CN117863370B - Cutting tool capable of processing quartz stone raw materials with different sizes - Google Patents
Cutting tool capable of processing quartz stone raw materials with different sizes Download PDFInfo
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- CN117863370B CN117863370B CN202410268462.5A CN202410268462A CN117863370B CN 117863370 B CN117863370 B CN 117863370B CN 202410268462 A CN202410268462 A CN 202410268462A CN 117863370 B CN117863370 B CN 117863370B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 170
- 239000002994 raw material Substances 0.000 title claims abstract description 51
- 238000012545 processing Methods 0.000 title claims abstract description 46
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 45
- 239000010453 quartz Substances 0.000 title claims abstract description 42
- 239000004575 stone Substances 0.000 title claims abstract description 26
- 238000001514 detection method Methods 0.000 claims abstract description 40
- 238000012797 qualification Methods 0.000 claims abstract description 23
- 238000009826 distribution Methods 0.000 claims abstract description 7
- 238000012795 verification Methods 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims description 20
- 230000006698 induction Effects 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 16
- 238000001125 extrusion Methods 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004422 calculation algorithm Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003904 radioactive pollution Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a cutting tool capable of processing quartz stone raw materials with different sizes, and relates to the technical field of quartz stone cutting processing, comprising an equipment rack and a control panel, wherein a cutting table is arranged on the top surface of the equipment rack, and a power support frame is arranged on the top surface of the cutting table; the control panel comprises a data acquisition unit, a path measuring and calculating unit, a cutting calibration unit, a total control unit and a finished product verification unit; according to the invention, after the processing size data are obtained, the processing size data are substituted into the raw material utilization model, the cutting path is measured according to the processing size data distribution, the marking assembly is driven by the power system to move along the cutting path, the magnetic force data are obtained through the first magnetic force sensor, the accuracy of the path is judged according to the magnetic force data, the magnetic force data are obtained through the second magnetic force sensor after the cutting is completed, the qualification rate of finished product cutting is judged according to the magnetic force data, and the qualification signal is generated according to the qualification rate for displaying, so that the cutting accuracy is improved and meanwhile, the automatic detection can be completed.
Description
Technical Field
The invention relates to the technical field of quartz stone cutting processing, in particular to a cutting tool capable of processing quartz stone raw materials with different sizes.
Background
Generally, the quartz stone is a novel stone artificially synthesized by more than 90% of quartz crystals, resin and other trace elements. The large-size plate is formed by pressing a special machine under certain physical and chemical conditions, and the main material of the large-size plate is quartz; the quartz stone table top has various colors, can be widely applied to the fields of public buildings and home decoration, and is a novel environment-friendly building interior decoration material which has no radioactive pollution and can be repeatedly used;
when the existing cutting equipment is used, due to the fact that errors exist in manufacturing and assembling, when the cutting blade cuts according to a preset cutting path, the cut articles cannot be cut strictly according to the cutting path, so that the quality of products is seriously affected, problems are caused in cutting, raw materials are wasted easily, the hardness of quartz stone is high, if deviation occurs in cutting, the whole sheet of plate is broken easily, the loss rate is high, and the consumption cost is high.
In view of the above technical drawbacks, a solution is now proposed.
Disclosure of Invention
The invention aims at: after the machining size data are obtained, the machining size data are substituted into a raw material utilization model, a cutting path is measured according to the machining size data distribution, a power system drives a marking assembly to move along the cutting path, magnetic force data are obtained through a first magnetic force sensor, the accuracy of the path is judged according to the magnetic force data, magnetic force data are obtained through a second magnetic force sensor after cutting is completed, the qualification rate of finished product cutting is judged according to the magnetic force data, a qualification signal is generated according to the qualification rate to display, the cutting accuracy is improved, and automatic detection can be completed.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the utility model provides a can process cutting frock of unidimensional quartz raw materials, includes equipment rack and control panel, the top surface mounting of equipment rack has the cutting board, the top surface mounting of cutting board has the power support frame, the top surface mounting of power support frame has the driving system, the bottom surface mounting of driving system has the cutting lift axle, the bottom surface mounting of cutting lift axle has the horizontal plate, the front end of horizontal plate is provided with the pick-up plate, the bottom surface mounting of horizontal plate has the cutting subassembly, the outside surface mounting of cutting subassembly has the mark subassembly;
the control panel comprises a data acquisition unit, a path measuring and calculating unit, a cutting calibration unit, a total control unit and a finished product verification unit;
The data acquisition unit comprises a raw material size acquisition module and a processing size acquisition module, wherein the raw material size acquisition module is used for acquiring the length, the width and the thickness of quartz stone raw materials to be cut and sending the length, the width and the thickness to the path measuring and calculating unit, and the processing size acquisition module is used for acquiring the number of sites to be processed, marking the number as M, acquiring the length, the width or the radius of each processing site, integrating the length, the width or the radius into a data set A and sending the data set A to the path measuring and calculating unit;
The path measuring and calculating unit acquires quartz raw material data to be cut, establishes a raw material utilization model, acquires processing size data, substitutes the processing size data into the raw material utilization model, measures and calculates a cutting path according to the processing size data distribution, marks a detection site on the cutting path, and sends the cutting path to the overall control unit;
The cutting calibration unit acquires magnetic force data through the first magnetic force sensor in the cutting process, judges the accuracy of a path according to the magnetic force data before the cutting assembly reaches a detection site, generates a calibration signal according to the accuracy, and sends the calibration signal to the overall control unit;
the finished product verification unit acquires magnetic force data through a second magnetic force sensor arranged on the detection plate after cutting is finished, judges the qualification rate of finished product cutting according to the magnetic force data, generates a qualification signal according to the qualification rate, and sends the qualification signal to the total control unit for display;
the main control unit comprises a path marking control module and a cutting control module, wherein the path marking control module is used for controlling the driving system to drive the marking assembly to move to finish the magnetic marking on the quartz stone raw material after acquiring the cutting path, the cutting control module is used for acquiring the cutting path and controlling the driving system to drive the cutting assembly to move on the quartz stone raw material to finish the cutting process after acquiring the calibration signal, and the driving system and the cutting assembly are immediately shut down when the calibration signal is not acquired.
Further, the cutting assembly comprises a driving system and a cutting wheel, the driving system is arranged on the bottom end surface of the horizontal plate, the output end of the driving system is provided with a connecting wheel disc, and the cutting wheel is fixedly arranged inside the connecting wheel disc.
Further, the mark assembly comprises a storage tank, the storage tank is fixedly arranged on the bottom end surface of the horizontal plate, the guide-out assembly is installed on the inner wall of the storage tank, the guide-out pipe is installed on the bottom end surface of the storage tank, the spray nozzle is installed on the bottom end surface of the guide-out pipe, and the dust-proof assembly is installed on the outer side surface of the spray nozzle.
Further, derive the subassembly and include first electric pole, the inner wall department movable mounting of holding vessel has the extrusion piston, the top surface of extruding the piston is connected with and extrudes the pole, the terminal surface of extruding the pole extends to the outside surface of holding vessel, first electric pole is installed on the top surface of horizontal plate, the terminal surface of extruding the pole is connected to the output outside surface of first electric pole.
Further, dustproof subassembly includes the second electric pole, the outside surface movable sleeve of blowout mouth is equipped with dustproof barrel, the second electric pole sets firmly in the outside surface of deriving the pipeline, the output of second electric pole is connected in the outside surface of dustproof barrel, the opening has been seted up to the bottom surface of dustproof barrel, open-ended inner wall department has set firmly two dustproof rubber pieces, two dustproof rubber piece's corresponding face contacts each other.
Further, the two dustproof rubber sheets are of semicircular structures, the linear end faces of the two dustproof rubber sheets are in contact with each other, and the linear end faces are in movable contact with the outer side surface of the ejection nozzle.
Further, the specific process of generating the calibration signal is as follows:
S101, acquiring a cutting path to obtain a path total length St, defining a unit length Sd according to the path total length, and calibrating detection sites Kn on the cutting path at intervals of Sd;
S102, acquiring magnetic force data Br at each calibration detection site Kn through a first magnetic force sensor arranged on a horizontal plate in the path marking process, and establishing a path magnetic induction coordinate system by taking the detection sites Kn as abscissa and taking the magnetic force data Br as ordinate;
S103, acquiring magnetic force data Bu at a detection site in front of a cutting point through a second magnetic force sensor arranged on the detection plate in the cutting process, and calculating a magnetic induction error value delta Bf: ；
s104, acquiring a preset magnetic induction error threshold Bm, and generating a calibration signal if the delta Bf is greater than or equal to the Bm;
If Δbf is less than Bm, no signal is generated.
Further, the specific process of generating the qualified signal is as follows:
S201, after cutting is completed, controlling the cutting assembly to move along a cutting path through the total control unit again, and acquiring magnetic force data Bn at a detection site through a second magnetic force sensor arranged on the detection plate again in the moving process;
s202, acquiring magnetic force data Bn of n detection sites Kn, and calculating a total magnetic induction coefficient Bm: ；
s203, acquiring a preset magnetic induction detection threshold Bk, and if Bm is greater than or equal to Bk, generating a disqualification signal;
If Bm is smaller than Bk, generating a qualified signal.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
This but cutting frock of different size quartz raw materials of processing drives dustproof barrel through the second electric pole and upwards moves along the blowout mouth for wear out in the dustproof sheet rubber of blowout mouth's end, expose the blowout mouth, prevent through setting up the dustproof sheet rubber that the piece that produces in the cutting process from blockking up the blowout mouth.
This but cutting frock of different size quartz raw materials of processing establishes the raw materials and utilizes the model after according to the length, width and the thickness of quartz raw materials that wait to cut, substituting into the raw materials and utilize the model after obtaining processing size data, survey cutting path according to processing size data distribution, it removes along the cutting path to drive mark assembly through driving system, the in-process will first electric pole access circuit, first electric pole drives and extrudes the piston and move down along the holding vessel inner wall, the inside packing of holding vessel has the coating that has magnetism, mark out the coating trajectory line at quartz panel surface along the cutting path, drive cutting assembly through driving system and remove along the cutting path, drive cutting wheel rotation completion cutting process through driving system, and through magnetic force induction calibration cutting path, the accuracy of cutting has been guaranteed.
This but cutting frock of different size quartz raw materials of processing obtains magnetic force data through the first magnetic force sensor that sets up on the horizontal plate in cutting process, judges the degree of accuracy of route according to magnetic force data, obtains magnetic force data through the second magnetic force sensor that sets up on the pick-up plate after cutting is accomplished, judges the qualification rate of finished product cutting according to magnetic force data, generates qualified signal according to the qualification rate and shows, has improved the cutting rate of accuracy and can accomplish automated inspection simultaneously.
Drawings
FIG. 1 shows a schematic overall external construction of the present invention;
FIG. 2 shows another angular overall exterior schematic of the present invention;
FIG. 3 is a schematic cross-sectional view of a marking assembly of the present invention;
FIG. 4 shows a control panel flow diagram of the present invention;
Legend description: 1. an equipment rack; 2. a cutting table; 3. a power support frame; 4. cutting a lifting shaft; 5. a horizontal plate; 6. a detection plate; 7. a storage tank; 8. a delivery tube; 9. a discharge nozzle; 10. the connecting wheel disc; 11. a cutting wheel; 12. extruding a piston; 13. extruding a rod; 14. a first electric lever; 15. a dust-proof cylinder; 16. a second electric lever; 17. dust-proof rubber sheet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1-3, a cutting tool capable of processing quartz stone raw materials with different sizes comprises an equipment rack 1 and a control panel, wherein a cutting table 2 is arranged on the top surface of the equipment rack 1, a power support frame 3 is arranged on the top surface of the cutting table 2, a power system is arranged on the top surface of the power support frame 3, a cutting lifting shaft 4 is arranged on the bottom surface of the power system, a horizontal plate 5 is arranged on the bottom surface of the cutting lifting shaft 4, a detection plate 6 is arranged at the front end of the horizontal plate 5, a cutting assembly is arranged on the bottom surface of the horizontal plate 5, and a marking assembly is arranged on the outer side surface of the cutting assembly;
The marking assembly comprises a storage tank 7, wherein the storage tank 7 is fixedly arranged on the bottom end surface of the horizontal plate 5, the inner wall of the storage tank 7 is provided with a guiding-out assembly, the bottom end surface of the storage tank 7 is provided with a guiding-out pipe 8, the bottom end surface of the guiding-out pipe 8 is provided with a spraying nozzle 9, and the outer side surface of the spraying nozzle 9 is provided with a dust-proof assembly;
The cutting assembly comprises a driving system and a cutting wheel 11, wherein the driving system is arranged on the bottom end surface of the horizontal plate 5, a connecting wheel disc 10 is arranged at the output end of the driving system, the cutting wheel 11 is fixedly arranged inside the connecting wheel disc 10, the control panel, the power system and the driving system are not shown in the drawings of the specification, and the structure, the installation position, the connection relation and the like are all known technologies.
The derivation subassembly includes first electric pole 14, and the inner wall department movable mounting of holding vessel 7 has extrusion piston 12, and extrusion piston 12's top surface is connected with extrusion pole 13, and extrusion pole 13's terminal surface extends to holding vessel 7's outside surface, and first electric pole 14 is installed at the top surface of horizontal plate 5, and extrusion pole 13's terminal surface is connected to first electric pole 14's output outside surface.
The dustproof subassembly includes second electric pole 16, and the outside surface movable sleeve of blowout mouth 9 is equipped with dustproof barrel 15, and second electric pole 16 sets firmly in the outside surface of delivery tube 8 ways, and the output of second electric pole 16 is connected in the outside surface of dustproof barrel 15, and the opening has been seted up to the bottom surface of dustproof barrel 15, and open-ended inner wall department has set firmly two dustproof rubber sheets 17, and the corresponding face of two dustproof rubber sheets 17 contacts each other.
The two dustproof rubber sheets 17 are of semicircular structures, the linear end faces of the two rubber sheets are in contact with each other, and the linear end faces are in movable contact with the outer side surface of the ejection nozzle 9.
The working principle is as follows: the quartz stone raw material to be processed is horizontally placed at the center of the cutting table 2, a second electric rod 16 is connected to a circuit, the second electric rod 16 drives a dustproof cylinder 15 to move upwards along the spraying nozzle 9, the tail end of the spraying nozzle 9 penetrates out of a dustproof rubber sheet 17 to expose the spraying nozzle 9, and scraps generated in the cutting process are prevented from blocking the spraying nozzle 9 by arranging the dustproof rubber sheet 17;
The marking component is driven to move along a cutting path by a power system, a first electric rod 14 is connected into a circuit in the moving process, the first electric rod 14 drives an extrusion piston 12 to move downwards along the inner wall of a storage tank 7, the interior of the storage tank 7 is filled with magnetic coating, and a coating track line is marked on the surface of a quartz plate along the cutting path;
And then drive the cutting assembly through driving system and remove along the cutting route, drive cutting wheel 11 through driving system and rotate and accomplish the cutting process to through magnetic force induction calibration cutting route, guaranteed the accuracy of cutting.
Example 2
As shown in fig. 4, a cutting tool capable of processing quartz stone raw materials with different sizes comprises an equipment rack 1 and a control panel, wherein the control panel comprises a data acquisition unit, a path measuring and calculating unit, a cutting calibration unit, a total control unit and a finished product verification unit;
The data acquisition unit comprises a raw material size acquisition module and a processing size acquisition module, wherein the raw material size acquisition module is used for acquiring the length, the width and the thickness of quartz stone raw materials to be cut and sending the length, the width and the thickness to the path measuring and calculating unit, and the processing size acquisition module is used for acquiring the number of sites to be processed, marking the number as M, acquiring the length, the width or the radius of each processing site, integrating the length, the width or the radius into a data set A and sending the data set A to the path measuring and calculating unit;
The path measuring and calculating unit acquires quartz raw material data to be cut, establishes a raw material utilization model, acquires processing size data, substitutes the processing size data into the raw material utilization model, measures and calculates a cutting path according to the processing size data distribution, marks a detection site on the cutting path, and sends the cutting path to the overall control unit;
The cutting calibration unit acquires magnetic force data through the first magnetic force sensor in the cutting process, judges the accuracy of a path according to the magnetic force data before the cutting assembly reaches a detection site, generates a calibration signal according to the accuracy, and sends the calibration signal to the overall control unit;
the specific process of generating the calibration signal is as follows:
S101, acquiring a cutting path to obtain a path total length St, defining a unit length Sd according to the path total length, and calibrating detection sites Kn on the cutting path at intervals of Sd;
S102, acquiring magnetic force data Br at each calibration detection site Kn through a first magnetic force sensor arranged on a horizontal plate 5 in the path marking process, and establishing a path magnetic induction coordinate system by taking the detection sites Kn as abscissa and taking the magnetic force data Br as ordinate;
s103, acquiring magnetic force data Bu at a detection site in front of a cutting point through a second magnetic force sensor arranged on the detection plate 6in the cutting process, and calculating a magnetic induction error value delta Bf: ；
s104, acquiring a preset magnetic induction error threshold Bm, and generating a calibration signal if the delta Bf is greater than or equal to the Bm;
If Δbf is less than Bm, no signal is generated.
The finished product verification unit acquires magnetic force data through a second magnetic force sensor arranged on the detection plate 6 after cutting is finished, judges the qualification rate of finished product cutting according to the magnetic force data, generates a qualification signal according to the qualification rate, and sends the qualification signal to the total control unit for display;
The specific process of generating the qualified signal is as follows:
S201, after cutting is completed, controlling the cutting assembly to move along a cutting path through the total control unit again, and acquiring magnetic force data Bn at a detection site through a second magnetic force sensor arranged on the detection plate 6 again in the moving process;
s202, acquiring magnetic force data Bn of n detection sites Kn, and calculating a total magnetic induction coefficient Bm: ；
s203, acquiring a preset magnetic induction detection threshold Bk, and if Bm is greater than or equal to Bk, generating a disqualification signal;
If Bm is smaller than Bk, generating a qualified signal.
The main control unit comprises a path marking control module and a cutting control module, wherein the path marking control module is used for controlling the driving system to drive the marking assembly to move to finish the magnetic marking on the quartz stone raw material after acquiring the cutting path, the cutting control module is used for acquiring the cutting path and controlling the driving system to drive the cutting assembly to move on the quartz stone raw material to finish the cutting process after acquiring the calibration signal, and the driving system and the cutting assembly are immediately shut down when the calibration signal is not acquired.
According to the invention, after the processing size data are obtained, the processing size data are substituted into the raw material utilization model, the cutting path is measured according to the processing size data distribution, the marking assembly is driven by the power system to move along the cutting path, the magnetic force data are obtained through the first magnetic force sensor, the accuracy of the path is judged according to the magnetic force data, the magnetic force data are obtained through the second magnetic force sensor after the cutting is completed, the qualification rate of finished product cutting is judged according to the magnetic force data, and the qualification signal is generated according to the qualification rate for displaying, so that the cutting accuracy is improved and meanwhile, the automatic detection can be completed.
The interval and the threshold are set for the convenience of comparison, and the size of the threshold depends on the number of sample data and the number of cardinalities set for each group of sample data by a person skilled in the art; as long as the proportional relation between the parameter and the quantized value is not affected.
The formulas are all formulas with dimensions removed and numerical calculation, the formulas are formulas with a large amount of data collected for software simulation to obtain the latest real situation, and preset parameters in the formulas are set by a person skilled in the art according to the actual situation;
Those of ordinary skill in the art will appreciate that the various illustrative modules and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, or combinations of computer software and electronic hardware; whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the solution; skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention;
In the two embodiments provided in the present invention, it should be understood that the disclosed apparatus and system may be implemented in other manners; for example, the apparatus embodiments described above are merely illustrative, e.g., the division of the modules is merely a logical function division, and there may be additional divisions when actually implemented, e.g., multiple modules or components may be combined or integrated into another system, or some features may be omitted or not performed; alternatively, the coupling or direct coupling or communication connection shown or discussed with respect to each other may be through some interface, indirect coupling or communication connection of devices or modules, electrical, mechanical, or other form;
In addition, each functional module in each embodiment of the present invention may be integrated in one processing module, or each module may exist alone physically, or two or more modules may be integrated in one module;
The functions, if implemented in the form of software functional modules and sold or used as a stand-alone product, may be stored in a computer-readable storage medium; based on such understanding, the technical solution of the present invention may be embodied in essence or in a part contributing to the prior art or in the form of a software product stored in a storage medium, comprising instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the method according to the embodiments of the present invention; and the aforementioned storage medium includes: various media capable of storing program codes, such as a U disk, a mobile hard disk, a read-only mBmory, a read-only memory (ROM), a random access memory (random access mBmory, RAM), a magnetic disk or an optical disk;
the foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (7)
1. The utility model provides a but cutting frock of different size quartz raw materials of processing, includes equipment frame (1) and control panel, the top surface mounting of equipment frame (1) has cutting board (2), the top surface mounting of cutting board (2) has power support frame (3), the top surface mounting of power support frame (3) has driving system, the bottom surface mounting of driving system has cutting lift axle (4), the bottom surface mounting of cutting lift axle (4) has horizontal plate (5), a serial communication port, the front end of horizontal plate (5) is provided with pick-up plate (6), the bottom surface mounting of horizontal plate (5) has cutting assembly, the outside surface mounting of cutting assembly has marking assembly;
The marking assembly comprises a storage tank (7), the storage tank (7) is fixedly arranged on the bottom end surface of the horizontal plate (5), a delivery pipe (8) is arranged on the bottom end surface of the storage tank (7), and a spraying nozzle (9) is arranged on the bottom end surface of the delivery pipe (8);
The control panel comprises a data acquisition unit, a path measuring and calculating unit, a cutting calibration unit and a total control unit;
The data acquisition unit is used for acquiring quartz raw material data and processing size data and sending the quartz raw material data and the processing size data to the path measuring and calculating unit;
The path measuring and calculating unit acquires quartz raw material data to be cut, establishes a raw material utilization model, acquires processing size data, substitutes the processing size data into the raw material utilization model, measures and calculates a cutting path according to the processing size data distribution, marks a detection site on the cutting path, and sends the cutting path to the overall control unit;
The cutting calibration unit acquires magnetic force data through the first magnetic force sensor in the cutting process, judges the accuracy of a path according to the magnetic force data before the cutting assembly reaches a detection site, generates a calibration signal according to the accuracy, and sends the calibration signal to the overall control unit;
The main control unit comprises a path marking control module and a cutting control module, wherein the path marking control module is used for controlling the driving system to drive the marking assembly to move to finish the magnetic marking on the quartz raw material after acquiring the cutting path, and the cutting control module is used for controlling the driving system to drive the cutting assembly to move on the quartz raw material to finish the cutting process after acquiring the cutting path and simultaneously acquiring the calibration signal, and immediately shutting down the driving system and the cutting assembly without acquiring the calibration signal on time;
The specific process of generating the qualified signal is as follows:
s201, after cutting is completed, controlling the cutting assembly to move along a cutting path through the main control unit again, and acquiring magnetic force data Bn at a detection site through a second magnetic force sensor arranged on the detection plate (6) again in the moving process;
s202, acquiring magnetic force data Bn of n detection sites Kn, and calculating a total magnetic induction coefficient Bm:
s203, acquiring a preset magnetic induction detection threshold Bk, and if Bm is greater than or equal to Bk, generating a disqualification signal;
if Bm is smaller than Bk, generating a qualified signal;
The finished product verification unit acquires magnetic force data through the second magnetic force sensor after cutting is completed, judges the qualification rate of finished product cutting according to the magnetic force data, generates a qualification signal according to the qualification rate, and sends the qualification signal to the total control unit for display.
2. The cutting tool capable of processing quartz stone raw materials with different sizes according to claim 1, wherein the cutting assembly comprises a driving system and a cutting wheel (11), the driving system is installed on the bottom end surface of the horizontal plate (5), a connecting wheel disc (10) is installed at the output end of the driving system, and the cutting wheel (11) is fixedly arranged inside the connecting wheel disc (10).
3. Cutting tool for processing quartz stone raw materials with different sizes according to claim 1, characterized in that the inner wall of the storage tank (7) is provided with a guiding-out component, the guiding-out component comprises a first electric rod (14), an extrusion piston (12) is movably arranged at the inner wall of the storage tank (7), the top end surface of the extrusion piston (12) is connected with an extrusion rod (13), the tail end surface of the extrusion rod (13) extends to the outer side surface of the storage tank (7), the first electric rod (14) is arranged on the top end surface of the horizontal plate (5), and the tail end surface of the extrusion rod (13) is connected to the outer side surface of the output end of the first electric rod (14).
4. The cutting tool capable of processing quartz stone raw materials with different sizes according to claim 1, wherein a dustproof assembly is mounted on the outer side surface of the spraying nozzle (9), the dustproof assembly comprises a second electric rod (16), a dustproof cylinder body (15) is movably sleeved on the outer side surface of the spraying nozzle (9), the second electric rod (16) is fixedly arranged on the outer side surface of the delivery pipe (8), the output end of the second electric rod (16) is connected to the outer side surface of the dustproof cylinder body (15), an opening is formed in the bottom end surface of the dustproof cylinder body (15), two dustproof rubber sheets (17) are fixedly arranged at the inner wall of the opening, and the corresponding surfaces of the two dustproof rubber sheets (17) are in contact with each other.
5. The cutting tool for quartz stone raw materials with different sizes according to claim 4, wherein the two dustproof rubber sheets (17) are of semicircular structures, the linear end faces of the two dustproof rubber sheets are in contact with each other, and the linear end faces are in movable contact with the outer side surface of the ejection nozzle (9).
6. The cutting tool for processing quartz stone raw materials with different sizes according to claim 1, wherein the data acquisition unit comprises a raw material size acquisition module and a processing size acquisition module, wherein the raw material size acquisition module is used for acquiring the length, the width and the thickness of the quartz stone raw materials to be cut and sending the acquired length, the width and the thickness to the path measuring and calculating unit, and the processing size acquisition module is used for acquiring the number of sites to be processed, marking the number as M, acquiring the length, the width or the radius of each processing site, integrating the acquired length, the width or the radius into a data set A and sending the acquired length, the width or the radius to the path measuring and calculating unit.
7. The cutting tool for processing quartz stone raw materials with different sizes according to claim 1, wherein the specific process of generating the calibration signal is as follows:
S101, acquiring a cutting path to obtain a path total length St, defining a unit length Sd according to the path total length, and calibrating detection sites Kn on the cutting path at intervals of Sd;
S102, acquiring magnetic force data Br at each calibration detection site Kn through a first magnetic force sensor arranged on a horizontal plate (5) in the path marking process, and establishing a path magnetic induction coordinate system by taking the detection sites Kn as abscissa and taking the magnetic force data Br as ordinate;
S103, acquiring magnetic force data Bu at a detection site in front of a cutting point through a second magnetic force sensor arranged on a detection plate (6) in the cutting process, and calculating a magnetic induction error value delta Bf: Δbf= |bu-br|;
s104, acquiring a preset magnetic induction error threshold Bm, and if the delta Bf is greater than or equal to Bm, generating a calibration signal before the cutting assembly reaches a cutting point;
if Δbf is less than Bm, no signal is generated until the cutting assembly reaches the cutting point.
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