
Referring to fig. 4 and 5, the product boxing mechanism 31 may include a mobile robot and a robot gripper. The mobile robot can be slidably disposed on the cross beam 52 of the guide frame 50 to enable the products to be loaded into the corresponding bin 40 during the bin loading. The robotic grippers may be connected to one side of the mobile robot relative to the bin 40 to effect stable gripping of the product on the product transfer mechanism 11 for boxing. For example, the product boxing mechanism 31 grabs the acceptable product by a robot hand, and the mobile robot moves to an area corresponding to the acceptable bin 40, placing the acceptable product in the acceptable bin 40. For another example, the robot gripper grips the reject product, the mobile robot moves to an area corresponding to the reject bin 40, and places the reject product in the reject bin 40. The boxing mode does not need a large number of people to coordinate for boxing, so that the boxing efficiency of products is improved, the personnel cost is reduced, and the safety coefficient is improved.
It should be further noted that the product boxing system may also include an outer zone transfer device. The outer zone transfer device can transfer the boxed bins 40 of different types to corresponding peripheral treatment zones for treatment. The outer zone transport may be an AGV trolley or other transport device that may perform transport functions. For example, in making large die castings, the product boxing apparatus may load acceptable die castings into acceptable bins 40 and unacceptable die castings into unacceptable bins 40. The peripheral treatment zone may include a finished product warehouse-in zone and a waste recovery zone. The outer region transferring device can further transfer the qualified die castings in the qualified feed box 40 to a finished product warehouse-in area for warehouse-in storage, and can also transfer the unqualified die castings in the unqualified feed box 40 to a waste recycling area for waiting to be crushed and returned to the furnace. The processing mode can enable the material boxes 40 to be directly and automatically transferred to a peripheral processing area for processing, no material boxes 40 are stacked at other positions on the transfer route, the on-site roads are neat and smooth, and the on-site management cost is reduced.
It should be further noted that a product counting device may be provided on each bin 40, and the bin 40 may count each time the product is loaded into the bin 40 by the product boxing apparatus. When the count value reaches a preset product amount, the bin 40 is full. At this point, the outer zone transfer device obtains a signal that can transfer the bin 40 to a corresponding peripheral treatment zone for treatment. For example, when the count value of the counting device of the qualified bin 40 reaches the preset product amount during the production of large die castings, the AGV trolley obtains a signal, and the qualified die castings in the qualified bin 40 can be transferred to the corresponding finished product warehouse-in area for warehouse entry. When the count value of the counting device of the reject box 40 reaches the preset product amount, the AGV trolley obtains a signal, and can transfer the reject die castings in the reject box 40 to the corresponding waste recycling area to wait for crushing and furnace returning.
In summary, by the product boxing equipment and the boxing processing system provided by the invention, boxing efficiency and safety coefficient of products can be greatly improved, and management cost is reduced.
In the description of the present specification, the descriptions of the terms "present embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The embodiments of the invention disclosed above are intended only to help illustrate the invention. The examples are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (10)
1. A method of product boxing comprising:
transferring the products in the product blanking area to a product inspection mechanism for inspection by utilizing a product transfer mechanism so as to acquire product attribute information;
transmitting product attribute information to the product transfer mechanism and the product boxing mechanism through the product checking mechanism;
based on the product attribute information, the product transferring mechanism transfers the inspected product to a product boxing area, wherein the product boxing mechanism is arranged in the product boxing area;
based on the product attribute information, the product boxing mechanism places the products on the product transferring mechanism in the feed boxes with corresponding attributes.
2. The method of claim 1, wherein the step of transferring the product of the product blanking area to a product inspection mechanism for inspection by a product transfer mechanism to obtain product attribute information comprises:
placing the products in the product blanking area on a product positioning piece of the product transferring mechanism by utilizing a carrying assembly;
and transferring the product to a product inspection mechanism by utilizing the product transferring mechanism for product inspection so as to acquire product attribute information.
3. The method of claim 2, wherein the product has a standing height that matches the height of a person of the product inspection mechanism when the product is placed on the product locator.
4. The method of product boxing in accordance with claim 1, wherein said step of said product boxing mechanism placing the product on said product transporting mechanism in a bin of a corresponding attribute based on said product attribute information comprises:
based on the product attribute information, the product boxing mechanism grabs the product on the product transferring mechanism and slides to a corresponding material box area along a preset guide frame;
the product boxing mechanism places the products in the feed boxes with corresponding attributes.
5. The product boxing method according to claim 1, wherein said product attribute information includes acceptable product information and unacceptable product information, said bins including acceptable bins for acceptable product placement and unacceptable bins for unacceptable product placement.
6. A product boxing treatment system, comprising:
the product inspection mechanism is used for inspecting the product to obtain product attribute information;
the product transferring mechanism is used for transferring the products in the product blanking area to the product checking mechanism for checking, and transferring the checked products to the product boxing area for boxing based on the product attribute information;
the product boxing mechanism is arranged in the product boxing area, and the product boxing mechanism places the products on the product transferring mechanism in the material boxes with corresponding attributes according to the product attribute information.
7. The product boxing processing system in accordance with claim 6, wherein said product attribute information includes acceptable product information and unacceptable product information, said bins including acceptable bins for acceptable product placement and unacceptable bins for unacceptable product placement.
8. The product boxing processing system in accordance with claim 6, further comprising a guide frame, wherein said product boxing mechanism is slidably disposed on said guide frame, and wherein a sliding area of said product boxing mechanism on said guide frame is opposite to a bin area.
9. The product boxing treatment system in accordance with claim 8, wherein said guide frame comprises:
the row frame is arranged in the product boxing area; and
the cross beam is arranged on the row frame in a sliding manner along the length direction of the row frame;
the product boxing mechanism is arranged on the cross beam in a sliding manner along the length direction of the cross beam.
10. The product boxing processing system in accordance with claim 6, further comprising a product positioning member disposed on said product transfer mechanism, said product having a standing height matching a height of a person of said product inspection mechanism when said product is placed on said product positioning member.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311100718.3A CN117864508A (en) | 2023-08-30 | 2023-08-30 | Product boxing method and boxing treatment system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311100718.3A CN117864508A (en) | 2023-08-30 | 2023-08-30 | Product boxing method and boxing treatment system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117864508A true CN117864508A (en) | 2024-04-12 |
Family
ID=90593367
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311100718.3A Pending CN117864508A (en) | 2023-08-30 | 2023-08-30 | Product boxing method and boxing treatment system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117864508A (en) |
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2023
- 2023-08-30 CN CN202311100718.3A patent/CN117864508A/en active Pending
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