CN117848212A - Full-size quantity detection equipment and full-size quantity detection method - Google Patents
Full-size quantity detection equipment and full-size quantity detection method Download PDFInfo
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- CN117848212A CN117848212A CN202410202377.9A CN202410202377A CN117848212A CN 117848212 A CN117848212 A CN 117848212A CN 202410202377 A CN202410202377 A CN 202410202377A CN 117848212 A CN117848212 A CN 117848212A
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- 238000007599 discharging Methods 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 10
- 230000007306 turnover Effects 0.000 claims description 10
- 238000004441 surface measurement Methods 0.000 claims description 6
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Abstract
The invention provides full-size quantity detection equipment and a full-size quantity detection method, which belong to the field of quantity detection, wherein the full-size quantity detection equipment comprises an adjacent feeding station and an adjacent discharging station; the loading and unloading station is used for feeding the products which are well detected according to the type receiving quantity by the vector detection station; the measuring station comprises a feeding belt line module, a transferring jig side laser measuring module, a bottom camera module, a PPG measuring module, an upper laser measuring module, an OMM measuring module, a bottom laser measuring module, a transferring and carrying module and a discharging belt line module; the feeding belt line module feeds two ends of the laser measuring module at the side edge of the transfer jig; the full-size quantity detection method comprises feeding, full-size quantity detection, thickness measurement and sorting discharging; the detection equipment integrates detection of side edges, thickness and double-sided quantity, and one-line double-material synchronous operation is performed, so that integration level and efficiency are improved, and the application of high-precision mass product parts such as 3C is facilitated.
Description
Technical Field
The invention belongs to the field of quantity detection, and particularly relates to full-size quantity detection equipment and a full-size quantity detection method.
Background
With the development of technology, the requirements on the manufacturing precision of 3C products (such as computers, communication products and consumer electronics) are higher and higher, which is not only reflected in the conventional measurement, but also in the aspects of defect detection, thickness measurement, flatness measurement, etc., such as the battery of fig. 1, and the rapid and high-precision detection on the side, thickness, double sides, etc., is required, and the conventional detection device cannot meet the mass, high-precision and high-efficiency quantity detection requirements, so that a full-size quantity detection system needs to be developed.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a full-size quantity detection device and a full-size quantity detection method, which can solve the problems.
The full-size quantity detection equipment comprises an unloading station and a quantity detection station which are arranged adjacently; the loading and unloading station is used for feeding the products which are well detected according to the type receiving quantity by the vector detection station; the feeding and discharging station comprises a feeding bin module, a feeding module, a discharging bin module and a discharging manipulator module, wherein an OK tray and an NG tray are arranged at the discharging bin module; the measuring station comprises a feeding belt line module, a transferring jig side laser measuring module, a bottom camera module, a PPG measuring module, an upper laser measuring module, an OMM measuring module, a bottom laser measuring module, a transferring and carrying module and a discharging belt line module; the transfer jig side laser measurement modules are symmetrically provided with a plurality of groups of laser side units, the upstream end of the feeding belt line module is arranged adjacent to the feeding module of the feeding and discharging station, and the downstream end of the feeding belt line module is arranged adjacent to one end of the transfer jig side laser measurement module, which is far away from the feeding and discharging station, so that feeding of two ends of the transfer jig side laser measurement module is realized; the blanking belt line module is arranged adjacent to the blanking bin module of the feeding and blanking station.
Further, the bottom camera assembly, the upper laser measuring module and the OMM measuring module all comprise two groups, and the two groups are symmetrically arranged at the side laser measuring module of the transfer jig.
Further, go up the unloading station still including empty tray buffer memory module and empty tray transport module, empty tray buffer memory module and empty tray transport module set up between last feed bin module and unloading feed bin module.
Further, the measuring station further comprises a transfer jig module and a PPG jig module which are sequentially arranged in parallel with the laser measuring module at the side edge of the transfer jig; the two transfer conveying modules are correspondingly arranged at two ends of the transfer jig module in a crossing manner; the two PPG measuring modules, the bottom laser measuring module and the equidistant carrying module are arranged on the PPG jig module in a crossing way.
Further, the blanking belt line module comprises a laser measurement blanking belt line, an equidistant conveying blanking belt assembly, an NA blanking belt line and an NG blanking belt line, wherein the laser measurement blanking belt line is arranged in parallel and adjacently to one end of the intermediate transfer jig module, the equidistant conveying blanking belt assembly is parallel to the intermediate transfer jig module and the laser measurement blanking belt line at equal intervals, the NA blanking belt line is perpendicular to the laser measurement blanking belt line and is arranged at one end of the equidistant conveying blanking belt assembly.
Further, full-size volume check out test set still includes vision auxiliary module, vision auxiliary module includes the last unloading camera module at unloading station and the location camera module at volume check out test set, left material loading manipulator location camera module and right material loading manipulator location camera module, realizes vision auxiliary positioning.
Further, the full-size quantity detection equipment further comprises a feeding turnover module arranged at the feeding and discharging station and a discharging turnover module arranged at the quantity detection station, so that turnover of products is realized.
Further, the feeding belt line module further comprises a short belt line used for conveying the product to be tested to one end of the laser measuring module close to the side edge of the transfer jig.
The application also provides a full-size quantity detection method based on the full-size quantity detection device, and the method comprises the following steps. Feeding, namely feeding a product to be measured from two ends of a side laser measurement module of the transfer jig simultaneously under the condition of vision auxiliary positioning; full-size quantity detection, namely carrying out bottom surface measurement, side edge detection and top surface measurement on the product through detection equipment; measuring thickness, namely measuring the thickness of the product through a PPG measuring module; sorting and blanking, judging the quality of the product after quantitative detection through image processing, if the product is an OK product, transferring the product to an OK material tray, and if the product is an NG product, transferring the product to the NG material tray, and finishing blanking.
Compared with the prior art, the invention has the beneficial effects that: the detection equipment integrates detection of side edges, thickness and double-sided quantity, and one-line double-material synchronous operation is performed, so that integration level and efficiency are improved, and the application of high-precision mass product parts such as 3C is facilitated.
Drawings
FIG. 1 is a schematic diagram of a battery to be tested;
FIG. 2 is a schematic diagram of a full-scale quantity-measuring apparatus of the present invention;
FIG. 3 is a schematic diagram of a loading and unloading station;
FIG. 4 is a schematic diagram of a quantity sensing station;
fig. 5 is a flowchart of a full-size quantity detection method.
In the drawing the view of the figure,
100. loading and unloading stations; 101. a feeding bin module; 102. a feeding module; 103. discharging the storage bin module; 104. a blanking manipulator module; 105. an empty tray cache module; 106. an empty tray handling module; 107. a feeding and discharging camera module; 108. a feeding overturning module;
200. a quantity detection station; 201. a feeding belt line module; 202. a side laser measuring module of the transfer jig; 203. a bottom camera assembly; 204. a PPG measurement module; 205. the laser measuring module is arranged above the laser measuring module; 206. an OMM measurement module; 207. a bottom laser measurement module; 208. a transfer and carrying module; 209. a blanking belt line module; 2091. measuring a blanking belt line by laser; 2092. equidistant carrying of the blanking belt components; 2093. NA blanking belt line; 2094. NG a blanking belt line; 210. a transfer jig module; 211. equidistant carrying modules; 212. a blanking overturning module; 213. positioning a camera module; 214. the left feeding manipulator positions the camera module; 215. the right feeding manipulator positions the camera module; 216. PPG tool module.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be appreciated that as used in this specification, a "system," "device," "component," and/or "module," "module" is one method for distinguishing between different components, elements, parts, portions, or assemblies at different levels. However, if other words can achieve the same purpose, the words can be replaced by other expressions.
A flowchart is used in this specification to describe the operations performed by the system according to embodiments of the present specification. It should be appreciated that the preceding or following operations are not necessarily performed in order precisely. Rather, the steps may be processed in reverse order or simultaneously. Also, other operations may be added to or removed from these processes.
Referring to fig. 2 to 4, the full-size quantity detecting apparatus includes a loading and unloading station 100 and a quantity detecting station 200 disposed adjacently; the loading and unloading station 100 is used for feeding and detecting products according to the type receiving amount by the vector detection station 200.
Arrangement relation: the loading and unloading station 100 comprises a loading bin module 101, a loading module 102, a unloading bin module 103 and an unloading manipulator module 104, wherein an OK tray and an NG tray are arranged at the unloading bin module 103. The measuring station 200 comprises a feeding belt line module 201, a transferring jig side laser measuring module 202, a bottom camera module 203, a PPG measuring module 204, an upper laser measuring module 205, an OMM measuring module 206, a bottom laser measuring module 207, a transferring and carrying module 208 and a discharging belt line module 209; the transfer jig side laser measurement modules 202 are symmetrically provided with a plurality of groups of laser side units, the upstream end of the feeding belt line module 201 is arranged adjacent to the feeding module 102 of the feeding and discharging station 100, and the downstream end of the feeding belt line module 201 is arranged adjacent to one end of the transfer jig side laser measurement module 202 far away from the feeding and discharging station 100, so that feeding of two ends of the transfer jig side laser measurement module 202 is realized; the blanking belt line module 209 is disposed adjacent to the blanking bin module 103 of the loading and unloading station 100.
The bottom camera assembly 203, the upper laser measurement module 205, and the OMM measurement module 206 all include two groups, and the two groups are symmetrically arranged at the side laser measurement module 202 of the transfer fixture, so as to simultaneously measure the bottom surface, the upper surface flatness, the weld characteristics, and the side profile of the multiple products to be measured.
Further, the loading and unloading station 100 further includes an empty tray buffer module 105 and an empty tray carrying module 106, and the empty tray buffer module 105 and the empty tray carrying module 106 are disposed between the loading bin module 101 and the unloading bin module 103.
Further, the measuring station 200 further includes a transfer jig module 210 and a PPG jig module 216 sequentially arranged in parallel with the side laser measuring module 202 of the transfer jig; the two transfer and conveying modules 208 are correspondingly arranged at two ends of the transfer jig module 210 in a crossing manner; two PPG measurement modules 204, a bottom laser measurement module 207 and an equidistant handling module 211 span the PPG jig module 216.
The transfer in the detection process of the product is realized through the transfer jig module 210, the product reaches the PPG jig module 216, and the thickness measurement and the bottom laser measurement are respectively carried out on the product through the PPG measurement module 204 and the bottom laser measurement module 207.
The blanking belt line module 209 includes a laser measurement blanking belt line 2091 disposed adjacent to one end of the middle transfer jig module 210 in parallel, an equidistant carrying blanking belt assembly 2092 parallel to the middle transfer jig module 210 and the laser measurement blanking belt line 2091 at equal intervals, an NA blanking belt line 2093 perpendicular to the laser measurement blanking belt line 2091 and disposed at one end of the equidistant carrying blanking belt assembly 2092, and an NG blanking belt line 2094.
In order to improve accuracy and efficiency, the full-size quantity detection device further comprises a vision auxiliary module, wherein the vision auxiliary module comprises a feeding and discharging camera module 107 of the feeding and discharging station 100, a positioning camera module 213 of the quantity detection station 200, a left feeding manipulator positioning camera module 214 and a right feeding manipulator positioning camera module 215, and vision auxiliary positioning is achieved.
Specifically, the upper and lower feeding camera module 107 is used for assisting in feeding and discharging at the upper and lower feeding station 100 through visual positioning; similarly, the positioning camera module 213, the left feeding manipulator positioning camera module 214, and the right feeding manipulator positioning camera module 215 of the volume detecting station 200 are used for assisting in visual positioning in the volume detecting process.
In the process of carrying or measuring, the product needs to be subjected to angle adjustment, such as 90 DEG turnover, and the full-size measuring equipment also comprises a feeding turnover module 108 arranged at the feeding and discharging station 100 and a discharging turnover module 212 arranged at the measuring station 200, so that the turnover of the product is realized.
The feeding belt line module 201 further includes a short belt line for conveying the product to be tested to one end of the laser measuring module 202 adjacent to the side of the transfer fixture.
That is, the feeding belt line module 201 includes a long belt line and a short belt line, and the short belt line directly conveys the product to one end adjacent to the side laser measuring module 202 of the transfer tool, and the long belt line conveys to the other end of the side laser measuring module 202 of the transfer tool.
The illustrated embodiment is applied to full-size battery detection of 3C products, and can be applied to batch full-size high-end precision detection of other parts.
A full-size quantity detecting method based on the aforementioned full-size quantity detecting apparatus, see fig. 5, includes the following steps.
And feeding, namely feeding the product to be measured from the two ends of the side laser measurement module 202 of the transfer jig at the same time under the condition of vision auxiliary positioning.
Full-size quantity detects, carries out bottom surface measurement, side and top surface measurement to the product through check out test set.
Thickness measurement is performed on the product by the PPG measurement module 204.
Sorting and blanking, judging the quality of the product after quantitative detection through image processing, if the product is an OK product, transferring the product to an OK material tray, and if the product is an NG product, transferring the product to the NG material tray, and finishing blanking.
The relevant term OMM as used in this application is Optical Measurement Method, the optical measurement method. The PPG is Parallel Plate Gauge, i.e. parallel plate surface distance, i.e. thickness.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. A full-size quantity detecting apparatus characterized in that: the full-size quantity detection equipment comprises an feeding and discharging station (100) and a quantity detection station (200) which are arranged adjacently; the loading and unloading station (100) is used for feeding the products which are well detected according to the class receiving amount by the vector detection station (200);
the feeding and discharging station (100) comprises a feeding bin module (101), a feeding module (102), a discharging bin module (103) and a discharging manipulator module (104), wherein an OK tray and an NG tray are arranged at the position of the discharging bin module (103);
the measuring station (200) comprises a feeding belt line module (201), a transferring jig side laser measuring module (202), a bottom camera module (203), a PPG measuring module (204), an upper laser measuring module (205), an OMM measuring module (206), a bottom laser measuring module (207), a transferring and carrying module (208) and a discharging belt line module (209);
the transfer jig side laser measurement modules (202) are symmetrically provided with a plurality of groups of laser side units, the upstream end of the feeding belt line module (201) is arranged adjacent to the feeding module (102) of the feeding and discharging station (100), and the downstream end of the feeding belt line module (201) is arranged adjacent to one end, far away from the feeding and discharging station (100), of the transfer jig side laser measurement modules (202), so that feeding of two ends of the transfer jig side laser measurement modules (202) is realized;
the blanking belt line module (209) is arranged adjacent to the blanking bin module (103) of the loading and unloading station (100).
2. The full-size quantity detecting apparatus according to claim 1, characterized in that: the bottom camera assembly (203), the upper laser measurement module (205) and the OMM measurement module (206) all comprise two groups, and the two groups are symmetrically arranged at the side laser measurement module (202) of the transfer jig.
3. The full-size quantity detecting apparatus according to claim 1, characterized in that: the loading and unloading station (100) further comprises an empty tray cache module (105) and an empty tray carrying module (106), and the empty tray cache module (105) and the empty tray carrying module (106) are arranged between the loading bin module (101) and the unloading bin module (103).
4. The full-size quantity detecting apparatus according to claim 1, characterized in that: the measuring station (200) further comprises a transfer jig module (210) and a PPG jig module (216) which are sequentially arranged in parallel with the side laser measuring module (202) of the transfer jig; the two transfer conveying modules (208) are correspondingly arranged at two ends of the transfer jig module (210) in a crossing manner; two PPG measurement modules (204), a bottom laser measurement module (207) and an equidistant carrying module (211) are arranged on the PPG jig module (216) in a crossing way.
5. The full-size quantity detecting apparatus according to claim 4, characterized in that: the blanking belt line module (209) comprises a laser measurement blanking belt line (2091) which is arranged in parallel and adjacent to one end of the transferring jig module (210), an equidistant conveying blanking belt assembly (2092) which is parallel to the transferring jig module (210) and the laser measurement blanking belt line (2091) at equal intervals, an NA blanking belt line (2093) which is perpendicular to the laser measurement blanking belt line (2091) and is arranged at one end of the equidistant conveying blanking belt assembly (2092), and an NG blanking belt line (2094).
6. The full-size quantity detecting apparatus according to claim 1, characterized in that: the full-size quantity detection equipment further comprises a vision auxiliary module, wherein the vision auxiliary module comprises a feeding and discharging camera module (107) of the feeding and discharging station (100) and a positioning camera module (213), a left feeding manipulator positioning camera module (214) and a right feeding manipulator positioning camera module (215) of the quantity detection station (200), so that vision auxiliary positioning is realized.
7. The full-size quantity detecting apparatus according to claim 1, characterized in that: the full-size quantity detection equipment further comprises a feeding turnover module (108) arranged at the feeding and discharging station (100) and a discharging turnover module (212) arranged at the quantity detection station (200), so that the turnover of products is realized.
8. The full-size quantity detecting apparatus according to claim 1, characterized in that: the feeding belt line module (201) further comprises a short belt line, and the short belt line is used for conveying the product to be tested to one end of the laser measuring module (202) close to the side edge of the transfer jig.
9. A full-size quantity detection method based on the full-size quantity detection apparatus according to any one of claims 1 to 8, characterized by comprising:
feeding, namely feeding a product to be tested from two ends of a side laser measurement module (202) of the transfer jig simultaneously under the condition of vision auxiliary positioning;
full-size quantity detection, namely carrying out bottom surface measurement, side edge detection and top surface measurement on the product through detection equipment;
measuring thickness, namely measuring the thickness of the product through a PPG measuring module (204);
sorting and blanking, judging the quality of the product after quantitative detection through image processing, if the product is an OK product, transferring the product to an OK material tray, and if the product is an NG product, transferring the product to the NG material tray, and finishing blanking.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410202377.9A CN117848212A (en) | 2024-02-23 | 2024-02-23 | Full-size quantity detection equipment and full-size quantity detection method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410202377.9A CN117848212A (en) | 2024-02-23 | 2024-02-23 | Full-size quantity detection equipment and full-size quantity detection method |
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| CN117848212A true CN117848212A (en) | 2024-04-09 |
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| CN115709897A (en) * | 2022-12-05 | 2023-02-24 | 苏州天准科技股份有限公司 | Lens glass loading attachment, washing and flaw detection system |
| CN115945411A (en) * | 2023-02-15 | 2023-04-11 | 苏州天准科技股份有限公司 | Blanking station, blanking method and defect detection equipment |
| CN115945404A (en) * | 2023-02-15 | 2023-04-11 | 苏州天准科技股份有限公司 | Defect detection equipment and detection method |
| CN116037496A (en) * | 2022-12-05 | 2023-05-02 | 苏州天准科技股份有限公司 | Cleaning, detecting and sorting blanking system and method |
| CN116037484A (en) * | 2023-02-15 | 2023-05-02 | 苏州天准科技股份有限公司 | Multifunctional integrated feeding device and defect detection equipment |
-
2024
- 2024-02-23 CN CN202410202377.9A patent/CN117848212A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207515722U (en) * | 2017-12-08 | 2018-06-19 | 苏州逸美德科技有限公司 | size detecting device |
| CN111617976A (en) * | 2020-06-03 | 2020-09-04 | 东莞市爱康电子科技有限公司 | Bluetooth battery automatic separation line |
| CN115709897A (en) * | 2022-12-05 | 2023-02-24 | 苏州天准科技股份有限公司 | Lens glass loading attachment, washing and flaw detection system |
| CN116037496A (en) * | 2022-12-05 | 2023-05-02 | 苏州天准科技股份有限公司 | Cleaning, detecting and sorting blanking system and method |
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