CN117814563A

CN117814563A - Composite soft top structure of baseball cap

Info

Publication number: CN117814563A
Application number: CN202211010136.1A
Authority: CN
Inventors: 于滔
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-08-23
Filing date: 2022-08-23
Publication date: 2024-04-05
Also published as: WO2024040942A1

Abstract

The invention discloses a composite soft top structure of a baseball cap.A plate forming a cap body comprises an outer layer of surface cloth, an intermediate layer of fiber net and an inner layer of lining cloth, wherein the surface cloth and the lining cloth of front and back pages are sewn by double needle belts in a double-layer structure, and the double needle belts between the side pages and the front and back pages are sewn by a single-layer structure; the fiber net is sewed with the surface fabric through corns; the fiber web does not enter the sewing range of the double needle belt; a shaping layer formed by silk floss sheets is also arranged between the side page fiber web and the lining cloth, and the periphery of the shaping layer is sewed with the fiber web and is sewed with the surface cloth through corn; the shaping layer does not enter the sewing range of the double-needle belt; the shaping layer is not overlapped with the sweat band; the web of the back sheet enters the seam area of the double needle belt at the back bend. The manufactured baseball cap can effectively eliminate wearing defects; the hat body is soft, has no adhesive, is suitable for washing, and ensures good matching of the hat body and the head and integral coordination of the hat body; the air permeability is good, and the wearing is comfortable and the carrying is convenient; is convenient for embroidery and mass production.

Description

Composite soft top structure of baseball cap

Technical Field

The present invention relates to a baseball cap.

Background

Baseball caps were originally created to protect players from the sun during a baseball game. With the development of the age, the attached exercise attribute of the utility model has penetrated into all corners of our lives, such as outdoor exercises, travel, body building, daily wearing and the like. In our daily life, the baseball cap has the effects of sunshade, windproof, etc., and more important functions are to be used for modifying the overall image in personal wearing.

The baseball cap comprises a cap bill and a cap body (also called cap top), wherein the cap body is formed by sewing plates such as a front page, a side page, a rear page and the like through a double-needle belt; the cap body is provided with corns serving as ventilation holes; a circle of sweat band is arranged on the inner side of the circumferential bottom edge of the hat body, and the lower edge of the sweat band is sewed with the circumferential bottom edge of the hat body; the back part of the hat body can be provided with or not provided with a back bend and a tail buckle thereof, and under the condition of the back bend, the two back sheets are correspondingly provided with arc-shaped notches to be spliced into a semicircular back bend; the center of the top of the cap body can be provided with or without a cap button (also called a cap bead). Wherein, according to the difference of the cap peak, there are two types of flat brimmed cap and curved brimmed cap; eyelet is commonly embroidered around the hole (called embroidering hole), and metal ring button hole is also adopted; according to the number of the plates, five caps or six caps are arranged, the six caps comprise six plates in total, namely two front pages, two side pages and two rear pages, and the five caps are different in that the two front pages are an integral plate and are also provided with more plates; the plate can be divided into a soft top cap and a hard top cap according to the material of the plate. According to the differences, the market at present mainly comprises five flat-brimmed hard top caps, six curved brimmed hard top cap, curved soft top cap and other caps.

Wherein, hard top is made to the front portion of the body of the hard top stick ball cap by adopting cloth and oxford to press, and not only can the comfort of wearing be affected, but also the front portion of the body of the cap and the side rear portion are uncoordinated, and the matching of the body of the cap and the head is not good. Thereby affecting the natural aesthetic appearance of wear. This is well verified in the market in existing hard top baseball caps: for example, the two front pieces of the hard top club cap with the bent eave are pressed by cloth and oxford to form a hard top, so that the forehead of a wearer can generate an unnatural plump effect, and people feel that the forehead of the wearer is plump, but the hard effect of the cap is caused, so that a distortion sense is generated; and like the hard top club ball cap of the flat eave, the front part of the general cap body is made into a hard top by pressing cloth and oxford cloth, and the front part of the cap body is hard and obviously higher than other caps, so that the head of a wearer is obviously larger and higher than the other caps and is unnatural when the cap is worn; even with the choice of flat-brimmed hard top cap, most people choose to wear either in the opposite or in the oblique direction, also known as hip-hop cap. So the hard top club cap does not fit the mainstream aesthetic of the public and the audience is very small.

The plates of the soft top stick ball cap are all made of single-layer soft cloth and are generally washed by water, so that the soft top stick ball cap has soft texture and high wearing comfort; and the front part and the side rear parts of the hat body are integrally coordinated, the hat body and the head are good in matching performance, the head shape can generate stronger natural aesthetic feeling when being worn properly, and the hat has better lifting effect on the personal image, so that the hat becomes the hat type of all the billiard hats which is the most suitable for the public aesthetic feeling.

However, existing soft-top baseball caps have the problem of smaller consumer populations for the following reasons:

because the design of the existing caps on the market is carried out according to the standard head shape, but in practice, the head shape outline of the existing caps is various, and the existing caps cannot meet the diversified demands of the market. In order to verify the phenomenon, we have conducted an investigation in a commercial prosperous zone, the young people between 18 and 24 years old are selected as the object, the investigation is conducted by adopting mobile phone APP software, each mobile phone is limited to fill a report, 1600 investigation data are collected, and 23.45% of people are suitable for wearing a baseball cap and like to purchase; 50.35% of people cannot buy because of bad wearing; the above data illustrates that the caps on the market do not meet more consumers.

The reason why wearing is unsightly is that, through our study: the softness of the cap body makes the fit between the cap body and the head form very high, so the requirements on the head form are very high. If the head shape is full or the hair quantity is sufficient, the wearing effect of the hat is full, and the personal image is improved far beyond that of other hat shapes; because of obvious race difference of the cranium of different species, and based on the head shape characteristics of the yellow species, the main problems are that the top of the cranium is low, the two sides of the head are easy to shrink inwards, and the rear brain spoon is easy to be flat. The situation that the head cannot fully support the cap body easily occurs when the part of consumers wear the cap; for these consumers, if the amount of hair or hairstyle is also insufficient to support the cap, wearing defects occur, which are manifested by the following phenomena: phenomenon 1, front page collapse: if the forehead to the top of the head can not support the hat body, the front page (such as part A shown in figure 1) can collapse greatly, the design of the hat body is round, and various folding angles and dents caused by collapse can be generated when the hat is worn; phenomenon 2, crown sharpening: if the side piece cannot be supported, the upper part of the hat body (the part B shown in figure 2) is contracted inwards, so that the hat top is pointed, and a large-head small-face visual sense can be generated; phenomenon 3, back page collapse: for people with flat or insufficient back brain scoops, the back page (C part shown in figure 3) of the hat collapses when the hat is worn, and serious folds appear around the back curve, so that the side and back looks and feel are affected when the hat is worn; phenomenon 4, backward bending protrusion: if the head circumference is not matched, the upper part (the part D shown in fig. 4) of the back bending of the hat body is also caused to arch unnaturally; phenomenon 5, cap pucker: due to the lack of support for the head or hair, the cap may exhibit multiple folds or irregularities (e.g., as shown in fig. 5), which may reveal defects in the wearer's head. The wearing defect causes the suitability of the baseball cap to be lower, causes the strange situation of 'hat selection' in the public eyes, and causes a large number of potential consumers to be able to go beyond the reach, thereby reducing the consumer population of the baseball cap.

In addition, by collecting and modeling head type data and then comparing and analyzing the cap body model of the soft top club spherical cap with the three-dimensional model of the head, the following conclusion can be obtained: 1. the probability of a gap between the three parts above the head and the inner side of the cap body is relatively high; 2. the spacing of the voids is between about 0 and 20 millimeters; 3. the three locations are generally the locations where the gap spacing is greatest.

In summary, the conventional soft-top baseball cap has the disadvantage of poor wearing effect, which limits the market prospect to a certain extent, and thus needs to be improved. However, no published report of improvements in the related studies has been found.

Disclosure of Invention

In order to solve the above-mentioned drawbacks, the present invention provides a composite soft top structure of a baseball cap, which not only can effectively eliminate the wearing defect of the soft top cap, but also can keep the advantages of soft and comfortable soft top cap, integral coordination of the front part and the side rear part of the cap body, and good matching between the cap body and the head. In order to solve the technical problems, the invention adopts the technical scheme that the composite soft top structure of the baseball cap comprises a cap bill and a cap body, wherein the cap body consists of six plates in total, namely, two front pages, two side pages and two rear pages; each plate is provided with a corn; the inner side of the circumferential bottom edge of the hat body is provided with a circle of sweat band, the lower edge of the sweat band is sewed with the circumferential bottom edge of the hat body, the hat is characterized in that the front page, the side page and the back page all comprise surface cloth of an outer layer, fiber net of an intermediate layer and lining cloth of an inner layer,

the front page, the side page and the back page are sewn by double needle belts through the following modes: the double-needle belt stitching between the two front pages and the two rear pages adopts a double-layer structure, and the double-needle belt stitching between the side pages and the front and rear pages adopts a single-layer structure; the double-layer structure is characterized in that the adjacent sides of two pieces of surface cloth are stitched through one double-needle belt, the adjacent sides of two pieces of lining cloth are stitched through the other double-needle belt, and no stitching is performed between the two double-needle belts; the single-layer structure means that two adjacent surface cloths and two adjacent lining cloths are all stitched together through a double-needle belt;

the fiber web is sewed with the surface fabric through corns; the side edge of the fiber net is close to and parallel to the edge line of the double-needle belt, and the fiber net does not enter the sewing range of the double-needle belt; the bottom edge of the fiber web does not enter the sewing position of the lower edge of the sweat band; the fiber net in the front page is only sewn with the surface cloth through corn, and other positions of the fiber net are not connected with the hat body;

a shaping layer formed by silk floss sheets is also arranged between the fiber web and the lining cloth in the side page, the periphery of the shaping layer is sewed with the fiber web, and the shaping layer is sewed with the fiber web through corns; the shaping layer does not enter the sewing range of the double-needle belt; the side edge of the shaping layer is close to and parallel to the edge line of the outer edge of the double-needle belt; the bottom edge of the shaping layer is flush with the upper edge of the sweat band, and the shaping layer is not overlapped with the sweat band;

the back page is provided with a backward bend and a tail buckle thereof, the backward bend part is provided with a double-needle belt, and the fiber web of the back page enters the sewing range of the double-needle belt at the backward bend part.

Preferably, the web in the front sheet is a single layer web. The front page forms a weak supporting structure, and can form local fine collapse when being worn, thereby enhancing the natural feeling of wearing.

Preferably, the web in the front sheet is composed of a peripherally stitched double layer web. To strengthen the support structure of the front page as desired.

Preferably, when the front page, the side page and the back page are sewn by the double needle belts, two adjacent pieces of the surface cloth and/or the adjacent sides of the lining cloth are sewn first, then the two sewing edges are turned open and flattened, and then the sewing is performed by the double needle belts. The structure can effectively improve the bidirectional stress conduction capability between the double-needle belt and the surface cloth and the lining cloth, so that the overall stress uniformity of the hat body is improved.

Preferably, the double-needle belt stitching between the two front pages and the two rear pages adopts a double-layer structure, and after the adjacent sides of the two pieces of face cloth are stitched through one double-needle belt, the embroidery process is finished first, and then the cap body is manufactured.

Preferably, the bill is a curved peak bill.

The invention has the beneficial effects that the manufactured baseball cap with the composite soft top structure has no phenomena of front page collapse, top sharpening, back page collapse, backward bending protrusion, cap body wrinkles and the like, so that wearing defects can be effectively eliminated; through experiments, under the condition that the cap support is not needed, the drying environment is directly laid on the tabletop, the cap body can be kept free from collapse and wrinkles, and the duration time can be as long as 168 hours;

on the basis of the above, the hat body formed by sewing the cloth, the fiber net and the shaping layer in a dotted line is soft, the whole hat body does not use any gluing process, is suitable for washing, and effectively maintains the soft top characteristic, thereby ensuring good matching property of the hat body and the head; the front page and the side back page of the hat body have small structural difference and strong structural integrity, and ensure the integral coordination of the front part and the side back part of the hat body; the air permeability is good, and the wearing comfort can be ensured; can be kneaded freely, and is convenient to carry; is convenient for embroidery and mass production.

Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.

In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items. When an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.

Drawings

FIGS. 1-5 are schematic structural views of prior art baseball cap wearing defect conditions;

FIG. 6 is a schematic view showing the overall outer structure of a baseball cap of the embodiment;

FIG. 7 is a schematic view showing the overall inner structure of a baseball cap of the embodiment;

FIG. 8 is a schematic diagram of the front page separation structure of an embodiment;

FIG. 9 is a schematic diagram of the front page combination structure of the embodiment;

FIG. 10 is a schematic diagram of a side page separation structure of an embodiment;

FIG. 11 is a schematic diagram of a side page assembly structure of an embodiment;

FIG. 12 is a schematic view of the principle of the rear page separation structure of the embodiment;

FIG. 13 is a schematic view of the rear page combination structure of the embodiment;

FIG. 14 is a schematic view showing a double-layer cross-sectional structure of two front pages of the embodiment for double-needle belt stitching;

fig. 15 is a schematic view of a single-layer cross-sectional structure of a side sheet and a rear sheet of the embodiment for double-needle belt sewing.

Detailed Description

Referring to fig. 6-15, one specific configuration of the present invention is reflected. In the example, the composite soft top-stick cap is a six-piece bent-eave baseball cap, comprising a cap bill 5 with a bent eave and a cap body, wherein the cap body is formed by stitching six plates in total of two front pages 1, two side pages 2 and two rear pages 3 through double needle belts. Each plate is provided with a eyelet 4. A circle of sweat band 9 is arranged on the inner side of the circumferential bottom edge of the hat body, and the lower edge of the sweat band 9 is sewed with the circumferential bottom edge of the hat body. The top center of the cap body is provided with a cap button 7.

Each front page 1 comprises an outer front page cloth 101, an intermediate front page web 102 and an inner front page liner cloth 103: each side sheet 2 comprises an outer side sheet cloth 201, a middle side sheet fiber net 202 and an inner side sheet lining cloth 204, and a shaping layer 203 is arranged between the side sheet fiber net 202 and the side sheet lining cloth 204; each back sheet 3 comprises an outer back sheet cloth 301, a middle back sheet web 302 and an inner back sheet backing cloth 303.

The surface cloth and the lining cloth are sewed through the double needle belts:

wherein, the double-needle belt stitching between the two front pages 1 adopts a double-layer structure, and the double-needle belt stitching between the front pages 1 and the side pages 2 adopts a single-layer structure; the double-needle belt stitching between the two back pages 3 adopts a double-layer structure, and the double-needle belt stitching between the back pages 3 and the side pages 2 adopts a single-layer structure.

The double layer structure is described below by taking two front sheets 1 as an example of double needle tape stitching: referring to fig. 14, the double layer structure means: the adjacent sides of the two front page cloths 101 are stitched through the first double-needle belt 12 to form a cloth layer, the adjacent sides of the two front page interlining cloths 103 are stitched through the second double-needle belt 10 to form an interlining layer, no stitching is performed between the first double-needle belt 12 and the second double-needle belt 10, and the cloth layer and the interlining layer are two separated layers in the range of the two front pages. The processing of the two back pages 3 is the same as that of the front page, and will not be described again.

As shown in fig. 14, the adjacent sides of the two front sheets 101 are stitched at the stitching line 105, and the two stitching edges 104 are turned over, flattened and then stitched by the first double needle belt 12. The lining cloth is treated in the same way; the processing of the back page 3 and the side page 2 is also the same, and will not be described again. The structure can effectively improve the bidirectional stress conduction capability between the double-needle belt and the surface cloth and the lining cloth, and the overall stress uniformity of the hat body is improved through the frame structure formed by all the double-needle belts.

Fig. 14 also shows: the side edges of the front page web 102 are adjacent to and parallel to the outer edge lines of the double needle belt, and the front page web 102 does not enter the sewing region of the double needle belt. The processing of the webs of the back and side sheets is the same and will not be described in detail.

The single layer structure is illustrated by taking the double needle tape sewing of the side sheet 2 and the rear sheet 3 as an example: referring to fig. 15, the single layer structure means: the adjacent side sheet 201, rear sheet 301, side sheet interlining 204 and rear sheet interlining 303 are all stitched together by the third double stitch tape 11 to form a single layer as a whole. The connection process of the front page 1 and the side page 2 is also the same, and will not be described again. It can be seen that the connection strength of the single-layer structure is greater than that of the double-layer structure, and the cap body and the head matching performance can be ensured on the basis of ensuring the supporting strength of the cap body through the differentiated design of the single layer and the double layers, so that the wearing effect is natural.

Meanwhile, because the center positions of the front and rear parts of the baseball cap are often used for manufacturing logo and other identification contents through an embroidery process, the positions are just at the joint of the two rear pages and the two front pages. The double-layer structure has the advantage of being convenient for carrying out surface fabric embroidery, after the surface fabric layers of the front page 1 and the rear page 2 are manufactured, the embroidery process can be finished firstly, then the combination of the plate sheet and the cap body can be carried out, the phenomenon that the embroidery penetrates into a fiber net and lining cloth to influence the stress conduction of the cap body, the bad deformation is caused, and the appearance is influenced can be realized.

The fiber web is sewn with the surface fabric through corns: taking front page 1 as an example, as shown in fig. 9 in the example, front page web 102 is stitched with front page cloth 101 by eyelet 4, i.e. both are stitched together in the process of embroidering around the aperture of eyelet 4. The processing of the back page 3 and the side page 2 is the same and will not be described again. The difference is that the front page fiber web 102 is only stitched with the front page cloth 101 through corn, and other positions of the front page fiber web 102 are not stitched with the hat body; while the side panel web 202 is also stitched to the shaping layer 203; the back page web 302 enters the seam area of the backward curved double needle belt 305 when the backward curve 6 is set.

The bottom edge of the web does not enter the seam location of the lower edge of the sweatband: taking the front page 1 as an example, referring to fig. 7 and 8 in the example, a circle of sweat band 9 is arranged on the inner side of the circumferential bottom edge of the hat body, the lower edge of the sweat band 9 is sewed with the circumferential bottom edge of the hat body, and the bottom edge of the front page fiber web 102 does not enter the sewed position of the lower edge of the sweat band 9. The processing of the back page 3 and the side page 2 is the same and will not be described again.

In an example, the front sheet web 102 is a single layer web. The front page 1 forms a weak supporting structure, and can form local fine collapse when being worn, thereby enhancing the natural feeling of wearing. In other embodiments, the front sheet web may also be formed of a peripherally stitched double layer web. To strengthen the support structure of the front page as desired.

Referring to fig. 7, 10, 11, in the side sheet 2 illustrated, the periphery of the shaping layer 203 is stitched with the side sheet web 202, and the shaping layer 203 is further stitched with the side sheet web 202 by corns 4 with the face fabric 21; the shaping layer 203 does not enter the stitching range of the third double needle tape 11; the side edge of the shaping layer 203 is close to and parallel to the outer edge line of the third double needle belt 11, the bottom edge of the shaping layer 203 is flush with the upper edge of the sweat belt 9, and the shaping layer 203 is not overlapped with the sweat belt 9.

In the example, the back sheet 3 is provided with a back bend 6 and a tail buckle 8 thereof, and the two back sheets 3 are correspondingly provided with arc-shaped notches 304 to be spliced into a semicircular back bend 6. The backward bending part is provided with a backward bending double-needle belt 305, and the back page web 302 enters the sewing range of the backward bending double-needle belt 305. The method is used for enhancing the shape maintenance of the backward bending hole, so that the curve of the backward bending part is more perfect. Meanwhile, the structure is beneficial to the structural stability of the whole rear page part: the backward bending double-needle belt 305 is connected with the back page fiber net 302, so that the edge of a backward bending hole is hard, and the backward bending 6 is better ensured not to be distorted when being worn; secondly, the back page material 301 in the area near the back bend 6 can be provided with supporting stress, and the back bend part can maintain the shape of the back bend part when not needed to be worn by means of the supporting stress provided by the back bend double needle belt 305, the second double needle belt 11 for connecting the side page 2 and the back page 3 and the self strength of the back page fiber net 302 and the back page cloth 31 after being combined, and the back bend hole can also maintain the perfect state, so that the self support is realized.

In other embodiments, no backward bending is required, and the structure of the rear page is the same as that of the front page, which is not described again.

The technical scheme is as follows: the front web 102 is only stitched with the front web 101 by the corns 4, and the other positions of the front web 102 are not stitched with the hat body. The front page fiber web 102 is used for improving the supporting capability of the front page cloth 101 and uniformly and widely diffusing the extrusion force applied by the front page lining 103 to the front page cloth 101; the component force effect effectively avoids the wearing defect of front page collapse, and the front page presents a round and full effect. Meanwhile, the structure can keep softness, the front page and the side back page of the hat body are similar and coordinated in structure, and the matching performance of the hat body and the head is effectively improved. Compared with the pressing hard top of the cloth and oxford, the hard top is effectively prevented from being hard, and the wearing effect is more natural.

When the double-needle belt is worn, the side page 2 is extruded and spread by the head, partial stress is transmitted to a third double-needle belt 11 connected with the front page 1 and the side page 2, so that the double-needle belt is unfolded to be linked with the front page piece; the web structure layer of the front sheet 1 itself can spread the force more evenly to the face fabric, and even if our head only contacts the front sheet a little, the force of the contact point can be spread to a wider range of the front sheet portion. Under the condition of not wearing, the front page of the hat body is enough to support the weight of the hat body through the structural form, and large collapse can not occur.

Besides being used for fixing the shaping layer 203, the side sheet fiber net 202 can also uniformly distribute the extrusion force received by the shaping layer 203 on the surface fabric, so that the surface fabric can not have abrupt change when being extruded, and is more natural. The side leaf structure mainly provides an automatic shaping function, and because the side leaf structure is in direct contact with the head, the side leaf structure can be subjected to extrusion force from the head, the extrusion force can enable the double-needle belt connected with the front leaf and the double-needle belt connected with the rear leaf to have outwards unfolding stress, and the stress can directly enhance the supporting effect of the whole hat body. The side page double-needle belt stitching belongs to a single-layer structure of stacking multi-layer fabrics, and compared with the single-layer fabric of the traditional hat body, the structural strength of the side page double-needle belt stitching is higher; and because the double-needle belt is connected with the lining, the lining firstly contacts the head, so the stress of the lining can be directly transferred into the double-needle belt to provide stress for the double-needle belt.

The shaping layer 203 is a silk floss sheet with a certain thickness, which can provide the wearer with an elastic shaping function: for example, the head shape with the two sides of the head shrinking inwards has larger gap spacing between the two sides of the head and the inner side of the hat body, and the shaping layer receives smaller extrusion force, so that the head shape is in a fluffy state, and the gap can be filled by using the thickness of the head shape and the shape of the raised surface fabric can be supported; if the two sides of the head are normal, the gap spacing is smaller, and the shaping layer is compacted and thinned by larger extrusion force; and the force is uniformly transmitted to the surface fabric through the fiber net, so that the surface fabric realizes a round and full shaping effect.

In order to verify the structural performance of the cap, we performed the following comparative test experiments:

1. test object:

experimental group: the six-piece bent-eave composite soft top cap manufactured by the embodiment randomly extracts 10 tops;

control group: six soft top caps with bent eaves manufactured by the prior art are randomly extracted for 10 tops;

the experimental group and the control group use fabrics, double-needle belts and sweat belts made of the same materials; the same model is adopted; ironing the product by the same method.

2. The testing method comprises the following steps: the caps of the experimental group and the control group are put on the same table top by taking the caps lightly and putting the caps lightly, and the caps of the experimental group and the control group are covered by a transparent plastic cover to prevent the caps from being wet and the influence of air fluctuation. Timing and observing and recording the deformation condition of the hat.

3. Test results:

3.1, in the horizontal placing process, the cap body of the experimental group is kept as it is and is not deformed; after the cap body of the comparison group is placed on the table top, the cap body is deformed in various ways, see the following table:

3.2 After 72 hours, the deformation conditions of the two caps are shown in the following table:

3.3 After 168 hours, the deformation conditions of the two caps are shown in the following table:

4. test conclusion: the cap of the experimental group has obviously better self-supporting capability than that of the control group.

To verify the benefits of the invention from various aspects, we consider the failure cases in the development process as comparative examples, see the following table:

the embodiments of the invention disclosed above are intended only to assist in the description of the invention. The examples are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in conjunction with the accompanying drawings in order to best explain the principles of the invention and the practical application, and to thereby enable others skilled in the art to best understand and utilize the invention. The invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the invention, it is therefore intended that the invention be limited only by the claims and the full scope and equivalents thereof, and not by the specific embodiments disclosed.

Claims

1. A composite soft top structure of a baseball cap comprises a cap bill and a cap body, wherein the cap body consists of six plates in total of two front pages, two side pages and two rear pages; each plate is provided with a corn; the inner side of the circumferential bottom edge of the hat body is provided with a circle of sweat band, the lower edge of the sweat band is sewed with the circumferential bottom edge of the hat body, the hat is characterized in that the front page, the side page and the back page all comprise surface cloth of an outer layer, fiber net of an intermediate layer and lining cloth of an inner layer,

2. The composite soft top structure of claim 1, wherein the web in the front page is a single layer web.

3. The composite soft top structure of claim 1, wherein the web in the front page is comprised of a peripherally stitched bi-layer web. To strengthen the support structure of the front page as desired.

4. A composite soft top structure according to any one of claims 1 to 3, wherein when the front, side and rear sheets of the face cloth and the lining cloth are sewn by double needle strips, two adjacent face cloths and/or adjacent sides of the lining cloth are sewn first, then two sewing edges are turned over and flattened, and then the two adjacent face cloths and the lining cloth are sewn by double needle strips.

5. A composite soft top structure according to any one of claims 1 to 3, wherein the double-needle belt stitching between the two front and rear pages adopts a double-layer structure, and the adjacent sides of the two face fabrics are stitched by one double-needle belt, and then the embroidery process is finished, and then the cap body is manufactured.

6. A composite soft top structure according to any one of claims 1 to 3, wherein the bill is a curved peak bill.